PUMA TL2000/2500 series

High Productivity 4-Axis Turning CenterHigh Productivity 4-Axis Turning Center

PUMA TL2000/2500 series

PUMA TL2000PUMA TL2000L / M / LMPUMA TL2500PUMA TL2500L / XL / M/ LM / XLM

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA TL2000/2500 The PUMA TL2000/2500 series is engineered to increased productivity through high efficiency.

As a process-integrated machine the PUMA TL provides a new level of performance and capabilities.

PUMA

TL2000/2500

series

02 /

Contents

02 Product Overview

Basic Information

04 Basic Structure

Detailed Information

08 Standard / Optional

Specifications

09 Applications

12 Capacity Diagram

19 Machine / NC Unit Specifications

22 Customer Support Service

Sample

The powerful built in spindle motor

The powerful built in spindle motor allows

for a wide range machining operations, from

precise finishing to high powered metal

removal using both turrets at the same time.

Machining flexibility

Provides outstanding performance

with accuracy and time savings by

virtue of a single set-up.

High Performance for shaft machining

These DOOSAN machines offer a high level

of machining capability to provide optimum

productivity for the customer.

03 02 /

The combining of a high performance integral spindle motor with upper and lower multi-axis turrets yields a machine perfectly engineered for high productivity and optimum efficiency.

Basic structure

The heavily ribbed triangular torque frame resists eccentric loads. A 45 ̊ inclined wall is inserted into triangular frame under the center of the frame, to endure high stress due to X direction forces.

Robust Design

Travel distance

X1-axis 250 mm

X2-axis 150 mm

4-axis linear controlled machine establishes multi-axis functional performance with

simultaneous control of both turrets for middle diameter shaft workpieces

Z1-axis

Z2-axis

X1-axis

X2-axis

✽Shown with milling option

(9.8 inch)

(5.9 inch)

Z1-axis 650[1050/1300] mm

Z2-axis 630[1030/1280] mm

(25.6[41.3/51.2] inch)

(24.8[40.6/50.4] inch)

FEM Structural Analysis Torque Tube of Triangular Frame

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA

TL2000/2500

series

4 / 04 /

Machining Flexibility • Accuracy and time savings by virtue of a single set-up. • Unmanned operation by automation support. • Less floor space and increased productivity.

PUMA TL series forms the largest machining area in its class to yield the maximum productivity with the minimum costs.

Working Range

B

A

(A) Max. turning diameter of

TL2000[L] / TL2500[L/XL]

(on upper turret)

370 mm

(14.6 inch)

(on lower turret)

240 mm

(9.4 inch)

(B) Max. turning length of

600 [1000/1250] mm(23.6 [39.4/49.2] inch)

Max. bar working diameter of

ø65/76 mm

(ø2.6/3.0 inch)✽[ ] : Long bed models

Long shaft working by follow rest operation to prevent chatter

Balanced turning by 4-axis Simultaneous 4-axis turning

4 / 04 / 05

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

The powerful built in spindle motor allows for a wide range machining operations, from precise finishing to high powered metal removal using both turrets at the same time.

SpindleMax. spindle speed

PUMA TL2000/2000M

5000 r/minPUMA TL2500/2500M

4000 r/min

Max. spindle motor power

PUMA TL2000/2000M

22/15 kW (29.5/20.1Hp)PUMA TL2500/2500M

26/22 kW (34.9/29.5Hp)

Oil Cooling Unit for Spindles

Motor is surrounded by an oil jacket cooling system to

minimize thermal displacement and ensure consistency

through a wide range of cutting conditions.

Oil Cooler

The widely spaced guide ways and heavy-duty tailstock design ensures ample rigidity. The tailstock is positioned by a drive bar that engages with the carriage.

Tail Stock Tail stock quill type - MT#5

Tail stock quill diameter mm (inch) 100 (3.9)

Tail stock quill travel mm (inch) 120 (4.7)

Tail stock quill thrust force kN 17 / 8.8(PUMA TL2500XL/XLM)

PUMA

TL2000/2500

series

6 / 06 /

Total 20 tool stations of upper (optional milling upper turret only TL2000M/2500M) and lower turrets make it possible to complete complicated parts requiring many tools in just one set-up. Reliable servo driven turrets reduce the total cycle time required to machine parts.

Rotation of the turret iscontrolled by servo motorfor rapid and accurateselection of tools. TheM model is fitted withDOOSAN's unique BMTturret to provide superiorperformance for millingoperations.

Turret

Turret indexing time (1-station swivel)

0.15s

No. of tool station (Upper+Lower turret)

20[12+8]station

Each axis is powered by a maintenance free digital AC servo motor. These high torque drive motors are connected to the ball screws without intermediate gears for quiet and responsive slide movement with virtually no backlash.

Axis system

Radial BMT

The turret features BMT55P style tooling in

which the toolholders are mounted directly

to the turrets periphery using 4 large bolts.

Rapid traverse rate(X/Z-axis)

20/24 m/min(787.4/944.9ipm)

6 / 07 06 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Various options are available to satisfy all the customers’ requirements.

Standard / Optional Specifications

✽For further details of the range of options, please contact.

Standard Optional X N/A

NO. Description Features PUMA TL2000/2500series

1

Chuck

210 mm (8 inch) PUMA TL 2000

2 255 mm (10 inch) PUMA TL 2500

3 None

4Jaws

Soft Jaws

5 Hardened & Ground Hard Jaws

6Chucking option

Dual Pressure Chucking

7 Chuck Clamp Confirmation

8 Tailstock Tailstock quill for built-in(dead) center

9Coolant pump

1.5 bar

10 4.5 / 7 / 10 / 14.5 bar

11

Coolant options

Oil Skimmer

12 Coolant Chiller

13 Coolant Pressure Switch

14 Cooling Flow Switch

15 High Coolant Interface

16 Chuck Coolant

17 Coolant Gun

18

Chip processing options

Chip Conveyor_Side Type

19 Chip Conveyor_Rear Type

20 Chip Bucket

21 Air Blow

22 Mist Collector

23

Measurement & Automation

Tool Setter (Manual / Auto)

24 Parts Catcher And Box

25 Auto Door

26 Robot Interface (PMC I/O, Profibus)

27 Bar Feeder Interface

28 Bar Fuller

29

Customized Special Option

V Stand For Shaft Workpiece

30 Automatic Top Door

31 Coolant Chiller

32 Chip Conveyor_Drum Filter Type

33 Shower Coolant

34 Air Limit Sensing On Chuck Preparation

35 Rotary Type Window Wiper_Eletrical

36 TSC For Main/Left Spindle

37 TSA For Main/Left Spindle

38 Work & Tool Counter

39 Tool Setter Extension For Special Chuck

40 Main/Left Spindle Air Curtain

41 MQL System

42 Chuck Pressure Switch

43 Coolant Level Switch : Sensing Level - Low

44 Quick Change Tooling(CAPTO) PUMA

TL2000/2500

series

8 /

Peripheral equipments

Chip Conveyor (right side)

The chip conveyor boasts excellent chip disposal performance, a stable design, and superior operation and maintenance convenience.

Users can select the optimal type for specific requirements to improve the efficiency of their work space.

Name Hinged belt Magnetic scrapper Drum filter (single type) Drum filter (double type)

Application Steel Cast steel, iron CastSteel, cast, nonferrous metals

Features

- General use- Suitable for steel works producing 30 mm chips or longer

- Easy-to-understand manual- Chips are scraped up and discharged

- Suitable for sludge- Suitable for nonferrous metals

- Suitable for long and short chips- Cooling water filtering function

Shape

Coolant Chiller (recommended)

A detachable-type coolant chiller is

recommended to control temperature and

minimize thermal error.

Oil skimmer

The oil skimmer keeps coolant and lubricant

isolated from each other for extending lifecycle

of coolant.

Quick change CAPTO

The Quick Change Tool system simplifies tool

change operation. Recommended for users

who need to change tools frequently or reduce

the set-up time.

Coolant chiller

Coolant tank

Optional devices

Auto tool setter Coolant Blower Collet ChuckSingnal tower

Mist collector

The mist collector absorbs airborne oil

vapor and fine dusts in the system to

improve working environment

Work Ejector Part catcher

The part catcher automatically accepts parts

completed of machining, and ejects them out

of the system.

9 8 /

Productivity Improvement

non-cutting time has been reduced by speeding up individual machine element operating speeds and increasing acceleration / deceleration characteristics.

Multi M code

Up to 3 M-code commands can be used for a block, thereby enabling simultaneous processing and further reducing non-cutting time.

Cycle Time

Non

-c

utting

Non-cutti

ng

Cutting

Cutting

10%

Non-cutting time

Reduced by

M14 M31 M69;

M14

ACTION ACTION ACTION

M31 M69

Cycle time reduce

M code FIN

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Tailstock EZ function

In programmable tail stock, the Z-axis position of tail stock is recorded automatically as the clamped position of tail stock.

DOOSAN Fanuc i Plus 15 inch screen + New OP

DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating

common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.

iHMI Touch screen • iHMI provides an intuitive

interface that utilizes a touch screen for quick and easy operation

Variety of applications• Providing various

applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.

DOOSAN Fanuc i Plus• 15 inch color display

Intuitive and user- friendly design

USB & PCMCIA card QWERTY keyboard

• EZ-guide i standard

• Ergonimic operator panel

• 2MB Memory

• Hot key

DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.

PUMA

TL2000/2500

series

10 /

A cutting program is automatically created with the entered values.

Example programming

Cutting shape

Automatic creation of cutting program

O7000 (SAMPLE PROGRAM) ;∤∤∤M3 S1500 ;G0 X50. Y125. ;G0 Z30. ;G1040 T0.5 J3. H0.2 K0.5 ∤∤∤ ;G1020 H120. V50. U37. W68. ∤∤∤ ;G0 Z80. ;M5 ;

Enter the dimensions of the shape.

EZ-Guide i screen

Turret maintenance and service screen

Convenience of Maintenance and Service

The condition and service procedures of the sensors are provided for easy maintenance and servicing of major units.

Tool monitoring screen

Tool Load Monitoring Function

During cutting operation, abnormal load caused by wear or damage of the tool is detected and an alarm is triggered to prevent further damage.

EZ-Guide i

Using the DOOSAN EZ-Guide i, users can create a cutting program for any desired shape, including patterns, by entering figures only.

Easy Operation Package

Doosan's Easy Operation Package (EOP) supports the user with functions relating to tool data, error diagnostics, set up and machine monitoring.

11 10 /

PUMA TL2000/2000M

PUMA TL2500/2500M

Rotary tool spindle power-torque

Spindle Power-Torque DiagramProduct Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Max. spindle speed

5000 r/minMax. spindle motor power

22kW (29.5Hp)

Max. spindle speed

5000 r/min

Max. spindle speed

4000 r/minMax. spindle motor power

26kW (34.9 Hp)

Torq

ue :

N. m

(ft-

lbs)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(ft-

lbs)

Out

put :

kW

(Hp)


0370 450 1050

S1 Cont.

S1 Cont.

50002800 4400

476.3(351.5)

433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)

317.7(234.5)

233(172.0) 199.8(147.5) 167(123.2) 136(100.4)

S2 10min

S1 Cont.

S2 30min

S1 Cont.

S2 10min22(29.5)S2 30min

15(20.1)

11(14.8)

18.6(24.9)

800

S3 25%S2 20min

15(20.1)

S1 Cont.

S3 25%

S2 30min

S1 Cont.

S1 Cont.

S2 30min

S2 30min26(34.9) 22(29.5)

S3 25%S2 30min

S1 Cont.

400030001050900

570485

21(28.2)

17.2(23.1)

47(34.7)

14(10.3)

5000400025001115750

S1

S3 25%

1.1(1.5)

5.5(7.4)

0370 450 1050

S1 Cont.

S1 Cont.

50002800 4400

476.3(351.5)

433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)

317.7(234.5)

233(172.0) 199.8(147.5) 167(123.2) 136(100.4)

S2 10min

S1 Cont.

S2 30min

S1 Cont.

S2 10min22(29.5)S2 30min

15(20.1)

11(14.8)

18.6(24.9)

800

S3 25%S2 20min

15(20.1)

S1 Cont.

S3 25%

S2 30min

S1 Cont.

S1 Cont.

S2 30min

S2 30min26(34.9) 22(29.5)

S3 25%S2 30min

S1 Cont.

400030001050900

570485

21(28.2)

17.2(23.1)

47(34.7)

14(10.3)

5000400025001115750

S1

S3 25%

1.1(1.5)

5.5(7.4)

Torq

ue :

N. m

(ft-

lbs)

Out

put :

kW

(Hp)


0370 450 1050

S1 Cont.

S1 Cont.

50002800 4400

476.3(351.5)

433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)

317.7(234.5)

233(172.0) 199.8(147.5) 167(123.2) 136(100.4)

S2 10min

S1 Cont.

S2 30min

S1 Cont.

S2 10min22(29.5)S2 30min

15(20.1)

11(14.8)

18.6(24.9)

800

S3 25%S2 20min

15(20.1)

S1 Cont.

S3 25%

S2 30min

S1 Cont.

S1 Cont.

S2 30min

S2 30min26(34.9) 22(29.5)

S3 25%S2 30min

S1 Cont.

400030001050900

570485

21(28.2)

17.2(23.1)

47(34.7)

14(10.3)

5000400025001115750

S1

S3 25%

1.1(1.5)

5.5(7.4)

Max. spindle motor power

(S3 25% / Cont.)

5.5/1.1kW

(7.4/1.5 Hp)

PUMA

TL2000/2500

series

12 /

External Dimensions

Unit : mm (inch)

55(2.2) (TL2000ser.) 2905(114.4) 403(15.9)

3308 (130.2) 900 (35.4)

4208 (165.7)

10 (0

.4)

1100

(43.

3)

1930

(76.

0)

120 (4.7)

125

(4.9

) 82

3(3

2.4)

950 (37.4) 947 (37.3)

515

(20.

3)

2078

(81.

8)

652

(25.

7)

745(29.3) (OPEN)

10 (0

.4)

1100

(43.

3)

1835

(72.

2)

95 (3

.7)

1930

(76.

0)

93 (3.7)

530 (20.9) 1455 (57.3)

40 (1.6) 2078 (81.8)

1198 (47.2) 2118 (83.4)

1387

(54.

6)

Spindle Nose

FL0

100 (3.9)(TL2500ser.)

Rear Chip Conveyor

Side Chip Conveyor

Hyd. Unit

Spindle Center

Top View

Front View

Side View

PUMA TL 2000/2500

* Some peripheral equipment can be placed in other places13 12 /

Unit : mm (inch)

10 (0

.4)

1100

(43.

3) 19

30 (7

6.0)

3810 (150.0) 403 (15.9)

4213 (165.9) 90 (3.5)

5113 (201.3)

623

(24.

5)

1070 (42.1)

2078

(81.

8)

652

(25.

7)

120 (4.7)

125(

4.9)

1080 (42.5)

515

(20.

3)

210 (8.3) (R-OPEN)

5(0.2)

925(36.4) (L-OPEN)

1455 (57.3)

10 (0

.4)

1100

(43.

3)

1835

(72.

2)

95 (3

.7)

1930

(76.

0)

93 (3.7) 530 (20.9)

2078 (81.8) 66 (2.6)

2144 (84.4)

FL 0

Hyd. Unit

Side Chip ConveyorSpindle Nose

Electrical Cabinet

Spindle Center

Top View

Front View

Side View

PUMA TL 2000L/2500L

External Dimensions

* Some peripheral equipment can be placed in other places

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA

TL2000/2500

series

14 /

Unit : mm (inch)

1320 (52.0)

900 (35.4) (Matntenance Space)

370(14.6)

2915 (114.8)

4505 (177.4) 125 (4.9)

1192 (46.9) 4380 (172.4)

4380 (172.4) 400(15.7) FLO

5697 (224.3) 220 (8.7) 5917 (233.0)

2593(102.1) [10.4] / 2630(103.5) [15]2183 (85.9) (Packing Box Space)

103 (4.1) 95(3.7)

530 (20.9)

1640 (64.6) (Space for Discharging Coolant Tank)

Parts Catcher Box

1720 (67.7) 265 (10.4)

925(36.4) (Door Open Space) 545(21.5) (Door Open Space)

540 (21.3) (R-Auto Door Open Space)

920(36.2) (L-Auto Door Open Space)

4(0.2)

R 747(29.4)

120

400 (15.7)

975 (38.4)

3615

(142

.3)

2078

(81.

8)

623

(24.

5)

305

(12.

0)

747

(29.

4)

125

(4.9

)

135

(5.3

)

842

(33.

1)

950

(37.

4)

560

(22.

0) 3

0 (1

.2) 18

0 (7

.1)

2185

(86.

0)

2113

(83.

2)

1930

(76.

0)

Chip Conveyor

Side Disposal Chip Conveyor

Parts Conveyor

Auto Door

Spindle Nose

Electric Cabinet

Electric Power Inlet

Transformer525.5 (20.7)

Spindle Center

Spindle Center

Oil Skimmer

Coolant Cooling UnitMist Collector

Air Inlet

HYD. Power Unit

Coolant Filter

Coolant Tank18

3 (7

.2)

820

(32.

3)

1110

(43.

7)

1086

(42.

8)

1027

(40.

4)

2378

(93.

6)

4780 (188.2)

Top View

Front View

Side View

PUMA TL2500XL/XLM

15 14 /

Tooling SystemProduct Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Unit : mm (inch)PUMA TL 2000/2500 (Upper & Lower Turret)

Unit : mm (inch)PUMA TL 2000M/2500M (Upper & Lower Turret)

standard

standard

BORING SLEEVES BORING BAR

ID TOOL HOLDER

OD TOOL

ID HOLDER

EXTENTED TOOL HOLDER

FACE TOOL HOLDER

OD TOOL CLAMPER

U-DRILL SLEEVES U-DRILL

DRILL SOCKET

HOLDER COVERFOR U-DRILL

DRILL

ø1.6

12st UPPER TURRET

8st LOWER TURRET

1

3/8-H11/2

1/2-H11/2

5/8-H11/2

3/4-H11/2

1-H1 1/2

11/4-H11/2

3/4-H11/2

1-H11/2

11/4-H11/2

MT#1-H11/2

MT#2-H11/2

MT#3-H11/2

ID TOOL HOLDER

ID TOOL HOLDER

OD TOOL

COLLET ADAPTER

MILLING ARBOR ADAPTER

WELDON ADAPTER

MILLING COLLETSER1

STRAIGHT MILLING HEAD

ANGULAR MILLING HEAD

DUMMY PLUG

FACE TOOL HOLDER

FACE TOOL HOLDER

OD TOOL CLAMPER

12st UPPER TURRET(BMT55P)

8st LOWER TURRET

1

BORING SLEEVES3/8-H11/2

1/2-H11/2

5/8-H11/2

3/4-H11/2

1-H1 1/2

1H11/2

U-DRILL SLEEVES3/4-H11/2

1-H11/2

11/4-H11/2

DRILL SOCKETMT#1-H11/2

MT#2-H11/2

MT#3-H11/2

BORING BAR

U-DRILL

DRILL

HOLDER COVERFOR U-DRILL

OD TOOL

1

PUMA

TL2000/2500

series

16 /

Tool Interference Diagram

2.0

ø14.6(Max.Turning Dia.)

9.8(X1-Axis Stroke)

5.9(X2-Axis Stroke)

ø23.4(Max.Tool Swing) ø17.1(Max.Tool Swing)


1.6

7.3 2.68.1 1.6

1.6 6.31.2 4.7

29.5

2.0

0.3

ø1.6

1.6

0.3ø1.6

ø8.8

ø8.3

0.4 ø10.1

2.11.6

ø8.3

ø10.4

ø10.4

ø11

(Upper)

(Lower)

ø22.8(Max. Tool Swing)

0.7

4.9

Max.ø 0.6

2.8

ø1.3

ø1.6

2.8

3.7

0.3

ø13.8(Max. Turning Dia.)

ø9.4(Max. Turning Dia.)6.9 2.2

9.1(X1-Axis Stroke)3.56.5

5.9(X2-Axis Stroke)1.6 6.3

1.2 4.7

ø1.6

1.6

2.0

0.3


29.5

1.2

ø9.1 ø8.8

ø8.5

ø8.5

ø10.4

ø10.4

ø11.

0

(Upper)

(Lower)

PUMA TL 2000/2500Unit : inch

2.0


9.8(X1-Axis Stroke)

5.9(X2-Axis Stroke)

ø23.4(Max.Tool Swing) ø17.1(Max.Tool Swing)


1.6

7.3 2.68.1 1.6

1.6 6.31.2 4.7

29.5

2.0

0.3

ø1.6

1.6

0.3ø1.6

ø8.8

ø8.3

0.4 ø10.1

2.11.6

ø8.3

ø10.4

ø10.4

ø11

(Upper)

(Lower)


0.7

4.9

Max.ø 0.6

2.8

ø1.3

ø1.6

2.8

3.7

0.3

ø13.8(Max. Turning Dia.)

ø9.4(Max. Turning Dia.)6.9 2.2

9.1(X1-Axis Stroke)3.56.5

5.9(X2-Axis Stroke)1.6 6.3

1.2 4.7

ø1.6

1.6

2.0

0.3


29.5

1.2

ø9.1 ø8.8

ø8.5

ø8.5

ø10.4

ø10.4

ø11.

0

(Upper)

(Lower)

PUMA TL 2000M /2500M Unit : mm (inch)

17 16 /

PUMA

TL2000/2500

series

18 /

Working Range Diagram

7.3 Tail stock travel 24.8(Std.) Quill travel 4.7

4.06(with 8" chuck)1.7(with 8" chuck)

8"(T

L200

0 se

r.)

4.06 Z1-axis travel 25.6(Std.) 0.3

2.67

.3

4.7

X2-A

xis

trave

l 5.

9

X1-A

xis

trave

l 9.

8

1.6

1.6

3.1 29.9(Std.)

4.06 Z2-axis travel 24.8(Std.) 0.3

1.6

2.4

8.1 2.3

0.82.4

0.12.1

6.25.0

7.0

4.4(with 10" chuck) 1.8(with 10" chuck)

10"(

TL 2

500

ser.)

41.3(Long)

45.7(Long)

40.6(Long)

40.6(Long)

2.8

2.27.7

X1-A

xis

trave

l 9.

8

6.17.4

2.1X2-A

xis

trave

l 5.

9

4.06(8" chuck)1.9(8" chuck)3.1 Z1-Axis travel 25.6(Std.) 1.0

3.1 29.8(Std.)

8"(T

L200

0 se

r.)

4.1 Z2-Axis travel 24.8(Std.) 0.2

3.3

3.1

2.12.8

2.23.1

9.0

3.94.71.2

4.08.0

0.2

1.8

4.4(10" chuck)1.8(10" chuck)

45.5(Long)

10"(

TL25

00 s

er.)

41.3(Long)

40.6(Long)

3.5

0.39.6

X1-A

xis

trave

l 9.

8

6.17.4

2.1X2

-Axi

s tra

vel

5.9

4.06(with 8" chuck)1.9(with 8"chuck)2.7 Z1-Axis travel 25.6(Std.) 1.5

0.3

3.1 29.8(Std.)

8"(T

L200

0 se

r.)

Quill travel 4.77.3 Tail stock travel 24.8(Std.)


3.8

2.2 2.3

2.12.8

3.0

0.5

0.9

22.12.1

4.4(with 10" chuck) 1.8(with 10"chuck)

45.5(Long)

10"(

TL25

00 s

er.)

41.3(Long)

40.6(Long)

40.6(Long)


8"(T

L200

0 se

r.)


2.67

.3

4.7

X2-A

xis

trave

l 5.

9

X1-A

xis

trave

l 9.

8 1.6

1.6

3.1 29.9(Std.)


2.4

3.1

21.2

2.12.2

1.2

3.9

0.8

0.4

0.21.

8

1.2

0.2

7.1


10"(

TL25

00 s

er.)

41.3(Long)

45.7(Long)

40.6(Long)

2.2

7.12.8

X1-A

xis

trave

l 9.

8

1.2

6.17.4

X2-A

xis

trave

l 5.

9

4.06(with 8"chuck)1.9(with 8"chuck)6.1 Z1-Axis travel 25.6(Std.) 41.3(Long)

2.03.1 29.8(Std.) 45.5(Long)

8"(T

L200

0 se

r.)

4.1Z2-Axis travel 24.8(Std.)0.2

4.9

Max

. 2.7

Max.ø0.63

10inch Chuck

0.4

3.11.24.77.1

4.08.0

0.2

1.8

1.2 1.2

0.3

8.09.0

4.4(with 10"chuck)1.8(with 10"chuck)

10"(

TL25

00 s

er.)

40.6(Long)

2.8

2.27.7

X1-A

xis

trave

l 9.

8

9.8

(X1-

Axis

trav

el)

2.6

7.2

ø10.

0

4.6

0.1

1.2

0.1

5.9

(X1-

Axis

trav

el)

1.2

6.17.4X2-A

xis

trave

l 5.

9

4.06(8"chuck)1.9(8" chuck)3.1 Z1-Axis travel 25.6(Std.)41.3(Long)

51.2(Z1-Axis travel)

50.4 (Z2-Axis travel)

49.6

49.6

3.1 29.8(Std.)

8"(T

L200

0 se

r.)

4.1

3.1 4.3

0.8

1.6

4.3

Z2-Axis travel 24.8(Std.)0.2

Max. 2.7

1.12.0

Max

.ø0.

63

3.1

1.22.0 4.3

2.2

1.4

0.6

0.2

3.94.7 1.2

0.8

0.4

0.2

1.8

4.4(10"chuck) 1.8(10" chuck)

45.5(Long)

10"(

TL25

00 s

er.)

40.6(Long)

1.74.4

4.7 0.4

OD Tool holder ID Tool holder

PUMA TL 2000[L]/2500[L]

PUMA TL 2000M[LM]/2500M[LM]

Unit : inch

OD Tool holder

Angular milling tool holder

ID Tool holder

Straight milling tool holder

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA TL 2000M[LM]/2500M[LM]

Machine Specifications

Description UnitPUMA TL2000

[L]PUMA TL2000M

[LM]PUMA TL2500

[L/XL]PUMA TL2500M

[LM/XLM]

Capacity Swing over bed mm (inch) 600 (23.6)

Swing over saddle(Upper) mm (inch) 430 (16.9)

Recom. Turning diameter mm (inch) 210 (8.3) 255 (10.0)

Max. Turning diameter(Upper/Lower turret)

mm (inch) 370/240 (14.6/9.4)

350/240(13.8/9.4)

370/240(14.6/9.4)

350/240(13.8/9.4)

Max. Turning length mm (inch) 600 [1000/1250] (23.6 [39.4/49.2])

Bar working diameter mm (inch) ø65 (2.6) ø76 (3.0)

FeedrateTravel distance

X1 / 2-axis mm (inch) X1 : 250 (9.8) / X2 : 150 (5.9)

Z1 / 2-axis mm (inch) Z1 : 650 [1050/1300] (25.6 [41.3/51.2]) / Z2 : 630[1030/1280]( 24.8 [40.6/50.4])

Rapid traverse

X1 / 2-axis m/min (ipm) 20 (787.4)

Z1 / 2-axis m/min (ipm) 24 (944.9)

Spindle Spindle speed r/min 5000 4000

Spindle nose ASA A2#6 A2#8

Spindle bearing diameter (Front) mm (inch) 110 (4.3) 130 (5.1)

Spindle through hole diameter mm (inch) 76 (3.0) 86 (3.4)

Cs Spindle Index angle deg - 360

(in 0.001deg.increment)

- 360

(in 0.001deg.increment)

Motor Left spindle motor(Int.) kW (Hp) 22/18.5/15 (29.5/24.8/20.1) (10min/30min/Cont.)

26/22 (34.9/29.5) (30min/Cont.)

Rotary tool spindle motor* kW (Hp) - 5.5 (7.4) - 5.5 (7.4)

Servo motor

X1-axis kW (Hp) 3.0 (4.0)

X2-axis kW (Hp) 1.6 (2.1)

Z1-axis kW (Hp) 3.0 (4.0)

Z2-axis kW (Hp) 3.0 (4.0)

Coolant pump 0.9 (1.2)

Turret No. of tool stations ea 12(Upper) + 8(Lower)

OD tool height mm (inch) 25 (1.0)

Boring bar diameter mm (inch) 40 (1.6)

Indexing time sec 0.15

Rotary tool spindle speed* r/min - 5000 - 5000

Tail Stock Quill diameter mm (inch) 100 (3.9)

Quill bore taper ASA MT#5

Quill travel mm (inch) 120 (4.7)

Power Source Power consumption kVA 39 41 48 49

Machine dimensions

Length mm (inch) 3250 [3900/4510] (128.0 [153.5/177.6 )

Width mm (inch) 2118 [2144/2630] (83.4 [84.4/103.5] )

Height mm (inch) 1930 (76.0) [PUMA 2500XL/XLM: 2115(83.3)]

Weight kg (lb) 7200 [8400] (15432.1 [18518.6])

7300 [8500/9600] (16093.5 [18739.0/21164.1])

Control NC system - DOOSAN Fanuc i Plus {Fanuc 31i}

PUMA TL2000/2500 series

* Rotary tool spindle is available on only upper turret of TL2000M[LM] / TL2500M[LM/XLM]. [ ] : Long bed machines

19 18 /

NC Unit Specifications

FANUC

Standard Optional X Not applicable

NO. Division Item SpecificationsDOOSAN Fanuc i Plus Fanuc 31i

2-Axis M 2-Axis M

1

Controlled axis

Control paths 2 Path 2 Path 2 Path 2 Path

2 Controlled axes4

(X1,Z1,X2,Z2,)

5(X1,Z1,

C1,X2,Z2)

4(X1,Z1,X2,Z2,)

5(X1,Z1,

C1,X2,Z2)

3 Simultaneously controlled axes

2 axes 3 axes 2 axes 3 axes

4 Axis control by PMC

5 Cs contouring control X X

6 Synchronous/Composite control (C1 & C2 Synchro Control)

X X X X

7 Arbitrary angular axis control

X X X X

8 Increment system A,B0.001 mm, 0.001 deg, 0.0001 inch

9 HRV2 control

10 Inch/metric conversion

11 Stored limit check before move

12 Chuck and tail stock barrier

13 Chamfering on/off

14 Interference check for rotary area X X X X

15 Unexpected disturbance torque detection function

16 Position switch

17

Operation

Tool retract and recover

18 Dry run

19 Single block

20 Handle interruption

21 Incremental feed x1,x10,x100

22 Manual handle retrace

23 Active block cancel

24

Feed function (CONTINUED)

Bell-shaped acceleration/ deceleration after cutting feed interpolation

25 Override cancel

26 AI contour control I G5.1 Q_, 40 Blocks

27 AI contour control II G5.1 Q_, 200 Blocks

28 Rapid traverse block overlap

29

Program input(CONTINUED)

Interruption type custom macro

30 Canned cycle

31 Multiple repetitive cycles G70~G76

32 Multiple repetitive cycles II

Pocket profile

33 Canned cycle for drilling

34 Automatic corner override X X

35Custom software (Total amount of each path)

6MByte X X

36Custom software (Total amount of each path)

8MByte X X

37 Coordinate system shift

38 Direct input of coordinate system shift

39 Real time custom macro X X X X

40 Pattern data input

41Operation Guidance Function

EZ Guide i (Conversational Programming Solution) *1) *1) *1) *1)

42 EZ Operation package

43 iHMI with Machining Cycle(Conversational Programming Solution)

*2) *2) *2) *2)PUMA

TL2000/2500

series

20 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Standard Optional X Not applicable

NO. Division Item SpecificationsDOOSAN Fanuc i Plus Fanuc 31i

2-Axis M 2-Axis M

44

Toolfunction/Tool compensation

Tool offset pairs

64-pairs X X

45 99-pairs X X

46 128-pairs

47 200-pairs

48 400-pairs X X

49 499-pairs X X

50 999-pairs X X

51 2000-pairs X X

52 Common offset memory between each path

Only for more than 2 path control

53 Tool offset

54 Tool radius/Tool nose radius compensation

55 Tool geometry/wear compensation

56 Automatic tool offset G36/G37

57 Direct input of tool offset value measured

58 Tool life management

59 Accuracy compensation function

Backlash compensation for each rapid traverse and cutting feed

60 Stored pitch error compensation

61

Editing operation

Part program storage size &Number of registerable programs

640M(256KB)_500 programs X X

62 1280M(512KB)_1000 programs X X

63 2560M(1MB)_1000 programs X X

64 5120M(2MB)_1000 programs







71 Program protect

72 Password function

73 Playback

74 Memory card program edit & operation Max 63 programs

75

Setting

Machine alarm diagnosis X X

76 CNC screen display

77 CNC screen dual display function

78

Data input/output

data server

79 External data input

80 Memory card input/output

81 USB memory input/output

82 Automatic data backup

83 Interface function

Embedded Ethernet

84 Fast Ethernet

85Others Display unit

15" color LCD

86 15” color LCD with Touch Panel X X

87 Robot interface

Robot interface with PMC I/O module

88 Robot interface with PROFIBUS-DP

*1) Only with 15" LCD standard *2) Only with 15" Touch LCD standard

21 20 /

FANUC

언제 어디서나 고객 니즈에 답하는 두산 공작기계의 전 세계 네트워크

두산 공작기계는 판매 전후, 고객의 니즈에 유연하고 신속하게 대응하여 문제를 해결하는 체계적이고 전문적인 서비스를 제공하고

있습니다. 부품 공급에서 제품 교육, 고장 수리, 기술 지원까지 고객이 있는 전 세계 어느 곳에서나 서비스 네트워크를 통해 신속하게

만날 수 있습니다.

Responding to Customers Anytime, Anywhere

글로벌 서비스 지원 네트워크

4

법인

167

딜러 네트워크

51

테크니컬 센터판매지원, 서비스 지원,

부품 공급 지원

200

서비스 포스트

3

공장

한국 서비스 지원 네트워크

6

영업 지사

37

딜러 네트워크

2

테크니컬 센터

52

서비스 포스트

Changwon FactoryHead Office

AMERICA EUROPE

CHINA (Yantai)

CHINA (Shanghai)

INDIA

PUMA

TL2000/2500

series

22 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Responding to Customers Anytime, Anywhere

Doosan Machine ToolsCustomer Support Service제품 상담부터 판매 후까지 제품의 사이클에 맞는

다양하고 전문적인 서비스를 통해 고객의 비즈니스 성공을 지원합니다.

기술 지원

• 가공 기술 지원

• 기술 문의/회신

• 기술 자료 지원

교육

• 프로그래밍/장비 운전 교육

• 장비 유지 관리 교육

• Application Engineering

부품 공급

• 무상 부품 공급

• 유상 부품 공급

• 부품 수리

필드 서비스

• 순회 서비스 및 설치 시운전

• 유/무상 고장 수리

• 정기 점검 / 예방 정비

23 22 /

ver. EN 210104 SU

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637

Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.

Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany

Tel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064

Tel + 91-80-2205-6900 E-mail [email protected]

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)

Tel +86 21-5445-1155Fax +86 21-6405-1472

For more details, please contact Doosan Machine Tools.

The specifications and information above-mentioned may be changed without prior notice.

Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

www.doosanmachinetools.com

Major Specifications

PUMA TL2000 / 2500 series Description Unit PUMA TL2000/M [L] PUMA TL2500/M [L/XL]

Max. turning dia. mm (inch) Ø370 / Ø350 (Ø14.6 / Ø13.8)

Max. turning length mm (inch) 600 [1000/1250] (23.6 [39.4/49.2])

Standard chuck size inch 8 10

Bar working dia. mm (inch) Ø65 (Ø2.6) Ø76 (Ø3.0)

Max. spindle speed r/min 5000 4000

Max. spindle power kW (Hp) 22 (29.5) 26 (34.9)

*{ } : Option

PUMA TL2000/2500 series

Documents

Transcript of PUMA TL2000/2500 series