PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and...

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MARINE & OFFSHORE SERVICES STRONGWELL COMPOSITE STRUCTURAL SYSTEMS HEADOFFICE: 13 Chullora Bend, Jandakot, WESTERN AUSTRALIA 6164 PHONE: +618 94149111 FAX: +618 94149666 EMAIL: [email protected] NRI COMPOSITE REPAIR WRAPS FOR PIPING SYSTEMS PROVIDING COMPOSITE MATERIAL SOLUTIONS OFFSHORE SINCE 2002

Transcript of PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and...

Page 1: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

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STRONGWELL COMPOSITE STRUCTURAL

SYSTEMS

HEADOFFICE: 13 Chullora Bend, Jandakot, WESTERN AUSTRALIA 6164 PHONE: +618 94149111 FAX: +618 94149666 EMAIL: [email protected]

NRI COMPOSITE REPAIR WRAPS

FOR PIPING SYSTEMS

PROVIDING COMPOSITE MATERIAL SOLUTIONS OFFSHORE SINCE 2002

Page 2: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

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For the offshore marine market, Bondstrong provide the following:

Products

FIBREGLASS STRUCTURAL & GRATING SYSTEMS

COMPOSITE REPAIR WRAPS FOR PIPING SYSTEMS

EXTREN COMPOSITE LIQUID STORAGE TANKS FOR OFFSHORE SERVICE, designed and manufactured in-house for operations in the exacting offshore environment.

Services

Turnkey Piping Packages (design, supply, installation, testing and commissioning).

Supply and installation of Waste Water and Desalination Packages.

Licensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS Bondstrand range of GRE piping systems.

Design, manufacture and installation of Large Diameter High Volume GRE Submersible Pump Risers for Firewater and Cooling Water systems.

Workshop Pipe Spooling Packages (Carbon Steel, CUNI, SS, Super Duplex).

Design and application of composite wrap repair systems for damaged or corroded metallic pipes.

Page 3: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

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Design, manufacture and installation of Pipe Supports, Guides and Anchors.

Design and application of Composite Surface Protection Systems for concrete and metallic structures.

On-site GRE pipe inspection, system failure investigations and remedial works.

Applications offshore for our products:

Fibreglass Piping Systems

Cooling Water Services Open and Closed Drains Seawater Services Water Injection Produced Water Firewater (wet and dry) Hypo-chlorite Potable Water Sanitary Seal Pots

Fibreglass Structural Systems

Grating for Fire Integrity Escape Routes General grating and decking Stairs and Ladders High Impact Crane Landing Deck Handrailing Blast walls Secondary Access Structures Caissons

Repair & Protection Systems

Tank Liners Structure Reinforcement Protection of metallic and cement surfaces in a marine

environment Repair of leaking, damaged or corroded pipes

Page 4: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

Some OFFSHORE projects we have been involved with to date:-

Project Owner(s)/Client Scope Approx. Value (AUD)

FPSO MD21 – Jubilee Field, Ghana

Tullow Oil/Modec Provision of specialist consulting and engineering services regarding ongoing issues with their GRE piping systems. This also involved sending Bondstrong specialist team to Ghana to complete remedial and modification works.

N.A.

North Rankin 2 Project – Hook-up works and commissioning

Woodside Energy/Transfield Worley JV

Provision of specialist Supervision, Labour and Equipment for the site installation, testing and commissioning of GRE piping systems for the firewater, cooling and general water services for NR2 offshore platform.

$2 million

North Rankin 2 Project – Water Storage Tanks

Woodside Energy Design, manufacture and test our Extren composite water tanks for storage of hazardous, tempered, wash-down and HVAC water accumulation in sizes up to 20 m³.

$600,000

Royal Australian Navy, ANZAC FFH Ships, piping replacement program

Defense Materiel Organisation – ANZAC SPO

Changing out of metallic piping to GRE for all ANZAC Class ships.

N.A.

Apache Stag Plaform, Western Australia

Apache Energy Modification and repair GRE piping systems.

N.A.

Cossack Pioneer FPSO Vincent FPSO Maersk Discoverer FPSO Pyrenees Venture FPSO Nganhurra FPSO Griffin Venture FPSO Northern Endeavour FPSO Stybarrow FPSO Liberdate FSO

Woodside Energy BHP Billiton ConacoPhillips Maersk Modec

Servicing the GRE piping systems and general composite material solutions on board FPSO and FSO vessels in Australian waters.

N.A.

ENI Blacktip Offshore Gas Platform Hook-up – Joseph Boneparte Gulf , Northern Territory

Saipem Provision of specialist Supervision, Technicians and Equipment to install GRE piping systems of the Wellhead Platform.

N.A.

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Rubicon Vantage FPSO - Thailand

Rubicon Supply and site installation of GRE cooling and injection water systems. Works took place in Indonesia, Singapore and Thailand.

$1.5 million

Santos Moleo Mobile Production Unit - Indonesia

Global Production Systems - Dubai

Design, supply, installation and testing of Cooling Water and Firewater Systems including the submersible pump risers.

$1.3 million

Total Tunu Field Development – Indonesia

PT Punj Lloyd – Indonesia

Design and manufacture of GRE Overboard Disposal Tube.

$55,000

Pluto Wellhead Platform Woodside Energy GRE pipe spool fabrication. N.A.

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BONDSTRONG’S revolutionary composite water storage tanks with full components being manufactured with the tried and true Strongwell Extren pultruded manufacturing process. This enables a fully predicable design that meets the harsh conditions experienced on offshore oil & gas facilities while reducing the weight accumulation. This presents substantial operational cost savings by negating the need for planned maintenance and inspection surveillance that is experienced with lined steel tanks. Special features of Bondstrong Extren water tanks:-

Light weight Square or rectangular footprint that is space saving on an offshore

platform 50 year design life with no planned maintenance Fully conductive for hazardous zones Available with capacity from one to thirty cubic metre Full composite construction with no metals used for structural

integrity Structural exoskeleton means maximum capacity available for water

storage

Services offshore our tanks are ideal for:-

Hazardous Water Potable Water Wash-down Water Tempered Water Potable Water HVAC Accumulation Water

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Capability Statement

Example Offshore Inspection Report

Various Offshore Case Histories

Extren Liquid Storage Tanks Brochure

ATT

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ENTS

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BONDSTRONG PTY LTD

ABN 35 102 938 394

13 Chullora Bend Jandakot, WA 6164

P.O. Box 3810 Success, WA 6964 Ph: 08 9414 9111 Fax: 08 9414 9666 Email: [email protected]

NOV-FGS FIBREGLASS PIPING

SYSTEMS

STRONGWELL COMPOSITE STRUCTURAL

SYSTEMS

Ref: ARH Date: 3rd August 2013

CAPABILITY STATEMENT To whom it may concern, Bondstrong Pty Ltd is a leading provider of services for composite piping and structural systems covering the Industrial, Marine, Offshore and Oil & Gas sectors. We provide tailored solutions to specific client needs, be it turnkey (design, detail isometrics, stress analysis, procurement, fabrication, installation and commissioning) or material supply only. We actively seek turnkey contract overseas in the Asian Pacific region. Our permanent compliment of staff and operational positions in the company currently stands at forty four (44) and we anticipate growing to between 50 and 60 by the end of 2014. Bondstrong Pty Ltd have instigated an ISO9000 and AS compliant quality management system and plan on completing third party accreditation in early 2014. Bondstrong Pty Ltd, for our composite piping systems, is currently the only company in Asia with ISO14692, part 4 accredited QAQC Engineers, Supervisors and Technicians (fitter/fabricators) for the NOV FGS Bondstrand piping systems. Although this specification has been in effect for quite some time none of the NOV FGS approved fabricators have been fully compliant by not engaging a recognized third party for verification of processes. Bondstrong Pty Ltd have developed a fully compliant training process, verified by Lloyds Register (Fremantle Office) and initiated the first course in December, 2009. Bondstrong Pty Ltd have a comprehensive compliment of qualified welding procedures and coded welders for high pressure pipelines and in plant installations in carbon steel and corrosion resistant alloys (CRA) . Services offered by BondStrong included but are not limited to;

Design assistance (including); o Material selection/specification from design parameters o Stress calculations (Caesar II) for Bondstrand systems o Sheer Tress Calculations for Bondstrand systems o Site Survey (including laser cloud survey) o Production of GA and fabrication isometrics o Engineered solutions for existing systems (metallic or composite) o Support detail design

Procurement Site inspection and trouble resolution reports Project Management/Engineering Fabrication, Installation and hydrostatic testing Third party training and certification to ISO14692

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CASE HISTORYFLOATING PRODUCT STORAGE & OFF-LOADING

VESSEL – RUBICON VANTAGE

Rubicon Vantage on station and producing at Bualang field

Client: Rubicon Offshore International

Location: Bualuang Field Development - Thailand

Description: Year built 1987

Class DNV

Flag Norway

Length 230.2 M

Breadth 32.3 M

Depth 22.0 M

Deadweight 79,469 DWT

Storage 570,000 BBLs

Production capacity 30,000 – 40,000 BPD

Station keeping Dynamic positioning Single-point mooring

Accommodations 36

Previous name Nordic Trym

BONDSTRONG PTY LTD

Phone: +61 (8) 9414 9111Fax: +61 (8) 9414 9666Email: [email protected]

P.O. Box 3810SuccessWestern Australia 6964

AMERONINT ER N A TIO N A L

ABN 35 102 938 394

BONDSTRAND®FIBREGLASS PIPING

SYSTEMS

STRONGWELLCOMPOSITE

STRUCTURAL SYSTEMS

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Scope: Detail design, supply, fabrication and installation of Ameron Bondstrand GRE pipingfor all cooling water and high pressure (32 bar) water injection lines for theproduction skid and deck lines. Work undertaken at ST Marine Shipyard inSingapore and offshore Thailand.

Description: GRE piping services include:- Seawater Cooling water; High pressure water injection.

Design criteria: Cooling water = 16 barg ; Injection water = 32 bar

Components: Seawater Cooling : Ameron Bondstrand Series 7000MWater Injection: Ameron Bondstrand Series 2440C

Date: Conversion December 07 to May 08, first oil 27th

August 2008.

Ameron Bondstrand GRE piping installed in pipe rack on Vantage FPSO production deck and inProcess Module.

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CASE HISTORY

MILITARY FAST DELIVERY PLATFORM

Operator: Joint Venture between United States Navy and Army and operated by the US Army. Vessel Name: HSU-X1 Joint Venture (Hull 050) Ship Builder: Incat Tasmania Pty Ltd, Hobart Approval Authority:

DNV

Military active operations:

Joint Venture excelled during her deployment in the Persian Gulfin support of Operation Iraqi Freedom. Just hours after Operation Iraqi Freedom began, Joint Venture sped into the shallow Persian Gulfwaters near the southern Iraqi port of Umm Qasr, acting as an afloat forward staging base for Marine Fleet Anti-Terrorism Security Teams and Navy SEAL commandos.

BONDSTRONG PTY LTD Phone: +61 (0) 41 2005 291 Fax: +618 9310 4547 Email: [email protected]

P.O. Box 4288 MYAREE Business CentreWestern Australia 6960

AMERONINT ERN ATIO NAL ABN 35 102 938 394

BONDSTRAND® FIBREGLASS PIPING

SYSTEMS

STRONGWELL COMPOSITE

STRUCTURAL SYSTEMS

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- 2 - Vessel Description:

96 metre ultra fast twin hull with capacity to land a Black Hawk helicopter on the top deck while at speed (50 knots plus)

Services: Firewater hydrant pipe work. Components: Bondstrand Series 2000M GRE piping Date: October, 2004

Black Hawk touch down on Joint Venture’s heli-deck while at full speed.

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CASE HISTORYMALEO MOPU

Operator: Santos AustraliaClient: Global Production SystemsLocation: Indonesia

Facilities: Conversion of jack-up drilling rig into a Mobile Operating Production Unit (MOPU) toproduce gas for the Indonesian domestic market.

Project: The scope of the project for Bondstrong was to design, supply, install andcommission Ameron Bondstrand piping systems for the following majorservices:

350 NB Seawater Cooling circuit;

300 NB Firewater Ringmain;

300 NB GRE Risers (2) and submersible pumps;

350 NB GRE Risers (2) and submersible pumps.

Scope: Supply of Bondstrand Series 2416 piping, engineering and design, technical andproduction supervision, training installers and testing of all GRE piping. All QA\QCdocumentation.

BONDSTRONG PTY LTD

Phone: +618 9418 7545Fax: +618 9418 7518Email: [email protected]

P.O. Box 4288MYAREE Business CentreWestern Australia 6960

AMERONINT ER N A TIO N A L

ABN 35 102 938 394

BONDSTRAND®FIBREGLASS PIPING

SYSTEMS

STRONGWELLCOMPOSITE

STRUCTURAL SYSTEMS

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Components: Bondstrand Series 2416 GRE piping for firewater and cooling waterlines, pipes sizes range from 2” NB up to and including 14” NB, all 16 barrated.

Date: 2006 - 2007

Location: Construction in Dubai Shipyard and hook-up and commissioning offshoreIndonesia.

Main GRE cooling watercircuit on production deck.

Complete GRE Riser/pump/motorassembly being lifted into jack-up

leg/caisson at the constructionyard in Dubai. All four GRE pumpriser were inserted in the same legand were hooked up offshore oncethe MOPU was on station with legs

lowered.

Page 16: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

BONDSTRONG

BONDSTRONG’S revolutionary composite water storage tanks with full components being manufactured with the tried and true Strongwell Extren pultruded manufacturing process. This enables a fully predicable design that meets the harsh conditions experienced on offshore oil & gas facilities while reducing the weight accumulation. This presents substantial operational cost savings by negating the need for planned maintenance and inspection surveillance that is experienced with lined steel tanks. Special features of Bondstrong Extren water tanks:-

• Light weight • Square or rectangular footprint that is space saving on an offshore

platform • 50 year design life with no planned maintenance • Fully conductive for hazardous zones • Available with capacity from one to thirty cubic metre • Full composite construction with no metals used for structural

integrity • Structural exoskeleton means maximum capacity available for water

storage

Services offshore our tanks are ideal for:-

• Hazardous Water • Potable Water • Wash-down Water • Tempered Water • Potable Water • HVAC Accumulation Water

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Page 17: PROVIDING COMPOSITE MATERIAL SOLUTIONS · PDF fileLicensed ISO 14692 Training Organisation and Technical Support Provider for the NOV-FGS ... P.O. Box 4288 MYAREE Business Centre Western

PTY

LTD

Tank & ReinforcementNozzle

Manhole Round or rectangular manhole for inspection purpose.

Tank

HandrailLadder

DURADEK® - Strongwell Fire Retardant Vinyl Ester or Polyester Grating

ConductivityChemical Resistance

MediumpH

PressureTemperature

PaintingWeight

www.bondstrong.com

BONDSTRONGABN 35 102 938 394

TEL: +61 8 9414 9111

FAX: +61 8 9414 9666

COMPOSITE TANK DATASHEET

Grating

Strongwell Extren® structural components

Ameron Bondstrand Series

MATERIAL

SIZES

SAFRAIL® - Strongwell Fibreglass Handrail Systems - both square and round heavy duty handrails are available

SAFETY OPTIONS

BS 4994 (Guide Only). Wind loading design to extreme cyclonic 100 years wind speed as per ISO 19901-1

Tank Capacity Varies from 0.5m3

to 200m3, with options of either square or rectangular tanks. Multiple internal compartments arrangement can be

designed and fabricated upon requested. Please consult BondStrong sales or engineering

Standard sizes range from 25mm to 350mm. For larger size, please consult BondStrong sales or engineering

Bonding method: Ameron Bondstrand Quick-Lock® adhesive bonded joint.

Hazardous drain, Tempered water, potable water, oily water, acids & bases.

Range from 2 to 14

Nozzle

SAFRAIL® - Strongwell Fibreglass Ladder & Cage System

DURAGRID® Phenolic - Strongwell Fire Integrity Composite Grating

DESIGN SPECIFICATION

Depends on size. 22.5m3

rectangular tank is approximately 2100KG (Empty).

Fully conductive liner can be laminated onto internal tank wall with earthing boss to provide conductivity to earth.

Resistant to strong acids and base. Please contact BondStrong sales or engineering for details

OTHER

APPLICATION

External coatings are available upon request

Atmospheric

Above freezing point to 70oC

AB_XX_Form 741_01062010 - Composite Tank Datasheet Page 1

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Certification/Accreditations:

QAQC to ISO14692 (fully compliant), currently six (6) Engineers Supervisor to ISO14692 (fully compliant), currently five (5)Supervisors Technicians to ISO14692 (fully compliant), currently fifteen (15) Technicians NOV - FGS certificated ISO14692 training for all elements (adhesive and mechanical

jointing, supervision and inspection) and sizes 50mm (1”) to 1000mm (40”) covering pressure’s from 10 – 50 bar.

BOSIET & MSIC certificates/cards for all disciplines who work offshore Other certification/accreditation include:

o Confined Space entry and gas detection o Working at heights o EWP operations o First Aid

Statutory Insurances BondStrong carries the standard requirement for insurance which include:

Public Liability Workers compensation Product Liability Tools & Equipment

I have taken this opportunity to include a copy of our company brochure containing brief overviews of case histories and a recent letter of recommendation for your perusal. Should you require any further information, please do not hesitate to contact either Shaun McConnell or myself. Kind regards For BondStrong Pty Ltd Archie Hyde Managing Director Tel: +61 (0)8 9414 9111 Fax: +61 (0)8 9414 9666 Mob: +61 (0)41 2005291 [email protected]