PROTEUS Series DATA SHEET - Milton Roy...The PROTEUS chemical metering pump is a mechanically...
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The PROTEUS chemical metering pump is a mechanically actuated diaphragm pump driven by advanced variable speed technology to provide the most accurate and reliable performance in the industry. This proven technology is easy to maintain and provides years of maximum up-time service. Available in three control configurations - Manual, Enhanced, and Communications models - the PROTEUS pump fits seamlessly into the process control requirements of every application. The Manual model includes the ideal level of standard features, the Enhanced model provides a broader range of capabilities, and the Communications model offers Profibus DP or Modbus RTU communication protocols for 2-way communication. All models come standard with a four-color backlit display, multilanguage options, and remote operation options - all in a design platform that can adapt as technology evolves. The PROTEUS metering pump provides everything you need for complete control of your process. Applications Whatever your application, the PROTEUS series of metering pump can provide the performance you need. Designed for the specific requirements of municipal and industrial water and waste treatment, the PROTEUS metering pump is suitable for a wide range of applications. • Water treatment • Waste water treatment • General industry • Agricultural • Chemical • Oil & gas • Power generation • Pulp & paper • Textiles • Other (contact your local authorized representative) Performance Specifications Features and Benefits • Maximum application customization through advanced easy-to-use operation interface with backlit color display and enhanced settings. • Remote connectivity enables control and feedback in real time. • Universal power supply provides maximum flexibility (100-240V, 50/60 Hz) to power your pump. • Multilanguage navigation (English, French, Spanish, Portuguese and Chinese) offers convenient operation anywhere in the field. • Innovative drive system creates superior +/- 1% steady state accuracy over 1000:1 turndown ratio for greater flexibility in handling difficult chemicals. • Optional liquid-end materials (polypropylene, PVDF, and 316L Stainless Steel) to maximize the life of the pump in challenging environments. • Mechanically actuated diaphragms provide easy maintenance with years of field experience. • Rugged construction with NEMA 4X/IP 65 housing and protective cover protect in the harshest environments. Manual, Enhanced, and Communications Models an Accudyne Industries brand Literature #54815.03 ©2016 Milton Roy, LLC. All rights reserved. Turndown Ratio: Up to 1000:1 Steady State Accuracy: +/- 1.0% Repetitive Accuracy: +/- 3.0% Linearity: +/- 3.0% Duty Rating: Continuous DATA SHEET PROTEUS ™ Series Metering Pumps
Transcript of PROTEUS Series DATA SHEET - Milton Roy...The PROTEUS chemical metering pump is a mechanically...
The PROTEUS chemical metering pump is a mechanically actuated diaphragm pump
driven by advanced variable speed technology to provide the most accurate and
reliable performance in the industry. This proven technology is easy to maintain and
provides years of maximum up-time service. Available in three control configurations -
Manual, Enhanced, and Communications models - the PROTEUS pump fits seamlessly
into the process control requirements of every application. The Manual model includes
the ideal level of standard features, the Enhanced model provides a broader range
of capabilities, and the Communications model offers Profibus DP or Modbus RTU
communication protocols for 2-way communication. All models come standard with a
four-color backlit display, multilanguage options, and remote operation options - all in a
design platform that can adapt as technology evolves. The PROTEUS metering pump
provides everything you need for complete control of your process.
ApplicationsWhatever your application, the PROTEUS series of metering pump can provide the performance you need. Designed for the specific requirements of municipal and industrial
water and waste treatment, the PROTEUS metering pump is suitable for a wide range of applications.
• Water treatment• Waste water treatment• General industry• Agricultural• Chemical• Oil & gas• Power generation• Pulp & paper• Textiles• Other (contact your local authorized representative)
Performance Specifications
Features and Benefits
• Maximum application customization through advanced easy-to-use operation interface with backlit color display and enhanced settings. • Remote connectivity enables control and feedback in real time. • Universal power supply provides maximum flexibility (100-240V, 50/60 Hz) to power your pump. • Multilanguage navigation (English, French, Spanish, Portuguese and Chinese) offers convenient operation anywhere in the field.• Innovative drive system creates superior +/- 1% steady state accuracy over 1000:1 turndown ratio for greater flexibility in handling difficult chemicals. • Optional liquid-end materials (polypropylene, PVDF, and 316L Stainless Steel) to maximize the life of the pump in challenging environments. • Mechanically actuated diaphragms provide easy maintenance with years of field experience.• Rugged construction with NEMA 4X/IP 65 housing and protective cover protect in the harshest environments.
Manual, Enhanced, and Communications Models
an Accudyne Industries brandLiterature #54815.03
©2016 Milton Roy, LLC. All rights reserved.
Turndown Ratio: Up to 1000:1
Steady State Accuracy: +/- 1.0%
Repetitive Accuracy: +/- 3.0%
Linearity: +/- 3.0%
Duty Rating: Continuous
DATA SHEETPROTEUS™ Series Metering Pumps
an Accudyne Industries brand
OUTPUT CODE 2
OUTPUT CODE 3
5.6 GPH (21.2 LPH); 175 psi (12 bar)
14.0 GPH (53.0 LPH); 75 psi (5 bar)
Drive End Note: Cordsets from the accessories table may be required for the customer to connect to desired input/output.Control Description Cordset Included Part NumberERB12 Manual Control - - See NoteERB22 Enhanced Control 4 Pin Cordset 54711ERB32 Enhanced Control with ProfiBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199ERB42 Enhanced Control with ModBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199 Power Code Voltage Plug 1 110/240V 110 - 120 VAC 1 Phase US Plug 2 220/240V 220 - 240 VAC 1 Phase US Plug 3 220/240V 220 - 240 VAC 1 Phase DIN Plug 5 220/240V 220 - 240 VAC 1 Phase UK Plug 6 220/240V 220 - 240 VAC 1 Phase Australia / New Zealand Plug
Liquid End Head Seat Balls Check Valve Body Max Turndown Ratio Standard DN15 Conn. Standard Plastic A44AC PP TFE/P Ceramic PVDF 1000:1 RPM54771 RPM54772 A44A1 PP TFE/P 316L PVDF 1000:1 RPM54778 RPM54779 A44AT PP TFE/P PTFE PVDF 1000:1 RPM56409 RPM56410 A74TC PVDF PTFE Ceramic PVDF 200:1 RPM54773 RPM54774 A74AT PVDF TFE/P PTFE PVDF 1000:1 RPM56409 RPM56410 Standard Metallic A1411 316L 316L 316L 316L 1000:1 see below Slurry S1414 316L 316L 440C 316L 1000:1 RPM54776 High Viscosity PE Tubing limited to 150 psi (10.3) Bar V44T1 PP PTFE 316L PP 1000:1 RPM54777 Standard Plastic Diaphragm O-Rings Fittings Connections Tubing Kit RPM Kit A7T1 PTFE/PVDF TFE/P PVDF Imperial Tube 1 - A7PN PTFE/PVDF TFE/P PVDF 1/2” NPT/BSP - - A7M2 PTFE/PVDF TFE/P PVDF Metric Tube 2 - A2FN PTFE/PVDF TFE/P PVDF/PVC DN 15 Female - see above A7DN (PVDF heads only) PTFE/PVDF TFE/P PVDF DN 15 Male - see above Standard Metallic A1PN PTFE/316L TFE/P 316L 1/2” NPT/BSP - RPM56407 V1PN PTFE/316L FKM 316L 1/2” NPT/BSP - RPM54775 Slurry V1PN PTFE/316L FKM 316L 1/2” NPT/BSP - - High Viscosity N4T3 PTFE/PVDF - PP Imperial Tube 3 -ERB12 1 A44AC A7T1
Drive End Note: Cordsets from the accessories table may be required for the customer to connect to desired input/output. Control Description Cordset Included Part NumberERB13 Manual Control - - See NoteERB23 Enhanced Control 4 Pin Cordset 54711ERB33 Enhanced Control with ProfiBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199ERB43 Enhanced Control with ModBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199 Power Code Voltage Plug 1 110/240V 110 - 120 VAC 1 Phase US Plug 2 220/240V 220 - 240 VAC 1 Phase US Plug 3 220/240V 220 - 240 VAC 1 Phase DIN Plug 5 220/240V 220 - 240 VAC 1 Phase UK Plug 6 220/240V 220 - 240 VAC 1 Phase Australia / New Zealand Plug
Liquid End Head Seat Balls Check Valve Body Max Turndown Ratio Standard DN15 Conn. Standard Plastic A44AC PP TFE/P Ceramic PVDF 1000:1 RPM54771 RPM54772 A44A1 PP TFE/P 316L PVDF 1000:1 RPM54778 RPM54779 A44AT PP TFE/P PTFE PVDF 1000:1 RPM56409 RPM56410 A74TC PVDF PTFE Ceramic PVDF 200:1 RPM54773 RPM54774 A74AT PVDF TFE/P PTFE PVDF 1000:1 RPM56409 RPM56410 Standard Metallic A1411 316L 316L 316L 316L 1000:1 see below Slurry S1414 316L 316L 440C 316L 1000:1 RPM54776 High Viscosity V44T1 PP PTFE 316L PP 1000:1 RPM54777 Standard Plastic Diaphragm O-Rings Fittings Connections Tubing Kit RPM Kit A7T1 PTFE/PVDF TFE/P PVDF Imperial Tube 1 - A7PN PTFE/PVDF TFE/P PVDF 1/2” NPT - - A7M2 PTFE/PVDF TFE/P PVDF Metric Tube 2 - A2FN PTFE/PVDF TFE/P PVDF/PVC DN15 Female - see above A7DN PVDF heads only PTFE/PVDF TFE/P PVDF DN15 Male - see above Standard Metallic A1PN PTFE/316L TFE/P 316L 1/2” NPT - RPM56407 V1PN PTFE/316L FKM 316L 1/2” NPT - RPM54775 Slurry V1PN PTFE/316L FKM 316L 1/2” NPT - - High Viscosity N4T3 PTFE/PVDF - PP Imperial Tube 3 -ERB13 1 A44AC A7T1
RPM Kit
RPM Kit
Literature #54815.03©2016 Milton Roy, LLC. All rights reserved.
PROTEUS™ Series Code Selection Tables
an Accudyne Industries brand
Drive End Note: Cordsets from the accessories table may be required for the customer to connect to desired input/output.Control Description Cordset Included Part NumberERB14 Manual Control - - See NoteERB24 Enhanced Control 4 Pin Cordset 54711ERB34 Enhanced Control with ProfiBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199ERB44 Enhanced Control with ModBus 4 Pin, 5 Pin, 6 Pin Cordset 54711, 49035, 55199 Power Code Voltage Plug 1 110/240V 110 - 120 VAC 1 Phase US Plug 2 220/240V 220 - 240 VAC 1 Phase US Plug 3 220/240V 220 - 240 VAC 1 Phase DIN Plug 5 220/240V 220 - 240 VAC 1 Phase UK Plug 6 220/240V 220 - 240 VAC 1 Phase Australia / New Zealand Plug
Liquid End Head Seat Balls Check Valve Body Diaphragm Max Turndown Ratio RPM Kit Standard PP A46VC PP FKM Ceramic PP PTFE 500:1 RPM54780 A46V1 PP FKM PTFE PP PTFE 500:1 RPM54784 A46AC PP TFE/P Ceramic PP PTFE 500:1 RPM56405 A46A1 PP TFE/P 316L PP PTFE 500:1 RPM56406 Standard PVDF A76VC PVDF FKM Ceramic PVDF PTFE 500:1 RPM54780 A76AT PVDF TFE/P PTFE PVDF PTFE 500:1 RPM56411 A76AC PVDF TFE/P Ceramic PVDF PTFE 500:1 RPM56405 Standard Metallic A1611 316L 316L 316L 316L PTFE 1000:1 see below Slurry S1614 316L 316L 440C 316L PTFE 1000:1 RPM54783 High Viscosity V46T1 PVC PTFE PTFE PP PTFE 1000:1 RPM54782 Standard PP O-Rings Fittings Connections Tubing Kit RPM Kit N4PN - PP 1/2” NPT - - N4TN - PP Imperial Tube - - N2FN - PP/PVC DN15 Female - - Standard PVDF - N2FN - PVDF/PVC DN15 Female - - N7PN - PVDF 1/2” NPT - - N7TN - PVDF Imperial Tube - - Standard Metallic A1PN TFE/P 316L 1/2” NPT - RPM56408 V1PN FKM 316L 1/2” NPT - RPM54781 Slurry V1PN FKM 316L 1/2” NPT - - High Viscosity N4P4 - PP 1/2” NPT 4 - N4T4 - PP Imperial Tube 4 - ERB14 1 A46AC N4PN
OUTPUT CODE 4 18.0 GPH (68.1 LPH); 50 psi (3.5 bar)
Tubing Kit 1
• Injection Valve• Foot Valve• 1 Weight (Suction Tubing)• 16’ PE Tube 3/8”• 20” Reinforced PVC Hose 1/4” x 1/2”
Tubing Kit 3• Injection Valve• 2m Reinforced PVC hose 15x23mm (Suction)• 3m PE Tube 1/2” (Discharge)• 1 Suction hose fitting (1/2” FNPT x 15x23 hose) & 2 hose clamps
Tubing Kit 4• 2m Reinforced PVC hose 15x23mm (Suction)
• 1 Suction hose fitting (1/2” FNPT x 15x23 hose) & 2 hose clamps
Tubing Kit 2
• Injection Valve• Foot Valve• 1 Weight (Suction Tubing)• Metric Ferrules 6x12mm• 6m Reinforced PVC Hose 6x12mm
ACCESSORY KITS - OUTPUT CODE 2 & 3 Imperial Connections Metric Connections Part Number Description Part Number Description
PP Head, 316 SS Balls 58982 Injection Valve, PTFE 58982 Injection Valve, PTFE 58987 Foot Valve, Mixed 58987 Foot Valve, Mixed 59008 Connection Kit, 0.375 and 0.25x0.5 59009 Connection Kit, 6x12 Tubing Kit, includes: Tubing Kit, includes: 10342-10 3/8” TUBE X 10 FT 36181-6M 8mm TUBE X 6m 54342-20 1/4” x 1/2” HOSE x 20 FT 70121-6M 6x12mm HOSE X 6m
PP Head, Ceramic Balls 58983 Injection Valve, Mixed 58983 Injection Valve, Mixed 58985 Foot Valve, Aflas 58985 Foot Valve, Aflas 59008 Connection Kit, 0.375 and 0.25x0.5 59009 Connection Kit, 6x12 Tubing Kit, includes: Tubing Kit, includes: 10342-10 3/8” TUBE X 10 FT 36181-6M 8mm TUBE X 6m 54342-20 1/4” x 1/2” HOSE x 20 FT 70121-6M 6x12mm HOSE X 6m
PVDF Head, Ceramic Balls 58983 Injection Valve, Mixed 58983 Injection Valve, Mixed 58986 Foot Valve, PTFE 58986 Foot Valve, PTFE 59008 Connection Kit, 0.375 and 0.25x0.5 59009 Connection Kit, 6x12 Tubing Kit, includes: Tubing Kit, includes: 10342-10 3/8” TUBE X 10 FT 36181-6M 8mm TUBE X 6m 54342-20 1/4” x 1/2” HOSE x 20 FT 70121-6M 6x12mm HOSE X 6m High Viscosity 58984 Injection Valve, HV 59010 Connection Kit, Hose Clamp 59013 Tubing Kit, HV
ACCESSORY KITS - OUTPUT CODE 4 Imperial Connections Metric Connections Part No Description Part No Description
PP Head 26758 Injection Valve, 0.5” Tube, PP, PTFE, Cer 26710 Injection Valve, NPT, PP, PTFE, Cer 25154 Foot Valve, 0.5” Tube, PP, PTFE, Cer 26015 Foot Valve, NPT, PP, PTFE, Cer 77384 Connection Kit, 0.5” Tubing
PVDF Head 33481 Injec. Valve, 0.5” Tube, PVDF, PTFE, Cer 38270 Injec. Valve, NPT, PVDF, PTFE, Cer 33480 Foot Valve, 0.5” Tube, PVDF, PTFE, Cer 38271 Foot Valve, NPT, PVDF, PTFE, Cer 77384 Connection Kit, 0.5” Tubing
Input/Output Cordsets
Part No. Description Application Notes 48414 CORDSET, 5 PIN, 2 M / 6.6 FT (J2) Digital output 49035 CORDSET, 6 PIN, 2 M / 6.6 FT (J1 & J4) Digital input & Analog output 54711 CORDSET, 4 PIN, 2 M / 6.6 FT (J3) Analog input 55199 CORDSET, 5 PIN, 2 M / 6.6 FT (C) ProfiBus/ModBus Communicaton Extension Cable Assembles - 5 Pin
Part No. Description 50503-3 Extension Cable, 3 M / 9.8 Ft 50503-6 Extension Cable, 6 M / 19.7 Ft 50503-15 Extension Cable, 15 M / 49.2 Ft 50503-30 Extension Cable, 30 M / 98.4 Ft
Extension Cable Assembles - 6 Pin
Part No. Description 50684-3 Extension Cable, 3 M / 9.8 Ft 50684-6 Extension Cable, 6 M / 19.7 Ft 50684-15 Extension Cable, 15 M / 49.2 Ft 50684-30 Extension Cable, 30 M / 98.4 Ft
Literature #54815.03
©2016 Milton Roy, LLC. All rights reserved.
PROTEUS Series Code Selection Table, cont.
Literature #54815.03
©2016 Milton Roy, LLC. All rights reserved.
an Accudyne Industries brandModel Selection Guide
Control Version Control Version
User Interface
Four Color Backlit graphical display
Flow rate or volume display (GPH, L/hr)
Capacity setting display
Start/Stop button
Mode/Select button
Full capacity (100%) button
Prime button
Active operation mode indication on display
Active alarm indication on display
Calibration status indication on display
Operation Modes
Manual (Internal)
Analog [0/4-20 mA] (External)
Pulse [volume/pulse] (External)
Batch (External)
Cycle Timer (Internal)
Timed event (Internal)
Control Input
Programmable digital contacts
Single level float switch
Dual low level float switch
Pulse control
Remote start/stop
Remote internal/external mode selection
Programmable analog inputs
Pacing
Tank level
Control Protocol
Modbus RTU*
Profibus DP*
* Must order pump configured for your control protocol (See section table).
• • •• • • • • • • • • • • •• • •• • •• • •• • •• • •
• • • • • • • • • • • • •
1 4 4
• • • • • • •• • • • •0 2 2 • • • •
• •
0 2 2
• • • • • • • • • • • • • • • •0 1 1
• • • •0 1 1
• • •• • •• • •• • •• • •• • •• • •• • •• • •• • • • • • • • • • • •• • •• • • • • • • • • • • • • •
Control Output
Programmable digital contacts
Pump running
Pump standby/stopped [not pumping but ready]
Alarm status
User alarm status
Internal/External mode indication
Pump stopped
Stroke pulse
Timed event running
Programmable analog output
Flow rate [4-20 mA correlates to 0 - max capacity]
Mirror analog input 1
Power supply for remote device [24V] (eg. Flow sensor)
Operation functions
Capacity control by motor speed variation
Variable stroke profile (variable discharge speed/constant suction speed)
Slow suction mode for viscous or degassing media
Calibration function (single point)
Prime feature (max capacity) button, timer
Totalizer (strokes, volume, hours motor operation, number of power cycles)
Keypad lock (software driven with password)
Clock feature (date and 12 hour time)
Diaphragm replacement mode (sets stroke to extended position)
Display firmware revision
Load factory defaults
Battery to maintain date and time settings when main power is removed
EEPROM nonvolatile memory (configurations saved/powers up in last used mode)
Internal/External input control mode configuration
Alarm output mask configuration (configure which events trigger alarm output relay)
Analog input response curve customization
Input pulse width setting
Start/Stop via remote signal
Pump switch off on tank empty
Modbus RTU / Profibus DP protocol
Electronic control by model
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an Accudyne Industries brand
Literature #54815.03
©2016 Milton Roy, LLC. All rights reserved.
INCH [mm] INCH [mm] INCH [mm] INCH [mm]
1.44 36.7 2.03 51.7 4.09 103.9 7.25 184.2
1.44 36.7 2.00 50.7 2.45 62.2 10.54 267.7
1.38 35.0 2.01 51.0 3.70 94.0 8.03 204.0
1.61 40.8 2.30 58.3 4.32 109.8 7.63 193.7
2.33 59.3 2.96 75.3 3.45 87.6 8.58 218.0
2.33 59.3 2.96 75.3 2.82 71.6 9.84 250.0
2.33 59.3 3.13 79.5 2.05 52.1 11.38 289.0
2.42 61.4 3.28 83.4 2.98 75.6 9.49 241.0
2.33 59.3 2.95 74.9 3.73 94.8 8.30 210.8
2.33 59.3 2.95 74.9 3.73 94.8 8.93 226.8
A B C D
“TUBE CONNECTIONS:CODE A44, A74”“DN PIPE CONNECTIONS:CODE A44, A74”“STAINLESS HEAD AND SLURRY HEAD:CODE A14, S14”“HIGH VISCOSITY HEAD:CODE V44”“NPT CONNECTIONS:CODE A46, A76”“TUBE CONNECTIONS:CODE A46, A76”“DN PIPE CONNECTIONS:CODE A46, A76”“STAINLESS HEAD AND SLURRY HEAD:CODE A16, S16”“HIGH VISCOSITY HEAD (NPT DISCHARGE):CODE V46”“HIGH VISCOSITY HEAD (TUBE DISCHARGE):CODE V46”
ERBx2xERBx3x
ERBx4x
DRIVE LIQUID END
Drive Sizes: ERBx2x, ERBx3x
Drive Size: ERBx4x
Mounting Information (All drive sizes)
an Accudyne Industries brand
Americas
201 Ivyland Road Ivyland, PA 18974, USA
[email protected] www.miltonroy.comwww.proteuspumps.com
Europe, Middle East, Africa
10 Grande Rue 27360 Pont-Saint-Pierre, France Tel: +33-(0) 2-32-68-3000 Fax: +33-(0) 2-32-68-3093
[email protected] www.miltonroy-europe.com
Asia
510 Thompson Road#13-01, SLF BuildingSingapore 298135Tel: (65) 6568-2800Fax: (65) 6259-9897
Building 1, No. 879 Shen Fu Road XinZhuang Industrial Zone Min Hang District Shanghai, China 201108 Tel: 8621 6121 1600 Fax: 8621 5442 5265
[email protected] www.miltonroy.com.cn
Plot No: P 45/1 Domestic Tariff Area 8th Avenue Mahindra World City Chengalpattu - 603 002, India Tel: 91-44-2225-4000 to 3 Fax: 91-44-2225-4004
[email protected] www.miltonroyindia.com
PROTEUS is a trademark of Milton Roy, LLC© 2016 Milton Roy, LLC. All Rights Reserved.
Contact your local representative to find out more about PROTEUS™
the intelligent chemical metering pump.
We are a proud member of Accudyne Industries, a leading global provider of precision-engineered, process-critical and technologically advanced flow control systems and industrial compressors. Delivering consistently high levels of performance, we enable customers in the most important industries and harshest environments around the world to accomplish their missions.
Literature #54815.03
