Pumps Training Systems, Model 46106 - Lab- · PDF fileThe Pumps Training Systems familiarize...

LabVolt Series

Datasheet

Pumps Training Systems

Festo Didactic

en 220 V - 50 Hz

05/2018

Pumps Training Systems, LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Innovative Design ________________________________________________________________________3Courseware______________________________________________________________________________3Typical Pump Applications _________________________________________________________________4Included in the Pumps Training Systems _____________________________________________________4Optional Pumps __________________________________________________________________________5Optional Equipement______________________________________________________________________6eLearning Formats _______________________________________________________________________7Spare Parts______________________________________________________________________________7Topic Coverage___________________________________________________________________________7Features & Benefits _______________________________________________________________________7List of Available Training Systems ___________________________________________________________7Optional Equipment_______________________________________________________________________8Optional Manual(s) _______________________________________________________________________9Available Training Systems_______________________________________________________________ 10Equipment Description __________________________________________________________________ 13Optional Equipment Description __________________________________________________________ 24

General DescriptionThe Pumps Training Systems familiarize students with pump operation principles and associated maintenance tasks such as pump installation, lubrication, shaft alignment, inspection, and component replacement. Students also learn how to start up, operate, and troubleshoot industrial pumps in different configurations.

Furthermore, during these hands-on activities, students discover the impact of valve restriction, air injection, and Net Positive Suction Head (NPSH) on pump efficiency by using a cavitation valve, a load valve, and two different water reservoirs.

The modularity of the systems allows the selection of models required to meet customized training objectives. A wide variety of pumps are also offered as individual options. The pumps that can be added to the Pumps Training Systems correspond to the most common types found in industry. Students are introduced to the use, characteristics, and maintenance of each pump by disassembling the pump, and by measuring operating parameters.


© Festo Didactic 3

Innovative DesignEngineered for ease of use, the pump bench comes with a work surface assembly consisting of perforated work surfaces with drip-tray connected to the reservoir. The bench includes spaces for the storage of the components.

Mounting and removing the components is easy and accurate using a system of quick-lock fixations that lock effortlessly into the perforations of the work surface.

All components meet industrial safety standards.

CoursewareThe student curriculum consists of fully illustrated student manuals containing job sheets and/or work orders. Job sheets include a description of the objectives, and a detailed list of steps required to attain the objectives.

Work orders can be used to evaluate students. They cover the same topics as the job sheets, but without the detailed list of steps.

The instructor guides contain the calculation and measurement results as well as the answers to questions.

A transparent cover is supplied with the pedestal centrifugal pump to observe the effect of cavitation and air ingestion in the pump.


4 © Festo Didactic

Typical Pump Applications• Centrifugal: Transfer, process, cleaninng, irrigation, filtration, and feed pumps.• External Gear: High-pressure applications such as hydraulic applications.• Flexible Impeller: Fluid transfer, chemical injection, garden work, and spraying.• Magnetic-drive Centrifugal: Used for highly corrosive or mild chemicals such as acids, solvents, alkalies, caustics,

bleaches, sea water.• Metering: Used where two or more liquids must be proportioned or where mixture ratios must be controlled.• Multi-stage Vertical: Used for pumping cooling lubricants for machine tools, and condensate transfer.• Peristaltic: Force blood through filters to clean it (such as dialysis machines), or through the body during surgery, drug

injection.• Piston: High pressure cleaning and spraying of water, soap, and détergents. Applications include car washes, farms,

home, industrial spraying, and pressure washing.• Pneumatic Diaphragm: Fluids with particles, and various liquids, which are highly viscous, volatile, corrosive or toxic.

Used in the food industry to pump sliced fruit, sausage, chocolate.• Progressive Cavity: Transporting high viscosity fluids in the chemical, food, brewery, paper and pulp industries.• Stuffing-Box Centrifugal: Refiners, pulpers, separators, vacuum pump, agitators, condensate pumps, boiler feed and

recirculation pumps, mixers, steam vessels boiler, fire pumps.• Vane: Carbonated beverage dispensers, espresso coffee machines, lubrication spraying, insecticide spraying, car wash

soap dispensing.

Included in the Pumps Training Systems


© Festo Didactic 5

Optional Pumps


6 © Festo Didactic

Optional Equipement


© Festo Didactic 7

eLearning FormatsThe courseware is also available in three eLearning formats for users who prefer computer-based approach:

• eSeries, facilitated by the Mind-Sight eLearning System. See Pumps Training System eSeries, Model 46749-E.

• SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Pumps Training System SCORM, Model 46749-F.

• Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Pumps Training System Stand-Alone, Model 46749-G.

Spare PartsSpare parts are available for the Pumps Training Systems in order to replace, repair, or replenish failed and consumable parts. All available spare parts are included in the List of Optional Equipment of this datasheet.

Topic Coverage• Pump installation• Lubrification• Shaft alignment• Inspection• Component replacement• Valve restriction• Air injection• Pump wiring• Fluid mechanics• Pump maintenance• Laser alignment• Vibration analysis• Estimated program duration: 96 hours

Features & Benefits• Sturdy, yet flexible design integrating components that meet industrial safety standards and fit many different

training needs• Comprehensive curriculum consisting of fully illustrated student manuals containing job sheets and/or work orders• 13 different types of industrial pumps (vane, flexible impeller, progressive cavity, peristaltic, pneumatic diaphragm,

etc.)• Provides safe, hands-on industrial pumps training• Wide-range of industrial-grade components• Pumps can be dismounted and transparent pump cover allows cavitation observation• Configure variable speed drives using local panels or a software• Fault-insertion by the instructors• Latest three-phase ac drive included to vary the speed of motor-driven pumps• Easy electrical connections between the drive and motor can be made using banana jacks or terminal blocks

List of Available Training Systems


8 © Festo Didactic

1 Used to supply compressed air to the optional Pneumatic Diaphragm Pump, Model 46715-1.2 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact [email protected] Requires compressed air. The optional Air Compressor, Model 6410-B, is available for this purpose.

Qty DescriptionModel number

1 Pumps Training System ________________________________________________________________ 46106-051 Multiple Pump Training System Add-On ___________________________________________________ 46106-101 Second Drive Option Add-On ____________________________________________________________ 46106-25

Optional Equipment


1 DC Power Supply ______________________________________________________________________ 6360-A51 Air Compressor _______________________________________________________________________ 6410-B51 Pressure Gauge (Digital, High Range) ______________________________________________________ 6553-A01 Digital Pressure Gauge (Analog Output) ____________________________________________________ 6553-B01 Digital Tachometer _____________________________________________________________________ 8920-401 Personal Computer _____________________________________________________________________ 8990-051 Shaft Key 187 x 187 x 750 ______________________________________________________________ 26170-001 O-Ring 062-156 _______________________________________________________________________ 28149-001 Arbor Press __________________________________________________________________________ 36464-001 Monitor Shelf _________________________________________________________________________ 36653-011 Toolbox _____________________________________________________________________________ 36698-001 Soap Stone Marker ____________________________________________________________________ 36712-001 Soap Stone Holder ____________________________________________________________________ 36713-001 Rust Inhibitor Solution _________________________________________________________________ 38096-001 Antibacterial Solution __________________________________________________________________ 38097-001 O-Ring 125-1000 ______________________________________________________________________ 38487-001 Retaining Ring, 1.319 int _______________________________________________________________ 38512-001 O-Ring 062-3500 ______________________________________________________________________ 38513-001 Bearing-Shaft Assembly ________________________________________________________________ 38514-001 Defective Bearing-Shaft Assembly ________________________________________________________ 38514-011 Stuffing-Box Centrifugal Pump Packing ____________________________________________________ 38517-001 Paddle Wheel Replacement Kit __________________________________________________________ 38559-001 Paddle Wheel Axel Replacement Kit ______________________________________________________ 38560-001 Grease Cartridge ______________________________________________________________________ 38613-001 Extended Warranty for the Pumps Training System _________________________________________ 46106-EW1 Laser Alignment System, Add-On to Pumps Training System __________________________________ 46621-B01 Upper Tank Assembly __________________________________________________________________ 46703-001 External Gear Pump ____________________________________________________________________ 46710-101 Vane Pump ___________________________________________________________________________ 46711-101 Flexible Impeller Pump _________________________________________________________________ 46712-101 Progressive Cavity Pump _______________________________________________________________ 46713-101 Peristaltic Pump ______________________________________________________________________ 46714-101 Pneumatic Diaphragm Pump ___________________________________________________________ 46715-101 Metering Pump Add-On ________________________________________________________________ 46716-051 Piston Pump _________________________________________________________________________ 46717-10

1

2

3


© Festo Didactic 9


1 Stuffing-Box Centrifugal Pump ___________________________________________________________ 46721-101 Multi-Stage Vertical Centrifugal Pump _____________________________________________________ 46723-101 Magnetic-Drive Centrifugal Pump ________________________________________________________ 46724-101 Paddle Wheel Flowmeter (High Range and Analog Output) ____________________________________ 46730-B51 Paddle Wheel Flowmeter (Low Range) ____________________________________________________ 46731-101 Paddle Wheel Flowmeter (Low Range and Analog Output) ____________________________________ 46731-B51 Advanced Vibration Analysis for Pumps ___________________________________________________ 46733-001 Basic Vibration Analysis for Pumps _______________________________________________________ 46736-001 Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) ______________________________________ 46740-001 Diaphragm Pump Repair Kit _____________________________________________________________ 46741-001 Metering Pump Repair Kit _______________________________________________________________ 46742-001 Flexible Impeller Pump Repair Kit ________________________________________________________ 46743-001 Mechanical Seal Repair Kit (C-Face Centrifugal Pump) ________________________________________ 46744-001 Gasket Casing (Stuffing-Box Centrifugal Pump) _____________________________________________ 46745-001 Multi-Stage Vertical Centrifugal Pump Seal Repair Kit ________________________________________ 46746-001 Pumps Training System - eSeries _________________________________________________________ 46749-E01 Lubrication Kit ________________________________________________________________________ 46792-001 Digital Stroboscope ____________________________________________________________________ 46794-051 Antiseize Lubricant ____________________________________________________________________ 86656-00

Optional Manual(s)


1 Pumps Training Systems (Manuals on CD-ROM) ____________________________________________ 37894-A01 Textbook – Pump Handbook (Student Manual) _____________________________________________ 38488-00


10 © Festo Didactic

Available Training Systems

Pumps Training System46106-05

The Basic System introduces students with maintenance tasks such as pump installation, shaft alignment, wiring, operation, inspection, maintenance, troubleshooting, and component replacement. It also introduces students to the measurement of the pumping circuit parameters, pump characteristic curves, and how to use a variable speed drive. The system includes a bench, centrifugal pump with base and motor, variable speed drive, instruments, and tools. It also includes a transparent cover that allows observation of cavitation and air ingestion in the pump.

List of Equipment


1 Pump Bench __________________________________________________________________________ 46701-101 Pump Storage ________________________________________________________________________ 46702-001 Pump Universal Base Assembly __________________________________________________________ 46704-001 Emergency Stop Station ________________________________________________________________ 46705-051 Pedestal Centrifugal Pump ______________________________________________________________ 46720-101 Paddle Wheel Flowmeter (High Range) ____________________________________________________ 46730-101 Alignment Kit (Basic) ___________________________________________________________________ 46732-001 Pyrometer ___________________________________________________________________________ 46734-001 Clamp-On Ammeter ____________________________________________________________________ 46735-001 Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) ______________________________________ 46740-001 Hoses and Accessories _________________________________________________________________ 46790-101 Tool Kit ______________________________________________________________________________ 46791-001 AC Drive ______________________________________________________________________________ 5927-051 Expanding Work Surface (Large) __________________________________________________________ 6302-001 Storage/Work Surface __________________________________________________________________ 6309-001 Flow Control Valve ______________________________________________________________________ 6421-001 Pressure Gauge (Digital, High Range) ______________________________________________________ 6553-A0


© Festo Didactic 11

4 Optional product training. Price provided on demand. For details and options, contact [email protected].

List of Manuals

DescriptionManual number

Single Pump Systems (Job Sheets - Student) ___________________________________________________ 37894-20Single Pump Systems (Job Sheets - Instructor) __________________________________________________ 37894-30Single Pump Systems (Work Orders - Student) __________________________________________________ 37894-60Single Pump Systems (Work Orders - Instructor) ________________________________________________ 37894-70

Table of Contents of the Manual(s)

Single Pump Systems (Job Sheets - Student) (37894-20)• 1 Introduction to the Basic System• 2 Variable Speed Drive Operation• 3 Pump Installation• 4 Basic Pumping Circuit• 5 Centrifugal Pump Characteristics• 6 Maintenance• 7 Troubleshooting

Single Pump Systems (Work Orders - Student) (37894-60)• 1 Introduction to the Basic System• 2 Variable Speed Drive Operation• 3 Pump Installation• 4 Basic Pumping Circuit• 5 Centrifugal Pump Characteristics• 6 Maintenance• 7 Troubleshooting

Additional Equipment Required to Perform the Exercises


1 Training on Single Pump Systems, 0.5 day _________________________________________________ 37894-TF

System SpecificationsParameter Value

System Requirements

AC Power Network Installation Standard single-phase ac outlet

Rated Current

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 1834 x 1308 x 946 mm (72.2 x 51.5 x 37.2 in)

Net Weight TBE

4




Multiple Pump Training System Add-On46106-10

The Multiple Pump System introduces students to series and parallel pump configurations. Students also learn how to replace the mechanical seal of a C-face centrifugal pump.

List of Equipment


1 C-Face Centrifugal Pump ________________________________________________________________ 46722-101 Mechanical Seal Repair Kit (C-Face Centrifugal Pump) ________________________________________ 46744-001 Hoses and Accessories (for Model 46106-1) ________________________________________________ 46790-B0

List of Manuals


Multiple Pump Systems (Job Sheets - Student) _________________________________________________ 37895-20Multiple Pump Systems (Job Sheets - Instructor) ________________________________________________ 37895-30Multiple Pump Systems (Work Orders - Student) ________________________________________________ 37895-60Multiple Pump Systems (Work Orders - Instructor) ______________________________________________ 37895-70


Multiple Pump Systems (Job Sheets - Student) (37895-20)• 1 Introduction to the Multiple Pump System• 2 Centrifugal Pumps in Series• 3 Centrifugal Pumps in Parallel

Multiple Pump Systems (Work Orders - Student) (37895-60)• 1 Introduction to the Multiple Pump System• 2 Centrifugal Pumps in Series• 3 Centrifugal Pumps in Parallel



1 Training on Multiple Pump Systems, 0.3 day _______________________________________________ 37895-TF 5



Second Drive Option Add-On46106-25

The Second Drive Option permits the simultaneous operation of two pumps at different speeds.

List of Equipment


1 GFCI Auxiliary Power Outlet _____________________________________________________________ 46706-051 AC Drive ______________________________________________________________________________ 5927-05

System SpecificationsParameter Value

System Requirements

AC Power Network Installation Standard single-phase ac outlet

Rated Current


Intended Location Installed on the Pumps Training System

Dimensions (H x W x D)

Net Weight

Equipment Description

AC Drive 5927-05

The AC Drive is an industrial variable three-phase ac motor drive. It is configurable using the local panel or remotely using optional software. The AC Drive includes a circuit breaker, speed adjustment knob, and fault insertion capability.

Specifications



Parameter Value

Input Ratings

Voltage Range 180-265 V

Current 10 A

Output Ratings

Voltage 0-230 V – 3 phases

Current 4.5 A

Frequency 0-240 Hz

PWM Frequency 2-16.0 kHz



Net Weight 4.2 kg (9.2 lb)

Expanding Work Surface (Large) 6302-00

The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area.

SpecificationsParameter Value


Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)


Storage/Work Surface 6309-00

The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.




Net Weight 5 kg (11 lb)



Flow Control Valve 6421-00

The Flow Control Valve consists of a needle valve and a reverse free-flow check valve connected in parallel. It restricts the flow rate in one direction, while allowing the air to flow freely in the other direction.


Minimum Operating Pressure 105 kPa (15 psi)

Maximum Operating Pressure 700 kPa (100 psi)




Pressure Gauge (Digital, High Range) 6553-A0

The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.

The pressure gauge is available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)

• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)

• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also available (Model 6553-B).



Units psi, Bar, kg/cm², kPa, mPa, ftH2O, in.Hg, mmHg, cmHg




Parameter Value



Pump Bench 46701-10

The Pump Bench consists of a sturdy welded steel frame mounted on four casters with brake. It includes two perforated work surfaces and a drip tray connected to a reservoir. The Pump Bench also includes a suction assembly, relief valve module, reservoir, hose rack, and storage space. The reservoir has a drain connection, two suction lines with foot valves, and one discharge line.

Pump Storage 46702-00

The Pump Storage consists of a solid steel plate used to store the optional pumps. The location of each pump is screened on the plate for rapid inventory.




Net Weight 9.5 kg (21 lb)



Pump Universal Base Assembly 46704-00

The Pump Universal Base Assembly is used to drive many types of pumps. It consists of a base plate, motor, coupling, coupling protection cover, and accessories.


Motor

Input Voltage 208-230 V - 3 phases

Power 563 W (3/4 hp)

Current 3-3.32 A

Speed 3450 r/min

Coupling

Type Flexible sleeve coupling



Net Weight 13 kg (28.8 lb)

Emergency Stop Station 46705-05

The Emergency Stop Station is used to rapidly interrupt the operation of the devices connected to the outlets when the button is pushed, or when a ground fault is detected by the ground fault circuit interrupter.

The Emergency Stop Station is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Current 15 A






GFCI Auxiliary Power Outlet 46706-05

The GFCI Auxiliary Power Outlet connects to an Emergency Stop Station to increase the number of outlets. The button on the main station controls all outlets.

The GFCI Auxiliary Power Outlet is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Current 15 A




Pedestal Centrifugal Pump 46720-10

The Pedestal Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The transparent cover supplied with the pump allows the observation of cavitation.


Type Dynamic

Flow 53 L/min (14 gal US/min) at 10 m (30 ft)

Maximum Pressure 16.1 m (53 ft)

Maximum Speed 3450 r/min





Parameter Value


C-Face Centrifugal Pump 46722-10

The C-Face Centrifugal Pump is mounted to a motor shaft. This pump is used in conjunction with the Pedestal Centrifugal Pump to study serial and parallel pumping circuits. The courseware includes a student manual and instructor guide.

Paddle Wheel Flowmeter (High Range) 46730-10

The Paddle Wheel Flowmeter (High Range) provides direct reading of the flow rate. It has a 7.6-76 L/min (2-20 gal US/min) flow range.


Flow Range 7.6-76 L/min (2-20 gal US/min) in a 12-mm (1/2-in) pipe

Maximum Pressure 2.0 MPa (300 psi)

Accuracy 2% of full scale






Alignment Kit (Basic) 46732-00

The Alignment Kit (Basic) contains the tools required to perform shaft alignment. It includes a straightedge, a feeler gauge, and an Align-a-Shaft kit. The Align-a-Shaft kit includes mounting brackets with adjustment knobs and styli. It uses stylus movement to determine where shims are needed for precision alignment.


Accessories Included Straightedge, feeler gauge, Align-a-Shaft kit

Pyrometer 46734-00

The pyrometer provides instant temperature readings by simply pointing the laser beam to the object whose temperature is to be measured.


Temperature Range -20 to 500°C (-4 to 932°F)

Resolution 0.1°C (0.2°F)

Field of View 12:1

Response Time 0.5 s

Accuracy ±2°C (4°F) or ±2% of reading






Clamp-On Ammeter 46735-00

The Clamp-On Ammeter can measure alternative voltage and current, resistance, and can perform continuity test. Two probes are provided with the meter.


Current

Range 0-600 A

Accuracy 2% at 50-60 Hz

Resolution 0.1 A at 200 A

Voltage

Range 0-600 V

Accuracy 1.5% at 50-500 Hz

Resolution 0.1 V at 200 V

Resistance

Range 0-200 Ω

Accuracy 1.9%

Resolution 0.1 Ω




Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) 46740-00

The Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) comprises a replacement seal kit for the pedestal centrifugal pump.

Additional repair kits can be ordered separately.



Mechanical Seal Repair Kit (C-Face Centrifugal Pump) 46744-00

The Mechanical Seal Repair Kit (C-Face Centrifugal Pump) comprises a replacement seal kit for the C-Face Centrifugal Pump.

Additional Repair Kits can be ordered separately.

Hoses and Accessories 46790-10

The Hoses and Accessories kit includes transparent flexible hoses, rust inhibitor and antibacterial solutions, filler pot, quick connect unions, tubes, tube cutter, strainer, and clamp snapper.


Hoses

Inside Diameter 25 mm (1 in)

Material PVC

Maximum Pressure 621 kPa at 22°C (90 psi at 72°F)

Length x Quantity 1320 mm (52 in) x 2, 330 mm (13 in) x 1

Accessories IncludedRust inhibitor and antibacterial solutions, filler pot, quick connect unions, tube and tube cutter, strainer, antiseize lubricant, and clamp snapper.



Hoses and Accessories (for Model 46106-1) 46790-B0

The Hoses and Accessories includes transparent flexible hoses, strainer, and Y adaptor.

Tool Kit 46791-00

The Tool Kit includes file, shims, soapstone marker and holder, hexagonal key set, wrench set, and retaining ring pliers.


Accessories Included File, shims, soapstone marker and holder, hexagonal key set, wrench set, retaining ring pliers



Optional Equipment Description

DC Power Supply (Optional) 6360-A5

The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/limit circuit.


Power Requirements

Voltage 100-240 V ac

Current 4.4 A

Service Installation Standard single-phase ac outlet

Output

Voltage 24 V dc

Current 5.0 A



Net Weight TBE



Air Compressor (Optional) 6410-B5

The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose.

The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Power Requirements

Current 10.2 A

Power 2.25 kW (3 hp)


Tank Capacity 70 L (15.4 gal)

Flow Rate

Flow Rate (Free Flow) 410 L/min (14.4 CFM)

Flow Rate at 621 kpa (90 psi) 170 L/min (6 CFM)

Maximum Pressure 8 bar (116 psi)

Noise Level ≤70 dB/A






Pressure Gauge (Digital, High Range) (Optional) 6553-A0

The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.

The pressure gauge is available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)

• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)

• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also available (Model 6553-B).







Digital Pressure Gauge (Analog Output) (Optional) 6553-B0

The Digital Pressure Gauge (Analog Output) provides a direct visual reading and an analog output (4-20 mA) of the pressure into one of ten measurement units.




Output Signals 0-10 V dc, 4-20 mA dc



Parameter Value

Supply Voltage 24 V dc




Digital Tachometer (Optional) 8920-40

The Digital Tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a five-digit display and is updated every second to enable measurement of acceleration and deceleration.

Coupling to the shaft of a motor is accomplished through a rubber tip attached to the Digital Tachometer. The optical sensor can also be used with a reflective tape to read motor speed. Designed to fit comfortably in

either the right or left hand, the tachometer is constructed to withstand years of rugged use.


Direction of Rotation CW and CCW

Speed Range 0.5-19 999 r/min (Contact Tacho) / 5-99999 r/min (Photo Tacho)

Accuracy 0.05% + 1 digit

Resolution (up to 999.9 r/min) 0.1 r/min

Resolution (1000 r/min and above) 1 r/min

Sampling Time 1 s (for speeds > 60 r/min)

Display 5 digits

Memory Hold Time 5 minutes after measurement

Power Four 1.5 V AA cells

Accessories Included Rubber contact tip, rubber contact ring, instruction manual, storage case, reflective tape, and batteries






Personal Computer (Optional) 8990-05

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.


Power Requirements

Current 1.05 A


Arbor Press (Optional) 36464-00

The Arbor Press is used to disassemble and assemble the pumps. It is required to perform the exercises in the manuals but it is offered as an option.


Capacity 907 kg (1 ton)

Clearance 127 mm (5 in)






Monitor Shelf (Optional) 36653-01

The Monitor Shelf provides space to install a monitor. It is mounted on the side of the Pump Bench.


Capacity 15 kg (33 lb)




Toolbox (Optional) 36698-00

The Toolbox contains the accessories and tools.



Dimensions (H x W x D) 368 x 660 x 305 mm (14.5 x 26 x 12 in)




Rust Inhibitor Solution (Optional) 38096-00The Rust Inhibitor Solution contains an industrial-grade solution used to prevent the formation of rust.


Rust Inhibitor Solution

Quantity 240 ml (8 oz)

Antibacterial Solution (Optional) 38097-00The Antibacterial Solution consists of a solution specially designed for time-released protection in fiber, foam, and baffle waterbeds.


Antibacterial Solution

Quantity 240 ml (8 oz)

Extended Warranty for the Pumps Training System (Optional) 46106-EWThe Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer’s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your pumps training equipment.

Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty.

Laser Alignment System, Add-On to Pumps Training System (Optional) 46621-B0

The Laser Alignment System for Pumps is used to teach students how to perform shaft alignment using the Stuffing-Box Centrifugal Pump, Model 46721-1. The Laser Alignment for Pumps includes a display unit, measuring units, fixtures, shims, measuring tape, instruction, carrying case, and the accessories required. The courseware includes a student manual, instructor guide, and a textbook. Note that the pump is sold separately.

A stand-alone version of the Laser Alignment System for Pumps is also available, see Model 46621-A.



List of Manuals


Laser Alignment (Work Orders - Student) ______________________________________________________ 52620-60Laser Alignment (Work Orders - Instructor) _____________________________________________________ 52620-70


Laser Alignment (Work Orders - Student) (52620-60)• 1 Introduction to the Laser Alignment System• 2 Soft Foot• 3 Shaft Alignment


Laser Alignment Tool

Laser Classification Class 2

Accuracy <2% ±0.01 mm

Accessories Mounting brackets, chains, shims, measuring tape, carrying case, manuals.




Upper Tank Assembly (Optional) 46703-00

The Upper Tank Assembly offers the option to study the impact of the reservoir position on pump efficiency. It is made of a resistant plastic mounted on the side of the Pump Bench. The structure is made of a sturdy welded steel frame.


Reservoir Capacity 75.7 L (20 gal US)






External Gear Pump (Optional) 46710-10

The External Gear Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range), Model 46731-1 or 46731-B, is recommended with this pump. The courseware includes a student manual and instructor guide.

List of Manuals


External Gear Pump (Work Orders - Student) ___________________________________________________ 37896-60External Gear Pump (Work Orders - Instructor) __________________________________________________ 37896-70


External Gear Pump (Work Orders - Student) (37896-60)• 1 External Gear Pump


Type Positive displacement, rotary

Flow 13.2 L/min (3.5 gal US/min) at 276 kPa (40 psi), 1725 r/min

Maximum Pressure 690 kPa (100 psi)


Dimensions (H x W x D) 80 x 256 x 194 mm (3.1 x 10 x 7.6 in)




Vane Pump (Optional) 46711-10

The Vane Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The Paddle Wheel Flowmeter (low range), Model 46731-1 or 46731-B, is recommended with this pump. The courseware includes a student manual and instructor guide.

List of Manuals


Vane Pump (Work Orders - Student) __________________________________________________________ 37897-60Vane Pump (Work Orders - Instructor) _________________________________________________________ 37897-70


Vane Pump (Work Orders - Student) (37897-60)• 1 Vane Pump



Flow 8.7 L/min (2.3 gal US/min) at 690 kPa (100 psi)








Flexible Impeller Pump (Optional) 46712-10

The Flexible Impeller Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment bracket to permit a fast alignment. The courseware includes a student manual and instructor guide.

List of Manuals


Flexible Impeller Pump (Work Orders - Student) _________________________________________________ 37898-60Flexible Impeller Pump (Work Orders - Instructor) _______________________________________________ 37898-70


Flexible Impeller Pump (Work Orders - Student) (37898-60)• 1 Flexible Impeller Pump - Teel• 2 Flexible Impeller Pump - Oberdorfer



Flow 9.8 L/min (2.6 gal US/min) at 179 kPa (26 psi)








Progressive Cavity Pump (Optional) 46713-10

The Progressive Cavity Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range), Model 46731-1 or 46731-B, is recommended with this pump. The courseware includes a student manual and instructor guide.

List of Manuals


Progressive Cavity Pump (Work Orders - Student) _______________________________________________ 37899-60Progressive Cavity Pump (Work Orders - Instructor) _____________________________________________ 37899-70


Progressive Cavity Pump (Work Orders - Student) (37899-60)• 1 Progressive Cavity Pump


Type Positive displacement, rotary, screw

Flow 11.3 L/min (3 gal US/min) at 276 kPa (40 psi)








Peristaltic Pump (Optional) 46714-10

The Peristaltic Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The Paddle Wheel Flowmeter (low range), Model 46731-1 or 46731-B, is recommended with this pump. The courseware includes a student manual and instructor guide.

List of Manuals


Peristaltic Pump (Work Orders - Student) ______________________________________________________ 37900-60Peristaltic Pump (Work Orders - Instructor) ____________________________________________________ 37900-70


Peristaltic Pump (Work Orders - Student) (37900-60)• 1 Peristaltic Pump - Little Giant• 2 Peristaltic Pump - Masterflex I/P



Flow 17.0 L/min (4.5 gal US/min) at 650 r/min in 5/8 (I.D.) x 7/8 (O.D.) in. tube








Pneumatic Diaphragm Pump (Optional) 46715-10

The Pneumatic Diaphragm Pump is used to study the characteristics of this type of pumps and the maintenance that they require. An air pressure regulator with pressure gauge is attached on the pump. The courseware includes a student manual and instructor guide. This pump requires compressed air from a central air supply or a portable unit such as the optional Air Compressor, Model 6410-B.

List of Manuals


Pneumatic Diaphragm Pump (Work Orders - Student) ____________________________________________ 37901-60Pneumatic Diaphragm Pump (Work Orders - Instructor) __________________________________________ 37901-70


Pneumatic Diaphragm Pump (Work Orders - Student) (37901-60)• 1 Pneumatic Diaphragm Pump


Type Positive displacement, reciprocating

Maximum Flow Rate 49.2 L/min (13 gal US/min)

Air Supply Requirement 71 L/min (3.1 CFM) @ 630 kPa (90 psi) or more

Maximum Air Inlet Pressure 690 kPa (100 psi)

Displacement by Cycle 0.15 L/min (0.04 gal US/min) at 690 kPa (100 psi)


Dimensions (H x W x D) 357 x 369 x 298 mm (14 x 14.5 x 11.7 in)





Metering Pump Add-On (Optional) 46716-05

The Metering Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The courseware includes a student manual and instructor guide.

List of Manuals


Metering Pump (Work Orders - Student) _______________________________________________________ 37902-60Metering Pump (Work Orders - Instructor) _____________________________________________________ 37902-70


Metering Pump (Work Orders - Student) (37902-60)• 1 Metering Pump



1 Training on Metering Pump, 0.1 day ______________________________________________________ 37902-TF


Power Requirements

Current 0.5 A



Flow 4.73 L/h (30 gal US/day)





6



Piston Pump (Optional) 46717-10

The Piston Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with a transparent protective cover that allows observation of the piston movement. The Paddle Wheel Flowmeter (low range), Model 46731-1 or 46731-B, is recommended with this

pump. The courseware includes a student manual and instructor guide.

List of Manuals


Piston Pump (Work Orders - Student) _________________________________________________________ 37903-60Piston Pump (Work Orders - Instructor) ________________________________________________________ 37903-70


Piston Pump (Work Orders - Student) (37903-60)• 1 Piston Pump



Flow 11.3 L/min (3 gal US/min) at 690 kPa (100 psi)








Stuffing-Box Centrifugal Pump (Optional) 46721-10

The Stuffing-Box Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with a bench and adjustable motor mounting base for the learning of laser alignment. The courseware includes a student manual and instructor guide.

List of Manuals


Stuffing-Box Centrifugal Pump (Work Orders - Student) __________________________________________ 37904-60Stuffing-Box Centrifugal Pump (Work Orders - Instructor) _________________________________________ 37904-70


Stuffing-Box Centrifugal Pump (Work Orders - Student) (37904-60)• 1 Stuffing-Box Centrifugal Pump


Pump

Type Dynamic

Flow 113 L/min (30 gal US/min) at 9.1 m (60 ft) @ 3450 r/min






Bench (included)





Multi-Stage Vertical Centrifugal Pump (Optional) 46723-10

The Multi-Stage Vertical Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The pump mounts on the Pumps Bench through a hole in the work surface. The courseware includes a student manual and instructor guide.

List of Manuals


Multi-Stage Vertical Centrifugal Pump (Work Orders - Student) ____________________________________ 37905-60Multi-Stage Vertical Centrifugal Pump (Work Orders - Instructor) ___________________________________ 37905-70


Multi-Stage Vertical Centrifugal Pump (Work Orders - Student) (37905-60)• 1 Multi-Stage Vertical Centrifugal Pump


Type Dynamic

Nominal Flow 68.1 L/min (18 gal US/min)

Flow Range 6.8-100.3 L/min (1.8-26.5 gal US/min)

Number of stages 3

Maximum head 76.2 m (250 ft)






Magnetic-Drive Centrifugal Pump (Optional) 46724-10

The Magnetic-Drive Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The courseware includes a student manual and instructor guide.

List of Manuals


Magnetic-Drive Centrifugal Pump (Work Orders - Student) ________________________________________ 37906-60Magnetic-Drive Centrifugal Pump (Work Orders - Instructor) ______________________________________ 37906-70


Magnetic-Drive Centrifugal Pump (Work Orders - Student) (37906-60)• 1 Magnetic-Drive Centrifugal Pump


Type Dynamic

Maximum Flow 121.1 L/min (32 gal US/min)







Paddle Wheel Flowmeter (High Range and Analog Output) (Optional) 46730-B5

The Paddle Wheel Flowmeter (High Range and Analog Output) provides direct reading and an analog output (4-20 mA) of the flow rate. It has a 7.6-76 L/min (2-20 gal US/min) flow range.


Flow Range 7.6-76 L/min (2-20 gal US/min) in a 12-mm (1/2-in) pipe







Paddle Wheel Flowmeter (Low Range) (Optional) 46731-10

The Paddle Wheel Flowmeter (Low Range) provides direct reading of the flow rate. It has a 1.9-19 L/min (0.5-5 gal US/min) flow range. This low-range flowmeter is recommended when using the External Gear Pump (Model 46710-1), Vane Pump (Model 46711-1), Progressive Cavity Pump (Model 46713-1), Peristaltic Pump (Model 46714-1), and Piston Pump (Model 46717-1).


Flow Range 1.9-19 L/min (0.5-5 gal US/min) in a 12 mm (½ in) pipe size








Paddle Wheel Flowmeter (Low Range and Analog Output) (Optional) 46731-B5

The Paddle Wheel Flowmeter (Low Range and Analog Output) provides direct reading and an analog output (4-20 mA) of the flow rate. It has a 1.5-15 L/min (0.4-4.0 gal US/min) flow range. This low-range flowmeter is recommended when using the External Gear Pump (Model 46710-1), Vane Pump (Model 46711-1), Progressive Cavity Pump (Model 46713-1), Peristaltic Pump (Model 46714-1), and Piston Pump (Model 46717-1).


Flow Range 1.5-15 L/min (0.4-4 gal US/min) in a 12 mm (½ in) pipe size







Advanced Vibration Analysis for Pumps (Optional) 46733-00

The Advanced Vibration Analysis for Pumps system introduces students to vibration analysis. The equipment supplied includes a vibration analyzer, a vibration transducer, a balancing disk that fixes to the shaft of a motor, a defective bearing-shaft assembly, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.

List of Manuals


Vibration Analysis (Work Orders - Student) _____________________________________________________ 89199-60Vibration Analysis (Work Orders - Instructor) ___________________________________________________ 89199-70


Vibration Analysis (Work Orders - Student) (89199-60)




• 1 Introduction to the Advanced Vibration Analysis for Pumps System• 2 Introduction to Vibration• 3 Overall Level Measurements• 4 FFT Spectrum and Waveform Analyses• 5 Machine Diagnosis• 6 Vibration Data Analysis and Reporting



1 Training on Vibration Analysis, 0.5 day ____________________________________________________ 89199-TF


Portable Vibration Meter

Vibration Measurements Displacement, velocity, acceleration

Functions Overall level measurements, time waveform display, FFT spectrum analysis

Vibration Sensor Type Accelerometer

Software Data management software

Balancing Disk and Protective Cover

Disk Diameter 200 mm (7.9 in)

Cover Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)

Accessories Included Defective bearing-shaft assembly, vibration sensor mounting block

Basic Vibration Analysis for Pumps (Optional) 46736-00

The Basic Vibration Analysis for Pumps model introduces students to vibration metering. The equipment supplied includes a portable vibration meter, a balancing disk that fixes to the shaft of a motor, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.

List of Manuals


NCCER Vibration Analysis (Student Manual) ____________________________________________________ 38932-00Vibration Metering (Work Orders - Student) ____________________________________________________ 39109-60Vibration Metering (Work Orders - Instructor) __________________________________________________ 39109-70


Vibration Metering (Work Orders - Student) (39109-60)• 1 Introduction to the Basic Vibration Analysis for Pumps System

7




• 2 Data Acquisition



1 Training on Vibration Metering, 0.2 day ___________________________________________________ 39109-TF


Vibration Meter

Measurements Velocity, acceleration

Measurement Ranges Velocity: 0.5-199 mm/s (0.02-7.87 in/s), acceleration: 0.5-199 m/s² (2-656 ft/s²)

Sensor Type Accelerometer

Accuracy ±5% of reading

Software Data acquisition software

Balancing Disk and Cover

Disk Diameter 200 mm (7.9 in)

Cover Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)

Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) (Optional) 46740-00

The Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) comprises a replacement seal kit for the pedestal centrifugal pump.

Additional repair kits can be ordered separately.

Diaphragm Pump Repair Kit (Optional) 46741-00The Diaphragm Pump Repair Kit includes both a repair kit for the fluid section and a repair kit for the air section of the diaphragm pump. The fluid section repair kit comprises 4 ball checks, 2 diaphragms, and all related seals and O-rings. The air section repair kit comprises all necessary air valve retaining rings, gaskets, seals, and O-rings.

8



Metering Pump Repair Kit (Optional) 46742-00The Metering Pump Repair Kit consists of a repair for metering pumps. The kit comprises valve cartridges with O-rings, head, diaphragm, secondary O-ring, head screws, and washers.

Flexible Impeller Pump Repair Kit (Optional) 46743-00The Flexible Impeller Pump Repair Kit consists of a nitrile replacement impeller for use in flexible impeller pumps.

Mechanical Seal Repair Kit (C-Face Centrifugal Pump) (Optional) 46744-00

The Mechanical Seal Repair Kit (C-Face Centrifugal Pump) comprises a replacement seal kit for the C-Face Centrifugal Pump.

Additional Repair Kits can be ordered separately.

Gasket Casing (Stuffing-Box Centrifugal Pump) (Optional) 46745-00

The Gasket Casing (Stuffing-Box Centrifugal Pump) comprises three 0.38 mm (0.015 in) gasket cases that can be installed in a stuffing-box centrifugal pump.

Multi-Stage Vertical Centrifugal Pump Seal Repair Kit (Optional) 46746-00The Multi-Stage Vertical Centrifugal Pump Seal Repair Kit comprises a shaft seal kit for repairing a multi-stage vertical centrifugal pump.



Pumps Training System - eSeries (Optional) 46749-E0

This site-license course bundle is intended to be used in conjunction with the Pumps Training System, Series 46106. It contains five courses, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and

submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

It is important to note that if a lab wants to complete Rotary Pumps, Reciprocating Pumps, and Centrifugal Pumps they will need to purchase additional pumps from the Optional Equipment list.

The following learning platforms are available:

• 46749-E: Pumps Training System - eSeries• 46749-F: Pumps Training System - SCORM• 46749-G: Pumps Training System - Stand-Alone

Topic Coverage

• Single Pump Systems• Multiple Pump Systems• Rotary Pumps• Reciprocating Pumps• Centrifugal Pumps


Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Lubrication Kit (Optional) 46792-00

The Lubrication Kit includes a grease gun and a grease cartridge. It is required with the External Gear Pump, Model 46710-1, Flexible Impeller Pump, Model 46711-1, Pneumatic Diaphragm Pump, Model 46715-1, Piston Pump, Model 46717-1, and



Stuffing-Box Centrifugal Pump, Model 46721-1.


Grease Gun

Type Lever

Operating pressure 41.4 MPa (6000 psi)

Lube capacity cartridge 411 g (14.5 oz)

Grease

Description Food lube

Grade NLGI2

Color White

Digital Stroboscope (Optional) 46794-05

The Digital Stroboscope permits observation of cavitation and air ingestion in the Centrifugal Pump when using the transparent cover.


Range 100-10 000 flashes per minute (r/min)

Resolution 0.1 <1000, 1.0 <9999

Accuracy ±0.05%


Dimensions (H x W x D) 152 x 122 x 216 mm (6 x 4.8 x 8.5 in)




Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

Pumps Training Systems, Model 46106 - Lab- · PDF fileThe Pumps Training Systems familiarize...

Documents

Transcript of Pumps Training Systems, Model 46106 - Lab- · PDF fileThe Pumps Training Systems familiarize...