PROVEN QUALITY

PRUFTECHNIK GroupA Portrait

Dr. Thomas Rohe

COO

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A family company in the world market

Passion for precision

Precision – that is the benchmark.

Right at the outset this claim has driven us in setting global standards for high-tech measurement and testing systems for industrial maintenance and quality assurance. With intelligent and precise measurement and testing systems, high standards continue to be achieved worldwide – presenting innovative solutions to customers in the fields of machinery alignment, condition monitoring in machinery and non-destructive testing of materials.

Experience – that is trust.

Established in 1972 by Dieter Busch, this family concern now under the second generation stewardship of Dr Sebastian Busch, has established itself as the market leader within its field. The company has retained its medium-sized business roots and traditions. With its lean structures, it remains flexible and efficient. PRUFTECHNIK accepts the obligation of being a reliable and competent partner for our customers. A partner at hand when required.

Curiosity – that is the impulse.

The spirit of discovery among the company’s employees, their drive for innovation and openness to new ideas have only one goal – to find exactly the right solution that will help the customer anywhere in the world. 20 operational marketing, service, development and production locations exporting to more than 70 countries and engaging more than 500 employees worldwide is more than sufficient proof.

The future has long since begun and PRUFTECHNIK is not only prepared for it but also shaping it.

Dr. Sebastian Busch

CEO

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With our products, processes and services for condition monitoring and availability optimization, we help ensure that your machines run smoothly and generate an output of consistently high quality. This also includes systems for automatic process control and quality assurance that are integrated directly in your production process. PRUFTECHNIK consists of the following three business areas:

Alignment Systems Condition Monitoring

Service & Support

Nondestructive Testing

Laser measurement systems and services for optimum alignment of machines and systems.

Vibration measurement systems for machine condition monitoring – including services such as machinery fault diagnosis.

We offer professional services anywhere in the world to support our customers with alignment and condition monitoring.

Systems and services for quality assurance and process control in production.

Our service and diagnostic center is certified by the Germanische Lloyd.

Products and services – at a glance

Superior technology for all industries

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Everything for smooth running

Alignment Systems

Minor cause, major impact!When shafts are well-aligned – with their axes colinear – machines run smoothly. Misalignment is the underlying cause for around 50% of all machine failures. The ensuing downtime, production losses and repairs can generate staggering costs.

The answer to these problems is provided by laser-based measurement systems.

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Shaft alignment

Alignment of bores and bearing shells

Straightness & flatness

Roll parallelism measurement

Monitoring of positional changes

ALIGNMENT CENTER PC-Software

Our laser-based, contact-free alignment systems measure to a precision of one thousandth of a millimeter. They calculate the correction values needed to achieve good alignment and record the alignment condition.

Laser systems now make it possible to objectively deter-mine whether or not circular machine components – as they are used in turbines – are truly circular, and record the information for future use.

The straightness and flatness of surfaces, founda-tions, machine beds, tables and flanges can be measured down to 1/1000 of a millimeter.

Parallel rolls in paper ma-chines are critical for paper quality. A new, patented procedure makes it possible for the first time to quickly obtain precise information on the exact position of the rolls in a system.

Very small positional changes in machines can be recorded by a non-contacting method during operation. Machine operators use this informa-tion to initiate appropriate measures to compensate for shifts in position.

ALIGNMENT CENTER is the PC software common to all alignment systems. It can be used to clearly visualize measurement results in graphic displays, and to record and archive the data.

Our products and services:

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The low-vibration machine is the better machine

Condition Monitoring

Measuring systems for every requirement – specialists for every challenge:Optimal production and smooth processes are only possible when machines run without vibration. The identification of problematic machine conditions and – more importantly – the elimination of their causes is the business of the Condition Monitoring Division. We provide innovative analysis systems and specialists experienced in this field.

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Data collectors & vibration analyzers

Certified diagnostic center

Machine protection systems

Online continuous monitoring systems

Portable measuring devices are used for the routine monitoring of machine conditions. When measurement values are elevated, the equipment delivers reliable information on the causes.

The Service & Diagnostic Center, founded in 2005, excels in offering know-how in the following sectors and disciplines:

To ensure productivity where online monitoring systems do not yet appear cost-effective, machine protection systems are indispensable.

Permanently installed measuring systems monitor machines critical to production around the clock. Fault messages are automatically sent to the operator by E-Mail or SMS.

Certified monitoring of wind turbines

Telediagnosis of marine and industrial systems

Temporary telediagnosis services (TTS)

Evaluation services (CPC)

Load measurements (torque, bending moment, load distribution)

Natural vibration and noise analyses

Consultation & training

24-hour Service

Our products and services:

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Only detected faults can be prevented

Nondestructive Testing

40 years’ experience – a good basis for the future. At NDT we ensure that manufacturers of semi-finished products and their customers obtain products of the best possible quality. Our eddy current and flux leakage testing equipment of the EDDYCHEK® and NOVAFLUX® series detect flaws in semi-finished metal products, which are then marked and sorted out. Our systems are also employed in the optimization of production processes and the reduction of scrap.

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Tube mills

Wire production

Special tube applications

Bar mills

Hot rolling mills

Manufacture of formed parts

Tube manufacturers use NDT devices coupled with a variety of sensors for tube leakage testing. The testing method meets the requirements of recognized international standards.

Wire drawing lines and recoiling plants employ eddy current testing together with rotating systems, which excel in the reliable detection of longitudinal defects and grooving.

Special sensors and testers developed specifically for this field enable the inspection of thick-walled tubing.

Producers of high quality steel bar rely on the latest NDT product, a magnetic flux leakage tester, for detecting very small cracks and imperfections on black and bright steel bar.

Water-cooled sensors are used in eddy current testing at temperatures of up to 1200 °C and at very high speeds to create flaw statistics and monitor the production process.

NDT testing equipment checks cold heading wire before it enters a cold former, without interrupting the production process. After forming, the defective parts are automatically sorted out.

Our applications can be found in the following areas:

Approval of Air Carrier Security Programs

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A career with PRUFTECHNIK

The continuous growth of our company allows us to offer our employees excellent career opportunities – both within Germany and internationally with one of our subsidiaries. We are always on the look out for new, motivated and experienced colleagues who can join us in achieving our goals.PRUFTECHNIK offers a varied, challenging and top-notch training programme with the latest techniques.

We are proud of

Innovation and know-how

The PRUFTECHNIK Group employs 500 employees world-wide – on whose commitment and know-how the high quality of our products and services rests.We are proud to present the new measurement laboratory which features a unique set of technical specifications – the granite measurement table and the 11 meter measurement bench together with their foundation tip the scale at 66 tons – with the sole purpose of ensuring the high precision of our measurement systems.

Certificates

Patents/ trademarks

Approx. 300 patents worldwide(granted or pending) and approx. 150 globally registered trademarks.

Awards IF Design, Red Dot Award, Product of the Year, Design Award of the Federal Republic of Germany, etc.

Quality management

Certified to ISO 9001 (since 1994)

Certificates Our Monitoring Center and a Online Monitoring System are certified by the Germanische Lloyd. Many systems ATEX-certified (intrinsic safety). Authorized Economic Operator (AEO).

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with international subsidiaries

Near you anywhere in the world

Sales and service subsidiaries

Headquarters

PRUFTECHNIK Dieter Busch AGOskar-Messter-Str. 19-2185737 Ismaning, Germanywww.pruftechnik.com

Belgium / NetherlandsPRUFTECHNIK N.V.Antwerp

BrazilPRUFTECHNIK LtdaSão Paulo

CanadaPRUFTECHNIK Maintenance Technology Service Inc.Montréal

ChinaPRUFTECHNIK ShanghaiShanghai

FrancePRUFTECHNIK S.A.R.L.Petite Forêt

Great Britain / IrelandPRUFTECHNIK LTD.Burntwood, Staffs

Our customers in Germany and Austria are supported by 12 regional sales offices.

IndiaPRUFTECHNIK-AIMIL Technical Services (JV)New Delhi

ItalyPRUFTECHNIK s.r.l.Cesano Boscone (MI)

JapanPRUFTECHNIK K.K.Tokyo

PolandPRUFTECHNIK WIBREM sp. z o.o.Wrocław

RussiaOOO PRUFTECHNIKSaint Petersburg

South East AsiaPRUFTECHNIK S.E.A. Pte. Ltd.Singapore

Spain / PortugalPRUFTECHNIK, S.L.Sant Just Desvern (Barcelona)

ThailandPRUFTECHNIK S.E.A. Thai OfficeBangkok

TurkeyPRUFTECHNIK Ltd. Şti.Istanbul

Middle East / Gulf regionPRUFTECHNIK Middle East FZEDubai

USAPRUFTECHNIK Inc.Blackwood, NJ (Philadelphia)

Sales partners

Sales partners and distributors for PRUFTECHNIK products and services are active on five continents in over 70 countries around the globe. Current contact data can be found on our website.

PRUFTECHNIK – proven technology for all industries

With our products, processes and services for condition monitoring and availability optimization, we help ensure that your machines run smoothly and generate an output of consistently high quality. This also includes systems for automatic process control and quality assurance that are integrated directly in your production process.

Service & Support

We offer professional services anywhere in the world to support our customers with alignment and condition monitoring.

Alignment Systems Condition Monitoring Nondestructive Testing

Laser measurement systems and services for optimum alignment of machines and systems.

Vibration measurement systems for machine condition monitoring – including services such as machinery fault diagnosis.

Systems and services for quality assurance and process control in production.

PRUFTECHNIK consists of the following business areas:

pruftechnik.comApproval of Air Carrier Security Programs

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PRÜFTECHNIK Dieter Busch AGOskar-Messter-Str. 19-2185737 IsmaningGermanyTel.: +49 89 99616-0Fax: +49 89 99616-100info@pruftechnik.comwww.pruftechnik.com

P R O V E N Q U A L I T Y

Made in Germany

Global Presence

Qualified Support

Quality Service

OPTALIGN®, ROTALIGN®, SHAFTALIGN®, ALIGNEO®, INCLINEO®, smartALIGN®, AXALIGN®, PARALIGN®, LEVALIGN®, pocketALIGN®, NOVALIGN®, BORALIGN®, PERMALIGN®, CENTRALIGN®, EDDYTHERM®, CSDchek®, HYDRALIGN®, LAMIBLOC®, PERMABLOC®, VIBROTIP®, VIBSCANNER®, VIBXPERT®, VIBCODE®, VIBREX®, VIBROWEB®, VIBNODE®, VIBRONET®, VIBROTECTOR®, TIPTECTOR®, TIPTREND®, WEARSCANNER®, OMNITREND®, EDDYCHEK® and NOVAFLUX® are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of PRÜFTECHNIK Dieter Busch AG. The information contained in this leaflet is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development. PRÜFTECHNIK products are subject to patents granted or pending throughout the world. ISO 9001:2008 certified. © Copyright 2015 by PRÜFTECHNIK Dieter Busch AG.