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Transcript of Psg br extreme demands web sp 19082014 e
High-Tech for extreme Demands Service is our mission
Our Mission!
More than 50 years we are at home in the world of plastics and here we
bring a multidisciplinary applied and practical knowledge. Whether mechan-
ical stress at transport containers, large numbers of closures, light weight
construction at automotive, clean room applications with small wall thick-
nesses in medicine…
All-round professional experienceIn the field of Hot Runners our solutions convince daily and worldwide by
reducing of cycle times, rapid color changes, dimensional stability, gating to
reach shortest closing times, little cavity distances…
We are happy to come into your product world.
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Service is our mission
Innovative solutions across injection molding
Noise protection Clean room
MuCell
Color change
Sylvania heaters
Cooled ante-chamber bushings
Hot Half
Multi-component
Injection stamping
Sandwich
Long glass fiber
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Since more than 50 years PSG Plastic Service offers innovative solu-
tions for Hot Runner Systems and control technology. You receive a
complete range of nozzles and manifolds plus Hot Runner Control-
lers, which match and adapt.
These products are developed, manufactured, and tested under
real-life scenarios at three sites in Germany. By this we guarantee
quality made in Germany, fast availability, flexible solutions, and
swift response times. Through our global network, you also get
expert advise and service from a single source at international
projects.
Long glass fiber
Hot Runner Controller
Bioplastics
Mold filling analysis
varioFILL: cascade injection molding
In-Mold Labeling Molded-in Color
Back Injection
Metal Injection Molding
Stack- and tandem tools
VCON cascade control unit
Stroke plate: sumoFmax
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Service is our mission
Balanced solutions with system that are our specialty
PSG offers you total solutions from one source and assures you that all
components are matching perfectly. This simplifies your project setup,
shortens start-up time, and provides advantages during maintenance.
With PSG solutions and products you achieve your targets and quality requirements Matched nozzle and manifold program, modular systems, cascade solu-
tions, hot halves, stack molds, systems ready for installation, revolution-
ary wiring concepts, … Hot Runner Controllers from 6 to almost unlim-
ited numbers of zones, intelligent control logic, automatic monitoring
function, remote diagnostic capability, machine-integrated solutions and
much more.
And our project engineers are available for you during the concept phase
of development projects to convert application specific quality demands
into practical solutions.
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Service is our mission
Open nozzles, valve gate nozzles, injection nozzles - from the smallest
nozzle “Nano” for small cog wheels to the biggest nozzle “Easy-Shot” for
bumpers we offer a nearly complete nozzle range with suitable manifolds.
PSG nozzles offer you significant advantages:
Full flexibility in tool designNozzles can be cut exactly to your pre-specified length. Freely adjustable
to 1000 mm. This leaves you with all advantages in tool design, component
integration, and reduces your cost as it makes expenses for tool adjust-
ments obsolete.
Economical and short delivery timesPossible with a combined building-block system. With only a few base
components we build a large number of products.
All-over nozzle program shot weight from 0.1 to 10.000 g
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Serviceability as design principleHeaters and sensors are assembled at our factory and are therefore easily
changed at your site. This saves cost and time-intensive repair work by
specialized service personnel. All functional parts are exchangeable.
Exact needle positioning to 0.01mmPSG precision valve gates guarantee hardly visible injection points and a
high reproducibility of the high-quality gate through a cylindrical fit and
pre-centered needle guidance. PSG offers a new operating unit for exact
needle positioning. With one turn, the needle can be exactly positioned
within 0.01 mm.
Individual solutionsWe are pleased to develop for you off-standard modifications, component
sizes, or other characteristics. We fulfill all possible product requirements
without you having to engage in expensive in-house developments. 0.01mm continuously adjustable operating units and without post-cooling as standard.
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Service is our mission
Innovative solutions for manifolds, hot halves, cascade injection ...
From the modular system to individual geometries PSG offers the appropri-
ate manifold with a height of 33 to 70 mm. Depending on requirements
heated on one or both sides. All PSG manifolds are available in rust- and
acid resistant execution. The use of chromium containing steel cares for
process security and maximizes lifetime of hot runner systems.
Short term availability of the Hot Runner SystemReason: To use standard geometries (I-, H,- X-manifold). The nozzle posi-
tions can be configured individually and there is free choice of injection
position - in given limits.
Cascade injection the gentle wayPSG offers two new products for the cascade injection. varioFILL und VCON,
the new solutions for sequential control of the valve pin.
sumoFmax: the patented, lever operated stroke plate
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pipeLine: The revolutionary pipe concept for Hot Runner Systems
Unbelievable but true: 80% less pipes and a much higher stability of the
tool. In conventional systems each operating unit must be connected with
four pipes, two for hydraulic and two for the cooling. This makes for a
8drop system 32 pipes!
The required space for the pipes must be cut out of the mold plate. This
means an extra effort and thereby reduces the tool stability.
The new pipeLine from PSG connects the operating units only with two
pipes. A pressure pipe and a return pipe!
Quick as a flashEach operating unit is electrically controlled by a valve. This works by the
electronic control without delay.
sumoFmax: the patented, lever operated stroke plate pipeLine - the new patented solution for Hot Runner Systems
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Service is our mission
Medicine: Plastic Technology with a Passion
Appearance, cleanliness, hygiene, clean room applications... Espe-
cially in the most demanding applications, we have the advantage
that we can use technical synergies. Whether gating of difficult to
access parts, side injection, low cavity spacing, small wall thicknesses,
dimensions, PSG Plastic Service ensures high process reliability.
The right feeling for medically approved plasticsWe know the demands that plastic has on Hot Runners. Our solu-
tions are as individual as the parts of our customers. From 0.5 g
plastic pipette over a 2K dosing button for a powder inhaler up to a
dialysis case.
+ Precise valve gate technology
+ Patent registered tandem execution
+ The pin immerses contactless into the cylindrical gate
+ Micro-fibre free parts
+ Cosmetic injection points
+ Clean room production
+ Electro-magnetic control of the valve pin with shortest closing times
+ Pin adjustment
+ Stroke plate solution with sumoFmax
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The design has to sell, handling must feel good, the box has to withstand a lot, ... other wishes?
Pallets or carrier boxes have to resist a lot: extreme mechanical de-
mand, permanently deviating temperatures or UV radiation. A special
challenge for the Hot Runner, because thermal damages are very of-
ten not visible and can only be detected by a hardness test. Whether
shortening of cycle times by special cooling bushing at the gate in-
sert, PSG knows the crux of the matter and has a wide process- and
application know-how available. So the optical characteristics as well
as the rating are ok.
+ UV resistance
+ In-Mold Labeling
+ Multi-component technology
+ Reduction of cycle times
+ Stack mold tool
+ Family tool
+ Cooled ante-chamber bushings
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Service is our mission
Automotive: faster, lighter, more emotional...
For good reason considerable automotive manufacturers and suppli-
ers are on the customer list of PSG. PSG is the Hot Runner partner for
all plastic parts of the auto body in regard to the Smart project. Not
only because of the discussion about the climate the concept of the
Smart is up to date like never before.
Automotive solutionsThe 10drop Easy Shot system for an instrument panel of a well-
known automobile manufacturer: With a long glass fiber content of
30%, the strength was increased and the weight of the parts reduced
Here PSG has a comprehensive knowledge. This comprises intricacies
like: use of a cylindrical valve gate, gentle glass fibre redirection... up
to temperature control in the nozzle head. We have a comparable
reference for your problem. And because our customers are global
players, PSG has a global presence with 30 agents all over the world.
Where do you want to meet us?
+ Exterieur
+ Interieur
+ Light-weight design
+ Long glass fiber
+ Quick color change
+ Molded-In color technology
+ Back injection
+ Multi-component
+ Family tool
+ varioFILL for parts without flow lines
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Consumer products: It seems commonplace and there will always be something special
High volumes and rapid design / color change characterize the consu-
mer branch. With individually designed Hot Runner Systems, here we
define the basis for a successful production. With tailor-made con-
cepts, we increase the efficiency in injection molding production and
reduce the well-known cost pressures. The result is the highest quality
components, for example in high optical requirements and with an
optimum price / performance ratio.
The great product portfolio is characteristic for this extreme range of
demands.
Due to the large variety of solutions, we develop individually tailored
conceptual designs of Hot Runner Systems for you. Competence from
a single source, it is supposed to be perfect finally.
+ High number of pieces
+ Quick color change
+ First class optics
+ Optimal costs / performance ratio
+ Valve gate
+ Translucent plastics
+ Fibre free injection point
+ Multi-component technology
+ Tandem / tridem tool
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Service is our mission
Logo like Lego: PSG control system modules
One „stone“ fits to the other. PSG provides in the focus control technology
solutions around the plastic processing. From the Hot Runner Controllers,
over integrated control systems for injection molding machines to complex
control cabinets for extrusion lines.
Detailed competencies at Hot Runner- and Control SystemsSince PSG Plastic Service Group produces both Hot Runner Controllers and
Hot Runner Systems we know the demands for temperature control of Hot
Runner Technology in detail. The close linking of product design, product
development and manufacturing are optimum prerequisites for maximum
flexibility and rapid reaction to the requirements of an ever-more deman-
ding market. This assures you that PSG Hot Runner Controllers are tested to
the core and that they are technically up-to-date.
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Service is our mission
Hot runner controllers, which match and adapt!
profiTEMP offers a first class control performance, a high quality and excel-
lent functions, which makes your work in the daily injection molding more
enjoyable and safer.
Integrated expert system Important alarm features that make the injection molding process safer and
a self-explanatory simple operating logic are included at PSG at no extra
charge. Whether 6 zones with display or 250 zones with touch screen all
profiTEMPs are based on the same operating concept. This shortens the
time for programming and prevents difficult operations.
The Hot Runner Control of profiTEMP is so convincing that well-known
injection molding machine manufacturer integrate profiTEMP into their in-
jection molding machine when customers make requirements on the control
systems.
Setpoint
Parameters
Grouping of zones
Sensor allocation
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Connecting diagnostics, leackage control, MoldCheck, QS...
The description of the functions fills a brochure for themselves, which we
can send to you. Really important for you is a profiTEMP which can be
adapted to your production conditions. Here our engineers assist you on
site. Free of charge and without obligation! And in daily injection molding
operations our integrated software supports you by simple operation. Ad-
ditionally, all control technology modules can be scaled to your needs.
Operations, which make your life easierprofiTEMP gives alarm at first overmolding. If profiTEMP prevents only 1 x
overmolding by having this function, he has made himself fully paid. No
less interesting is the MoldCheck with its complete diagnosis of the electri-
cal system, including wiring. Or Heat’n’dry for a longer heater life. And just
in case we are only a click away from you. Our engineers can analyze your
system online. Wherever you are.
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Service is our mission
Extr
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PSG Plastic Service GmbH I Pirnaer Straße 12 - 16 I 68309 Mannheim I Germany I Phone: +49 621 7162-0 I E-Mail: [email protected]
www.psg-online.de
Now we go App!
In our App you can find information and possible remedies with regard to the most
frequently seen injection moulding problems.
Of course, we will gladly advise you in a personal discussion.
We look forward to hearing from you soon.
Service is our mission