Pub. EC-1401 005 SERIES MODULAR VALVES General Information ... Modul Yuken.pdf · Up to 25 MPa...

MODULAR VALVES

F

General Information

P T B A

Page

Refer to the Catalogue No. Pub.EC-0401.

Graphic Sy m bolsModel Num bersClass

4

4

6

6

8

11

Flow Control Valves

Directional Control Valves

Base P lates and

Mounting Bolts

Solenoid Operated Directional Valves

DSG-005-∗∗∗-∗-30/3090

Throttle and Check Valves (for "A& B-Lines", Metre-out)

MSW-005-X-10/1090

Throttle and Check Valves (for "A& B-Lines", Metre-in)

MSW-005-Y-10/1090

Pilot Operated Check Valves (for "B-Line")

MPB-005-2-10/1090

Pilot Operated Check Valves (for "A& B-Lines")

MPW-005-2-10/1090

Base P lates MMC-005-∗-10/1080/1090

Bolt Kits MBK-005-∗-10/1090

T

B A

P

B AB A W

005 Series Solenoid Operated Directional Valve (DSG-005)

Modular Valves

Base P late (MMC-005)

These modular valves have the same mounting surface as those for the DSG-005 solenoid operated directional valves and a uniform thickness. Several of them can be stacked and bolted together into a hydraulic circuit. Because of this compactest design, the valves fit in a narrow space, so they are optimal for machine tools, work vehicles and labor-saving machines.

Modular Valve Type

Up to 25 MPa (3630 PSI), 10 L /m in (2.6 U.S.GPM)

Example of Stacking Configuration

No.1

005 SERIESPub. EC-1401

MODULAR VALVESInstructions / Assembly

SOL a SOL b

(Incorrect)

Solenoid Operated Directional Valve

(Correct)

Throttle and Check Valve

(for "A&B-Lines", Metre-Out)

Pilot Operated Check Valve

(for "A&B-Lines") P T B A P T B A

Mounting Bolt Kits

Modular Valves


InstructionsCaution in the selection of valves and circuit designingThe selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out).

In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

Assembly

Assembly Procedure:(1)

(2)

Make both valve sides straight.(3)

Take 4 bolts from the mounting bolt kit and tighter them in the specified torque.

Keep all installation holes and clean. Failure to do this may cause fire due to oil leakage.

CAUTION

Before installing the product, be sure all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

Assebly should be carried out in clean environment conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the valves and their mounting surface are clean and free from dirt or other foreign materials.

Referring to the circuit diagram, stack up the modular valves and solenoid operated directional valve, while setting their O-ring sides facing toward the mounting side and ensuring the correspondence between locating pin and pin slot.

005 SERIES

No.2

MODULAR VALVES

F

Specifications / Hydraulic Fluids / Others

Sub-Plates

PageModel Num bers

DSGM-005∗ -10/1080/1090

Base P lates

PageModel Num bers

MMC-005-∗ -10/1080/1090

Bolt Kit Model Num bers

Tightening torque Nm (in. 1bs.)

MBK-005-∗-10 MBK-005-∗-1090 2.5 - 3.5 (22 - 30)

2 m m /sSSU

Viscosity

Factor

15 77

0.84

20 98

0.91

30 141 1.00

40 186 1.07

50 232 1.14

60 278 1.19

70 324 1.24

80 371 1.28

90 417 1.32

100 464 1.35

8

Petroleum base oils

Synthetic fluids

Water containing fluids

Use fluids equivalent to ISO VG 32 or VG 46.Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used.Use water-glycol fluid.

SpecificationsMaximum Operating Pressure Maximum Flow Rate Number of Stack

005 Series Solenoid Operated Directional Valves

YUKEN 005 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an interface such as yuken's DSG-005. Please refer to the Catalogue No. Pub. EC-0401 for details.

Hydraulic Fluids

Recommended Viscosity and Temperatures

Control of Contamination

Always be sure to use hydraulic fluids within the stipulated conditions shown below: 2 Viscosity: 15 to 200 mm /s (77 to 900 SSU), Temperature: -15 to +60°C (5 to 140°F)

Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 µm or finer line filter.

Base Plates and Sub-PlatesWhen mounting the modular valves, use base plates and sub-plates specified below. If these base plates and the sub-plates are not used, ensure that the mounting surface has a good machined finish.

Pressure DropPressure drop curves of the modular valves are those

2 based on viscosity of 30 mm /s (141 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula.Mounting Bolts

005 series modular valves are mounted using four socket head cap screws which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.

Solenoid operated directional valve is included in the number of stack.

25 MPa (3630 PSI) 10 L/min (2.6 U.S. GPM)

1 - 3 stacks

........................................................... ..

....................................................................... .........

.......................................................................Fluid TypesAny type of hydraulic fluid listed in the table below can be used.

Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.

No.3

For the details of Sub-Plate, see the following DSG-005 Catalogue: Catalogue No.Pub-EC-0401.

005 SERIES

............

..

.......................

P'= P (G'/0.850)

MODULAR VALVESSpecifications / Others

Model Num ber

MSW -005-∗-10/1090

Max. Operating Pressure MPa (PSI)

25 (3630)

Max. Flow L /m in (U.S.GPM)

10 (2.6)

MSWSeries Num ber

Throttle and Check Valve for A& B-Lines

MSW:

-005Valve Size

005

-XDirection of Flow

X : Metre-outY : Metre-in

-10Design

Num ber

10

∗Design

Standard

Refer to

Metre-out

MSW-005-X

Metre-in

MSW-005-Y

Graphic Sym bolsDesign Standards :None

90

................. Japanese Standard "JIS" and European Design StandardN. Am erican Design Standard......................

P T B A P T B A

0 2 4 6 8 10 L/min

0 0.5 1.0 1.5 2.0 2.5

0

0.05

0.10

0

5

10

15

U.S.GPM

MPaPSI

Pressure Drop for P&T -Lines

0 0.5 1.0 1.5 2.0 2.5 U.S.GPM

0 10 L/min5

MPaPSI

Pressure Drop for Free Flow

0

0.2

0.4

0.6

0.8

0

20

40

60

80

100

Throttle Fully Open

Throttle Fully Closed

M etred Flow vs. Screw Posi tion

P=25(3630)P=Differential Pressure MPa (PSI)

Flow Rate

Pres

sure

Dro

p

(Fully Open)0 1 2 3 4 5 6 7

P=20(2900)

P=14(2030)P=10(1450)

P=7(1020)P=5(730)

Turn of Flow Adj . Screw

P=3.5(510)P=2(290)

P=1(145)P=0.5(70)0

2

4

6

8

10

Flow

Rate

0

0.5

1.0

1.5

2.0

2.5

Flow Rate

Pres

sure

Dro

p

0 U.S.GPMFlow Rate

0.5 1.0 1.5 2.0 2.5

10 L/min86420

MPa

0

0.2

0.4

0.6

0.8PSI

020406080

100

Pres

sure

Dro

p

Pressure Drop at T hrottle Ful ly OpenL/minU.S.GPM

To make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anti-clockwise. To throttle the flow, turn the screw clockwise. Be sure to retighten the lock nut firmly after the adjustment of the flow rate is completed.

2 Hydrauric Fluid : Viscosity 30 mm /s (141 SSU), Specific Gravity 0.850

005 Series Throttle and Check Valve For "A&B" Lines : MSW-005-∗-10/1090

Specifications

Flow Adjustment

Model Number Designation

Typical Performance Characteristics

No.4

MODULAR VALVES

F

Installation Drawing / Spare Parts List

8 9

10 11

Item

O-Ring O-Ring O-Ring Back Up Ring

Nam e of Parts Part Num bers

SO-NA-P3 SO-NB-P10 SO-NB-P5 SO-BB-P3

2 2 4 2

Qty . Rem arks

Included in Seal Kit Kit No. : KS-MSW -005-10

W hen ordering seals, please specify the seal kit num ber from the table above.Note :

P

B AT

Flow. Adj. Screw 2.5(.10) Hex. Soc.

70(2.95)40

(1.57)28

(1.10)23.5 (.93)

2.5(.10) Dia. 4(.16) Deep

25

(.98)

4 (.1

6)

33

(1.3

0)2

(.08)

Lock Nut 8(.31) Hex.

4.5(.18) Dia. Through 4 Places

3 (.1

2)

0.5 kg (1.1 lbs.)Approx. Mass :

Fully Extended 44(1.73)Fully Extended

116(4.57)

MSW-005-X : 16(.63) MSW-005-Y : 15(.59)

30

(1.1

8)

Locating Pin 2(.08) Dia.

Mounting Surface (O-Rings Furnished)

DIMENSIONS IN MILLIMETRES (INCHES)

1 6 2 10 7 3 8 9 11 5 4

INC.

MSW-005- X Y -10/1090

Spare Parts List

MSW-005- X Y -10/1090

No.5

005 Series Throttle and Check Valve For "A&B" Lines

When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

CAUTION

List of Seals

MODULAR VALVES

Specifications / Others

Model Num ber

MPB-005-2-10/1090 MPW -005-2-10/1090


25 (3630)


10 (2.6)

MPWSeries Num ber

MPB :

-005Valve Size

005

-2Cracking Presure

MPa (PSI)

2 : 0.2 (29)

-10Design

Num ber

10

∗Design

Standard

Pilot Operated Check Valve for B-Line

MPW: Pilot Operated Check Valve for A& B-Lines

Refer to

Design Standards :None

90

................. Japanese Standard "JIS" and European Design StandardN. Am erican Design Standard......................

0 2 4 6 8 10 L/min

0 0.5 1.0 1.5 2.0 2.5

0

0.05

0.10

0

5

10

U.S.GPM

MPaPSIPressure Drop

Flow Rate

Pres

sure

Dro

p

Supply Pressure (P2)

MPa

0

0.2

0.4

0.6

0.8

PSI

020406080

100

Min

. Pilo

t Pre

ssur

e (PP

)

M in. Pi lo t Pressure

MPB-005P T B A

MPW-005P T B A

0 2 4 6 8 10 L/min

0 U.S.GPMFlow Rate

0.5 1.0 1.5 2.0 2.5

Pres

sure

Dro

p

0.2

0.4

0.6

0.8

1.0MPa

0

PSI

20406080

100120140

Reversed Controlled Flow

Free Flow

Pressure Drop for Free Flow / Reversed Contro l led Flow

Graphic Sym bols

1.0

1.2

120140160

MPa

PSI

0 5 10 15 20 25

0 1000 2000 30003500

P1

P2

PP0

A-Line: MPB-005 P&T-Line:

MPB/MPW-005

2 Hydrauric Fluid : Viscosity 30 mm /s (141 SSU), Specific Gravity 0.850

Specifications



No.6

005 Series Pilot Operated Check ValveFor "B" Line : MPB-005-2-10/1090 For "A&B" Lines : MPW-005-2-10/1090

F

MODULAR VALVESInstallation Drawing / Spare Parts List

Item Parts Num bersMPW MPB

Qty .Nam e of Parts

8 9

O-Ring O-Ring

SO-NB-P12 SO-NB-P5

2 4

1 4

Model Num bers Seal Kit Num bersMPB-005 MPW -005

KS-MPB-005-10 KS-MPW -005-10

72 9 84 5384 5 6 1 6 1 2 7 93

(.08)

93(3.66)

PB A

T

PB A

T

64(2.52)


For other dim ensions, refer to the "MPW -005".

6(.24)60.2(2.37)

40 (1.57)

(1.10)28

32.5(1.28)

85.4(3.36)(1.13)28.7

233 (1.3

0)

30 (1.1

8)

25 (.98)

4(.1

6)

(.12)

3

2.5(.10) Dia. 4(.16) Deep

2(.08) Dia. Locating PinMounting Surface (O-Rings Furnished)



MPW-005-2-10/1090

MPB-005-2-10/1090

Spare Parts ListMPW-005-2-10/1090 MPB-005-2-10/1090



CAUTION

List of Seals List of Seal Kits

Note:W hen ordering seals, please specify the seal kit num ber from the table right.

005 Series Pilot Operated Check Valve For "B" and "A&B" Lines

No.7

MODULAR VALVES


MMC -005 -5 -10 ∗Series Num ber Plate Size Num ber of Stations Design Num ber Design Standarad

005MMC : Base P late

1 2 3 4 5

: 1 Station : 2 Stations : 3 Stations : 4 Stations : 5 Stations

10

"E"

N. Am erican Design Std.

"C" Thd.

10 (.39)

8 (.31)M4

No.8 - 32 UNC

Japanese Std. "JIS" and European Design Std.

Design Std.

None: Japanese Standard "JIS"80 : European Design Standard90 : N.Am erican Design Standard

No.8

Graphic Symbols

MMC-005-1

MMC-005-2-5

(P)T

P(T)

ABAB

(P)T

P(T)

AB

25 (.98)

14 20.7

5 28

(1.1

0)

7.25

Min. Pitch "C" Thd. "E" Deep 4 Places

6

21.5 (.85)

4(.16)

B

P

T A

36 (1.42)

25(.98)

33(1.30)

(.82)

(.55)

40

(1.5

7)

(.24)

(.29)

12.5(.49)

3.5(.14)

2.5(.10) Dia. 4(.16) Deep

3.5(.14) Dia. Max. 4 Places

Specifications

Maximum Operating Pressure 25 MPa (3630 PSI).......


Mounting Surface Dimensions for 005 Series Modular ValveWhen standard base plates (MMC-005) are not used, the mounting surface described on the right must be prepared. The mounting surface should have a good machined finish.


.

Base Plates For 005 Series Modular Valves

MMC-005-∗-10/1080/1090

InstructionsPort Used: Base plate has more than one pressure port "P" and tank port "T". Any one of these ports or two or more ports nay be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not cuurently used are properly plugged.

MODULAR VALVES

F

Installation Drawing

Model Num bers

MMC-005-∗-10 MMC-005-∗-1090

"C" Thd.Rc 3/8

3/8 NPT

Thread Size Dim ensions m m (Inches)"E" Thd. F

M4 No. 8-32 UNC

Model Num bers

MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5

Dim ensions m m (Inches)

106 142 178 214

(4.17) (5.59) (7.01) (8.43)

L1 L2

86 122 158 194

(3.39) (4.80) (6.22) (7.64)

4.3 5.8 7.2 8.7

( 9.5) (12.8) (15.9) (19.2)

Approx. Mass kg (lbs.)

8 10

(.31) (.39)


(P)

T

P

(T)

BT

A

P

"E" Thd. "F" Deep 4 Places

10

L

45

22.525

70(2.76)

2228

72(2

.83)

BT

A

PB

T

A

PB

TA

P

10

2228

3622.5

35

26

(P)

T

P

(T)

B

TA

P

1

L 2


Port Holes 3.5(.14) Dia. 4 Places

For other dim ensions, refer to the above Model MMC-005-1.

(.89)

50(1.97) (.39)

(.98)

Tank Port (T ) "C" Thd. (10 Design Only)

(.87)

(1.1

0)

(1.77)

36(1

.42)46

(1.8

1)

2.5(.10) Dia. 4(.16) Deep

53(2.09)

18(.71)

35(1.38)

27(1.06)

53(2.09)

18(.71)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)

21(.8

3)

36(1

.42) 21

(.83)

21(.8

3)

36(1

.42)

8.8(.35) Dia. Through 14(.55) C'Bore 2 Places

Cylinder Port "A" "C" Thd.

Tank Port "T" "C" Thd.

Cylinder Port "B" "C" Thd.

Tank Port (T ) "C" Thd.

Pressure Port "P" "C" Thd.


72(2

.83)

36(1

.42)

(.87)

(1.1

0)

(.39)

46(1

.81)

45(1.77)


Threaded Holes 4 Places-Each Station

Port Holes 4 Places-Each Station

2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each StationPitch

25(.98)

(1.42)(.89)

36Pitch

(1.42)(1.38)

53(2.09)

18(.71)

53(2.09)

18(.71)

(1.02) 21(.8

3)

21(.8

3)

36(1

.42)

21(.8

3)

36(1

.42)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)


Cylinder Port "A" "C" Thd.



B

A

B

A

B

A

B

A

45(1.77)

43(1

.69)


Pressure Port (P) "C" Thd.

MMC-005-1-10/1090

MMC-005-∗-10/1090Number of Station

(2-5 Stations)

No.9


MODULAR VALVESInstallation Drawing

Model Num bers

MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5

Dim ensions m m (Inches)

106 142 178 214

(4.17) (5.59) (7.01) (8.43)

L1 L2

86 122 158 194

(3.39) (4.80) (6.22) (7.64)

4.3 5.8 7.2 8.7

( 9.5) (12.8) (15.9) (19.2)


B

A

B

A

B

A

B

A

Tank Port (T ) 3/8 BSP.F Thd.


(P)

T

P

(T)

BT

A

P

M4 Thd. 10(.39) Deep 4 Places

10

L

22.525

2228

72(2

.83)

BT

A

PB

T

A

PB

TA

P

10

2228

3622.5

35

(P)

T

P

(T)

B

TA

P

1

L 2



For other dim ensions, refer to the above Model MMC-005-1.

(.89)

50(1.97) (.39)

(.98)

(.87)

(1.1

0)

2.5(.10) Dia. 4(.16) Deep

53(2.09)

18(.71)

35(1.38)

27(1.06)

53(2.09)

18(.71)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)

21(.8

3)

36(1

.42) 21

(.83)

21(.8

3)

36(1

.42)


Cylinder Port "A" 3/8 BSP.F Thd.

Tank Port "T" 3/8 BSP.F Thd.

Cylinder Port "B" 3/8 BSP.F Thd.

Pressure Port "P" 3/8 BSP.F Thd.

72(2

.83)

36(1

.42)

(.87)

(1.1

0)

(.39)

46(1

.81)


Threaded Holes 4 Places-Each StationPort Holes 4 Places-Each Station

2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each StationPitch

25(.98)

(1.42)(.89)

36Pitch

(1.42)(1.38)

53(2.09)

18(.71)

53(2.09)

18(.71)

21(.8

3)

36(1

.42)

21(.8

3)

36(1

.42)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)





Bonded Seal Part No.SG-FB-3/8Pipe Plug Part No.900-V33905

70(2.76)

Pipe Plug For Bonded Seal 4 Places

85.6(3.37)7.8(.31)

7.8(.31)7.8(.31)

45

43(1

.69)

26(1.02) 21

(.83)

(1.77)


Pressure Port (P) 3/8 BSP.F Thd.

Detail of Pipe Plug

MMC-005-1-1080

MMC-005-∗-1080Number of Station

(2-5 Stations)

No.10


F

MODULAR VALVES

Model Number Designation / Others

MBK -005 -02 -10 ∗Series Num ber

10

Size of Modular Valve Bolt Num ber Design

Num ber Design Standard

MBK: Bolt Kits for Modular Valves 005

01,02,03(Refer to the

following chart)

Model Num bers Solenoid Operated Directional Valve

(DSG-005)Modular Valve

Approx. Mass

g (1bs.)

Quantity of valves to be stacked

MBK-005-01-10∗

MBK-005-02-10∗

MBK-005-03-10∗

1

1

1

0

1

2

18(.04)

30(.07)

40(.09)

Model Num bers

MBK-005-01-10

MBK-005-02-10

MBK-005-03-10

MBK-005-01-1090

MBK-005-02-1090

MBK-005-03-1090

35 (1.38)

65 (2.56)

95 (3.74)

35 (1.38)

65 (2.56)

95.2 (3-3/4)

20 (.79)

22.4 (.88)

4 (.16)

4.17 (.164)

7 (.28)

6.86 (.27)

3 (.12)

3.62 (.143)

M4

No. 8-32 UNC

Dim ensions m m (Inches)"F" Thd.

A B C D E

None: Japanese Standard "JIS" and European Design Standard

90 : N.Am erican Design Standard

SOL a SOL b

Modular Valves

005 Series M odular Valves


Mounting Bolt Kit

EC

AB

"F" Thd.

"D"

Dia

.

To mount the valves, four M4 bolts are used. The com-bination of valves varies with circuits. So, we have several mounting bolt kits suitable for different valve combinations. From the selection chart, choose a necessary bolt kit and specify it with model number when ordering.


Bolt Kits Selection Chart

MBK-005-∗-10/1090

The solenoid operated directional valve com es with m ounting bolts.

Bolts Kit Composition:Soc. Hd. Cap Screw

..... 4 Pcs.Tightening Torque:

2.5 - 3.5 Nm (22-31 in. lbs.)

Mounting Bolt Kits For 005 Series Modular Valve

MBK-005-∗-10/1090

No.11

MODULAR VALVES

F

General Information

AB AB AB ABAB AB

PT

Mounting Surface : ISO 4401-AB-03-4-A, CETOP-3, NFPA-D01 Up to 31.5 MPa (4570 PSI), 35 L /m in (9.25 U.S.GPM)

No.1



1/8, Solenoid Operated Directional Valve

(DSG-01)

Modular Valves

Base P late (MMC-01)

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 01 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial equipment including machine tools, special purpose machines and injection moulding machines. The valves have standardized mounting surface conforming to ISO 4401-AB-03-4-A and optimum thickness for the stacking.

MODULAR VALVESType of Modular Valve

Model Num bersClas

s

Graphic Sy m bols Page Model Num bersClas

s Graphic Sy m bols Page


(S-)DSG-01-∗∗∗-∗-60/6090 T-DSG-01-∗∗∗-∗-60 G-DSG-01-∗∗∗-∗-50/5090

Throttle and Check Valves (for "A&B-Lines", Metre-in, Metre-

out)MSW-01-YX-50/5090

Throttle and Check Valves (for "A&B-Lines", Metre-out, Metre-

in)MSW-01-XY-50/5090

Throttle and Check Valves (for "A&B-Lines", Metre-in)

MSW-01-Y-50/5090

Throttle and Check Valves (for "A&B-Lines", Metre-out)

MSW-01-X-50/5090

Throttle and Check Valves (for "B-Line", Metre-in)MSB-01-Y-50/5090

Throttle and Check Valves (for "B-Line", Metre-out)MSB-01-X-50/5090

Throttle and Check Valves (for "A-Line", Metre-in)MSA-01-Y-50/5090

Throttle and Check Valves (for "A-Line", Metre-out)MSA-01-X-50/5090

Check and Throttle Valves (for "P-Line")

MSCP-01-30/3090

Throttle Valves (for "P-Line")

MSP-01-50/5090

Temperature Compensated Throttle and Check Valves

(for "A&B-Lines", Metre-out)MSTW-01-X-10/1090


(for "B-Line", Metre-out)MSTB-01-X-10/1090


(for "A-Line", Metre-out)MSTA-01-X-10/1090

Flow Control and Check Valves (for "A&B-Lines", Metre-in)

MFW-01-Y-10/1090

Flow Control and Check Valves (for "A&B-Lines", Metre-out)

MFW-01-X-10/1090

Flow Control and Check Valves (for "B-Line", Metre-in)MFB-01-Y-10/1090

Flow Control and Check Valves (for "B-Line", Metre-out)MFB-01-X-10/1090

Flow Control and Check Valves (for "A-Line", Metre-in)MFA-01-Y-10/1090

Flow Control and Check Valves (for "A-Line", Metre-out)MFA-01-X-10/1090

Flow Control Valves (for "P-Line")

MFP-01-10/1090

Pressure Switches Valves (for "B-Line")

MJB-01-M-∗-∗-10/1090

Pressure Switches Valves (for "A-Line")

MJA-01-M-∗-∗-10/1090

Pressure Switches Valves (for "P-Line")

MJP-01-M-∗-∗-10/1090

Counterbalance Valves (for "A-Line")

MHA-01-∗-30/3090

Sequence Valves (for "P-Line")

MHP-01-∗-30/3090

Brake Valves

MBR-01-∗-30/3090

Reducing Valves (for "B-Line")

MRB-01-∗-30/3090

Reducing Valves (for "A-Line")

MRA-01-∗-30/3090

Reducing Valves (for "P-Line")

MRP-01-∗-30/3090

Releif Valves (for "B-Line")

MBB-01-∗-30/3090

Releif Valves (for "A-Line")

MBA-01-∗-30/3090

Releif Valves (for "P-Line")

MBP-01-∗-30/3090

Pres

sure

Con

trol V

alves

Flow

Con

trol V

alves

7

7

7

10

10

10

13

15

15

18

18

18

22

22

22

22

22

22

22

26

26

26

30

32

34

34

34

34

34

34

34

34

ABTP

ABTP

01 SERIES

No.2

Type of Modular Valve

For the details of solenoid operated directional valves, see the following catalogues:(S-)DSG-01-∗∗∗-∗-60/6090 T-DSG-01-∗∗∗-∗-60 G-DSG-01-∗∗∗-∗-50/5090 : Pub.EC-0405

Pub.EC-0402

MODULAR VALVES

F


Model Num bersClas

s

Graphic Sy m bols Page


(S-)DSG-01-∗∗∗-∗-60/6090 T-DSG-01-∗∗∗-∗-60 G-DSG-01-∗∗∗-∗-50/5090

Connecting Plates (for "P&A-Lines")

MDS-01-PA-30/3090

Pilot Operated Check Valves (for "A-Line")

MPA-01-∗-40/4090

Check Valves (for "P-Line")

MCP-01-∗-30/3090

Dire

ction

al Co

ntro

l Valv

es

38

38

39

40

40

40

42

42

43

43

43

44

47

Mod

ular

Plat

es an

d M

ount

ing

Bolts

Bolt Kits

MBK-01-∗-30/3090

Base Plates

MMC-01-∗-40/4080/4090

Anti-Cavitation Valves

MAC-01-30/3090

End Plates (Blocking plates)

MDC-01-A-30/3090

Check Valves (for "T-Line")

MCT-01-∗-30/3090


MPB-01-∗-40/4090

Pilot Operated Check Valves (for "A&B-Lines")

MPW-01-∗-40/4090

End Plates (Bypass plates)

MDC-01-B-30/3090

Connecting Plates (for "P&B-Lines")

MDS-01-PB-30/3090

Connecting Plates (for "A&T-Lines")

MDS-01-AT-30/3090

ABTP

01 SERIES


For the details of solenoid operated directional valves, see the following catalogues:(S-)DSG-01-∗∗∗-∗-60/6090 T-DSG-01-∗∗∗-∗-60 G-DSG-01-∗∗∗-∗-50/5090 : Pub.EC-0405

Pub.EC-0402

No.3

MODULAR VALVESInstructions


(Incorrect) (Correct)


(for "A&B-Lines")

Reducing Valve (for "B-Line")

P T B A P T B A




(for "A&B-Lines", Metre-out)


P T B A P T B A



P T B A P T B A



Brake Valve

P T B A P T B A


(for "A&B-Lines")





01 SERIES

No.4

InstructionsCaution in the selection of valves and circuit designingThe selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.

Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves.Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metre-out).In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out).In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

Stacking sequence when using brake valves and throttle and check valves.In the drawing left (incorrect), pressure is generated at part (a load pressure and a back pressure from throttle effect). For structual reasons of the brake valve, the load pressure and back pressure act to open the valve, therefore, the setting pressure should be more than the pressure equal to the load pressure plus back pressure (Pa + Pb). If the setting pressure is less than Pa + Pb, the brake valve acts and brakes the movement of the actuator in operation, this eventually reduces the speed of the actuator. On the contrary, if the setting pressure is more than Pa + Pb, shock may occur when braking the actuator since the setting pressure is too high against the load pressure. Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

MODULAR VALVES

F

1

2


Petroleum base oils

Synthetic fluids



Base P lates

Model Num bers PageMMC-01-∗-40/4080/4090

Sub-Plates

Model Num bers PageDSGM-01-∗-30/3080/3090


Tightening torque Nm (in. lbs.)

MBK-01-∗-30 MBK-01-∗-3090

5-6 (44-53) [6-7 (53-62)]

44

No.5

01 SERIES

Specifications

1. 2.

60 L /m in (15.9 U.S.GPM) for throttle m odular (MSP) and throttle and check m odular (MSA/MSB/MSW ) valves. Solenoid operated directional valve is included in the num ber of stack. If the working pressure is above 25 MPa (3630 PSI), the m axim um num ber of lay ers in a stack is 4 including the solenoid operated directional valve.

1/8 Solenoid Operated Directional Valves

YUKEN 01 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an ISO 4401-AB-03-4-A (CETOP-3, NFPA-D01) interface such as Yuken's DSG-01. Please refer to the Catalogue No. Pub. EC-0402 for details.

Hydraulic FluidsFluid TypesAny type of hydraulic fluid, listed in the table below can be used.

Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.

Recommended Viscosity and TemperaturesAlways be sure to use hydraulic fluids within the stipulated conditions shown below:

2 Viscosity: 15 to 400 mm /s (77 to 1800 SSU), Temperature: -15 to +70°C (5 to 160°F)

Control of ContaminationDue caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 µm or finer line filter.


Mounting Bolts01 series modular valves are mounted by using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.

W here working pressure is above 25 MPa (3630 PSI), use the tightening torques shown in the parentheses.

For the details of Sub-Plate, see the following DSG-01 solenoid operated directional valve catalogue: Catalogue No. Pub. EC-0402.

Max. Operating Pressure Max. Flow Number of Stack

31.5 MPa (4570 PSI) 35 L/min (9.25 U.S. GPM)

1 to 5 stacks

............................................................... ...........

.......................................................................... ..

..........................................................................

............. .......................

MODULAR VALVESAssembly / Pressure Drop

Viscosity2 m m /s

SSUFactor

15 77

0.81

20 98

0.87

30 141 0.96

40 186 1.03

50 232 1.09

60 278 1.14

70 324 1.19

80 371 1.23

90 417 1.27

100 464 1.30

SOL a SOL b

Nut

Stud BoltMounting Bolt kits


Modular Valves

Base Plate

[Exam ple] 01 Series M odular Valves

PAB

T

(1.2

8)

(1.2

2)3132

.5

01 SERIES

No.6

AssemblyAssembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials.

Assembly Procedure:Screw-in the four stud bolts, fully into the tapped holes on the mounting surface of the specified base plate, sub-plate or manifold. Facing the O-ring fitted surfaces to the base plate, stack the modular and solenoid operated directional valves in accordance with the circuit diagram. Use stud bolts, while taking care that the pitches of the mounting holes differ as shown below.

1) 2)

Pressure Drop2 Pressure drop curves of the modular valves are those based on viscosity of 35 mm /s (164 SSU) and specific gravity of

0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula.

For any other viscosity, multiply the factors in the table below.

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula.

Align both the end of the valves stacked. Screw-in the four nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly with the specified torque.

3) 4)

Keep all installation holes and surface clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

CAUTION

P'= P (G'/0.850)

MODULAR VALVES

2

1

F


1.2.

Model Num bers

MBP-01-∗-30/3090 MBA-01-∗-30/3090 MBB-01-∗-30/3090



21 (3050) 35 (9.25)

Special Seals for Phosphate Ester Ty pe Fluids (Om it if not required)

F:MBP: Relief Valve for P-LineMBA: Relief Valve for A-Line

-30Design Num ber

∗Design Standard

Refer to30

F- MBP -01 -CPres. Adj . Range

MPa (PSI)Valve Size

01

Special Seals Series Num ber

MBB: Relief Valve for B-Line

C: ∗-14 (∗-2030)

H: 7-21 (1020-3050)

P T B A

P T B A

P T B A

Graphic Sym bols

M BA-01

M BB-01

M BP-01

No.7

1/8, Relief ValvesFor "P" For "A" For "B"

Line: Line: Line:

MBP-01-∗-30/3090 MBA-01-∗-30/3090 MBB-01-∗-30/3090

Specifications


See the "Minim um Adjustm ent Pressure" of the next page for the item m arked ∗. Design Standards: None

90Japanese Standard "JIS" and European Design Standard N. Am erican Design Standard

........... ...............

InstructionsThe minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve.

To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with .

MODULAR VALVESTypical Performance Characteristics

L/min

U.S.GPMFlow Rate

Pres

sure

Dro

p

MPaPSI

P-Line: MB -01

Pressure Drop

A B

A&B-Line

P-Line: MBP-01 T-Line

0 10 20 30 35

0 2 4 6 8 9

0

0.2

0.4

0.6

0

20

40

60

80

M inim um FlowL/minU.S.GPM

MPa

PSI

0

2

4

6

0

0.5

1.0

1.5

Min

. Flo

w

0 3.5 7 10.5 14 17.5 21

0 1000 2000 3000Pressure

M in. Adjustm ent Pressure

L/min

U.S.GPMFlow Rate

0

0 2 4 6 8 9

10 20 30 350

0.4

0.8

1.21.4

Min

. Adj

ustm

ent P

ress

ure

MPaPSI

04080

120160200

Nom inal Override Characteristics

L/min0 10 20 30 35

U.S.GPMFlow Rate

0 2 4 6 8 9

00.81.61.52.53.5

567

121314192021

MPa

Pres

sure

PSI30002800200018001000800500300200100

0

1/8, Relief Valves For "P","A" and "B" Lines

No.8

Hy draulic Fluid: Viscosity 2 35 mm /s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

F


Model No.MB∗-01-C MB∗-01-H

L1 L2

151 (5.94) 166.5 (6.56)

92 (3.62) 107.5 (4.23)

ItemSO-NB-P9 SO-NB-P18 SO-NA-P20

Nam e of Parts Part Num bers Qty .12 13 14

O-Ring O-Ring O-Ring

4 2 1

Model No. Seal kit No.MBP-01 MBA-01 MBB-01

KS-MBP-01-30

Note: W hen ordering seals, please specify the seal kit num ber from the table below.

P

B A

T

PB A

T

For other dim ensions, refer to above (MBP-01) drawing.

31(1

.22)

47(1

.85)

8(.3

1)1.

8(.0

7)LFully Extended 1

LFully Extended 2

40.5(1.59)

65(2.56)11(.43)

0.75

(.03)

32.5

(1.2

8)



15(.5

9)

20.5

(.81)

40(1

.57)

Pressure Adj. Screw 4(.16) Hex. Soc.

INC.

1.1 kg (2.4 lbs.)Approx. Mass............

16.7

5(.6

6)

LFully Extended 116

(.63)


14 17 166108 2 9 713 115 3 1

12

141716 6 10 8297 1311 531

12

14 17 166108 2 9 713 115 3 1

12

No.9

1/8, Relief Valves For "P","A" and "B" Lines

MBP-01-∗-30/3090 MBB-01-∗-30/3090

MBA-01-∗-30/3090

Spare Parts ListMBP-01-∗-30/3090

MBB-01-∗-30/3090

MBA-01-∗-30/3090

List of Seals

List of Seal Ki t


CAUTION


MODULAR VALVES

21


1.2.


F:MRP: Reducing Valve for P-LineMRA: Reducing Valve for A-Line

-30Design

Num ber

∗Design Standard

Refer to30

F- MRP -01 -BPres. Adj . Range

MPa (PSI)Valve Size

01


MRB: Reducing Valve for B-LineC: 3.5-14 (510-2030)H: 7-21 (1020-3050)


B: ∗-7 (∗-1020)

Model Num bers

MRP-01-∗-30/3090 MRA-01-∗-30/3090 MRB-01-∗-30/3090

Max. Operating Pressure MPa(PSI)


31.5 (4570) 35 (9.25)

MRP-01

MRA-01

MRB-01

P T B A

P T B A

P T B A

Graphic Sym bols

No.10

1/8, Reducing ValvesFor "P" For "A" For "B"

Line: Line: Line:

MRP-01-∗-30/3090 MRA-01-∗-30/3090 MRB-01-∗-30/3090

Specifications

If the pressure is set below 1.9 MPa (280 PSI), the m axim um flow is lim ited. See the m inim um adjustm ent pressure vs. m axim um flow characteristics and during use, stay within the shaded zone on the graph.

See the "Minim um Adjustm ent Pressure vs. Maxim um Flow" of the next page for the item m arked ∗. Design Standards: None


........... ...............

InstructionsThe minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve.To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

MODULAR VALVES

F


L/min

U.S.GPMFlow Rate

Pres

sure

Dro

p

P

MPaPSIPressure Drop

A&B-Line

000

Pres. Drop at Spool Ful ly Open (P-Line)

T-Line

10 20 30 35

0 2 4 6 8 9

0.2

0.4

0.6

20

40

6080

M in. Adjustm ent Pressure vs. M ax. Flow

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MPa

00.4

0.8

1.2

1.6

2.0

04080

120160200240280PSI

Min

. Adj

ustm

ent P

ress

ure

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

Pres

sure

Dro

p

P MPaPSI

00.4

0.8

1.41.2

04080

120160200

1/8, Reducing Valves For "P","A" and "B" Lines


No.11





4 2 1

Model No.

MR∗-01-

L1 L2

158 (6.22)

MR∗-01-H

B C

173.5 (6.83)

92 (3.62)

107.5 (4.23)

Rem arks

Included in Seal Kit Kit No.: KS-MBP-01-30

Model Num bers

MR∗-01-∗-30 MR∗-01-∗-3090

Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

Piping Size "C" Thd.

P

B A

T

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

LFully Extended 1

LFully Extended 2

40.5(1.59)

65(2.56)11(.43)

0.75

(.03)

32.5

(1.2

8)



15(.5

9)


INC.Pressure Gauge Connection

"C" Thd.

20.5

(.81)

40(1

.57)


9 2 1 7 3 5 4 6 817 10 16 13 12

15 14


No.12

MRP-01-∗-30/3090 MRA-01-∗-30/3090 MRB-01-∗-30/3090

Spare Parts List

MRP-01-∗-30/3090 MRA-01-∗-30/3090 MRB-01-∗-30/3090

List of Seals


CAUTION


2

1

MODULAR VALVES

F


1.2.

Model Num ber

MBR-01-∗-30/3090



25 (3630) 35 (9.25)


F:

MBR: Brake Valve

-30Design Num ber

∗Design Standard

Refer to30

F- MBR -01 -CPres. Adj . Range

MPa (PSI)Valve Size

01


C: ∗-14 (∗-2030)

H: 7-21 (1020-3050)

L/min

U.S.GPMFlow Rate

Pres

sure

Dro

p

MPaPSIPressure Drop

A-Line

000

B-Line

0.1

0.3

0.5

20

0 2 4 6 8 9

10 20 30 35P&T-Line

0.2

0.4

0.6

40

60

80


Min

. Adj

ustm

ent P

ress

ure MPaPSI

00

1.4

0.4

0.8

1.2

4080

120160200

L/min

U.S.GPMFlow Rate

0

0 2 4 6 8 9

10 20 30 35

Graphic Sym bol

No.13

Specifications


1/8, Brake Valves MBR-01-∗-30/3090

See the "Minim um Adjustm ent Pressure "for the item m arked ∗. Design Standards: None


........... ...............

P T B A

Typical Performance CharacteristicsHy draulic Fluid: Viscosity 2 35 mm /s (164 SSU), Specific Gravity 0.850

InstructionsThe minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the left. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve.



ItemSO-NB-P7 SO-NB-P9 SO-NB-P18 SO-NA-P20

Nam e of Parts Part Num bers Qty .14 15 16 17

O-Ring O-Ring O-Ring O-Ring

1 4 1 1

Model No.MBR-01-C MBR-01-H

L1 L2

161 (6.34) 176.5 (6.95)

107 (4.21) 122.5 (4.82)

Rem arks

Included in Seal Kit Kit No.: KS-MBR-01-30

P

B A

T

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

LFully Extended 1

LFully Extended 2

40.5(1.59)

65(2.56)11(.43)

0.75

(.03)

32.5

(1.2

8)




INC.

20.5

(.81)

40(1

.57)


713 14 19 5 2 1 16 10 3 12 11 17 9 8 20 21

6 15

1/8, Brake Valves

No.14

MBR-01-∗-30/3090

Spare Parts List

List of Seals

MBR-01-∗-30/3090


CAUTION


MODULAR VALVES

2

1

F


1.2.


F:MHP: Sequence Valve for P-Line

MHA: Counterbalance Valve for A-Line

-30Design

Num ber

∗Design Standard

Refer to30

F- MHP -01 -CPres. Adj . Range

MPa (PSI)Valve Size

01



Model Num bers

MHP-01-∗-30/3090

Max. Operating Pressure

25 (3630) 35 (9.25)

MPa (PSI)

MHA-01-∗-30/3090

Max. FlowL /m in

(U.S.GPM)

35 (9.25)

Free FlowL /m in

(U.S.GPM)

C:∗-14 (∗-2030)

H: 7-21 (1020-3050)

Graphic Sym bols

MHP-01

MHA-01

MHP-01P T B A

MHA-01P T B A

1/8, Sequence ValvesFor "P" Line: MHP-01-∗-30/3090

Specifications

See the "Minim um Adjustm ent Pressure" of the next page for the item m arked ∗. Design Standards: None


........... ...............

InstructionsThe minimum adjustment pressure (MHP-01) equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve.


1/8, Counterbalance ValvesFor "A" Line: MHA-01-∗-30/3090

The minimum adjustment pressure (MHA-01) equals the value obtained from the minimum adjustment pressure characteristics plus the outlet-side back pressure of the valve on the next page. The outlet-side back pressure should include the values of the A-line and T-line pressure drop characteristics of the valves to be stacked due to the valve with internal drain.

No.15

MODULAR VALVES



L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

M HP/M HA-01MPa

0

0.4

0.8

1.2

040

80120

160

200PSI

Min

. Adj

ustm

ent P

ress

ure

1.4

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MPaPSIPressure Drop

A&B-Line

00T-Line

0.2

0.4

0.6

20

40

60

80M HP-01

Pres

sure

Dro

p

P

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

Pressure Drop for Free FlowM HA-01MPaPSI

00

0.2

0.4

0.6

20

40

60

80

Pres

sure

Dro

p

P

Pressure DropM HA-01

B-Line

P&T-Line

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MPaPSI

00

0.2

0.4

20

40

60

Pres

sure

Dro

p

P

No.16

1/8, Sequence ValvesFor "P" Line

1/8, Counterbalance ValvesFor "A" Line


MODULAR VALVES

F


Model Num bersMHP-01-C MHP-01-H

L1 L2

151 (5.94) 166.5 (6.56)

92 (3.62) 107.5 (4.23)

Model Num bersMHA-01-C MHA-01-H

L1 L2

171 (6.73) 186.5 (7.34)

112 (4.41) 127.5 (5.02)




4 2 1

Rem arks





4 2 1

Rem arks


PB A

T

MHP-01-∗-30/3090

PB A

T

MHA-01-∗-30/3090

LFully Extended 1LFully Extended 2

31 47(1

.85)

8(.3

1)1.

8(.0

7)


15(.5

9)

40.5(1.59)

65(2.56)11(.43)

(1.2

2)

0.75

(.03)

32.5

(1.2

8)


20.5

(.81)


INC.


40(1

.57)

LFully Extended 1LFully Extended 2

31 47(1

.85)

8(.3

1)1.

8(.0

7)


15(.5

9)

40.5(1.59)

65(2.56)11(.43)

(1.2

2)

0.75

(.03)

32.5

(1.2

8)


20.5

(.81)


INC.


40(1

.57)

9 2 1 7 3 4 5 6 8 13 121716

10 15

11 104 3 1 5 9 2 6 7 8

15

16 17 12 13 14


1/8, Counterbalance ValvesFor "A" Line


CAUTION

List of Seals

Spare Parts List

MHP-01-∗-30/3090

MHA-01-∗-30/3090

List of Seals

No.17


MODULAR VALVES

Specifications / Model Number Designation


F: MJP :Pressure Switch for P-Line

-10Design

Num ber

∗Design

Standard

Refer to10

F- MJP -01 -BPres. Adj . Range

MPa (PSI)Valve Size

01


C: 3.5-14 (510-2030)H: 7-21 (1020-3050)


B: 1-7 (145-1020)MJA :Pressure Switch for A-Line

MJB :Pressure Switch for B-Line

-MTy pe of Switch

M:Sensitive Switch

-NTy pe of Electrical

Connection

None: Cable Connector Ty pe

N: W ith P lug-in Connector (DIN)

Model Num bers

MJP-01-M-∗-∗-10/1090 MJA-01-M-∗-∗-10/1090 MJB-01-M-∗-∗-10/1090



31.5 (4570) 35 (9.25)

Electric Source AC DCVoltage V Current A

125 • 250 11A-1/3HP

125 0.5

250 0.25

MJP-01P T B A

Graphic Sym bols

MJA-01P T B A

MJB-01P T B A

No.18

1/8, Pressure SwitchesFor "P" Line: MJP-01-M-∗-∗-10/1090 For "A" Line: MJA-01-M-∗-∗-10/1090 For "B" Line: MJB-01-M-∗-∗-10/1090

Specifications

Design Standards: None 90

Japanese Standard "JIS" and European Design Standard N. Am erican Design Standard

........... ...............

Sensitive Switch Ratings

F

MODULAR VALVESInstructions / Others

Attachment

Pressure Drop

Operating Pressure Switch StatusLess than

Pressure settingMore than

Pressure setting

123

123

Pressure with Sensitive Switch and The Switch Status

Valve Model No. Attachm ent

MJ∗-01-M-∗-10/1090

MJ∗-01-M-∗-N-10/1090

Cable connector: NJC-203-PR ...... 1 Pc.DIN connector: GDM311-B-11 ... 1 Pc.

L/min

U.S.GPMFlow Rate

0

B-Line

T-Line

M JP-01

P-LineA-Line

10 20 30 35

0 2 4 6 8 9

MPaPSI

000.2

Pres

sure

Dro

p

P

400.40.60.81.0

80

120140

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MPaPSI

000.2

Pres

sure

Dro

p

P

400.40.60.81.0

80

120140

M JA M JB-01

B-Line: MJA-01, A-Line: MJB-01

A-Line: MJA-01, B-Line: MJB-01

P-Line

T-Line

No.19

InstructionsTo make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.Wiring of a sensitive switch should be made correctly referring to the table below. Numbers in the switch status column indicate wiring numbers in receptacles or contact numbers of connectors.


1/8, Pressure Switches For "P", "A", and "B" Lines


MJP-01-M-∗-10/1090 MJA-01-M-∗-10/1090

Cable Connector Type

B A

T

P

AP

B

T

T

AP

B

MJB-01-M-∗-10/1090

MJP-01-M-∗-N-10/1090 MJA-01-M-∗-N-10/1090

Plug-in Connector Type

MJB-01-M-∗-N-10/1090

B A

T

P



31(1

.22)

47(1

.85)

8(.3

1)1.

8(.0

7)

286.5 (11.28)Fully Extended

40.5(1.59)

65(2.56)11(.43)

32.5

(1.2

8)

15.5

(.61

)

0.75

(.0

3)

128.3(5.05)

Lock Nut 17 (.67) Hex.

Pressure Adjustment Screw 5 (.20) Hex. Soc.

INC.

Cable Connector NJC-203-PR

40 (1

.57)

20.5

(.81)

For other dim ensions, refer to "MJ -01" drawing left.

P A

286.5 (11.28)Fully ExtendedFully Extended

115.2 (4.54)


Fully Extended115.2 (4.54)

31(1

.22)

47(1

.85)

8(.3

1)1.

8(.0

7)

62.5

(2.4

6)53

(2.0

9)

39

(1.5

4)

32.5

(1.2

8)

Lock Nut 17 (.67) Hex.

Pressure Adjustment Screw 5 (.20) Hex. Soc.

INC.


15.5

(.61

)

0.75

(.0

3)

40.5(1.59)

65(2.56)11(.43)

110.6 (4.35)122.6 (4.83)


40 (1

.57)

20.5

(.81)




Cable Departure Applicable cable:

O.D. of cable 8 - 10 (.31 - .39) Dia. 2 Conductor Area ... Not Exceeding 1.5 mm

(.002 Sq. in.)

For other dim ensions, refer to "MJ -01" drawing left.

P A


No.20

As shown by the dot-and-dash line, the cable departure can also be faced opposite.


MODULAR VALVES

F

Spare Parts List

Item3116-VK414239-4 3116-VK414240-2 SO-NA-P5 SO-NB-P9

Nam e of Parts Part Num bers Qty .7 8

18 19

Packing Packing O-Ring O-Ring

1 1 1 4

Note: W hen ordering seals, please specify the seal kit num ber from the table below.

Model No. Seal Kit Num bersMJP-01 MJA-01 MJB-01

Included in seal kit Kit No.: KS-MJP-01-10

7 8 519 12 1617

136 2 4 11 10 18 14 15 209 3 1

8 21

No.21



CAUTION

Spare Parts List

MJP-01 MJA-01 MJB-01

-M-∗-N-10/1090

Cable Connector Type

Plug-in Connector Type

MJP MJA MJB

-01-M-∗-10/1090

List of Seals

List of Seal Ki ts

MODULAR VALVES



Model Num bers

MFA-01-∗-10/1090 MFB-01-∗-10/1090 MFW -01-∗-10/1090

Max. Operating Pressure Max. Metred Flow

L /m in (U.S.GPM)

16 (2320) 35 (9.25)

MFP-01-10/1090

MPa (PSI)Max. Free Flow

L /m in (U.S.GPM)

35 (9.25)


F: MFP : Flow Control Valve for P-Line

F- MFASpecial Seals Series Num ber

MFA : Flow Control and Check Valve for A-LineMFB : Flow Control and Check Valve for B-LineMFW: Flow Control and Check Valve for A& B-Lines

-10Design

Num ber

∗Design

Standard

Refer to

10

-01 -XDirection of FlowValve Size

01Y : Metre-inX : Metre-out 10

Graphic Sym bols

No.22

1/8, Flow Control (and Check) ValvesFor "P" Line: MFP-01-10/1090 For "A" Line: MFA-01-∗-10/1090 For "B" Line: MFB-01-∗-10/1090 For "A&B" Lines: MFW-01-∗-10/1090

Specifications



........... ...............

Pressure and Tem perature Com pensated

P T B A

M FP-01

P T B AM FA-01-X

P T B AM FA-01-Y

P T B AM FB-01-X

P T B AM FB-01-Y

P T B AM FW-01-X

P T B AM FW-01-Y

Metre-out Metre-in

InstructionsTo make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to retighten the locking screw firmly after the adjustment of the flow rate.

MODULAR VALVES

F


M in. Required Pressure Di fference

L/min

U.S.GPMFlow Rate

0

MPa

0

0.4

0.81.0

0

80

200PSI

Diff

eren

tial P

ress

ure 1.2

10 20 30 35

0 2 4 6 8 9

MFB-01

MFP-01

A

W

0.2

0.6

1.4

40

120

160

(Fully Open)Turn of Flow Adj . Dial

0 1 2 3 4 5 6 7

M etred Flows vs. Dia l Posi tion

0

Flow

Rate

2

4

6

89

U.S.GPM L/min

0

10

20

3035

Differential Pressure

MPa0 2 4 6 8 10 12 14 16

0 400 800 1200 1600 20002200

PSI

M in. M etred Flow

Metr

ed F

low

3 cm /min400

300

200

100

0

cu.in/min

0

5

10

15

2022.5

SSUViscosity

0 100 200 300 400 500 600 700

M etred Flow vs. Viscosi ty

0 20 40 60 80 100 120 140 160 2 mm /s

Flow

Rate

.052

U.S.GPM L/min

0.200.220.249.69.8

10.0343536

.056

.060

.0642.552.602.659.009.259.50

Pressure Drop

L/min

U.S.GPMFlow Rate

0

0

10 20 30 35

2 4 6 8 9

MPa

00

PSI

Pres

sure

Dro

p

P

0.10.20.30.4

20

4050

B-Line: MFA-01 A-Line: MFB-01

A-Line: MFP-01

B-Line: MFP-01

P&T-Line

M etred Flow vs. Di fferentia l Pres.

Flow

Rate


MPa0

0 400 800 1200160020002200

PSI

2 4 6 8 10 12 14 16

0.91.01.1

91011333537

U.S.GPM L/min

.24

.26

.28

2.42.62.8

8.759.259.75


L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MPa

00

PSI

Pres

sure

Dro

p

P

0.20.40.60.8

40

80

1.0120140

No.23

1/8, Flow Control (and Check) ValvesFor "P", "A", "B" and "A&B" Lines



MODULAR VALVES


P

B A

T

12

45

3

LOC K

89

12

0

56

89

7

B A

T

89

12

0

P1

20

89

54

21

3 LOC K

B

T

89

12

0

A

PB

T

89

12

0 AP

31(1

.22)

47(1

.85)

8(.3

1)

1.8

(.07)

32(1

.26)

Dia

13(.51)40.5(1.59)

67(2.64)5.5(.22) Dia.

Through 4 Places

32.5

(1.2

8)0.

75(.0

3)

192 (7.56)Fully Extended138 (5.43)

Fully Extended

40 (1

.57)

22 (.87)


Flow Adj. DialINC.

Locking Screw 2 (.08) Hex. Soc.

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

32(1

.26)

Dia

11(.43)40.5(1.59)

65(2.56)

0.75

(.03)


32.5

(1.2

8)

Flow Adj. Dial (for B Line)

INC.

305.5 (12.03)Fully Extended131.3 (5.17)

Fully Extended

Flow Adj. Dial (for A Line)

INC.



40 (1

.57)

MFW-01-X ------------ 22 (.87) MFW-01-Y ------------ 18 (.70)

1.6 kg (3.5 lbs.)Approx. Mass............ 1.6 kg (3.5 lbs.)Approx. Mass............

216 (8.50)Fully Extended



41.8(1.65)

No.24



MFP-01-10/1090

MFW-01- -10/1090X Y

MFA-01- -10/1090X Y MFB-01- -10/1090X

Y

For other dim ensions, refer to "MFW -01" drawing above.


F

MODULAR VALVES

Spare Parts List

Note: W hen ordering seals, please specify the seal kit num ber from the table right.

List of Seals List of Seal Ki ts

Item

SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 SO-NB-P10

Nam e of Parts Part Num bersMFP-01

17 18 19 20 21

Back Up Ring O-Ring O-Ring O-Ring O-Ring

1 1 4 1 1

MFA-011 1 4 2

MFB-011 1 4 2

MFW -012 2 4 2

QuantityMFP-01 MFA-01 MFB-01 MFW -01

Model Num bers Seal Kit Num bersKS-MFP-01-10

KS-MFA-01-10

KS-MFW -01-10

6 19 1 7 5 2 4 11 8 9 3 12 18 17 1421

10 20 15 22 16

13

5 2010 15 1620

1 19 7 2 4 11 8 9 3 12 18 17 14 22

1 7 5 2 4 11 8 9 3 12 18 17 14

19 10 20 15 22 16

1011 21516 20

119754208931218171422 13

No.25



Spare Parts ListMFP-01-10/1090

MFW-01- -10/1090X Y

MFA-01- -10/1090X Y

MFB-01- -10/1090X Y


CAUTION

MODULAR VALVES



Model Num bers

MSTA-01-X-10/1090 MSTB-01-X-10/1090 MSTW -01-X-10/1090


31.5 (4570)

MPa (PSI)

Max. Differential

P ressure

14 (2030)

MPa (PSI)

Max. Metred

Flow

35 (9.25)

L /m in (U.S.GPM)

Min. Metred

Flow

0.5 (0.13)

L /m in (U.S.GPM)

Max. Free Flow

35 (9.25)

L /m in (U.S.GPM)


F

F- MSTASpecial Seals Series Num ber

MSTA : Tem perature Com pensated Throttle and Check Valve for A-Line

MSTB : Tem perature Com pensated Throttle and Check Valve for B-Line

MSTW: Tem perature Com pensated Throttle and Check Valve for A& B-Lines

-10 ∗Design

Standard

Refer to

-01 -XDirection of FlowValve

Size

01 X : Metre-out 10

Design Num ber



........... ...............

:

Graphic Sym bols

P T B A

M ST B-01-XP T B A

M ST A-01-XP T B A

M ST W-01-X

No.26

1/8, Throttle and Check ValvesFor "A" Line: MSTA-01-X-10/1090 For "B" Line: MSTB-01-X-10/1090 For "A&B" Lines: MSTW-01-X-10/1090

Tem perature Com pensated

Specifications

InstructionsTo make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

MODULAR VALVES

F


Pressure DropMPa

00

PSI

Pres

sure

Dro

p

P

0.1

0.2

0.3

10203040

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

B-Line: MSTA-01 A-Line: MSTB-01

P&T-Line

Pressure Drop at T hrottle Ful ly Open

L/min

U.S.GPM

0

Flow Rate

10 20 30 35

0 2 4 6 8 9

MPa

0

80

PSI

Pres

sure

Dro

p

P

0.4

0.8

1.2120160200240 1.6

2.0

400

280

Throttle Closed


L/min

U.S.GPM

0

Flow Rate

10 20 30 35

0 2 4 6 8 9

MPa

0

40

PSI

Pres

sure

Dro

p

P

0.2

0.4

0.680

120 0.8

1.0

0

140

Throttle Fully Open

M etred Flow vs. Viscosi ty

Viscosity

2 mm /s0

0

20 40 60 80 100 120 140 160

100 200 300 400 500 600 700 SSU

Flow

Rate

U.S.GPM L/min

282930

7.67.88.0

7.4

192021

9.89.9

10.0

0.500.550.60

5.505.255.002.642.622.60

.16

.15

.14

.13

M etred Flow vs. Dia l Posi tion

Turn of Flow Adj . Dial

0 1 2 3 4 5 6 7(Fully Open)

Flow

Rate

U.S.GPM L/min

0

35

30

25

20

15

10

5

9

8

7

6

5

4

3

2

1

0

P: Differential Pressure MPa (PSI)

P: 14(2030) P: 10(1450) P: 7(1020)

P: 5(730)

P: 2(290)

P: 1(145)

P: 0.5(70)

No.27

1/8, Throttle and Check ValvesFor "A", "B" and "A&B" Lines



MODULAR VALVES


54

21

3

LOC K

56

89

7

12

08

9 B A

T

P

89

12

0

B A

T

P

89

12

0 12

08

9 B A

T

P

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

40.5(1.59)

65(2.56)11(.43)

0.75

(.03)

32 D

ia.

(1.2

6)

32.5

(1.2

8)

5.5(.22) Dia. Through 4 PlacesFlow Adj. Dial

(for B Line)

INC.

206.5(8.13)Fully Extended

Fully Extended81.8(3.22)

22 (.87)

40(1

.57)

Flow Adj. Dial (for A Line) INC.

Locking Screw 2(.08) Hex. Soc.

For other dim ensions, refer to "MSTW -01" drawing above.

166.5(6.56)Fully ExtendedFully Extended

81.8(3.22)

166.5(6.56)Fully Extended41.8(1.65)

No.28




MSTW-01-X-10/1090


MSTA-01-X-10/1090 MSTB-01-X-10/1090


MODULAR VALVES

F

Spare Parts List


Item

SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18

Nam e of Parts Part Num bersMSTA

12 13 14 15

Back Up Ring O-Ring O-Ring O-Ring

1 1 4 2

QuantityMSTB

1 1 4 2

MSTW2 2 4 2

MSTA-01 MSTB-01 MSTW -01

Model Num bers Seal Kit Num bers

KS-MFA-01-10

KS-MFW -01-10

15 14 13 109 1 8 3 2 7 5116124

No.29




CAUTION

Spare Parts List

MSTA-01-X-10/1090

MSTB-01-X-10/1090

MSTW-01-X-10/1090



L/min

U.S.GPMFlow Rate

MPaPSI


000

0.5

150200

0 4 8 12 16

1.0

1.5

100

250

10 20 30 40 50 60

2.0

Pres

sure

Dro

p

P

50

Pressure Drop

L/min

U.S.GPMFlow Rate

0

0 4 8 12 16

10 20 30 40 50 60

MPaPSI

00

0.5

150200

1.0

1.5

100

2502.0

Pres

sure

Dro

p

P

50

Flow

Rate

U.S.GPM L/min6016

0 1 2 3 4 5 6 7 8 9 10

50

40

30

20

100

12

8

4

0


M etred Flow vs. Dia l Posi tionP: Differential Pressure MPa (PSI)

P=7(1020) P=10(1450) P=14(2030) P=21(3050) P=25(3630)

P=4(580)

P=2(290) P=1(145)

P=0.5(70)

(Fully Open)

Specifications

Model Num ber

MSP-01-50/5090



31.5 (4570) 35 (9.25)

At the low differential pressure, m axim um flow is lim ited. See "Pressure Drop at Throttle Fully Open".


F:

MSP : Throttle Valve for P-Line

-50Design

Num ber

∗Design

Standard

Refer to50

F- MSP -01Valve

Size

01




...........

...............

Graphic Sym bol

P T B A

1/8, Throttle Valves For "P" Line: MSP-01-50/5090

No.30




MODULAR VALVES

F


ItemSO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18

Nam e of Parts Part Num bers Qty .7

11 12 13


1 1 4 1

Rem arks

Included in Seal Kit Kit No.: KS-MSP-01-50

P

B A

T

89

12

05

68

97 LOC K

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

32 D

ia(1

.26)

11(.43)40.5(1.59)

65(2.56)


32.5

(1.2

8)0.

75(.0

3)



40 (1

.57)

20.5

(.81)


Flow Adj. DialINC.


12 1 3 11 7 13 2 5 8 4 10

No.31

1/8, Throttle Valves For "P" Line

MSP-01-50/5090


CAUTION

Spare Parts List

MSP-01-50/5090

List of Seals



L/min

U.S.GPMFlow Rate

0

0

Pressure Drop at T hrottle Ful ly OpenMPaPSI

00

0.2

0.4

0.6

0.8

Pres

sure

Dro

p

P

10 20 30 35

2 4 6 8 9

20

40

60

80

100110

Pressure DropMPaPSI

00Pres

sure

Dro

p

P

L/min

U.S.GPMFlow Rate

0

0

10 20 30 35

2 4 6 8 9

0.2

0.40.5

20

40

6070

Flow

Rate

U.S.GPM L/min35

20

10

00



0 1 2 3 4 5 6 7 8 8.5(Fully Open)

30

2

4

6

8

9

P=21(3050)

P=25(3630)

P=14(2030)

P=10(1450)

P=7(1020)

P=4(580)

P=2(290)

P=1(145)

P=0.5(70)

Specifications

Model Num ber

MSCP-01-30/3090



31.5 (4570) 35 (9.25)

At the low differential pressure, m axim um flow is lim ited. See "Pressure Drop at Throttle Fully Open".


F:MSCP :Check and Throttle Valve for P-Line

-30Design

Num ber

∗Design

Standard

Refer to30

F- MSCP -01Valve

Size

01




...........

...............

Graphic Sym bol

P T B A

1/8, Check and Throttle Valves For "P" Line: MSCP-01-30/3090

No.32




MODULAR VALVES

F


ItemSO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18

Nam e of Parts Part Num bers Qty .11 12 13 14


1 1 4 1

Rem arks


P

B A

T

56

89

78

91

20

LOC K

47(1

.85)

1.8

(.07)

32 D

ia(1

.26)

11(.43)40.5(1.59)

65(2.56)5.5(.22) Dia.

Through 4 Places

32.5

(1.2

8)0.

75(.0

3)



40 (1

.57)

20.5

(.81)


Flow Adj. DialINC.


8(.3

1)31

(1.2

2)12

.5(.4

9)

13 1 5 2 7 3 6 12 11 14 9 10 8 17 16

No.33

1/8, Check and Throttle Valves For "P" Line

MSCP-01-30/3090


CAUTION

Spare Parts List

MSCP-01-30/3090

List of Seals


MODULAR VALVES



P T B A P T B A

P T B A P T B A

P T B A P T B A

P T B A P T B A

Model Num bers

MSA-01-∗∗-50/5090 MSB-01-∗∗-50/5090 MSW -01-∗∗-50/5090



31.5 (4570) 60 (15.9)

-50Design

Num ber

∗Design

Standard

Refer to50

-XDirection of Flow

("A" Line)

Y : Metre-inX : Metre-out

Y

MSA : Throttle and Check Valve for A-Line

MSW -01Valve Size

01

Series Num ber


F:

F-Special Seals

MSB : Throttle and Check Valve for B-Line

MSW: Throttle and Check Valve for A& B-Lines

Direction of Flow ("B" Line)


Y: Metre-inX: Metre-out

Y : Metre-inX : Metre-out Y : Metre-in

X : Metre-out

M SA-01-X M SA-01-Y

M SB-01-X M SB-01-Y

M SW-01-X M SW-01-Y

M SW-01-XY M SW-01-YX

M etre-out M etre-in

Metre-out • Metre-in Metre-in • Metre-out

Graphic Sym bols

No.34

1/8, Throttle and Check ValvesFor "A" Line: MSA-01-∗-50/5090 For "B" Line: MSB-01-∗-50/5090 For "A&B" Lines: MSW-01-∗-50/5090

Specifications



........... ...............

At the low differential pressure, m axim um flow is lim ited. See "Pressure Drop at Throttle Fully Open" of the next page.


MODULAR VALVES

F

Typical Performance Characteristics / Application

Sol.a ON

Sol.b ON

Sol.a ON

Sol.b ON

Sol.b ON

Decom pressionEnd Point Pressurisation RetreatAdvance

Centre Position

Clam p Cy linder



1

2

a b

a

b

ABTP

Clam p Cy linder

DSG-01-3C4

M SW-01-XY-50

2

DSG-03-3C121

Pressure DropMPaPSI

0

Pres

sure

Dro

p

P

L/min

U.S.GPMFlow Rate

0

0.5

1.0

1.5

10 20 30 40 50 60

0 4 8 12 16

2.0

050

100150200250

P&T-Line

A-Line: MSB-01 B-Line: MSA-01

Pressure Drop for Free FlowMPaPSI

0

Pres

sure

Dro

p

P

L/min

U.S.GPMFlow Rate

0

0.5

1.0

1.5

10 20 30 40 50 60

0 4 8 12 16

2.0

050

100150200250

MPaPSI

0

Pres

sure

Dro

p

P

L/min

U.S.GPM

0

0.5

1.0

1.5

10 20 30 40 50 60

0 4 8 12 16

2.0

050

100150200250

Flow Rate

Turn of Flow Adj . Dial(Fully Open)0 1 2 3 4 5 6 7 8 9 10

Flow

Rate

U.S.GPM L/min


60

50

40

30

20

100

16

12

8

4

0

P=21(3050) P=25(3630)

P=14(2030)

P=10(1450) P=7(1020)

P=4(580) P=2(290)

P=1(145) P=0.5(70)


No.35

1/8, Throttle and Check Valve For "A", "B" and "A&B" Lines


Circuit of Clamp Cylinder for Injection Molding Machine

Application

Operation Sequence


P

A

BT

12

09

8

12

09

8

89

76

5

21

34

5

P

AB

T

12

09

8

P

AB

T

12

09

8

12

09

8

89

76

5LOC K

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)

32 D

ia(1

.26)

11(.43)40.5(1.59)

65(2.56)

210.5 (8.29)Fully Extended83.8 (3.30)

Fully Extended


Flow Adj. Dial (for B Line)

INC.

0.75

(.03)

32.5

(1.2

2)

MSW-01-X ------------ 22 (.87) MSW-01-Y ------------ 18 (.71)

40(1

.57)

Flow Adj. Dial (for A Line) INC.



40(1

.57)

MSW-01-XY --------- 18 (.71) MSW-01-YX --------- 22 (.87)

MSW-01-XY --------- 22 (.87) MSW-01-YX --------- 18 (.71)



41.8(1.65)




No.36

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines

MSW-01- -50/5090X Y

MSW-01- -50/5090XY YX

X YFor other dim ensions, refer to "MSW -01- " drawing above.

MSA-01- -50/5090X Y

For other dim ensions, refer to "MSW -01" drawing above.

MSB-01- -50/5090X Y


MODULAR VALVES

F

Spare Parts List


Item

SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18

Nam e of Parts Part Num bersMSA,MSB

13 14 15 16


1 1 4 2

MSW2 2 4 2

QuantityMSA-01 MSB-01 MSW -01


KS-MSA-01-30

KS-MSW -01-30

411352131467151

10169

No.37



CAUTION

Spare Parts List

MSA-01- -50/5090X Y

MSB-01- -50/5090X Y

MSW-01-∗∗-50/5090


MODULAR VALVES


Model Num bers

MCP-01-∗-30/3090 MCT-01-∗-30/3090



31.5 (4570) 35 (9.25)



...........

...............

-30Design

Num ber

∗Design

Standard

F- MCP -01Valve SizeSpecial Seals Series Num ber

-0Cracking Pressure

MPa (PSI)


F:

MCP : Check Valve for P-Line Refer to3001

MCT : Check Valve for T-Line

0 : 0.035 (5)2 : 0.2 (29)4 : 0.4 (58)

ItemSO-NB-P9 SO-NB-P18


O-Ring O-Ring

4 1

Rem arks

Included in Seal Kit Kit No.: KS-MCP-01-30

L/min

U.S.GPMFlow Rate

MPaPSIPressure Drop for Free Flow

0

0.6

0

0.8

0 1 2

1.0

1.21.3

Pres

sure

Dro

p

P

20

5 10 15 20 25 30 35

3 4 5 6 7 8 9

MC∗ -01-4

MC∗ -01-2

MC∗ -01-0

P' (T)

P (T)

0.4

0.2

0

406080

100120140160180

L/min

U.S.GPM

0

0 1 2

5 10 15 20 25 30 35

3 4 5 6 7 8 9

Pressure Drop

Flow Rate

Pres

sure

Dro

p

P MPaPSI0.5700.4

0.2

0

6040200

T-Line: MCP-01

A-Line

B-Line

P-Line: MCT-01

Graphic Sym bols

MCP-01 MCT-01P T B A ABP T

1.1 kg (2.4 lbs.)Approx. Mass......

P

B A

T


7 1 4 10 5 82

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)11(.43)40.5

(1.59)

65(2.56)32

.5(1

.28)

0.75

(.03)

36(1.42)

90(3.54)

40(1

.57)

No.38

1/8, Check ValvesFor "P" Line: MCP-01-∗-30/3090 For "T" Line: MCT-01-∗-30/3090

Specifications



List of Seals

MCP MCT-01-∗-30/3090

MCP MCT-01-∗-30/3090



CAUTION

F


Model Num ber

MAC-01-30/3090



31.5 (4570) 35 (9.25)



...........

...............

-30Design

Num ber

∗Design

Standard

F- MAC -01Valve SizeSpecial Seals Series Num ber


F:MAC : Anti-Cavitation

Valve Refer to3001



O-Ring O-Ring

4 2

Rem arks

Included in Seal Kit Kit No.: KS-MAC-01-30

A&B-Line

L/min

U.S.GPM

0

Flow Rate

Pressure Drop

5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9

T-Line

P-Line

Pres

sure

Dro

p

P

MPaPSI0.5

0.4

0.3

0.2

0.10

706050403020100

Graphic Sym bol

0.8 kg (1.8 lbs.)Approx. Mass......

T B AP

P

B A

T


31(1

.22)

8(.3

1) 1.8

(.07)11(.43)40.5

(1.59)

65(2.56)

32.5

(1.2

8)0.

75(.0

3)

18.5(.73)

80(3.15)

40(1

.57)

47(1

.85)

2 8 5 3 1 4 7

Specifications


Presure DropHy draulic Fluid: Viscosity 2 35 mm /s (164 SSU), Specific Gravity 0.850

List of Seals

MAC-01-30/3090

1/8, Anti-Cavitation Valves MAC-01-30/3090

MAC-01-30/3090


No.39


CAUTION

MODULAR VALVES


Model Num bers

MPA-01-∗-40/4090 MPB-01-∗-40/4090 MPW -01-∗-40/4090



31.5 (4570) 35 (9.25)



...........

...............

-40Design

Num ber

∗Design

Standard

F- MPA -01Valve SizeSpecial Seals Series Num ber

-2Cracking Pressure

MPa (PSI)


F:MPA : Pilot Operated

Check Valve for A-Line

Refer to40012 : 0.2 (29)

4 : 0.4 (58)

MPB : Pilot Operated Check Valve for B-Line


L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

MP∗ -01-4

MP∗ -01-2

MPaPSIPressure Drop for Free Flow

Pres

sure

Dro

p

P

0

0.6

0.8

1.0

0.4

0.2

0

20

40

60

80

100

120

140

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

Pressure Drop

Pres

sure

Dro

p

P

MPaPSI0.6

0.4

0.2

0

80

60

40

20

0P,T-Line

A-Line: MPB-01 B-Line: MPA-01

L/min

U.S.GPMFlow Rate

0 10 20 30 35

0 2 4 6 8 9

Pressure Drop for Reversed Contro l led FlowMPaPSI

Pres

sure

Dro

p

P

0.6

0.4

0.2

0

80

60

40

20

0

PP P1

P2


MP∗ -01-4

MP∗ -01-2

MPa0

PSISupply Pressure (P2)

0 1000 2000 30003500

5 10 15 20 25Min

. pilo

t Pre

ssur

e (PP

) 12MPaPSI

9

6

3

0

17501500

1000

500

0

Graphic Sym bols

MPA-01

MPB-01

MPW-01

P T B A

P T B A

P T B A

No.40

Specifications



1/8, Pilot Operated Check ValvesFor "A" Line: MPA-01-∗-40/4090 For "B" Line: MPB-01-∗-40/4090 For "A&B" Lines: MPW-01-∗-40/4090

MODULAR VALVES

F




O-Ring O-Ring

4 2

Rem arks


P

B A

T


31(1

.22)

8(.3

1) 1.8

(.07)11(.43)40.5

(1.59)

65(2.56)


32.5

(1.2

8)0.

75(.0

3)

47(1

.85)

45.5(1.79)

134(5.28)

40(1

.57)

1 4

1 6 11 7 2 9 12 8

14

No.41

1/8, Pilot Operated Check Valves For "A", "B" and "A&B" Lines

MPA-01-∗-40/4090 MPB-01-∗-40/4090 MPW-01-∗-40/4090

Spare Parts List

MPW-01-∗-40/4090

List of Seals

MPA-01-∗-40/4090

MPB-01-∗-40/4090


CAUTION


MODULAR VALVES


Model Num ber

MDC-01-∗-30/3090



31.5 (4570) 35 (9.25)



...........

...............

-30Design

Num ber

∗Design

Standard

F- MDC -01Plate SizeSpecial Seals Series Num ber

-A


F:

MDC: End Plate Refer to3001A: Blocking

P lateB: By pass

P late

Ty pe of P late

Pressure DropM DC-01-B

L/min

U.S.GPM

0

Flow Rate

5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9

Pres

sure

Dro

p

P

MPaPSI0.60.50.40.30.20.1

0

80

60

40

20

0

P B Line A T Line→→

Graphic Sym bols

0.8 kg (1.8 lbs.)Approx. Mass.........

P

B A

T

P T B AMDC-01-A

P T B AMDC-01-B

Blocking plates are used for auxiliary mounting surface or for closing unnecessary circuits. Bypass plates are used for unidirectional circuits that require no solenoid operated directional valves.

5.5(.22) Dia. Through 9.5(.37) Dia. Spotface

4 Places

31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)11(.43)40.5

(1.59)

65(2.56)

32.5

(1.2

8)0.

75(.0

3)

40(1

.57)

38(1

.50)

O-Ring for Port (SO-NB-P9: 4 Pcs.)

No.42

End Plates For 1/8 Modular Valves

MDC-01-∗-30/3090

Specifications



MDC-01-∗-30/3090


MODULAR VALVES

F


Model Num ber

MDS-01-∗-30/3090



31.5 (4570) 35 (9.25)



........... ...............

-30Design Num ber

∗Design Standard

F- MDS -01Plate SizeSpecial Seals Series Num ber

-PA


F:MDS: Connecting P late Refer to3001

PA : P& A-Line

Ty pe of Detecting Line

PB : P& B-LineAT : A& T-Line

Model Num bers

MDS-01-PA MDS-01-PB MDS-01-AT

P-Line B-Line T-Line

A-Line P-Line A-Line

Pressure Detecting LinePort "X" Port "Y"

Model Num bers

MDS-01-∗-30

MDS-01-∗-3090


Rc 1/4 = 1/4 BSP.Tr

1/4 NPT

Pressure Drop

L/min

U.S.GPM

0

Flow Rate

5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9

P, A, B, T-Line

Pres

sure

Dro

p

P

MPaPSI0.1

10 0.0505

0

Graphic Sym bols

P

B A

T

P T B AMDS-01-PA

P T B A

P T B AMDS-01-AT

MDS-01-PB


31(1

.22)

47(1

.85)

8(.3

1) 1.8

(.07)11(.43)40.5

(1.59)

65(2.56)

32.5

(1.2

8)0.

75(.0

3)

O-Ring for Port (SO-NB-P9: 4 Pcs)


15.5

(.61)

Port "Y" "C" Thd.

20 (.79) 40

(1.5

7)

Port "X" "C" Thd.

Connecting Plates For 1/8 Modular Valves

MDS-01-∗-30/3090

Specifications


Pressure DropViscosity 2 35 mm /s (164 SSU), Specific Gravity 0.850

MDS-01-∗-30/3090

No.43

These plates are used for detecting pressure of each line.

Hy draulic Fluid:


MODULAR VALVES


Series Num berMMC

MMC: Base P late 4001

1: 1 StationPlate Size

-01Num ber of Stations

-6

2: 2 Stations3: 3 Stations4: 4 Stations5: 5 Stations

6: 6 Stations7: 7 Stations8: 8 Stations9: 9 Stations

10: 10 Stations

Design Num ber-40

Design Standard∗

None: Japanese Standard "JIS"80 : European Design Standard90 : N.Am erican Design Standard

Design Std. "C" Thd. E

Japanese Standard "JIS" and European Design Standard

N.Am erican Design Standard

M5 10 (.39)

No. 10-24 UNC 12 (.47)

P' T' B' A'

PT

PT

L/min

U.S.GPM

0

Flow Rate

10 20 30 35

B→B'T' →TA→A'P →P'

0 2 4 6 8 9

Pres

sure

Dro

p

P

MPaPSI0.3

0.2

0.1

0

40

30

20

10

0

Graphic Sym bols

MMC-01-1

MMC-01-2-10

(P)T

P(T)

ABAB

(P)T

P(T)

AB

21.5

(.85)

12.7

(.50)

30.2

(1.1

9) 40.5

(1.5

9) 65(2

.56)

11 (.43)

Max. 7(.27) Dia. 4 Places

"C" Thd. "E" Deep 4 Places

0.75(.03)

0.75(.03)

32.5(1.28)

50(1.97)

32.5(1.28)

Min. Pitch

5.2(.20)31(1.22)

15.5(.61)

25.8(1.02)

31(1.22) 8(.31)

47(1.85)

No.44

Base Plates For 1/8 Modular Valves MMC-01-∗-40/4080/4090

SpecificationsMax. Operating Pressure ------------ 25 MPa (3630 PSI)


Pressure DropHy draulic Fluid: Viscosity 2 35 mm /s (164 SSU), Specific Gravity 0.850

InstructionsPort Used: Base plate has three (two, in case of 1 station type) pressure port "P"s and four tank port "T"s. Any one of these ports or two or more ports may be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not currently used are properly plugged.

Interface Mounting Surface Dimensions for 1/8 Modular ValveWhen standard base plates (MMC-01) are not used, the mounting surface described on right must be prepared. The mounting surface should have a good machined finish.


MODULAR VALVES

F


Model Num bers

MMC-01-∗-40 MMC-01-∗-4090

"C" Thd.Rc 3/8

3/8 NPT

Thread Size Dim ensions m m (Inches)"E" Thd. F

10 12

M5 No.10-24 UNC

(.39) (.47)

Model Num bersDim ensions m m (Inches)

L1 L2


"D" Thd.Rc 1/2

1/2 NPT

Model Num bers

MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10

Dim ensions m m (Inches)L1 L2


MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6

137 187 237 287 337

( ( ( ( (

117 167 217 267 317

4.61) 6.57) 8.54)

10.51) 12.48)

5.5 7.0 8.5

10.0 11.5

5.39) 7.36) 9.33)

11.30) 13.27)

( ( ( ( (

12.1) 15.4) 18.7) 22.1) 25.4)

( ( ( ( (

387 437 487 537

( ( ( (

367 417 467 517

14.45) 16.42) 18.39) 20.35)

13.0 14.5 16.0 17.5

15.24) 17.20) 19.17) 21.14)

( ( ( (

28.7) 32.0) 35.3) 38.6)

( ( ( (


(P)

TP

(T)

BT

A

P

"E" Thd. "F" Deep 4 Places

L

28

32.5

12.5

40.5

72(2

.83)

10

5028

P(T)

B

TA

P

1

L 2


Port Holes 6.5(.26) Dia.

4 Places

(1.28)


(.49)

(1.5

9)

(1.10)

36(1

.42)

53(2.09)18(.71) 27(1.06)

53(2.09)

18(.71)

72(2

.83)

62(2

.44)

54(2

.13)

21(.8

3)

21(.8

3)

21(.8

3)

36(1

.42)





72(2

.83)

36(1

.42)

(.39)Threaded Holes 4 Places

Port Holes 4 Places

Pitch

(1.97)(1.10) 53(2.09)

18(.71)

21(.8

3)

21(.8

3)

36(1

.42)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)

Cylinder Port "A" "C" Thd. Each Station

Cylinder Port "B" "C" Thd. Each Station


B

A

43(1

.69)


8.8(.35) Dia. Through 14(.55) C'Bore

4 Places

46(1

.81)

87(3.42)

67(2.64) 10(.39)

0.75(.03)

31(1.22)

62(2.44)

36(1

.42)

18(.7

1)Cylinder Port "A" "C" Thd.

B

A

45(1.77)

32.5(1.28)


2 Places

BT

A

PB

T

A

PB

T

A

PB

T

AP

Each Station

12.5

(.49)

40.5

(1.5

9)

31(1.22)

50Pitch

(1.97)42

(1.65)

B

A

B

A

B

A

B

A

(T)

(P)

46(1.81)

27(1.06)

62(2.44)

69(2.72)

Pressure Port (P) "C" Thd.


For other dim ensions, refer to above Model MMC-01-1.

MMC-01-1-40/4090

MMC-01-∗-40/4090Number of Station

(2-10 Stations)

No.45

Base Plates For 1/8 Modular Valves

The two tank ports (T) are not m achined for 4090 design.


Model Num bersDim ensions m m (Inches)

L1 L2Approx. Mass

kg (lbs.) Model Num bers

MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10

Dim ensions m m (Inches)L1 L2


MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6

137 187 237 287 337

( ( ( ( (

117 167 217 267 317

4.61) 6.57) 8.54)

10.51) 12.48)

5.5 7.0 8.5

10.0 11.5

5.39) 7.36) 9.33)

11.30) 13.27)

( ( ( ( (

12.1) 15.4) 18.7) 22.1) 25.4)

( ( ( ( (

387 437 487 537

( ( ( (

367 417 467 517

14.45) 16.42) 18.39) 20.35)

13.0 14.5 16.0 17.5

15.24) 17.20) 19.17) 21.14)

( ( ( (

28.7) 32.0) 35.3) 38.6)

( ( ( (

Bonded Seal Part No.SG-FB-3/8Pipe Plug Part No.900-V33905







(P)

TP

(T)

BT

A

P

L

28

32.5

12.5

40.5

72(2

.83)

10

5028

P(T)

B

TA

P

1

L 2



(1.28)

(.49)

(1.5

9)

(1.10)36

(1.4

2)53(2.09)

18(.71)

53(2.09)

18(.71)

72(2

.83)

54(2

.13)

21(.8

3)

21(.8

3)

36(1

.42)

72(2

.83)

36(1

.42)

(.39)Threaded Holes 4 Places

Port Holes 4 Places

Pitch

(1.97)(1.10) 53(2.09)

18(.71)

21(.8

3)

21(.8

3)

36(1

.42)

72(2

.83)

62(2

.44)

54(2

.13)

18(.7

1)

B

A

43(1

.69)


2 Places

87(3.43)

67(2.64) 10(.39)

0.75(.03)

31(1.22)

36(1

.42)

18(.7

1) B

A

45(1.77)

32.5(1.28)


2 PlacesB

T

A

PB

T

A

PB

T

A

PB

T

A P

Each Station

12.5

(.49)

40.5

(1.5

9)

31(1.22)

50Pitch

(1.97)42

(1.65)

B

A

B

A

B

A

B

A

(T)

(P)

27(1.06)

69(2.72)

For other dim ensions, refer to above Model MMC-01-1.

102.6(4.04)

7.8(.30)

7.8(.30)7.8(.30)

7.8(.30)


Cylinder Port "A" 3/8 BSP.F Thd. Each Station

Cylinder Port "B" 3/8 BSP.F Thd. Each Station

Tank Port (T ) 3/8 BSP.F Thd.

Pressure Port (P) 3/8 BSP.F Thd.

62(2

.44)

MMC-01-1-4080

MMC-01-∗-4080Number of Station

(2-10 Stations)

Base Plates For 1/8 Modular Valves

No.46

Detail of Pipe Plug


MODULAR VALVES


FDesign Standards: None

90...........

...............

-30Design

Num ber

∗Design

Standard

MBK -01Size of

Modular ValveSeries Num ber

-02

MBK: Bolt Kits for Modular Valves

Refer to3001

Bolt Num ber

Model Num bersMBK-01-01-30 MBK-01-02-30 MBK-01-03-30 MBK-01-04-30 MBK-01-01-3090 MBK-01-02-3090 MBK-01-03-3090 MBK-01-04-3090

01, 02, 03, 04, 05 (Refer to the

following chart)


Operating Pressure MPa (PSI)

Less Than 25(3630) More Than 25(3630)

Tightening Torque Nm (in. lbs.)

Model Num bersSolenoid

Operated Directional

Valve (∗-DSG-01)

End P late (MDC-01)

Modular Valve &

Connecting P late

Approx. Mass

g (lbs.)


The solenoid operated directional valve com es with m ounting bolts.

MBK-01-01-30∗

MBK-01-02-30∗

MBK-01-03-30∗

MBK-01-04-30∗

MBK-01-05-30∗

1 0 1 0 1 0 1 0 1 0

0 1 0 1 0 1 0 1 0 1

1

2

3

4

0

60(.13)

100(.22)

130(.29)

160(.35)

40(.09)

( ( ( ( ( ( ( (

94 134 174 214

94 134 174 214

) ) ) ) ) ) ) )

3.70 5.28 6.85 8.43 3.70 5.28 6.85 8.43

A m m (In.) "B" Thd.

M5

No.10-24 UNC

SOL a SOL b

"B" Thd. Both Ends

8.5

Dia

.(.3

3)

9(.35)

A

5 ~ 6 (44 ~ 53) 6 ~ 7 (53 ~ 62)

9(.35)

"B" Thd.

9(.35)

15(.59)

4(.16)

MBK-01-05-30: M5 45 Lg. MBK-01-05-3090: No.10-24 UNC 1-3/4 Lg.

××

01 Series Modular Valve Assembly

NutStud Bolt

Mounting Bolt Kit

1/8 Solenoid Operated Directional Valve

Modular Valves

Base P late

Mounting Bolt Kits For 1/8 Modular Valves

MBK-01-∗-30/3090


MBK-01-01/02/03/04-30/3090

No.47

Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the bolt kit, be sure to give the bolt kit model number from the table below.

Bolt Kit Composition

Note: In case of bolt kit m odel num ber having "05", 4 hexagon socket head cap screws only .

1 Set

Tightening Torque:

Stud Bolt ------ 4 Pcs. Nut ------------- 4 Pcs.


MBK-01-05-30/3090

Stud Bolt

Nut

Socket Head Cap Screw


MODULARVALVES

F

General Information

AB AB AB AB

PT

W

Mounting Surface : ISO 4401-AC-05-4-A, CETOP-5, NFPA-DO2

No.1

03 SERIES

Pub. EC-1403


3/8, Solenoid Operated Directional Valve

(DSG-03)

Modular Valves

Base Plate (MMC-03)

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 03 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including machine tools, special purpose machines, steel mill equipment and ships. The valves have standardized mounting surface conforming to ISO 4401-AC-05-4-A and optimum thickness for the stacking.

Up to 25 MPa (3630 PSI), 70 L /min (18.5 U.S.GPM)

MODULARVALVESType of Modular Valve

Model Numbers

Cla

ss

Graphic Symbols Page Model Numbers

Cla

ss Graphic SymbolsPage


(S-)DSG-03- - -50/5090 T-DSG-03- - -50G-DSG-03- - -50/5090


MSW-03-Y-40/4090


MSW-03-X-40/4090

Throttle and Check Valves (for "B-Line", Metre-in)

MSB-03-Y-40/4090

Throttle and Check Valves (for "B-Line", Metre-out)

MSB-03-X-40/4090

Throttle and Check Valves (for "A-Line", Metre-in)

MSA-03-Y-40/4090

Throttle and Check Valves (for "A-Line", Metre-out)

MSA-03-X-40/4090

Check and Throttle Valves (for "P-Line")

MSCP-03-20/2090

Throttle Valves (for "P-Line")

MSP-03-30/3090

Temperature Compensated Throttle and Check Valves (for "A-Line", Metre-out)

MSTA-03-X-20/2090

Flow Control and Check Valves (for "A&B-Lines", Metre-in)

MFW-03-Y-11/1190

Flow Control and Check Valves (for "A&B-Lines", Metre-out)

MFW-03-X-11/1190

Flow Control and Check Valves (for "B-Line", Metre-in)

MFB-03-Y-11/1190

Flow Control and Check Valves (for "B-Line", Metre-out)

MFB-03-X-11/1190

Flow Control and Check Valves (for "A-Line", Metre-in)

MFA-03-Y-11/1190

Flow Control and Check Valves (for "A-Line", Metre-out)

MFA-03-X-11/1190

Flow Control Valves (for "P-Line")

MFP-03-11/1190

Counterbalance Valves (for "B-Line")

MHB-03- -20/2090

Sequence Valves (for "P-Line")

MHP-03- -20/2090

Reducing Valves for Low Pressure Setting (for "P-Line")

MRLP-03-10/1080/1090

Releif Valves (for "B-Line")

MBB-03- -30/3090

Releif Valves (for "A-Line")

MBA-03- -30/3090

Releif Valves (for "P-Line")

MBP-03- -30/3090

Pre

ssur

e C

ontr

ol V

alve

s

Flo

w C

ontr

ol V

alve

s

Counterbalance Valves (for "A-Line")

MHA-03- -20/2090


MRP-03- -30/3090

Releif Valves (for "A&B-Lines")

MBW-03- -30/3090


MRA-03- -30/3090


MRB-03- -30/3090

Reducing Valves for Low Pressure Setting (for "A-Line")

MRLA-03-10/1080/1090

Reducing Valves for Low Pressure Setting (for "B-Line")

MRLB-03-10/1080/1090

Temperature Compensated Throttle and Check Valves (for "B-Line", Metre-out)

MSTB-03-X-20/2090Temperature Compensated Throttle and Check Valves


MSTW-03-X-20/2090

7

7

7

7

10

10

10

13

13

13

17

17

17

20

20

20

20

20

20

20

24

24

24

27

29

31

31

31

31

31

31

ABTP

ABTP

03 SERIES

No.2


For the details of solenoid operated directional valves, see the following catalogues:(S-)DSG-03- - -50/5090T-DSG-03- - -50G-DSG-03- - -50/5090 : Pub.EC-0405

Pub.EC-0403

MODULARVALVES

F


Model Numbers

Cla

ss

Graphic Symbols Page


(S-)DSG-03- - -50/5090 T-DSG-03- - -50G-DSG-03- - -50/5090

Pilot Operated Check Valves (for "A-Line")

MPA-03- -20/2090

Check Valves (for "P-Line")

MCP-03- -10/1090

Dir

ecti

onal

Con

trol

Val

ves

Mod

ular

Pla

tes

and

Mou

ntin

g B

olts

Connecting Plates

MDS-03-10/1090

Anti-Cavitation Valves

MAC-03-10/1090

End Plates (Blocking plates)

MDC-03-A-10/1090

Check Valves (for "A-Line")

MCA-03- -20/2090


MPB-03- -20/2090

Pilot Operated Check Valves (for "A&B-Lines")

MPW-03- -20/2090

Bolt Kits

MBK-03- -10/1090

Base Plates

MMC-03-T- -21/2180/2190

End Plates (Bypass plates)

MDC-03-B-10/1090

Check Valves (for "B-Line")

MCB-03- -20/2090

Check Valves (for "T-Line")

MCT-03- -10/1090

Check Valves (for "P&T-Lines")

MCPT-03-P -T -10/1090

34

34

34

34

36

38

39

39

39

42

42

43

44

47

ABTP

03 SERIES


For the details of solenoid operated directional valves, see the following catalogues:(S-)DSG-03- - -50/5090T-DSG-03- - -50G-DSG-03- - -50/5090 : Pub.EC-0405

Pub.EC-0403

No.3

MODULARVALVES

Instructions




(for "A&B-Lines")


P T B A P T B A




(for "A&B-Lines, Metre-out")


P T B A P T B A




(for "A&B-Lines")P T B A P T B A


(for "A&B-Lines, Metre-out")

03 SERIES

No.4


Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves.

Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metre-out).

In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out).

In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

MODULARVALVES

F


2

3

1

Base Plates

Model Numbers Page

MMC-03-T- -21/2180/2190

Sub-Plates

Model Numbers Page

DSGM-03 -40/2180/2190

Bolt Kit Model Numbers


MBK-03- -10MBK-03- -1090 12-15 (106-133)

Petroleum base oils

Synthetic fluids


Use fluids equivalent to ISO VG 32 or VG 46.

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used.

Use water-glycol fluid.

44

No.5

03 SERIES

Specifications

1. 2. 3.

31.5 MPa (4570 PSI) for relief moduler valve (MBP/MBA/MBB/MBW) 120 L /min (31.7 U.S.GPM) for throttle and check moduler valve (MSA/MSB/MSW) Solenoid operated directional valve is included in the number of stack.

3/8 Solenoid Operated Directional Valves

YUKEN 03 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an ISO 4401-AC-05-4-A (CETOP-5, NFPA-D02) interface such as Yuken's DSG-03. Please refer to the Catalogue No. Pub. EC-0403 for details.

Hydraulic FluidsFluid TypesAny type of hydraulic fluid listed in the table below can be used.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.


2Viscosity: 15 to 400 mm /s (77 to 1800 SSU), Temperature: -15 to +70°C (5 to 160°F)

Control of ContaminationDue caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.


Mounting Bolts03 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly within the specified torque.

For the details of Sub-Plate, see the following DSG-03 solenoid operated directional valve catalogues: Catalogue No. Pub. EC-0403.

Max. Operating Pressure Max. Flow Number of Stack

25 MPa (3630 PSI) 70 L/min (18.5 U.S. GPM)

1 to 5 stacks

....................................................................................................................................................

............................................................................

............

.......................

MODULARVALVES

Assembly / Pressure Drop

Viscosity2mm /s

SSU

Factor

15

77

0.81

20

98

0.87

30

141

0.96

40

186

1.03

50

232

1.09

60

278

1.14

70

324

1.19

80

371

1.23

90

417

1.27

100

464

1.30

Nut

Stud BoltMounting Bolt Kits


Modular Valves

Base Plate

03 Series Modular Valves

03 SERIES

No.6


Assembly Procedure:Screw-in the four stud bolts, fully into the tapped holes on the mounting surface of the specified base plate, sub-plate or manifold. Stack the modular valves and solenoid operated directional valves in accordance with the hydraulic circuit, place the O-ring inserted surface face onto the base plate and make sure that the port arrangement of the modular valves are in the correct position before stacking the valves onto the stud bolts. Align both the end of the valves stacked. Screw-in the four nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly within the specified torque.

1)

2)

3) 4)

Pressure Drop2Pressure drop curves of the modular valves are those based on viscosity of 35 mm /s (164 SSU) and specific gravity

of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula.




CAUTION

P'= P (G'/0.850)

MODULARVALVES

2

1F


1.2.

P T B A PT BAA TB

P T B A PT BAA TB

P T B A PT BAA TB

P T B A PT BAA TB

Model Numbers

MBP-03- -30/3090MBA-03- -30/3090MBB-03- -30/3090MBW-03- -30/3090


Max. Flow L /min (U.S.GPM)

31.5 (4570) 70 (18.5)

Special Seals for Phosphate Ester Type Fluids (Omit if not required)

F: MBP : Relief Valve for P-Line

MBA : Relief Valve for A-Line

-30

Design Number Design Standard

Refer to30

F- MBA -03 -BPres. Adj. Range

MPa (PSI)Valve Size

03

Special Seals Series Number

MBB : Relief Valve for B-Line

B: -7 ( -1020)

H: 3.5-25(510-3630)MBW : Relief Valve for A&B-Lines

ModelNumbers

GraphicSymbols

Detailed Graphic Symbols

MBP-03

MBA-03

MBB-03

MBW-03

No.7

3/8, Relief ValvesFor "P" Line : MBP-03- -30/3090For "A" Line : MBA-03- -30/3090For "B" Line : MBB-03- -30/3090For "A&B" Lines : MBW-03- -30/3090

Specifications


See the "Minimum Adjustment Pressure" of the next page for the item marked .Design Standards: None

90Japanese Standard "JIS" and European Design Standard N. American Design Standard

..........................


In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with .


MODULARVALVES


T-Line: MBP/MBA/ MBW-03

Nominal Override Characteristics

31MPa

Pre

ssur

e

PSI4500

3029

25.024.524.021.020.520.014.013.513.0

7.06.56.03.53.02.51.00.70.4

440043004200360035503500

300029502900200019501900100095090050045040014010060

L /min

U.S.GPMFlow Rate

0

0 10 20 30 40 50 60 70

5.0 10.0 15.0 17.5

Min. Adjustment Pressure

L /min

U.S.GPM

Flow Rate

0

0

5.0 10.0 15.0 17.5

10 20 30 40 50 60 70

1.2

Min

. Adj

iust

men

t Pre

ssur

e

MPaPSI

160120

8040

0

0.8

0.40

Min. Flow vs. Adjustment Pressure

Min

. Flo

w

MPa

PSI

0

0 1000 2000 3000

Pressure

5 10 15 20 25

3500

L /minU.S.GPM61.5

4

2

0

1.0

.5

0

Pressure DropMPaPSI0.5

Pre

ssur

e D

rop

P

70

60

50

40

30

20

10

0

0.4

0.3

0.2

0.1

0

L /min

U.S.GPMFlow Rate

0

0 10 20 30 40 50 60 70

5.0 10.0 15.0 17.5

A-Line: MBP-03

B-Line: MBP-03T-Line: MBB-03P-Line: MBP-03P,A&B-Line: MBA/MBB/ MBW-03

3/8, Relief Valves For "P","A","B" and "A&B" Lines

No.8

Hydraulic Fluid: Viscosity 235 mm /s (164 SSU), Specific Gravity 0.850

MODULARVALVES

F


Item

SO-NB-A014

SO-NA-P6

SO-NB-P16

SO-NB-P26

Name of Parts

Part Numbers

Quantity

15

16

17

18

O-Ring

O-Ring

O-Ring

O-Ring

5

1

1

1

Model Numbers Seal kit Numbers

MBP-03

MBA-03

MBB-03

MBW-03

KS-MBP-03-30

Note: When ordering seals, please specify the seal kit number from the table right.

MBP-03 MBA-03 MBB-03 MBW-03

5

1

1

1

5

1

1

1

5

2

2

2

KS-MBW-03-30

P

BA

TA TB

P

BA

TA TB

P

BA

TA TB

25

(.9

8)

322(12.68)Fully Extended

54(2.13)

92(3.62)Lock Nut 14(.55) Hex.

27

.5(1

.08

)5

5(2

.17

)

Pressure Adj. Screw (for B-Line) 14(.55) Hex. INC.


Fully Extended134(5.28)

46

(1.8

1)

12

(.4

7)

70

(2.7

6)

1.8

(.0

7)

19(.75)

Pressure Adj. Screw (for A-Line) 14(.55) Hex. INC.




For other dimensions, refer to "MBW-03" drawing left.


26(1.02)


For other dimensions, refer to "MBW-03" drawing left.

1 1391778181931621112

15546

No.9

3/8, Relief Valves For "P","A","B" and "A&B" Lines

MBW-03- -30/3090

Spare Parts List

MBP-03- -30/3090MBA-03- -30/3090


MBP-03- -30/3090MBA-03- -30/3090

MBB-03- -30/3090


CAUTION

MBW-03- -30/3090

MBB-03- -30/3090


MODULARVALVES



F:MRP : Reducing Valve for P-Line

MRA: Reducing Valve for A-Line

-30DesignNumber Design Standard

Refer to30

F- MRP -03 -BPres. Adj. Range

MPa (PSI)Valve Size

03


MRB: Reducing Valve for B-LineH: 3.5-24.5 (510-3550)


B: 1-7 (145-1020)

P T B A PT BAA TB

P T B A

P T B A PT BAA TB

PT BAA TB

Model Numbers

MRP-03- -30/3090MRA-03- -30/3090MRB-03- -30/3090



25 (3630) 70 (18.5)

ModelNumbers

GraphicSymbols


MRP-03

MRA-03

MRB-03

The minimum adjustment pressure equals the lower limit of either pressure adjustment range (B, H) plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the values stacked to the base plate side of the modular valve.

No.10


Line:Line:Line:

MRP-03- -30/3090MRA-03- -30/3090MRB-03- -30/3090

Specifications

In pressure adjustment range "H", if the pressure in the primary side is set above 20 MPa (2900 PSI) and the pressure in the secondary side is set below 10 MPa (1450 PSI), the maximum flow is limited to 50 L /min (13.2 U.S.GPM).


Japanese Standard "JIS" and European Design Standard N. American Design Standard

..........................

Instructions


MODULARVALVES

F


Pres. Drop at Spool Fully Open (P-Line)

L /min

U.S.GPM

Flow Rate

0

Pre

ssur

e D

rop

P

MPaPSI

A&B-Line

T-Line

L /min

U.S.GPM

Flow Rate

Pre

ssur

e D

rop

P

MPaPSIPressure Drop

00

010 20 30

0 4 8

0.1

0.2

0.3

10

20

30

40

12 16 18

40 50 60 70

Pilot Flow

MPa

PSIDifferential Pressure

0 5 10 15 20 25

0 1000 2000 3000 3500

(Primary pressure - Secondary pressure)

Pil

ot F

low

3cm /mincu.in./min

80050

600

400

200

0

40

30

20

10

0

10 20 30 40 50 60 70

0 4 8 12 16 18

0.5

0.4

0.3

0.2

0.1

0

70

60

50

40

30

20

10

0



No.11

MODULARVALVES


Item

SO-NB-A014

SO-NA-P6

SO-NB-P16

SO-NB-P18

SO-NB-P26

Name of Parts Part Numbers Qty.

14

15

16

17

18

O-Ring

O-Ring

O-Ring

O-Ring

O-Ring

5

1

1

1

1

Remarks

Included in Seal Kit Kit No.: KS-MRP-03-30

Model Numbers

MB -01- -30

MB -01- -3090

Rc 1/4 = 1/4 BSP.Tr

1/4 NPT

Thread Size "C" Thd.P

BA

TA TB

P

BA

TA TB

54(2.13)

92(3.62)

14

(.5

5)

7(.28) Dia. Through 4 PlacesLock Nut

14(.55) Hex.

Pressure Gauge Connection "C" Thd.



19(.75)

Pressure Gauge Connection "C" Thd.

27

.5(1

.08

)

55

(2.1

7)

Pressure Adj. Screw 14(.55) Hex.

INC.

12

(.4

7)



46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

47.5(1.87)


13179192143161815531011

76 14


No.12

MRP-03- -30/3090MRB-03- -30/3090

Spare Parts List

MRP-03- -30/3090

List of Seals

MRA-03- -30/3090

For other dimensions, refer to "MRP-03" drawing above.

MRA-03- -30/3090

MRB-03- -30/3090


CAUTION


F

MODULARVALVES


PT BAA TBP T B A

V

DR

P T B A

V

DR

P T B A

V

DR

V

DR

PT BAA TB

V

DR

PT BAA TB

V

DR

Model Numbers

MRLP-03-10/1080/1090MRLA-03-10/1080/1090MRLB-03-10/1080/1090

7 (1020)


F:MRLP : Low Pressure Setting Type

Reducing Valve for P-Line

-10Design Number Design Standard

Refer to10

F- MRLP -03Valve Size

03



MPa (PSI)

0.2-6.5 (29-940)

Pres. Adj. Range

MPa (PSI)

50 (13.2)

Max. FlowL/min

(U.S.GPM)

When pressure setting is less than 0.8 MPa (116 PSI), maximum pressure decreases. See "Min. Adjustment Pressure vs. Max. Flow" on the next page for the appropriate range.

MRLA : Low Pressure Setting Type Reducing Valve for A-Line

MRLB : Low Pressure Setting Type Reducing Valve for B-Line

ModelNumbers

MRLP-03

MRLA-03

MRLB-03

GraphicSymbols


No.13

Specifications



Japanese Standard "JIS" European Design Standard N. American Design Standard

.........................................

InstructionsIf there is a pressure in drain line, it is added to the secondary setting pressure. Hence, drain line must be connected to tank directly with a low back pressure close to atmospheric pressure.

To make pressure adjustment, loosen the lock nut and turn the pressure adjustment handle clockwise or anti-clockwise. For an increase of pressure, turn the handle clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

3/8, Reducing ValvesFor "P" Line: MRLP-03-10/1080/1090 For "A" Line: MRLA-03-10/1080/1090 For "B" Line: MRLB-03-10/1080/1090

Low Pressure Setting Type

MODULARVALVES


Pres. Drop at Spool Fully Open (P-Line)

L /min

U.S.GPM

Flow Rate

0

Pre

ssur

e D

rop

P

MPaPSI

0 2.5 5.0 7.5 10.0

0

10 20 30 40 50

12.5

70

60

50

40

30

20

10

0

0.5

0.4

0.3

0.2

0.1

A&B-Line

T-Line

Pressure Drop

L/min0 10 20 30 40 50

U.S.GPM

Flow Rate

0 2.5 5.0 7.5 10.0 12.5

Pre

ssur

e D

rop

P

MPaPSI

00

0.1

0.2

10

20

25

Min. Adjustment Pressure vs. Max. Flow

L/min0 10 20 30 40 50

U.S.GPM

Flow Rate

0 2.5 5.0 7.5 10.0 12.5

00

0.4

0.6

40

140

Min

. Adj

ustm

ent P

res.

MPaPSI

0.2

0.8

1.0

120

80

3/8, Reducing ValvesFor "P", "A" and "B" Lines



No.14

F

MODULARVALVES


Model Numbers

MRL -03-10

MRL -03-1080

MRL -03-1090

Rc 1/4

1/4 BSP.F

1/4 NPT

Thread Size

"C" Thd. "D" Thd. "E" Thd.

Rc 1/8

1/8 BSP.F

1/8 NPT

Rc 1/4

1/4 BSP.Tr

1/4 NPT

A

P

B

TA

TB

A

P

B

TA TB


54(2.13)

92(3.62)


27

.5

(1.0

8)5

5(2

.17

)


Fully Extended151.5(5.96)

46

(1.8

1)

70

(2.7

6)

19(.75)

Pressure Adj. Handle INC.

1.8

(.0

7)

12

(.4

7)

7(.28) Dia. Through 4 Places

53(2.09)

6(.

24

)10

80D

esig

nO

nly

Vent Port "V""D" Thd.

Drain Port "DR""C" Thd.

45

Dia

.(1

.77

)

14

(.5

5)47

(1.8

5)

Pressure Gauge Connection "E" Thd.



54(2.13)

108(4.25)

Vent Port "V""D" Thd.

Drain Port "DR""C" Thd.

Pressure Gauge Connection "E" Thd.

No.15

MRLP-03-10/1080/1090MRLB-03-10/1080/1090

3/8, Reducing ValvesFor "P", "A" and "B" Lines


MRLA-03-10/1080/1090

For other dimensions, refer to "MRLP-03" drawing above.


MODULARVALVES

Spare Parts List

Item Name of Parts Part Numbers Qty. Remarks

Included in Seal Kit Kit No.:KS-MRLP-03-10

SO-NA-P6

SO-NB-P6

SO-NB-A014

SO-NB-P22

SO-NB-P32

SG-FB-1/8

15

16

17

18

19

25

O-Ring

O-Ring

O-Ring

O-Ring

O-Ring

Bonded Seal

1

2

5

1

1

1

Note: No bonded seal are included in seal kits.

A

P

BTA TB

7 20 21

22 25

13 12 11 156 2 10 9 8 19 7 4 5 1 16 18 3

1417

13121115 62109819745116183

14 17

MRLP-03-10/1080/1090MRLB-03-10/1080/1090

No.16

List of Seals

MRLA-03-10/1080/1090

3/8, Reducing ValvesLow Pressure Setting Type

For "P", "A" and "B" Lines


CAUTION

Spare Parts List

F

MODULARVALVES

2

1

1.2.


P T B A PT BAA TB

P T B A PT BAA TB

P T B A PT BAA TB

Model Numbers

MHP-03- -20/2090


25 (3630) 50 (13.2)

MPa (PSI)

MHA-03- -20/2090MHB-03- -20/2090

Max. FlowL/min

(U.S.GPM)

70 (18.5)

Max. Free FlowL/min

(U.S.GPM)


F: MHP : Sequence Valve for P-Line

MHA: Counterbalance Valve for A-Line

-20DesignNumber Design Standard

Refer to20

F- MHA -03 -CPres. Adj. Range

MPa (PSI)

03


N: -1.8 ( -260)ABC

:::

1.8-3.5 (260-510) 3.5-7 (510-1020) 7-14 (1020-2030)

Valve Size

20

MHB: Counterbalance Valve for B-Line

ModelNumbers

GraphicSymbols


MHP-03

MHA-03

MHB-03

MHP-03

MHA/MHB-03

No.17

3/8, Sequence ValvesFor "P" Line: MHP-03- -20/2090

3/8, Counterbalance ValvesFor "A" Line: MHA-03- -20/2090For "B" Line: MHB-03- -20/2090



Specifications


See the "Minimum Adjustment Pressure" of the next page for the item marked .Design Standards: None

90Japanese Standard "JIS" and European Design Standard N. American Design Standard

..........................

MODULARVALVES


Min. Adjustment Pressure

MHP/MHA/MHB-03MPa0.8

0.6

0.4

0.2

0

PSI

100

80

60

40

20

0Min

. Adj

ustm

ent P

ress

ure

0 10 20 30 40 50 L/min

0 2.5 5.0 7.5 10.0 12.5 U.S.GPMFlow Rate

0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 U.S.GPM

Flow Rate

10 20 30 40 50 60 700 L/min

0

0.1

0.2

0.3

0.4

0

10

20

40

30

50

MPaPSI

Pressure Drop for Free FlowMHA/MHB-03

Pre

ssur

e D

rop

P

Pre

ssur

e D

rop

P

PSI

25

20

10

0

0.1

0

0.2MPa 0.20

0.15

0.10

0.05

0

MPa

25

20

15

10

5

010 20 30 40 50 60 700

2.50 5.0 10.07.5 12.5 17.515.0

Pre

ssur

e D

rop

P

PSI

Pressure DropMHA/MHB-03

L/min

U.S.GPM

A-Line:MHB-03 B-Line:MHA-03

T-Line:MHA-03P-LineT-Line:MHB-03

Flow Rate

Pressure Drop

MHP-03

100 20 30 40 50

0 2.5 5.0 7.5 10.0 12.5

L/min

U.S.GPMFlow Rate

A,B-Line

T-Line

No.18

3/8, Sequence Modular ValvesFor "P" Line

3/8, Counterbalance Modular ValvesFor "A" and "B" Lines


MODULARVALVES

F


Item

SO-NB-A014

SO-NA-P16

SO-NB-P29

SO-NB-P32


15

16

17

18

O-Ring

O-Ring

O-Ring

O-Ring

5

1

1

1

Remarks

Included in Seal Kit Kit No.:KS-MHP-03-20

MHP-03- -20/2090

T

AP

BA TB

TA

P

BA TB T

AP

BA TB

13 19 16 18 15 12 14 10 177 6 3 8 2 1 9 5 4







46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

12

(.4

7)54

(2.13)

92(3.62)

19(.75)

14

(.5

5)

27

.5(1

.08

)

55

(2.1

7)




17

(.6

7)

17

(.6

7)


40(1.57)

12 14 16 18 13 17 106 5 3 7 2 9 415 1 8

131916181512141017 763821954

INC.


3/8, Counterbalance ValvesFor "A" and "B" Lines

List of Seals

Spare Parts List

MHP-03- -20/2090

MHA-03- -20/2090


CAUTION

MHA-03- -20/2090 MHB-03- -20/2090

For other dimensions, refer to "MHP-03" drwaing above.

MHB-03- -20/2090


No.19

MODULARVALVES



P T B A

P T B A PT BAA TB

PT BAA TB

PT BAA TB

PT BAA TBP T B A

P T B A

P T B A PT BAA TB

P T B A PT BAA TB

P T B A PT BAA TB

Model Numbers

MFA-03- -11/1190MFB-03- -11/1190MFW-03- -11/1190

Max. Operating Pressure Max. Metred Flow

L /min (U.S.GPM)

16 (2320) 50 (13.2)

MFP-03-11/1190

MPa (PSI)

Max. Free Flow L /min (U.S.GPM)

70 (18.5)


F: MFP : Flow Control Valve for P-Line

F- MFA


MFA : Flow Control and Check Valve for A-LineMFB : Flow Control and Check Valve for B-LineMFW : Flow Control and Check Valve for A&B-Lines

-11DesignNumber

DesignStandard

Refer to

11

-03 -XDirectionof Flow

Valve Size

03


11

Model No. GraphicSymbols

MFA-03-X

MFB-03-X

MFW-03-X


Model No. Metre-out

MFP-03

Model No.GraphicSymbols

MFA-03-Y

MFB-03-Y

MFW-03-Y


Metre-in

No.20

3/8, Flow Control (and Check) ValvesFor "P" Line: MFP-03-11/1190 For "A" Line: MFA-03- -11/1190For "B" Line: MFB-03- -11/1190For "A&B" Lines: MFW-03- -11/1190

Specifications



..........................

Pressure and Temperature Compensated


MODULARVALVES

F

Typical Performance CharacteristicsM

in. M

etre

d F

low

Dif

fere

ntia

l Pre

ssur

e

Min. Required Pressure Difference

1.2MPaPSI

160

120

80

40

0

1.0

0.8

0.6

0.4

0.20

Flow RateU.S.GPM

L/min

13

50

121086420

403020100

MFP-03

MFABW

-03

Min. Metred Flow

700

3cm /mincu.in./min

30

600

500

400

200

0100

30020

10

0

40

PSI

MPa

2250

1612840

2000150010005000


Metred Flow vs. Dial Position

543210

Turn of Flow Adj. Dial(Fully Open)

5MPaPSI

12.54

3

2

10

10.0

7.5

5.0

2.5

0

Flo

w R

ate

Metred Flow vs. Viscosity

504948

20.019.519.00.500.450.40

13.213.012.8

5.35.25.15.0.13.12.11

L/minU.S.GPM

Flo

w R

ate

2mm /s16012080400

SSU7006004002000Viscosity

5213.8L/minU.S.GPM

50

48

21

20

5.0

19

4.9

4.8

13.413.012.6

5.50

5.25

5.00

1.321.301.28

Metred Flow vs. Differential Pressure

Flo

w R

ate

Differential PressurePSI20001000

MPa1612840

Pre

ssur

e D

rop

P


1.2MPaPSI

140

0.6

0.4

0.2

0

0.8120

80

40

0

U.S.GPM

L/min

17.5

706050403020100

15.010.05.00Flow Rate

Pressure Drop

Pre

ssur

e D

rop

P

0.4MPaPSI

500.3

0.2

0.1

0

403020

100

U.S.GPM

L/min

17.5

706050403020100

15.010.05.00Flow Rate

T-Line:MFB-03A&B-Line:MFP-03

T-Line:MFAB -03

B-Line:MFA-03 A-Line:MFB-03

0

No.21

3/8, Flow Control and Check ValvesFor "P", "A", "B" and "A&B" Lines



MODULARVALVES


89

12

01

24

53

TA

P

BA TB

T

AP

B

A TB

T

AP

B

A TB T

AP

B

A TB


Flow Adj. Dial (for A-Line) INC.

360(14.17)Fully Extended153 (6.02)

Fully Extended


MFW-03-X ------------ 33 (1.30) MFW-03-Y ------------ 22 (.87)


56(2.20)



Flow Adj. Dial 233(9.17)Fully Extended


46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

12

(.4

7)54

(2.13)

92(3.62)

19(.75)

15

(.5

9)

32

(1.2

6)

Dia

.

33

(1.3

0)

55

(2.1

7)

INC.

LOCK

LOCK

1.8

(.0

7)

12

(.4

7)

46

(1.8

1)

70

(2.7

6)


54(2.13)

92(3.62)

19(.75)


32

(1.2

6)

Dia

.

55

(2.1

7)

21

.4(.

84

)

INC.Flow Adj. Dial (for B-Line)





No.22



MFP-03-11/1190

MFW-03- -11/1190XY

MFA-03- -11/1190XY MFB-03- -11/1190X

Y

For other dimensions, refer to "MFW-03" drawing above.


F

MODULARVALVES

Spare Parts List



Item

SO-BB-P6

SO-NA-P6

SO-NB-A014

SO-NB-P28

Name of Parts Part NumbersMFP-03

15

16

17

18

Back Up Ring

O-Ring

O-Ring

O-Ring

1

1

5

1

MFA-03

1

1

5

2

MFB-03

1

1

5

2

MFW-03

2

2

5

2

Quantity

MFP-03

MFA-03

MFB-03

MFW-03

Model Numbers Seal Kit Numbers

KS-MFP-03-10

KS-MFA-03-10

KS-MFW-03-10

21 12 13 15 16 10 4 18 2 3 6 1 2023

7 5 9 198 17

23121315161041823617114

217859

23 12 13 15 16 10 4 18 2 3 6 17 1 14

21 7 8 9 5

23 12 13 15 16 10 4 18 2 3 6 17 1

21 7 8 9 5

No.23



Spare Parts List

MFP-03-11/1190

MFA-03- -11/1190XY

MFW-03- -11/1190XY

MFB-03- -11/1190XY


CAUTION

MODULARVALVES



P T B A PT BAA TB

P T B A PT BAA TB

P T B A PT BAA TB

Model Numbers

MSTA-03-X-20/2090MSTB-03-X-20/2090MSTW-03-X-20/2090


25(3630)

MPa (PSI)

Max. Differential

Pressure

25(3630)

MPa (PSI)

Max. Metred Flow

70(18.5)

L /min (U.S.GPM)

Min. Metred Flow

2 (.53) {1 (.26)}

L /min (U.S.GPM)

Max. Free Flow

70(18.5)

L /min (U.S.GPM)


F

F- MSTA


MSTA : Temperature Compensated Throttle and Check Valve for A-Line

MSTB : Temperature Compensated Throttle and Check Valve for B-Line

MSTW : Temperature Compensated Throttle and Check Valve for A&B-Lines

-20Design

Standard

Refer to

-03 -X

Direction of FlowValve Size

03 X: Metre-out 20

DesignNumber



..........................

The figures in parentheses are the values when the differential pressure is less than 3.5 MPa (510 PSI).

:

Model No.

MSTA-03-X

GraphicSymbols

MSTB-03-X

MSTW-03-X


Metre-out

No.24

3/8, Throttle and Check ValvesFor "A" Line: MSTA-03-X-20/2090 For "B" Line: MSTB-03-X-20/2090 For "A&B" Lines: MSTW-03-X-20/2090

Temperature Compensated

Specifications


MODULARVALVES

F


P: 25(3630)

U.S.GPMFlow Rate

L /min

0.20

MPaPSIPressure Drop

Pre

ssur

e D

rop

P

30

17.5

B-Line:MSTA-03 A-Line:MSTB-03

0.15

0.10

0.05

0

25

20

15

10

5

0

15.010.05.00

706050403020100

P-Line

T-Line

Throttle Fully Open

Throttle Closed

U.S.GPM

L/min

17.5

70604030 5020100

15.010.05.00

Flow Rate


0.5MPa

0.4

0.3

0.2

0.1

0

PSI70

60

50

40

30

20

10

0

Pre

ssur

e D

rop

P

Pressure Drop at Throttle Fully Open

1.2MPaPSI

160

Pre

ssur

e D

rop

P 140

120

100

80

60

40

20

0

1.0

0.8

0.6

0.4

0.2

0

U.S.GPM

L/min

17.5

70

Flow Rate15.010.05.00

6050403020100

U.S.GPM

17.5

15.0

12.5

10.0

7.5

5.0

2.5

0

Flo

w R

ate

L /min70

60

50

40

30

20

10

0

0 1 2 3 4 5 6 7 8 9 10

Turn of Flow Adj. Dial

P: 0.5(70)

P: 1(145)

P: 2(290)

P: 5(730)

P: 7(1020)

P: 14(2030)

Metred Flow vs. Dial Position

P: Differential Pressure MPa(PSI)

0 40 80 120 160

0 200 400 600 700SSU

2mm /s

Viscosity

0.91.01.1

1.92.02.1

192021

495051

697071

.24

.26

.28

.52

.56

5.2

5.6

13.013.213.4

18.4

18.8

Flo

w R

ate

U.S.GPM L/min

Metred Flow vs. Viscosity

(Fully Open)

No.25




MODULARVALVES



MSTA-03

MSTB-03

MSTW-03


KS-MSTA-03-20

KS-MSTW-03-20

Item

900-VK411915-2

SO-NA-P7

SO-NB-A014

SO-NB-P24

Name of Parts Part Numbers

12

13

14

15

Back Up Ring

O-Ring

O-Ring

O-Ring

1

1

5

2

MSTA-03

Quantity

1

1

5

2

MSTB-03

2

2

5

2

MSTW-03


P

A B

LOCK

12

45

38

91

20

89

12

05

68

97

TA TB

PA B

89

12

0

TA TB

89

12

0

P

A B

TA TB

Flow Adj. Dial (for A-Line)

INC.




46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

12

(.4

7)

54(2.13)

92(3.62)

19(.75)

32

(1.2

6)

Dia

.

21

.4(.

84

)

Flow Adj. Dial (for B-Line) INC.


55

(2.1

7)

33

(1.3

0)




50(1.97)

12 13 15 14

10 11 8 9 5 4 3 2 7 1 6

12131514

1011895432716

No.26




MSTW-03-X-20/2090 MSTA-03-X-20/2090


For other dimensions, refer to "MSTW-03" drawing left.

MSTB-03-X-20/2090


For other dimensions, refer to "MSTW-03" drawing left.

MSTA-03-X-20/2090

Spare Parts List

MSTW-03-X-20/2090

MSTB-03-X-20/2090


CAUTION


MODULARVALVES

F


Pressure Drop at Throttle Fully OpenPressure Drop

A-Line

B&T-Line

L /min

U.S.GPMFlow Rate

0

0 5.0 10.0 15.0 17.5

10 20 30 40 50 60 70

Pre

ssur

e D

rop

P

MPaPSI

250.2

0.1

0

20

10

0

L /min

U.S.GPMFlow Rate

0

0 5.0 10.0 15.0 17.5

10 20 30 40 50 60 70

Pre

ssur

e D

rop

P

MPaPSI1.0

0.8

0.6

0.4

0.2

0

140

120

100

80

60

40

20

0

Metred Flow vs. Dial PositionP: Differential Pressure MPa (PSI)

Flo

w R

ate

U.S.GPM L/min

Turn of Flow Adj. Dial0 1 2 3 4 5 6 7 8 9 10

70

60

50

40

30

20

100

17.5

15.0

10.0

5.0

0

P=25(3630)

P=5(730)

P=20(2900)

P=14(2030)

P=10(1450)

P=3(440)

P=2(290)

P=1(145)

P=0.5(70)

(Fully Open)

Specifications

Model Numbers

MSP-03-30/3090



25 (3630) 70 (18.5)

Maximum flow decreases when the differential pressure is less than 1 MPa (145 PSI). See "Pressure Drop at Throttle Fully Open".


F:

MSP : Throttle Valve for P-Line

-30DesignNumber

DesignStandard

Refer to30

F- MSP -03ValveSize

03


Design Standards: None

90


...........

...............

Graphic Symbol

P BTBAAT

P T B A

Detailed Graphic Symbol

3/8, Throttle Valves For "P" Line: MSP-03-30/3090





No.27

MODULARVALVES


Item

900-VK411915-2

SO-NA-P7

SO-NB-A014

SO-NB-P24


8

9

10

11

Back Up Ring

O-Ring

O-Ring

O-Ring

1

1

5

1

Remarks


T

A

P

B

A TB

21

98

0

55

(2

.17

)


Flow Adj. DialINC.





46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

12

(.4

7)54

(2.13)

92(3.62)

13

.5(.

53

)

19(.75)

32

Dia

.(.

26

)

33

(1.3

0)

1 102311985476

3/8, Throttle Valves For "P" Line

MSP-03-30/3090

Spare Parts List

MSP-03-30/3090

List of Seals

No.28


CAUTION


MODULARVALVES

F


Pressure Drop

Pre

ssur

e D

rop

P

MPaPSI0.2

25

0.1

0

20

10

0L /min

U.S.GPM

Flow Rate

0

0 5.0 10.0 15.0 17.5

10 20 30 40 50 60 70

A-Line

B-Line

T-Line


Pre

ssur

e D

rop

P

MPaPSI0.8

0.6

0.4

0.2

0

100

80

60

40

20

0L /min

U.S.GPM

Flow Rate

0

0 5.0 10.0 15.0 17.5

10 20 30 40 50 60 70

Flo

w R

ate

U.S.GPM L/min

Dial Position

Metred Flow vs. Dial PositionP: Differential Pressure MPa (PSI)

(Fully Open)0 1 2 3 4 5 6 7 8 9 10 11

17.5

15.0

10.0

5.0

00

70

60

50

40

30

20

10

P=25(3630) P=20(2900)

P=14(2030)

P=10(1450)

P=5(730)

P=3(440)

P=2(290)

P=1(145)

P=0.5(70)

Specifications

Model Numbers

MSCP-03-20/2090



25 (3630) 70 (18.5)

Maximum flow decreases when the differential pressure is less than 0.8 MPa (115 PSI). See "Pressure Drop at Throttle Fully Open".


F:

MSCP :Check and Throttle Valve for P-Line

-20DesignNumber

DesignStandard

Refer to20

F- MSCP -03ValveSize

03



90


...........

...............

Graphic Symbol

P T B A

BTBAAT P


3/8, Check and Throttle Valves For "P" Line: MSCP-03-20/2090





No.29

MODULARVALVES


Item

900-VK411915-2

SO-NA-P7

SO-NB-A014

SO-NB-P24


12

13

14

15

Back Up Ring

O-Ring

O-Ring

O-Ring

1

1

5

1

Remarks


21

98

0

T

A

P

B

A TB

LOCK

54

21

3





46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)

12

(.4

7)

54(2.13)

92(3.62)

16

.5(.

65

)

19(.75)

55

(2

.17

)

Flow Adj. Dial

INC.


32

Dia

.(1

.26

)

27

.5(1

.08

)

11 710 8 4 9 3 5 2 6 1

12 13 15 14

3/8, Check and Throttle Valves For "P" Line

MSCP-03-20/2090

Spare Parts List

MSCP-03-20/2090

List of Seals

No.30


CAUTION


MODULARVALVES

F



P T B A

P T B A

P T B A

PT BAA TB

PT BAA TB

PT BAA TB

P T B A

P T B A

P T B A

PT BAA TB

PT BAA TB

PT BAA TB

Model Numbers

MSA-03- -40/4090MSB-03- -40/4090MSW-03- -40/4090



31.5 (4570) 120 (31.7)

-40DesignNumber

DesignStandard

Refer to40

-XDirectionof Flow



MSW -03ValveSize

03

Series Number


F:

F-

Special Seals


MSW : Throttle and Check Valve for A&B-Lines

GraphicSymbols

Metre-out

Detailed Graphic SymbolsModel No.

MSA-03-X

MSB-03-X

MSW-03-X

GraphicSymbols

Metre-in

Detailed Graphic SymbolsModel No.

MSA-03-Y

MSB-03-Y

MSW-03-Y

3/8, Throttle and Check ValvesFor "A" Line: MSA-03- -40/4090For "B" Line: MSB-03- -40/4090For "A&B" Lines: MSW-03- -40/4090

Specifications



..........................


No.31

MODULARVALVES


Pressure Drop

Pre

ssur

e D

rop

P

Flow Rate

T-Line

A-Line:MSB-03B-Line:MSA-03

P-Line

Pre

ssur

e D

rop

P


Flow Rate

Metred Flow vs Dial Position

P:7(1020) P:14(2030)

P:25 (3630)

P:30 (4350)

P:5(730) P:2(290)

P:1(145) P:0.5(70)

P: Differential Pressure MPa (PSI)

Flo

w R

ate


Throttle Closed

Throttle Fully Open

Pre

ssur

e D

rop

P

Flow Rate

Turn of Flow Adj Dial Fully Open

U.S.GPM30

120 L /min100806040200

20100

1.0MPaPSI

140

0.8

0.6

0.4

0.2

0

120

20

40

0

U.S.GPM30

120 L /min100806040200

20100

1.2MPaPSI

1601.0

0.8

0.6

0.4

0

0.2

120

80

40

0

109876543210

120MPaPSI

30

100

80

60

40

20

0

25

20

15

10

5

0

U.S.GPM30

120 L /min100806040200

20100

1.2MPaPSI

1601.0

0.8

0.6

0.4

0.2

0

120

80

40

0

No.32



MODULARVALVES

F



Item

SO-BB-P8

SO-NA-P8

SO-NB-A014

SO-NB-P18

Name of Parts Part NumbersMSA-03

9

10

11

12

Back Up Ring

O-Ring

O-Ring

O-Ring

1

1

5

2

Quantity

MSA-03

MSB-03

MSW-03


KS-MSA-03-40

KS-MSW-03-40

MSB-03

1

1

5

2

MSW-03

1

1

5

2

PA B

LOCK

TA TB

PA B

TA TB

PBA

TA TB

9 10 11

13 14 4 6 125 8 2 3 1 7

Flow Adj. Dial (for A-Line)

INC.


Flow Adj. Dial (for B-Line)

INC.




54(2.13)

92(3.62)

19(.75) 1

2(.

47

)4

6(1

.81

)

70

(2.7

6)

1.8

(0.7

)

32

(1.2

6)

Dia

21

.4(.

84

)

24

(.9

4)

55

(2.1

7) 193.5 (7.62)Fully Extended

48(1.89)



No.33


Spare Parts List

MSW-03- -40/4090XY

MSB-03- -40/4090XY


MSA-03- -40/4090XY

MSA-03- -40/4090XY MSB-03- -40/4090X

Y

MSW-03- -40/4090XY




For other dimensions, refer to "MSW-03" drawing left.

For other dimensions, refer to "MSW-03" drawing left.


CAUTION


MODULARVALVES


Pressure Drop For Free Flow

0.6MPaPSI

Pre

ssur

e D

rop

P

8580

70

60

40

50

30

10

20

0

0.5

0.4

0.3

0.2

0.1

0

U.S.GPMFlow Rate

70 L /min

17.5

6050403020100

15.010.05.00

MCAB-03-2

MCPMCT -03-2

MCAB-03-0

MCPMCT -03-0

Pressure Drop

0.2MPaPSI

Pre

ssur

e D

rop

P

25

0.1

0

20

10

0

U.S.GPMFlow Rate

70 L/min

17.5

6050403020100

15.010.05.00

A&B-Line:MCP-03

A-Line:MCB/MCT-03 B-Line:MCA-03

T-Line:MCA/MCB-03P-Line:MCA/MCB/MCT-03 B-Line:MCT-03 T-Line:MCP-03

P T B A PAAT B BT

P T B A PAAT B BT

P T B A PAAT B BT

P T B A PAAT B BT

Model Numbers

MCP-03- -10/1090MCA-03- -20/2090MCB-03- -20/2090MCT-03- -10/1090



25 (3630) 70 (18.5)



..........................

-10


F- MCP -03

Valve SizeSpecial Seals Series Number

-0


F:MCP : Check Valve for P-Line

Refer to20030 : 0.035(5)

Cracking Pressure MPa(PSI)

2 : 0.2(29)


MCA: Check Valve for A-Line

MCB: Check Valve for B-Line

MCT : Check Valve for T-Line

10

10

MCB-03



MCÁ-03

MCB-03

MCT-03

No.34

3/8, Check ValvesFor "P" Line: MCP-03- -10/1090For "A" Line: MCA-03- -20/2090For "B" Line: MCB-03- -20/2090For "T" Line: MCT-03- -10/1090

Specifications

Instructions

Check valve function of MCT-03 is included in T - Line. Therefore, the tank line for a circuit that uses this valve must be T -line.


Tank Line Used


A

A

MODULARVALVES

F


Item

SO-NB-A014

SO-NB-P24


6

7

O-Ring

O-Ring

5

2

Remarks

Included in Seal Kit Kit No.: KS-MCA-03-20

Item

SO-NB-A014

SO-NB-P21


7

8

O-Ring

O-Ring

5

1

Remarks


Item

SO-NB-A014

SO-NB-P24


8

9

O-Ring

O-Ring

5

1

Remarks


6 9 2 7 4 3 8 1 5 2 8 4 6 3 1 7

P

BAP

BATA TBTA TB

P

BATA TB

2 7 5 3 1 4 6


54(2.13)

92(3.62)19

(.75) 12

(.4

7)

46

(1.8

1)

70

(2.7

6)

1.8

(0.7

)23(.91)

100(3.94)

60(2.36)

55

(2.1

7)

55

(2.1

7)

55

(2.1

7)

54(2.13)

92(3.62)19 (.75)


12

(.4

7)

46

(1.8

1)

70

(2.7

6)

1.8

(0.7

)

174(6.85)

44(1.73)

117(4.61)

46

(1.8

1)

70

(2.7

6)

1.8

(0.7

)

12

(.4

7)54

(2.13)

92(3.62)19 (.75)

(Check valve is included)7(.28) Dia. Through

4 Places

No.35

3/8, Throttle and Check Valves For "A", "B", "P" and "T" Lines

MCP-03- -10/1090 MCA-03- -20/2090MCB-03- -20/2090

MCT-03- -10/1090

MCP-03- -10/1090 MCT-03- -10/1090

MCA-03- -20/2090 MCB-03- -20/2090

Spare Parts List

List of Seals

List of SealsList of Seals

3.5 kg (7.7 lbs.)Approx. Mass............2.5 kg (5.5 lbs.)Approx. Mass............ 2.8 kg (6.2 lbs.)Approx. Mass............


CAUTION


MODULARVALVES



0.6MPaPSI

Pre

ssur

e D

rop

P

8580

70

60

40

50

30

10

20

0

0.5

0.4

0.3

0.2

0.1

0

U.S.GPMFlow Rate

70 L /min

17.5

6050403020100

15.010.05.00

Pressure Drop

0.2MPaPSI

Pre

ssur

e D

rop

P

25

0.1

0

20

10

0

U.S.GPMFlow Rate

70 L /min

17.5

6050403020100

15.010.05.00

A,B-Line

MCPT-03-P -T2

MCPT-03-P2-T

MCPT-03-P -T0

MCPT-03-P0-T

Model NumbersMax. Operating Pressure

MPa (PSI)Max. Flow

L /min (U.S.GPM)

25 (3630) 70 (18.5)



..........................

-10DesignNumber

DesignStandard

F- MCPT -03ValveSizeSpecial Seals Series Number

-P0


F:MCPT : Check Valve

for P&T-LinesRefer to03

P0 : 0.035(5)

Cracking Pres. of P-Line MPa(PSI)

P2 : 0.2(29)


10

-T0Cracking Pres. of T-Line MPa(PSI)

T0 : 0.035(5)

T2 : 0.2(29)

MCPT-03-P -T -10/1090

P T B A

Graphic Symbol

AT A P B BT


No.36

3/8, Check ValvesFor "P&T" Lines: MCPT-03-P -T -10/1090

Specifications

Instructions

Check valve function of Tank Line is included in T -Line. Therefore, the tank line for a circuit that uses this valve must be T -line.


Tank Line Used


A

A

MODULARVALVES

F

Instllations Drawing / Spare Parts List

Item

SO-NB-A014

SO-NB-P21


9

10

O-Ring

O-Ring

5

2

Remarks

Included in Seal Kit Kit No.: KS-MCPT-03-10

Y

Y

8 10 3 6 7 4 91 8 10 3 5 7 4

P

BATA TB

54(2.13)

92(3.62)19 (.75)


12

(.4

7)

46

(1.8

1)

70

(2.7

6)

1.8

(.0

7)60

(2.36)

133(5.24)

55

(2.1

7)

(Check valve is included)

No.37

3/8, Check Valves For "P&T" Lines

MCPT-03-P -T -10/1090

Spare Parts List


CAUTION

List of Seals

MCPT-03-P -T -10/1090

Y-Y Section



MODULARVALVES


Model Numbers

MAC-03-10/1090



25 (3630) 70 (18.5)


90


...........

...............

-10

DesignNumber

DesignStandard

F- MAC -03

ValveSizeSpecial Seals Series Number


F:

MAC: Anti-CavitationValve

Refer to1003

Item

SO-NB-A014

SO-NB-P21


10

11

O-Ring

O-Ring

5

2

Remarks


P T B A

AT A P B BT

Pre

ssur

e D

rop

P

MPaPSI0.1

10

050

A&B-Line

L /min

U.S.GPM

0

Flow Rate

10 20 30

17.5

P&T-Line

0 5.0 10.0 15.0

40 50 60 70

Graphic Symbol

P

BAT


A TB

7(.28) Dia Through 4 Places

46

(1.8

1)

70

(2.7

6)

19(.75) 54(2.13)

92(3.62)

48(1.89)

55

(2.1

7)

1.8

(.0

7)

9 11 2 5 4 6 1 3 10


12

(.4

7)

150(5.91)

Specifications


Pressure DropHydraulic Fluid: Viscosity 235 mm /s (164 SSU), Specific Gravity 0.850

List of Seals

MAC-03-10/1090

3/8, Anti-Cavitation Valves MAC-03-10/1090

MAC-03-10/1090

Spare Parts List

No.38



CAUTION

MODULARVALVES

F


P T B A

P T B A

P T B A

AAT P B BT

AAT P B BT

AAT P B BT

Model Numbers

MPA-03- -20/2090MPB-03- -20/2090MPW-03- -20/2090



25 (3630) 70 (18.5)



..........................

-20

DesignNumber

DesignStandard

F- MPA -03

ValveSizeSpecial Seals Series Number

-2Cracking Pressure

MPa (PSI)




Refer to20032 : 0.2 (29)

4 : 0.4 (58)


MPW : Pilot Operated Check Valve for A&B-Lines

Model No. GraphicSymbols

MPA-03

MPB-03

MPW-03


Specifications


3/8, Pilot Operated Check ValvesFor "A" Line: MPA-03- -20/2090For "B" Line: MPB-03- -20/2090For "A&B" Lines: MPW-03- -20/2090

No.39

MODULARVALVES


U.S.GPMFlow Rate

700 L /min

0.4MPaPSI

Pressure Drop

Pre

ssur

e D

rop

P

0.3

0.2

0.1

00

10

20304050

10 20 30 40 50 60

0 5.0 10.0 15.0 17.5

T-Line

B-Line:MPA-03A-Line:MPB-03

P-Line Pre

ssur

e D

rop

P 0.4

MPaPSI

0.3

0.2

0.1

0

50

40

302010

070 L /min6050403020100

U.S.GPM17.515.010.05.00Flow Rate

Pressure Drop For Reversed Controlled Flow


Pre

ssur

e D

rop

P

0.8MPa

0.7

0.6

0.5

0.4

0.3

0.2

0.10

PSI

110100

80

60

40

20

0

U.S.GPMFlow Rate

17.515.010.05.00

70 L /min6050403020100

MP -03-4

MP -03-2PP P1

P2

MP -03-4

MP -03-2

12MPaPSI

10

8

6

4

2

0

1600

1400

1200

1000

800

600

400

200

0

Min

. Pil

ot P

ress

ure

(PP

)

25 MPa20151050

PSI35003000200010000Supply Pressure (P2)

Min. Pilot Pressure

No.40



MODULARVALVES

F


Item

SO-NB-P24

SO-NB-A014


8

9

O-Ring

O-Ring

2

5

Remarks

Included in Seal Kit Kit No.: KS-MPA-03-20

7 8 5 4 3 2 1 69

P

BATA TB

54(2.13)

92(3.62)19

(.75)


12

(.4

7)

46

(1.8

1)

70

(2.7

6)

1.8

(0.7

)60(2.36)

55

(2.1

7)

174(6.85)

No.41


Spare Parts List


CAUTION

List of Seals

MPA-03- -20/2090

MPB-03- -20/2090

MPW-03- -20/2090

MPA-03- -20/2090 MPB-03- -20/2090

MPW-03- -20/2090



MODULARVALVES


Model Numbers

MDC-03- -10/1090



25 (3630) 70 (18.5)

-10Design Number Design Standard

F- MDC -03Valve SizeSpecial Seals Series Number

-A


F:

MDC: End Plate 1003A: Blocking Plate

B: Bypass Plate

Type of Plate

None:

90:


MDC-03-A

MDC-03-B



N. American Design Standard

L /min

U.S.GPM

0

Flow Rate

10 20 30 40 50 60 70

xPre

ssur

e D

rop

P

MPaPSI0.3

0.2

0.1

0

40P B-Line A T-Line

0 5.0 10.0 15.0 17.5

30

20

10

0

MDC-03-B P T B A AT A P B BT

P T B A AT A P B BT

P

BATA TB

54(2.13)

92(3.62)

(.75)

7(.28) Dia. Through 11 (.43) Dia. Spotface

4 Places

12

(.4

7)

46

(1.8

1)

70

(2.7

6)

1.8

(0.7

)

19

O-Ring for Port (SO-NB-A014: 5 Pcs.)

28

(1.1

0)


27

(1.0

6)

No.42

End Plates For 3/8 Modular Valve

MDC-03- -10/1090

Blocking plates are used for auxiliary mounting surfaces or for closing unnecessary circuit. Bypass plates are used for one-way flow circuit that requires no solenoid operated directional valves.

Specifications


Pressure Drop


MDC-03- -10/1090


MODULARVALVES

F


Model Numbers

MDS-03-10/1090



25 (3630) 70 (18.5)

-10


F- MDS -03

Valve SizeSpecial Seals Series Number


F:MDS : Connecting Plate 1003

Model Numbers

MDS-03-10

MDS-03-1090


Rc 1/4 = 1/4 BSP.Tr

1/4 NPT

None: Japanese Standard "JIS" and European design Standard

90 : N.American Design Standard

L /min

U.S.GPM

0

Flow Rate

P, A, B&T-Line

Pre

ssur

e D

rop

P MPaPSI

0.1

0.05

0

10

5

010 20 30 40 50 60 70

0 5.0 10.0 15.0 17.5

Graphic Symbol

P

BA

T


P T B A

AT A P B BT

A TB

12

(.4

7)

1.8

(.0

7)

92(3.62)

19(.75)


16

(.6

3)

35

(1.3

8)

A-Line Pressure Gauge Connection "C" Thd.

O-Ring for Port (SO-NB-A014: 5 Pcs.)

54(2.13)

15(.59)

40(1.57)

T -Line Pressure Gauge Connection "C" Thd.

A

23(.91)

100(3.94)


10

.5(.

41

)

22

.5(.

89

)

46

(1.8

1)

70

(2.7

6)

A-Line Pressure Gauge Connection "C" Thd.

B-Line Pressure Gauge Connection "C" Thd.

55(2.17)

15(.59)

40(1.57)

Connecting Plates For 3/8 Modular Valve

MDS-03-10/1090

Specifications


Pressure DropViscosity 235 mm /s (164 SSU), Specific Gravity 0.850

MDS-03-10/1090

No.43

Hydraulic Fluid:


MODULARVALVES


Series Number

MMC

MMC : Base Plate 2103

1: 1 Station

Plate Size

-03Number of Stations

-6

2: 2 Stations

3: 3 Stations

5: 5 Stations

6: 6 Stations

7: 7 Stations

Design Number

-21Design Standard

None: Japanese Standard "JIS"80 : European Design Standard90 : N.American Design Standard

Design Std. "C" Thd.


N.American Design Standard

M6

1/4-20 UNC

Type of Connection

-T

T : Threaded Connection

4: 4 Stations

L /min

U.S.GPM

0

Flow Rate

10 20 30 40 50 60 70

0 5.0 10.0 15.0 17.5

P' T' B' A'

PT

PT

B AA A'P P'

T'T

B B'

Pre

ssur

e D

rop

P

MPaPSI

40

30

20

10

0

0.3

0.2

0.1

0

Graphic Symbol

MMC-03-T-1

MMC-03-T-2-7

Graphic Symbol


(P)T

P(T)

B A

(P)T (T)

P

T A P B

A B

A

(P)T (T)

P

B AB A

11(.43) Dia. (Max.) 4 Places

92

(3.6

2)

19

(.7

5)

3.2

(.1

3)

"C" Thd. 13(.51) Deep 4 Places

6.4(.25)

21.4(.84)

32.5(1.28)

Min. Pitch:75(2.95)

46(1.81)

12(.47)

70(2.76)

54

(2.1

3)

37

.3(1

.47

)

27

(1.0

6)

16

.7(.

66

)

No.44

Base Plates For 3/8 Modular Valve

MMC-03- -21/2180/2190

SpecificationsMax. Operating Pressure ------------ 25 MPa (3630 PSI)


Pressure Drop


InstructionsAlthough two ports are provided for both pressure port "P" and tank port "T", either may be used. However, the ports having (P) or (T) in the drawing are normally plugged. Remove the plugs of the ports when they are used. Make sure that the ports that are not currently used are properly plugged.

Mounting Surface Dimensions for3/8 Modular ValveWhen the standard base plate (MMC-03) is not used, the following mounting surface must be prepared. Also, the mounting surface must have a good machined finish.


MODULARVALVES

F


Model Numbers

MMC-03-T-1-21

MMC-03-T-1-2190

MMC-03-T-2-21

MMC-03-T-2-2190

MMC-03-T-3-21

MMC-03-T-3-2190

MMC-03-T-4-21

MMC-03-T-4-2190

MMC-03-T-5-21

MMC-03-T-5-2190

MMC-03-T-6-21

MMC-03-T-6-2190

MMC-03-T-7-21

MMC-03-T-7-2190

"C" Thd.

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Rc 3/4

3/4 NPT

Thread Size Dimensions mm (Inches)

"E" Thd. FM6

1/4-20 UNC

M6

1/4-20 UNC

M6

1/4-20 UNC

M6

1/4-20 UNC

M6

1/4-20 UNC

M6

1/4-20 UNC

M6

1/4-20 UNC

Approx. Mass kg (lbs.)"D" Thd.

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

Rc 1/2

1/2 NPT

L1 L2

8.6

22

8.6

22

8.6

22

8.6

22

8.6

22

8.6

22

8.6

22

(.34)

(.87)

(.34)

(.87)

(.34)

(.87)

(.34)

(.87)

(.34)

(.87)

(.34)

(.87)

(.34)

(.87)

185(7.28)

260(10.24)

335(13.19)

410(16.14)

485(19.09)

560(22.05)

165(6.50)

240(9.45)

315(12.40)

390(15.35)

465(18.31)

540(21.26)

8.5(18.7)

14(30.8)

19.5(43.0)

25(55.1)

30.5(67.2)

36(79.3)

41(90.4)

T(P)

B

A

P(T)

A

PB

A

P

B

(P)

T B

A

B

A

B

A

B

A

B

A

P

(T)

TA

TA

"E" Thd. 13(.51) Deep 4 Places

L

32 18

54

10

0(3

.94

)

10

7532

1

L2

11(.43) Dia. 4 Places

(.7

1)

(2.1

3)

(1.26)

10

(.3

9)

79(3.11)

32(1.26)9

5(3

.74

)

72

.5(2

.85

)

Tank Port "T""C" Thd.

Cylinder Port "B""D" Thd.

Pressure Port "P""C" Thd.

(.39)

Threaded Holes 4 Places

Port Holes 4 Places

Pitch(2.95)(1.26)

Cylinder Port "A"Each Station "D" Thd.

Cylinder Port "B"Each Station "D" Thd.

Tank Port "T""C" Thd.

8.8(.35) Dia. Through 14(.55) C' bore "F" Deep

4 Places

110(4.33)

90(3.54)10(.39)

46(1.81)

60

(2.3

6)

Cylinder Port "A""D" Thd.

55(2.17)

M10 Thd. 21.6(.86) Deep 2 Places For Eye Bolts.

For Above Three Stations Type [MMC-03-T- -21 Models Only]

Each Station

For other dimensions, refer to above Model MMC-03-T-1.

46

(1.8

1)

47

.5(1

.87

)

22

.5(.

89

)

60

(2.3

6)

47

.5(1

.87

)

32(1.26)

79(3.11)

75(2.95)

10

0(3

.94

)

10

(.3

9)

46

(1.8

1)

75(2.95)

75(2.95)

Pitch55

(2.17)

8.5(.33) Dia. Through 14(.55) C' bore "F" Deep

4 Places

32(1.26)

40(1.57)

79(3.11)

60

(2.3

6)

47

.5(1

.87

)1

5(.

59

)

15

(.5

9)

47

.5

(1.8

7)

60

(2.3

6)

32(1.26)

40(1.57)

79(3.11)3/8-16 UNC Thd. 18(.71) Deep Both Ends For Eye Bolts

For Above Three Stations Type [MMC-03-T- -2190 Models Only]

95

(3.7

4)

72

.5(2

.85

)2

2.5

(.8

9)

Pressure Port "P""C" Thd.

MMC-03-T-1-21/2190

MMC-03-T- -21/2190Number of Station

(2-7 Stations)

No.45



MODULARVALVES


Model Numbers

MMC-03-T-2-2180

MMC-03-T-3-2180

MMC-03-T-4-2180

MMC-03-T-5-2180

MMC-03-T-6-2180

MMC-03-T-7-2180

Dimensions mm (Inches) Approx. Mass kg (lbs.)L1 L2

185 (7.28)

260 (10.24)

335 (13.19)

410 (16.14)

485 (19.09)

560 (22.05)

165 (6.50)

240 (9.45)

315 (12.40)

390 (15.35)

465 (18.31)

540 (21.26)

14 (30.8)

19.5 (43.0)

25 (55.1)

30.5 (67.2)

36 (79.3)

41 (90.4)

T

(P)

B

A

P(T)

A

PB

A

P

B

(P)

T B

A

B

A

B

A

B

A

B

A

P

(T)

TA

TA


L

32 18

54

10

0(3

.94

)

7532

1

L2

11(.43) Dia. 4 Places

(.7

1)

(2.1

3)

(1.26)

10

(.3

9)

79(3.11)

32(1.26)9

5(3

.74

)

72

.5(2

.85

)

Tank Port "T"3/4 BSP.F Thd.

Cylinder Port "B"1/2 BSP.F Thd.

Pressure Port "P"3/4 BSP.F Thd.

Threaded Holes 4 Places

Port Holes 4 Places

Pitch(2.95)(1.26)

Cylinder Port "A"Each Station 1/2 BSP.F Thd.

Cylinder Port "B"Each Station 1/2 BSP.F Thd.

Tank Port "T"3/4 BSP.F Thd.

8.5(.35) Dia. Through 14(.55) C' bore 8(.31) Deep

4 Places

110(4.33)

90(3.54)10(.39)

46(1.81)

60

(2.3

6)

Cylinder Port "A"1/2 BSP.F Thd.

55(2.17)

Each Station

For other dimensions, refer to above Model MMC-03-T-1.

46

(1.8

1)

47

.5(1

.87

)

22

.5(.

89

)

60

(2.3

6)

47

.5(1

.87

)

32(1.26)

79(3.11)

75(2.95)

10

0(3

.94

)

10

(.3

9)

46

(1.8

1)

75(2.95)

75(2.95)

Pitch55

(2.17)

8.5(.33) Dia. Through 14(.55) C' bore 8(.31) Deep

4 Places

32(1.26)

79(3.11)

60

(2.3

6)

47

.5(1

.87

)

21

(.8

3)

47

.5

(1.8

7)

60

(2.3

6)

32(1.26)

79(3.11)

95

(3.7

4)

72

.5(2

.85

)2

2.5

(.8

9)

Pressure Port "P"3/4 BSP.F Thd.

Bonded Seal Part No.SG-FB-3/4

Pipe Plug Part No.900-V33907

10(.39)10(.39)


10(.39)

10(.39)

M10 Thd. 2 Places For Eye Bolts. For Above Three Stations Type

10(.39)

MMC-03-T-1-2180

MMC-03-T- -2180Number of Station

(2-7 Stations)


No.46


Detail of Pipe Plug


MODULARVALVES

F



..........................

-10DesignNumber

DesignStandard

MBK -03Size of

Modular ValveSeries Number

-04

MBK: Mounting Bolt Kits for Modular Valve

Refer to1003

Bolt Number

Model Numbers

MBK-03-01-10

MBK-03-02-10

MBK-03-03-10

MBK-03-04-10

MBK-03-01-1090

MBK-03-02-1090

MBK-03-03-1090

MBK-03-04-1090

01, 02, 03, 04, 05(Refer to the

following chart)


Model Numbers

SolenoidOperated

DirectionalValve

( -DSG-03)

End Plate (MDC-03)

Modular Valve &

ConnectingPlate

Approx. Mass

g (lbs.)


The solenoid operated directional valve comes with mounting bolts.

MBK-03-01-10

MBK-03-02-10

MBK-03-03-10

MBK-03-04-10

MBK-03-05-10

1

0

1

0

1

0

1

0

1

0

0

1

0

1

0

1

0

1

0

1

1

2

3

4

0

120(.26)

160(.35)

200(.44)

240(.53)

40(.09)

(

(

(

(

(

(

(

(

103

158

213

268

103

158

213

268

)

)

)

)

)

)

)

)

4.06

6.22

8.39

10.55

4.06

6.22

8.39

10.55

A mm (In.) "B" Thd.

M6

1/4-20 UNC

C

5 (.20)

4.76(3/16)

"B" Thd. Both Ends

10

Dia

.(.

39

)

12(.47)

A


Nut

Stud BoltMountingBolt Kit

SolenoidOperated Directional Valve

Modular Valves

Base Plate

12(.47)

"B" Thd.

13(.51)

22(.87)

MBK-03-05-30: M6 35 Lg. MBK-03-05-3090: 1/4-20 UNC 1-1/2 Lg.

C

Mounting Bolt Kits For 3/8 Modular Valve

MBK-03- -10/1090


MBK-03- -10/1090

No.47

Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

Bolt Kit Composition

Note: In case of bolt kit model number having "05", 4 hexagon socket head cap screws only.

1 Set

Tightening Torque:



MBK-03-05-10/1090

Stud Bolt

Nut

Socket Head Cap Screw

12-15 Nm (106-133 IN. lbs.)


MODULAR VALVES

F

General Information

ABTP XY 06 Series Modular Valve Assembly

SOL a SOL bAPB

Nut


3/4 Solenoid Controlled P ilot Operated Directional Valve

Mounting Surface : ISO 4401-AE-08-4-A, CETOP-8, NFPA-D06

No.1




The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 06 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including machine tools, special purpose machines, presses, steel mill equipment and ships. The valves have standardized mounting surface conforming to ISO 4401-AE-08-4-A and optimum thickness for the stacking.

Up to 25 MPa (3630 PSI), 500 L /m in (132 U.S.GPM)

MODULAR VALVES

1.

2.

2

1


Model Num bersClas

s

Graphic Sy m bols Page Clas

s

P age

Solenoid Controlled P ilot Operated Directional Valve

(S-)DSHG-06-∗∗∗-∗-52/5290


MRP-06-∗-30/3090

Pres

sure

Con

trol V

alves

Dire

ction

al Co

ntro

l Valv

es

6

6

6

9

9

9

9

9

9

Flow

Con

trol V

alves

Model Num bers

12

12

12

12

12

12

12

16

Mou

ntin

g Bo

lts


MRA-06-∗-30/3090


MRB-06-∗-30/3090


MSA-06-X-30/3090


MSA-06-Y-30/3090


MSB-06-X-30/3090


MSB-06-Y-30/3090


MSW-06-X-30/3090


MSW-06-Y-30/3090

Pilot Operated Check Valves (for "A-Line", Internal Pilot-

Internal Drain Type)MPA-06-∗-30/3090

Pilot Operated Check Valves (for "A-Line", External Pilot-

External Drain Type)

MPA-06∗-∗-X-30/3090


Internal Drain Type)

MPA-06∗-∗-Y-30/3090

Pilot Operated Check Valves (for "B-Line", Internal Pilot-


MPB-06-∗-30/3090

Pilot Operated Check Valves (for "B-Line", External Pilot-


MPB-06∗-∗-X-30/3090



MPB-06∗-∗-Y-30/3090

Pilot Operated Check Valves (for "A&B-Lines", Internal Pilot-


MPW-06-∗-30/3090

Bolt Kits

MBK-06-∗-30/3090

Graphic Sy m bolsABTP XY

ABTP XY

06 SERIES

No.2


Because drain ports "V" and "W " are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Ty pe (3H∗) and m odels with P ilot P iston (P∗), those valves cannot be used in com bination with m odular valves.For the details of Solenoid Controlled P ilot Operated Directional Valves, see the following catalogues: Catalogue No. Pub. EC-0404.

MODULAR VALVES

F

Instructions

Solenoid Controlled Pilot Operated

Directional Valve





P T B A P T B A


Directional Valve


P T B A P T B A


Directional Valve



(for "A&B-Lines")


P T B A P T B A




(for "A&B-Lines")

06 SERIES



Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metre-out).In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so gener-ated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.


No.3

MODULAR VALVESSpecifications / Hydraulic Fluids / Others



MBK-06-∗-30 MBK-06-∗-3090 50-60 (443-531)

Petroleum base oils

Synthetic fluids



06 SERIES

Specifications

The num ber of stacks includes the Solenoid Controlled P ilot Operated Directional Valve.

3/4 Solenoid Controlled Pilot Operated Directional

YUKEN 06 SERIES MODULAR VALVES are designed for use with solenoid controlled pilot operated directional valve having an ISO 4401-AE-08-4-A (CETOP-8, NFPA-D06) interface such as YUKEN's DSHG-06. Please refer to the Catalogue No. Pub. EC-0404 for details.

Hydraulic FluidsFluid TypesAny type of hydraulic fluid, listed in the table below can be used.

Note:For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.




Sub-platesWhen mounting the modular valves, use sub-plates specified below. If these sub-plates are not used, ensure that the mounting surface has a good machined finish.

Mounting Bolts06 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly within the specified torque.

No.4

Sub-plate Model Numbers: DHGM-06∗-50/5080/5090 Note: For the details of Sub-plate, see the following catalogues: Catalogue No. Pub. EC-0404

Max. Operating Pressure Max. Flow Rate Number of Stack

25 MPa (3630 PSI) 500 L/min (132 U.S. GPM)

1 to 5 stacks

............................................................... ...

.......................................................................... ..

..........................................................................

................

...

..........................

MODULAR VALVES

F


Viscosity2 m m /s

SSUFactor

15 77

0.81

20 98

0.87

30 141 0.96

40 186 1.03

50 232 1.09

60 278 1.14

70 324 1.19

80 371 1.23

90 417 1.27

100 464 1.30

SOL a SOL bAPB


Nut




06 SERIES


Assembly Procedure:Screw-in the six stud bolts, fully into the tapped holes on the mounting surface of the specified sub-plate or manifold. Referring to the circuit diagram, stack the modular valve and the solenoid controlled pilot operated directional valve. Take care to face their o-ring side to the sub-plate or manifold, put the stud bolts in position and be sure to check that the locating pins are at the pin holes. Align both the end of the valves stacked. Screw-in the six nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly within the specified torque.

1) 2) 3) 4)




No.5

Keep all installation holes and surfaces clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

CAUTION


P'= P (G'/0.850)

MODULAR VALVES




-30Design

Num ber

∗Design Standard

Refer to30


MPa (PSI)Valve Size

06




B: 1.5-7 (220-1020)A: 0.7-7 (100-1020)

Model Num bers

MR∗-06-A-30/3090



25 (3630)

125 (33)

MR∗B C H

-06- -30/3090 500 (132)

MRP-06

MRA-06

MRB-06

Graphic Sym bols

P T B AXY

P T B AXY

P T B AXY

No.6


Line: Line: Line:

MRP-06-∗-30/3090 MRA-06-∗-30/3090 MRB-06-∗-30/3090

Specifications

In the pressure adjustm ent ranges "A" and "B", m axim um flow rates are lim ited by the pressure setting on the secondary side. Referring to the secondary pressure vs. m axim um flow characteristics on the following page, use the valve at the m axim um flow rate within a zone highlighted with .



........... ...............

InstructionsConnect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T).


MODULAR VALVES

F


L/min

U.S.GPMFlow Rate

Pres

sure

Dro

p

P

MPaPSIPressure Drop

A,B&T-Line

000

100

0.05

0.1

0.15

5

10

15

20

200 300 400 500

0 20 40 60 80 100 120

Pi lot Flow

Differential Pressure (Prim ary Pres. - Secondary Pres.)

PSI0 1000 2000 3000

MPa0 5 10 15 20 25

3500

MR∗ -06-B/C/H

MR∗ -06-A

L/min

0

1.4

1.2

1.0

0.8

0.6

0.4

0.2

U.S.GPM

.35

.3

.2

.1

0

Pilo

t Flo

w MR∗ -06-B

MR∗ -06-A

Secondary Pressure vs. M ax. Flow

PSI

MPa0 0.7 1 2 3 4

Secondary Pressure0 100 200 300 400 500

L/min500

U.S.GPM

120

Flow

Rate

400

300250

125900

1008066

3323.8

0

Pressure Drop at Spool Ful ly Open (P-Line)

L/min

U.S.GPMFlow Rate

0 100 200 300 400 500

0 20 40 60 80 100 120

Pres

sure

Dro

p

P

MPaPSI2.5

2.0

1.5

1.0

0.50

350300

200

100

0

600



No.7


ItemSO-NA-P9 SO-NB-P9 SO-NB-P14 SO-NB-P28 SO-NB-P30

Nam e of Parts Part Num bers Qty .17 18 19 20 21

O-Ring O-Ring O-Ring O-Ring O-Ring

1 5 2 4 2

Rem arks


Model Num bers

MR∗-06-∗-30 MR∗-06-∗-3090

Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

"C" Thd.M8

5/16-18 UNC

"D" Thd.Thread Size

T P Y

X A B

Z

92(3

.62) 41(1

.61)


45(1.77)

"D" Thd. 9(.35) Deep 2 Places

Sling Fitting Screw


Pressure Adj. Screw 14(.55) Hex. INC.


77(3.03)

12 (.47)

116(

4.57

)

53(2.09)

154(6.06)12

(.47) 130(5.12)13.5(.53) Dia. Through 6 Places

Two Locating Pins 6(.24) Dia.

85(3

.35)

38(1

.50)

6(.2

4) 120(4.72)

Secondary Pressure Gauge Connection "C" Thd.



3(.12)

3(.1

2)

3(.12)

1 12 5 6 7 2 16 17 8 9 11

15

21183

19

14

20

10

413


No.8

MRP-06-∗-30/3090 MRA-06-∗-30/3090 MRB-06-∗-30/3090

Spare Parts List

List of Seals

MRP-06-∗-30/3090 MRA-06-∗-30/3090 MRB-06-∗-30/3090

View Arrow Z

M RP-06

M RA-06

M RB-06



CAUTION

MODULAR VALVES

F



P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

Model Num bers

MSA-06-∗-30/3090 MSB-06-∗-30/3090 MSW -06-∗-30/3090



25 (3630) 500 (132)

-30Design

Num ber

∗Design

Standard

Refer to30

-XDirection of Flow

Y: Metre-in

X: Metre-out


MSW -06Valve Size

06

Series Num ber


F:

F-Special Seals


MSW : Throttle and Check Valve for A& B-Lines



........... ...............

M SA-06-X


M SB-06-X

M SW-06-X

M SA-06-Y

M SB-06-Y

M SW-06-Y

Graphic Sym bols

3/4, Throttle and Check ValvesFor "A" Line: MSA-06-∗-30/3090 For "B" Line: MSB-06-∗-30/3090 For "A&B" Lines: MSW-06-∗-30/3090

Specifications

InstructionsTo make flow rate adjustment, loosen lock nut and turn the flow adjustment screw clockwise or anti-clockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed.

No.9


Pressure Drop

P&T-Line

B-Line: MSA-06 A-Line: MSB-06

L/min

U.S.GPMFlow Rate

0

0 40 80 120

100 200 300 400 500

1006020

MPaPSI

Pres

sure

Dro

p

P

2.0250

1.5

1.0

0.50

200150100500

Pressure Drop for Free FlowMPaPSI

Pres

sure

Dro

p

P

00

2.0

1.5

1.0

0.5

2.5

25020015010050

300350

L/min

U.S.GPMFlow Rate

0

0 40 80 120

100 200 300 400 500

1006020


Pres

sure

Dro

p

P

00

2.0

1.5

1.0

0.5

2.5

25020015010050

300350

L/min

U.S.GPMFlow Rate

0

0 40 80 120

100 200 300 400 500

1006020

Flow

Rate

U.S.GPM L/min500

400

300

200

100

0

120

100

80

60

40

20

0

Turn of Flow Adj . Screw (Fully Open)0 2 4 6 8 10 12 14

M etred Flow vs. Screw Posi tionP: Differential Pressure MPa (PSI)

P=21(3050) P=14(2030)

P=10(1450) P=7(1020)

P=3(435) P=2(290)

P=1(145) P=0.5(70)

P=5(730)

Throttle Fully Open

Throttle Closed


No.10


MODULAR VALVES

F



Item

SO-BB-P14 SO-NA-P14 SO-NB-P14 SO-NB-P28 SO-NB-P32

Nam e of Parts Part Num bersMSA-06

10 11 12 13 14


1 1 2 4 2



KS-MSA-06-10

KS-MSW -06-10

MSB-061 1 2 4 2

MSW -062 2 2 4 2

T P Y

X A B

T P Y

X A B

T P Y

X A B


Flow Adj. Screw (for B-Line) 8(.31) Hex. INC.


115.5(4.55)

Fully Extended


53(2.09)

130(5.12)12(.47)

40.5(1.59)

154(6.06)"D" Thd. 16(.63) Deep

2 Places Sling Fitting Screw 12 (.4

7)58

(2.2

8)

92(3

.62)

116

(4.5

7)

77(3.03)

MSW-06-X ------ 52(2.05) MSW-06-Y ------ 33(1.30)


120(4.72)

Flow Adj. Screw (for A-Line) 8(.31) Hex. INC.

85(3

.35)

6(.2

4)

Model Num bersMS∗-06-∗-30 MS∗-06-∗-3090

M8 5/16-18 UNC

"D" Thd.

115.5(4.55)

Fully Extended



8 6 4 10 11 5 2 3 1 7 14

12 9 1314

No.11


Spare Parts List

MSW-06- -30/3090X Y

MSB-06- -30/3090X Y


MSA-06- -30/3090X Y

MSA-06-∗-30/3090 MSB-06-∗-30/3090

MSW-06-∗-30/3090


12 kg (26.5 lbs.)Approx. Mass............

For other dim ensions, refer to "MSW -06" drawing left.



CAUTION

12 kg (26.5 lbs.)Approx. Mass............DIMENSIONS IN

MILLIMETRES (INCHES)

3

1. 2. 3.

MODULAR VALVES

1

2


P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXYM PA-06

M PB-06

M PW-06

M PA-06-∗ M PA-06∗-∗-X M PA-06∗-∗-Y

M PB-06-∗ M PB-06∗-∗-X M PB-06∗-∗-Y

M PW-06-∗

Model No.

Pilot-Drain type

Model Num bers

MPA-06∗-∗-∗-30/3090 MPB-06∗-∗-∗-30/3090 MPW -06-∗-30/3090



25 (3630) 500 (132)



........... ...............

-30Design

Num ber

∗Design

Standard


-2Cracking Pressure

MPa (PSI)




Refer to30062 : 0.2 (29)

4 : 0.4 (58)



SPort Tapping Feature of P ilot-Drain Port

-XPilot-Drain Connection

None : Taper Thread

S : Straight Thread (Applicable only for Japanese Std. "JIS")

None:Internal P ilot- Internal Drain

X: External P ilot- External Drain

Y: External P ilot- Internal Drain

This item applies only to External P ilot or External Drain Ty pe. Only "None: Internal P ilot-Internal Drain Ty pe" is available for MPW (for "A& B-Lines").

Internal pilot- Internal drain ty pe

Exnternal pilot- External drain ty pe

External pilot- Internal drain ty pe

Graphic Sym bols

No.12

Specifications


3/4, Pilot Operated Check ValvesFor "A" Line: MPA-06-∗-30/3090 For "B" Line: MPB-06-∗-30/3090 For "A&B" Lines: MPW-06-∗-30/3090


F

P&T-Line

B-Line: MPA-06 A-Line: MPB-06

L/min

U.S.GPMFlow Rate

0

0 40 80 1201006020

MPaPSI

Pres

sure

Dro

p

P

2.0

1.0

0

200

100

0100 200 300 400 500

2.5300350

Pressure Drop


Pres

sure

Dro

p

P

L/min

U.S.GPMFlow Rate

0

0 40 80 120

100 200 300 400 500

1006020

MPaPSI

2.0

1.0

0

200

100

0

3.0

300

400

Pressure Drop for Reversed Contro l led Flow

L/min

U.S.GPMFlow Rate

0

0 40 80 1201006020

100 200 300 400 500

MPaPSI

Pres

sure

Dro

p

P

2.0

1.0

0

200

100

0

2.5300350

P.P P1

P2


Supply Pressure

MPa

PSI3500

0 5 10 15 20 25

3000200010000

MPaPSI

Min

. Pilo

t Pre

ssur

e (P.

P)

0

1.0

2.0

3.0

4.04.5

0

100

200

300

400

500

600

MP∗ -06-4

MP∗ -06-2MP∗ -06-4

MP∗ -06-2



No.13


Model Num bers

MP -06-∗-∗-30

MP -06-∗-∗-3090

MP -06S-∗-∗-30

Rc 3/8 = 3/8 BSP. Tr

3/8 NPT

G 3/8


A B

A B

A B

Model Num bersMP∗-06-∗-30 MP∗-06-∗-3090

M8 5/16-18 UNC

"D" Thd.

T YP

AX B



53(2.09)

130(5.12)12(.47)

154(6.06)


Sling Fitting Screw

12 (.47)

92(3

.62)

116

(4.5

7)

77(3.03)

40.5(1.59)

235(9.25)120(4.72)

85(3

.35)

6(.2

4)

40.5(1.59)

285(11.22)

23(.9

1)

63(2

.48)

58(2.28)

120(4.72)

Pilot Port "C" Thd.

Drain Port "C" Thd.

40.5(1.59)

253(9.96)

52(2

.05)

58(2.28)

120(4.72)Pilot Port "C" Thd.

Pilot Port "C" Thd.

Drain Port "C" Thd.

58(2.28)

120(4.72)

23(.9

1)

63(2

.48)

90.5(3.56)

285(11.22)

58(2.28)

120(4.72)58.5

(2.30)

253(9.96)

Pilot Port "C" Thd.

52(2

.05)


MPA-06-∗-30/3090 MPB-06-∗-30/3090 MPW-06-∗-30/3090


For other dim ensions, refer to "Internal pilot-Internal drain ty pe" drawing above.

In ternal p i lo t- In ternal dra in type

MPA-06∗-∗-X-30/3090 External p i lo t- External dra in type


MPA-06∗-∗-Y-30/3090 External p i lo t- In ternal dra in type


MPB-06∗-∗-X-30/3090 External p i lo t- External dra in type

MPB-06∗-∗-Y-30/3090 External p i lo t- In ternal dra in type




No.14


MODULAR VALVES

F

Spare Parts List



Item

SO-NB-P14 SO-NA-P26 SO-NB-P28 SO-NB-P32 SO-NB-P36

Nam e of Parts Part Num bers Internal Pilot- Internal Drain

10 11 12 13 14

2

4 2

QuantityMPA-06-∗ MPB-06-∗ MPW -06-∗ MPA-06∗-∗-X MPB-06∗-∗-X MPA-06∗-∗-Y MPB-06∗-∗-Y


KS-MPA-06-102 1 4 1 1

2

4 1 1

KS-MPA-06-X-10

KS-MPA-06-Y-10

External Pilot- External Drain

External Pilot- Internal Drain

13 8 2 4 3 1 6 13

5 7 10 9 12

1 3 4 7 11 14 8 5 6

1 3 14 6

No.15



Internal pilot- Internal drain type


CAUTION

MPA-06-∗-30/3090 MPB-06-∗-30/3090 MPW-06-∗-30/3090

External pilot- External drain type

MPA-06∗-∗-X-30/3090 MPB-06∗-∗-X-30/3090

External pilot- Internal drain type

MPA-06∗-∗-Y-30/3090 MPB-06∗-∗-Y-30/3090

Spare Parts List

MODULAR VALVES


-30Design Num ber

∗Design Standard

MBK -06Size of Modular ValveSeries Num ber

-04

MBK: Mounting Bolt Kits for Modular Valves 3006

Bolt Num ber

Model Num bersMBK-06-01 MBK-06-02 MBK-06-03 MBK-06-04

01, 02, 03, 04


Sol. Cont. P ilot Operated Directional Valves

(DSHG-06)Modular

Valve

Approx. Mass

kg (lbs.)

Quantity of Valves to be Stacked

MBK-06-01-30∗ MBK-06-02-30∗ MBK-06-03-30∗ MBK-06-04-30∗

1 1 1 1

1.1(2.4) 1.5(3.3) 2.0(4.4) 2.4(5.3)

A m m (in.)



1 2 3 4

Model Num bersMBK-06-∗-30 MBK-06-∗-3090

"B" Thd.M12

1/2-13 UNC

C10 (.39)9.5 (3/8)

( ( ( (

161 246 331 416

) ) ) )

6.34 9.69

13.03 16.38

SOL a SOL bAPB

"B" Thd. Both Ends

18 D

ia.

(.71)

19(.75)

A


"B" Thd.

20(.79)

30(1.18)

C

NutStud Bolt

Mounting Bolt Kits



19(.75)

Mounting Bolt Kits For 3/4 Modular Valve

MBK-06-∗-30/3090


MBK-06-∗-30/3090

Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

Bolt Kit Composition1 Set

Tightening Torque:



Stud Bolt

Nut

50-60 Nm (443-531 in. lbs.)

Interchangeability in Installation betw een Current and New Design There is no interchangeability in bolt length between the current design (20 design) and 30 design. (30 design is longer than 20 design by 21mm (.83 in.).)

No.16


F

MODULAR VALVES

Sub-plate Model Num berNam e

Sub-plate for 3/4 Solenoid Controlled P ilot Operated Directional Valves

DHGM-06∗-50/5080/5090

Catalogue No.

Pub. EC-0404

Design Std.

Japanese std. "JIS" and European Design Std.

"C" Thd.

M12

N. Am erican Design Std. 1/2-13 UNC

T PY

XA B

T PY

XA B

156(6.14)

29.4(1.16)

53.2(2.09)

77(3.03)

94.5(3.72)

100.8(3.97)

112.7(4.44)

130.2(5.13)12(.49)

4.8

(.19) 12 (.4

7)

19 (.75)

74.6

(2.9

4)

116(

4.57

)

17.5

(.69)

73.1

(2.8

8)

92.1

(3.6

3)

Min

. Pitc

h : 1

25(4

.92)

29.5(1.16)

17.5(.69)


7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins


"C" Thd. 24(.94) Deep 6 Places

No.17

When mounting 06 series modular valve, be sure to use a sub-plate for 3/4 solenoid controlled pilot operated directional valves.

Mounting Surface Dimensions for 3/4 Modular Valve

Also, when no sub-plates are used, be sure to use the following mounting surface.

MODULAR VALVES

F

General Information

ABTP XY 10 Series Modular Valve Assembly

SOL a SOL bA P B

Mounting Surface : ISO 4401-AF-10-4-A, CETOP-10, NFPA-D10

No.1




The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 10 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including big machine purpose machines and injection molding machines. The valves have standardized mounting surface conforming to ISO 4401-AF-10-4-A and optimum thickness for the stacking.

Nut


1-1/4 Solenoid Controlled P ilot Operated Directional Valve

Up to 25 MPa (3630 PSI), 800 L /m in (211 U.S.GPM)

MODULAR VALVES

1.

2.

2

1


Model Num bersClas

s

Graphic Sy m bols Page Clas

s

P age

Solenoid Controlled P ilot Operated Directional Valve

(S-)DSHG-10-∗∗∗-∗-42/4290


MRP-10-∗-30/3090

Pres

sure

Con

trol V

alves

Dire

ction

al Co

ntro

l Valv

es

6

6

6

9

9

9

9

9

9

Flow

Con

trol V

alves

Model Num bers

12

12

12

12

12

12

12

16

Mou

ntin

g Bo

lts


MRA-10-∗-30/3090


MRB-10-∗-30/3090


MSA-10-X-30/3090


MSA-10-Y-30/3090


MSB-10-X-30/3090


MSB-10-Y-30/3090


MSW-10-X-30/3090


MSW-10-Y-30/3090

Pilot Operated Check Valves (for "A-Line", Internal Pilot-

Internal Drain Type)MPA-10-∗-30/3090



MPA-10∗-∗-X-30/3090



MPA-10∗-∗-Y-30/3090

Pilot Operated Check Valves (for "B-Line", Internal Pilot-


MPB-10-∗-30/3090



MPB-10∗-∗-X-30/3090



MPB-10∗-∗-Y-30/3090

Pilot Operated Check Valves (for "A&B-Lines", Internal Pilot-


MPW-10-∗-30/3090

Bolt Kits

MBK-10-∗-10/1090

Graphic Sy m bolsABTP Y X

ABTP XY

10 SERIES

No.2


Because drain ports "V" and "W " are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Ty pe (3H∗) and m odels with P ilot P iston (P∗), those valves cannot be used in com bination with m odular valves.For the details of Solenoid Controlled P ilot Operated Directional Valves, see the following catalogues: Catalogue No. Pub. EC-0404.

MODULAR VALVES

F

Instructions


Directional Valve





P T B A P T B A


Directional Valve


P T B A P T B A


Directional Valve



(for "A&B-Lines")


P T B A P T B A




(for "A&B-Lines")

10 SERIES



Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metre-out).In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so gener-ated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.


No.3

MODULAR VALVESSpecifications / Hydraulic Fluids / Others



MBK-10-∗-10 MBK-10-∗-1090 150-170 (1330-1505)

Petroleum base oils

Synthetic fluids



10 SERIES

Specifications

The num ber of stacks includes the Solenoid Controlled P ilot Operated Directional Valve.

1-1/4 Solenoid Controlled Pilot Operated Directional

YUKEN 10 SERIES MODULAR VALVES are designed for use with solenoid controlled pilot operated directional valve having an ISO 4401-AF-10-4-A (CETOP-10, NFPA-D10) interface such as YUKEN's DSHG-10. Please refer to the Catalogue No. Pub. EC-0404 for details.

Hydraulic FluidsFluid TypesAny type of hydraulic fluid listed in the table below can be used.

Note:For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.




Sub-platesWhen mounting the modular valves, use sub-plates specified below. If these sub-plates are not used, ensure that the mounting surface has a good machined finish.

Mounting Bolts10 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.

No.4

Sub-plate Model Numbers: DHGM-10∗-40/4080/4090 Note: For the details of Sub-plate, see the following catalogues: Catalogue No. Pub. EC-0404

Max. Operating Pressure Max. Flow Rate Number of Stack

25 MPa (3630 PSI) 800 L/min (211 U.S. GPM)

1 to 5 stacks

............................................................... ...

.......................................................................... ..

..........................................................................

................

...

..........................

MODULAR VALVES

F


Viscosity2 m m /s

SSUFactor

15 77

0.81

20 98

0.87

30 141 0.96

40 186 1.03

50 232 1.09

60 278 1.14

70 324 1.19

80 371 1.23

90 417 1.27

100 464 1.30

SOL a SOL bA P B



Nut



10 SERIES


Assembly Procedure:Screw-in the six stud bolts, fully into the tapped holes on the mounting surface of the specified sub-plate or manifold. Referring to the circuit diagram, stack the modular valve and the solenoid controlled pilot operated directional valve. Take care to face their o-ring side to the base plate, put the stud bolts in position and be sure to check that the locating pins are at the pin holes. Align both the end of the valves stacked. Screw-in the six nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly with the specified torque.

1) 2) 3) 4)




No.5


CAUTION


P'= P (G'/0.850)

MODULAR VALVES




-30Design

Num ber

∗Design Standard

Refer to30


MPa (PSI)Valve Size

10




B: 1.5-7 (220-1020)A: 0.7-7 (100-1020)

Model Num bers

MR∗-10-A-30/3090



25 (3630)

250 (66)

MR∗B C H

-10- -30/3090 800 (211)

In the pressure adjustm ent ranges "A" and "B", m axim um flow rates are lim ited by the pressure setting on the secondary side. Referring to the secondary pressure vs m axim um flow characteristics on the following page, use the valve at the m axim um flow rate within a zone highlighted with .

MRP-10

MRA-10

MRB-10

Graphic Sym bols

P T B AXY

P T B AXY

P T B AXY

No.6

1-1/4, Reducing ValvesFor "P" For "A" For "B"

Line: Line: Line:

MRP-10-∗-30/3090 MRA-10-∗-30/3090 MRB-10-∗-30/3090

Specifications



........... ...............

InstructionsConnect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T).


MODULAR VALVES

F


Secondary Pressure vs. M ax. Flow

L/min

U.S.GPM

Pres

sure

Dro

p

P

MPaPSIPressure Drop

A,B&T-Line

00

0 50 100 200

200 400 600 800

150

0

0.2

0.4

20

40

60

MR∗ -10-B/C/H

MR∗ -10-A

Pi lo t Flow

Differential Pressure (Prim ary Pres. - Secondary Pres.)

PSI

MPa0 5 10 15 20 25

0 1000 2000 30003500

L/minU.S.GPM

Pilo

t Flo

w

0

2.0

1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2

.5

.4

.3

.2

.1

0

Pressure Drop at Spool Ful ly Open (P-Line)

L/min

U.S.GPMFlow Rate

0 200 400

0 50

600 800

100 150 200

Pres

sure

Dro

p

P

MPaPSI

00

0.5

1.0

1.5

2.0

2.5

100

200

300

350

MR∗ -10-B

MR∗ -10-A

PSI

MPa0 0.7 1 2 3 4

Secondary Pressure0 100 200 300 400 500 600

L/minU.S.GPM

Flow

Rate

00

100180250

400

500

600

700

800

2547.6

6675

100125

150175200

Flow Rate

1-1/4, Reducing Valves For "P","A" and "B" Lines


No.7


ItemSO-NA-P9 SO-NB-P9 SO-NB-P16 SO-NB-P40 SO-NB-P44

Nam e of Parts Part Num bers Qty .17 18 19 20 21


1 4 2 4 2

Rem arks


Model Num bers

MR∗-10-∗-30 MR∗-10-∗-3090

Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

"C" Thd.M8

5/16-18 UNC

"D" Thd.Thread Size

Z

T P Y

XA B

YY

75(2

.95)

20(.79)


Sling Fitting Screw


Pressure Adj. Screw 14(.55) Hex. INC.


76(2.99)



45(1

.77)

6(.2

4)

114(4.49)


7(.28)

7(.2

8)

99(3

.90)

Fully

Ext

ende

d

190.5(7.50)

42(1.65)

230.5(9.07)

62(2.44)

322.5(12.70)

159

(6.2

6)20 (.7

9)

199(

7.83

)12

0(4.

72)

205(8.07)

205(8.07)Secondary Pressure Gauge Connection "C" Thd.

7(.28)

205(8.07)

4 21 3 111 162114

2219 202

1213

105

179

1811678

15


1-1/4, Reducing Valves For "P","A" and "B" Lines

No.8

MRP-10-∗-30/3090 MRA-10-∗-30/3090 MRB-10-∗-30/3090

Spare Parts List

List of Seals

MRP-10-∗-30/3090 MRA-10-∗-30/3090 MRB-10-∗-30/3090

View Arrow Z

M RP-10

M RA-10

M RB-10

Section Y-Y



CAUTION

MODULAR VALVES

F



P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

Model Num bers

MSA-10-∗-30/3090 MSB-10-∗-30/3090 MSW -10-∗-30/3090



25 (3630) 800 (211)

-30Design

Num ber

∗Design

Standard

Refer to30

-XDirection of Flow

Y: Metre-in

X: Metre-out

MSA : Throttle and Check Valves for A-Line

MSW -10Valve Size

10

Series Num ber


F:

F-Special Seals

MSB : Throttle and Check Valves for B-Line

MSW : Throttle and Check Valves for A& B-Lines



........... ...............

M SA-10-X


M SB-10-X

M SW-10-X

M SA-10-Y

M SB-10-Y

M SW-10-Y

Graphic Sym bols

1-1/4, Throttle and Check ValvesFor "A" Line: MSA-10-∗-30/3090 For "B" Line: MSB-10-∗-30/3090 For "A&B" Lines: MSW-10-∗-30/3090

Specifications

InstructionsTo make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anti-clockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed.

No.9


Pressure Drop

B-Line: MSA-10 A-Line: MSB-10

L/min

U.S.GPMFlow Rate

0

0

200 400

50

MPaPSI

Pres

sure

Dro

p

P

00

P&T-Lines

600 800

100 150 200

0.2

0.4

0.6

0.8

20406080

100


Pres

sure

Dro

p

P

0

0.5

1.0

1.5

2.0

0

50

100150

200

250

L/min

U.S.GPMFlow Rate

0

0

200 400

50

600 800

100 150 200


Throttle Fully Open

Throttle Closed

L/min

U.S.GPMFlow Rate

0

0

200 400

50

600 800

100 150 200

Pres

sure

Dro

p

P

MPaPSI

0

0.5

1.0

1.5

2.0

0

50

100

150

200250

M etred Flow vs. Screw Posi tionP: Differential Pressure MPa (PSI)

Turn of Flow Adj . Screw(Fully Open)

0 2 4 6 8 10 12 14 15.3

Flow

Rate

U.S.GPM L/min

0100

200

300

400

500

600

700

800

0

25

50

75

100

125

150

175

200 P=25(3630) P=14(2030) P=10(1450) P=7(1020)

P=5(730)

P=3(435) P=2(290) P=1(145)

P=0.5(70)

1-1/4, Throttle and Check Valves For "A", "B" and "A&B" Lines

No.10


MODULAR VALVES

F



Item

SO-BB-P20 SO-NB-P16 SO-NA-P20 SO-NB-P40 SO-NB-P44

Nam e of Parts Part Num bersMSA-10

10 11 12 13 14


1 2 1 4 2



KS-MSA-10-10

KS-MSW -10-10

MSB-101 2 1 4 2

MSW -102 2 2 4 2

Model Num bersMS∗-10-∗-30 MS∗-10-∗-3090

M8 5/16-18 UNC

"D" Thd.

T P Y

X A B

T P Y

X A B

T P Y

X A B


Flow Adj. Screw (for B-Line)

10(.39) Hex.

INC.




76(2.99)

230.5(9.07)

45(1.77)


Sling Fitting Screw

20 (.79)

90(3

.54)

114(4.49)

MSW-10-X ------ 75(2.95) MSW-10-Y ------ 45(1.77)


205(8.07)

Flow Adj. Screw (for A-Line)

10(.39) Hex.

INC.

120

(4.7

2)6

(.24)



190.5(7.50)20(.79)

199(

7.83

)


811 13

7 6 4 10 12 9 3 2 1 5 14

159(

6.26

)

No.11

1-1/4, Throttle and Check Valves For "A", "B" and "A&B" Lines

Spare Parts List

MSW-10- -30/3090X Y

MSB-10- -30/3090X Y


MSA-10- -30/3090X Y

MSA-10-∗-30/3090 MSB-10-∗-30/3090

MSW-10-∗-30/3090






CAUTION



3

1. 2. 3.

MODULAR VALVES

1

2


P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

P T B AXY

M PA-10

M PB-10

M PW-10

M PA-10-∗ M PA-10∗-∗-X M PA-10∗-∗-Y

M PB-10-∗ M PB-10∗-∗-X M PB-10∗-∗-Y

M PW-10-∗

Model No.

Pilot-Drain type

Model Num bers

MPA-10∗-∗-∗-30/3090 MPB-10∗-∗-∗-30/3090 MPW -10-∗-30/3090



25 (3630) 800 (211)



........... ...............

-30Design

Num ber

∗Design

Standard


-2Cracking Pressure

MPa (PSI)




Refer to30102 : 0.2 (29)

4 : 0.4 (58)



SPort Tapping Feature of P ilot-Drain Port

-XPilot-Drain Connection

None : Taper Thread

S : Straight Thread (Applicable only for Japanese Std. "JIS")

None:Internal P ilot- Internal Drain

X: External P ilot- External Drain

Y: External P ilot- Internal Drain

This item applies only to External P ilot or External Drain Ty pe. Only "None: Internal P ilot-Internal Drain Ty pe" is available for MPW (for "A& B-Lines").

Internal pilot- Internal drain ty pe

Exnternal pilot- External drain ty pe

External pilot- Internal drain ty pe

Graphic Sym bols

No.12

Specifications


1-1/4, Pilot Operated Check ValvesFor "A" Line: MPA-10-∗-30/3090 For "B" Line: MPB-10-∗-30/3090 For "A&B" Lines: MPW-10-∗-30/3090


F

Pressure Drop for Reversed Contro l led Flow


P&T-Line

B-Line: MPA-10 A-Line: MPB-10

Pressure Drop

L/min

U.S.GPMFlow Rate

0

Pres

sure

Dro

p

P

MPaPSI

0200 400 600 800

0 50 100 150 200

0.5

1.0

1.5

2.0

0

100

200250


L/min

U.S.GPMFlow Rate

0 200 400 600 800

0 50 100 150 200

Pres

sure

Dro

p

P

MPaPSI

00

100

200

0.5

1.0

1.5

2.0

2.5300350

Pres

sure

Dro

p

P

MPaPSI

00

100

200

0.5

1.0

1.5

L/min

U.S.GPMFlow Rate

0 200 400 600 800

0 50 100 150 200

P.P P1

P2

MP∗ -10-4

MP∗ -10-2

Supply Pressure (P2)

MPa

PSI3500

0

3000200010000

5 10 15 20 25

MPaPSI

Min

. Pilo

t Pre

ssur

e (P.

P)

01.0

2.0

3.0

4.0

5.0

0

200

400

600700

MP∗ -10-4

MP∗ -10-2

1-1/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines


No.13

In case of 500 L /m in (132 U.S.GPM) or m ore.


Model Num bersMP∗-10-∗-30 MP∗-10-∗-3090

M8 5/16-18 UNC

"D" Thd.

Model Num bers

MP -10-∗-∗-30

MP -10-∗-∗-3090

MP -10S-∗-∗-30

Rc 3/8 = 3/8 BSP. Tr

3/8 NPT

G 3/8


A B

A B

A B

T P Y

BAX



76(2.99)

190.5(7.50)20(.79)

230.5(9.07)


Sling Fitting Screw

20 (.79)

159

(6.2

6)

199

(7.8

3)114

(4.49)320(12.60)205(8.07)

120

(4.7

2)6

(.24)

45(1.77)

364(14.33)

50(1

.97)

90(3

.54)

90(3.54)

205(8.07)

Pilot Port "C" Thd.

Drain Port "C" Thd.

75(2

.95)

Pilot Port "C" Thd.

Pilot Port "C" Thd.

Drain Port "C" Thd.

90(3.54)

205(8.07)

50(1

.97)

90(3

.54)

89(3.50)

364(14.33)

Pilot Port "C" Thd.

45(1.77)

90(3.54)

205(8.07)45

(1.77)

324(12.76)

49(1.93)

324(12.76)

75(2

.95)

205(8.07)

90(3.54)


MPA-10-∗-30/3090 MPB-10-∗-30/3090 MPW-10-∗-30/3090



In ternal p i lo t- In ternal dra in type

MPA-10∗-∗-X-30/3090 External p i lo t- External dra in type


MPA-10∗-∗-Y-30/3090 External p i lo t- In ternal dra in type


MPB-10∗-∗-X-30/3090 External p i lo t- External dra in type

MPB-10∗-∗-Y-30/3090 External p i lo t- In ternal dra in type




No.14


MODULAR VALVES

F

Spare Parts List



Item

SO-NB-P16 SO-NB-P34 SO-NB-P40 SO-NB-P44 SO-NB-P46

Nam e of Parts Part Num bers Internal Pilot- Internal Drain

10 11 12 13 14

2

4 2

QuantityMPA-10 MPB-10 MPW -10 MPA-10∗-∗-X MPB-10∗-∗-X MPA-10∗-∗-Y MPB-10∗-∗-Y


KS-MPA-10-102 1 4 1 1

2

4 1 1

KS-MPA-10-X-10

KS-MPA-10-Y-10

External Pilot- External Drain

External Pilot- Internal Drain

8 13 5 2 7 4 1 3 6

10 9 12

113 3 4 7 8 11 14 6 5 18

1 5 14 2 1813

No.15



Internal pilot- Internal drain type


CAUTION

MPA-10-∗-30/3090 MPB-10-∗-30/3090 MPW-10-∗-30/3090


MPA-10∗-∗-X-30/3090 MPB-10∗-∗-X-30/3090


MPA-10∗-∗-Y-30/3090 MPB-10∗-∗-Y-30/3090

Spare Parts List

MODULAR VALVES


-10Design Num ber

∗Design Standard

MBK -10Size of Modular ValveSeries Num ber

-04

MBK: Mounting Bolt Kits for Modular Valves 1010

Bolt Num ber

Bolt Num bersMBK-10-01 MBK-10-02 MBK-10-03 MBK-10-04

01, 02, 03, 04

Model Num bers Sol. Cont. P ilot Operated Directional Valves

(DSHG-10)Modular

Valve

Approx. Mass

kg (lbs.)

Quantity of Valves to be Stacked

MBK-10-01-10∗ MBK-10-02-10∗ MBK-10-03-10∗ MBK-10-04-10∗

1 1 1 1

3.9 5.7 7.4 9.2



1 2 3 4

Model Num bersMBK-10-∗-10 MBK-10-∗-1090

"B" Thd.M20

3/4-10 UNC

C17 (.67)

15.9 (5/8)

( ( ( (

217 337 457 577

) ) ) )

8.54 13.27 17.99 22.72

A m m (in.)

(8.6) (12.6) (16.3) (20.3)

SOL a SOL bA P B

"B" Thd. Both Ends

30 D

ia.

(1.1

8)

28(1.10)

A


"B" Thd.

28(1.10)

42(1.65)

C

28(1.10)


Nut



Mounting Bolt Kits For 1-1/4 Modular Valve

MBK-10-∗-10/1090


MBK-10-∗-10/1090

Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

Bolt Kit Composition1 set

Tightening Torque:



Stud Bolt

Nut

150-170 Nm (1330-1505 in. lbs.)

No.16


F

MODULAR VALVES

Sub-plate Model Num berNam e

Sub-plate for 1-1/4 Solenoid Controlled P ilot Operated Directional Valves

DHGM-10∗-40/4080/4090

Catalogue No.

Pub. EC-0404

Design Std.

Japanese Std. "JIS" and European Design Std.

"C" Thd.

M20

N. Am erican Design Std. 3/4-10 UNC

T PY

A B

X

T PY

A BX

234(9.21)

41.3(1.63)

76.2(3.00)

114.3(4.50)

147.6(5.81)

168.3(6.63)

190.5(7.50)21.8(.86)

20.1

(.79)

44.5

(1.7

5)35(1

.38)

123.

8(4.

87)

Min

. Pitc

h : 2

10(8

.27)


7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins37.5(1.48) Dia. (Max.)

4 Places

"C" Thd. 35(1.38) Deep 6 Places

199

(7.8

3)

82.5(3.25)

130.

2(5.

13)

158.

8(6.

25)

No.17

When mounting 10 series modular valve, be sure to use a sub-plate for 1-1/4 solenoid controlled pilot operated directional valves.

Mounting Surface Dimensions for 1-1/4 Modular Valves

When no sub-plates are used, be sure to use the following mounting surface.

Pub. EC-1401 005 SERIES MODULAR VALVES General Information ... Modul Yuken.pdf · Up to 25 MPa...

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Transcript of Pub. EC-1401 005 SERIES MODULAR VALVES General Information ... Modul Yuken.pdf · Up to 25 MPa...