protecting compressors worldwide - Compressor · PDF fileoil consumption, set lube ... > Purge...
Transcript of protecting compressors worldwide - Compressor · PDF fileoil consumption, set lube ... > Purge...
product guideprotecting compressors worldwide
Divider blocks andpump to point systems
> divider blocks> cycle indicators> proximity switches> check valves> pressure indicators> lube oil monitors> pumps> no-fl ow shutdown devices
Innovative products for reliable lubrication and protection of gas engines and compressors
want to fi nd out more?scan this QR code with your smartphone for further info from the CPI website.
tel: +44 (0)1488 684585www.c-p-i.com
CPILUBRICATION
protecting compressors worldwide
accessories for divider blocksNeoMag visual cycle indicator follows the
divider block piston
movement so the operator
can monitor and control
oil consumption, set lube
rates and easily spot
problems in the divider
block system.
Part# NMT for CCT, Graco/Trabon,
Ariel, Lubriquip and SB Divider Blocks.
Part# NML for Lincoln
Part# NMD for Dropsa.
Reset pressure indicator identifi es tubing
or lubrication point blockage
to enable the operator to
quickly verify exactly which
point is causing high pressure
in the system.
Part# TRPI for CCT, Graco/Trabon, Ariel,
Lubriquip and SB Divider Blocks.
Part# LRPI for Lincoln
Part# DRPI for Dropsa Divider Blocks.
Captured proximity switch sends a switch
closure with each cycle of
the divider block to the
control panel, PLC or the
profl o PF1, to monitor oil
consumption and shutdown
the compressor if the
lubrication system begins
to deteriorate.
Part# TPSO for CCT, Graco/Trabon,
Ariel, Lubriquip and SB Divider Blocks.
Part# LPS for Lincoln
Part# DPS for Dropsa Divider Blocks.
HP divider blocks> Positive lubrication to cylinders/packing CPI-HP divider blocks give you the closest piston to
valve tolerance in the world ! 80 to 90 millionths-of-
an-inch assures you precision lubrication of vital
components, plus superior piston stalling for positive
shutdown of the system should tubing be crushed or
lubrication points become plugged.
> O-Ring seals on outlet sectionsEliminates thread sealants on outlets and ensures
exceptional sealing and ease of assembly.
> Reduced torque for mounting screwsReduce torque for mounting blocks on base section
(65 in. lbs.) assures leak free operation to 7,500 PSI.
> Wide range of piston sizesEnables effi cient design for cylinder and packing
lubrication quantities.
> One piece O-Ring seal outlet checksAssures reliable operation of the divider block system
and eliminates oil leak problems.
one piece O-Ring seal check valves with integral tube connection
on base plate check valves
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All components are enclosed in the magnet
assembly. Never lose a spring, spacer or
magnet again. Springs tested to 20 million
cycles NO Broken Springs.
US Patent #7,461,670 B1-US D570,236S,
US D591,627S & US D613,631S
US Patent #6,823,270
Base plate outlet check valve assures the reliable
operation of the divider block
system. The o-ring seal check
valve and integral tube
connection eliminates leaks
in the system.
Part# 421PR-OR for CCT base plates.
Part# 421PR-NPT for Graco/Trabon, SB,
Ariel, Lubriquip, Lincoln and Dropsa
base plates.US Patent pending
CSA approved
CPILUBRICATION
US Patent #7,096,889 other US Patents pending
Dual base plate mounting pattern enables use of the “XD”4 bolt block
or 2 bolt Graco/Trabon style divider
valves
Mounting screws rest on top of the divider block eliminate piston
bore distortion
Four Allen head bolts distribute
torque evenly across divider block
Reduced leak paths inlet and
end sections machined as one
piece
Inlet check valve traps oil in
divider block to prevent reverse
fl ow in high pressure service
2 inlet points (top and bottom) to hydraulic circuit allows a pressure gauge
to be mounted directly to top or bottom
of divider block.
O-ring seal outlets requires no thread
sealant and accept NPT or O-ring sealed
outlet check valves
One piece o-ring seal check valves with
integral tube connection
SAE threads enables the use of industry
standard accessories, (cycle indicators,
shutdown/monitoring devices etc.)
Dual purge ports one on each side of
the base plate allows effi cient purging
of air from the divider block assembly
Added mass around piston decreases
stress strain expansion
The compressor industry’s next generation
of superior divider blocks for all engine
and compressor applications.
extreme duty divider blocks are available in a wide range of piston sizes to ensure precise quantities of lubrication are injected to your rings, rods and packing
Compressors are running longer and harder in our
industry and demand proper lubrication for effi cient
operation and longevity
when you can’t aff ord compressor downtimeextreme duty divider blocks
XD divider block assemblies consist of
three (3) to eight (8) working sections,
one (1) inlet section with integral
intermediate, one (1) intermediate
section for each working block, and
one (1) end section with integral
intermediate.
A single assembly can feed from one (1)
to sixteen (16) lubrication points.
Individual blocks marked “T” for “Twin”
provide separate outlets to inject oil
into two (2) lubrication points. Individual
blocks marked “S” for “Single” are drilled
internally to combine both outlets to
double the output of lubrication to a
single lubrication point.
blocks work at a new level of
8000psi
XD™
XD™part# description output in3
XD-6T .006 twin .006
XD-6S .006 single .012
XD-9T .009 twin .009
XD-9S .009 single .018
XD-12T .012 twin .012
XD-12S .012 single .024
XD-15T .015 twin .015
XD-15S .015 single .030
XD-18T .018 twin .018
XD-18S .018 single .036
XD-21T .021 twin .021
XD-21S .021 single .042
XD-24T .024 twin .024
XD-24S .024 single .048
XD-30T .030 twin .030
XD-30S .030 single .060
part#max
outlets
divider
blocks
6 3 XD3BP
8 4 XD4BP
10 5 XD5BP
12 6 XD6BP
14 7 XD7BP
16 8 XD8BP
Base plate ordering information:
US Patent #7,096,889
other US Patents pending
a wide rangquantities orings, rods a
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Tel: +44 (0)1488 684585 www.c-p-i.com
protecting compressors worldwide
divider block monitor and no-fl ow shutdown protection
reliable no-fl ow shutdown protection
> Trends and stores divider block system operation to monitor and prove:• oil consumption - over and under lubrication
• lubricator pump failure
• divider block failure
• compressor component failure
- rings, rod, packing and cylinders
• compressor run time
> Shuts down compressor when lubrication
system fails or begins to deteriorate:
• adjustable alarm time
• normally open or normally closed operation
> Installs on divider block or in control panel
> Wireless (IRDA) download of trending
information to any hand held Palm Pilot or Palm cell
phone device
> Automatically uploads all fi les to computer
and converts information to Excel Graph
> 3.3 volt hermetically sealedhigh temperature battery • 5 year warranty and up to 10 year battery life
> AC or DC operation • switch rated for 300 VDC and 120 VAC @.5 amps
> Patented sealed magnet assembly• no lost magnets, springs or spacers...EVER
> Heavy duty magnet housing eliminates possibility of failure caused by bending
> Proximity switch output is standard with every unit
> Hall eff ect activated• unlimited duty cycle - with lifetime warranty
Download to Palm Pilot shows complete history of divider block operation• total oil consumption
• compressor run time hours
• compressor operational days
• over lubrication costs
See further info on FFT software below
profl o model PF1
profl o Jr.
FFT (Fluid fl ow trending) software
Developed by CPI lubrication, this innovative
software allows the operator to download
12 months of operation of a divider block
system from the profl o monitor to a hand
held Palm device.
This provides data for analysis such as:
total divider block cycles, total runtime,
alarm times, divider block volume,
recommended cycle time, and total oil
consumption. Data can be transferred
to a desktop for further trending analysis
in Microsoft Excel.
FFT software in conjunction with the
profl o PF-1 allows you to anticipate
trouble before unscheduled, costly,
downtime occurs.
CSA and ATEX approved
US Patent #5,835,372
CSA approved
US Patents #6,823,270 - 6,850-849 B1
CPILUBRICATION
Tel: +44 (0)1488 684585 www.c-p-i.com
innovative solutionsThe CPI lubrication group off ers the highest quality
compressor lubrication systems available in the industry
today. Our experience, commitment to excellence and
innovative products, has earned us the reputation as an
industry leader for introducing the latest technology
and expertise in compressor lubrication.
Our Engineers and Technicians make it their responsibility
to work closely with customers to ensure that the
lubrication systems we provide are designed, assembled,
tested and shipped to meet each customers specifi cations.
designThe CPI Lubrication group designs divider block systems
for all compressors in the industry, utilizing our extensive
fi eld and design application experience. Systems are
designed to refl ect operating temperatures, pressures
and gas stream components.
products, systems and spare parts serviceAs an integral part of our business, we carry a complete
stock inventory of lubricators, pumps and accessories
for engine and compressor applications.
lubricator box and pump system
CPI designed lubrication system
divider block system
oil heater
oil reservoir
pump assembly
lubricator box
dessicant breather keeps moisture
out of lubricator
divider blockdistributes oil
precisely to
compressor
components
check valves
in-linePremier fi lter
manualpre-lubepump
pro-fl odivider block monitor and no-fl ow shutdown protection
protecting compressors worldwide
for divider block systems
The XDC installed with the CVP will eliminate check valve failure caused by heat and gas stream contamination
check valves
purge and test gun
> Provides oil barrier to protect the check valve sealing surfaces from hot gas and trash in the gas stream
> Minimum fi ll capacity allows immediate delivery of oil to cylinders and packing
> Pressure gauge port enables the operator to visually see when the rod packing is failing
> Light weight and heavy duty connector eliminates failure due to vibration
> Integral tube connector reduces leak paths
> Pre-lube cylinders and packing> Pressure test divider blocks> Purge air from lube system prior to compressor start up
Patent pending
> The compressor industry’s ONLY device capable of testing the quantity of oil injected into a single lubrication point, with the compressor running under actual operating temperatures and pressures.
> Tests the reliability of the divider block and lube pump to determine possible cause of premature failure of cylinders, rings and rod packing.
XDC Xtreme dutycheck valve
CVP check valve protector
One piece design with internal tube connector
Self guiding double poppet seals with Viton O-rings
0-950014-SMA0018-1/8”- FMClark, Energy Industries, Cooper Bessemer, Ingersol Rand, Premier
950014-1/4” x 1/4”- FXFAriel, Graco/Trabon, Lincoln, Lubriquip, SB
0-950014-SMA0014-1/4”- FXMDresser Rand - RDS-RDH-HOS-HHE,Gemini, White Superior, Worthington Cub
Pressure gauge to monitor cylinder or packing pressure for troubleshooting
Oil barrier protects check valve
Extra heavy connector prevents failure caused by vibration
Part#422P-NPT1/4” tube x 1/8” NPT-double poppet
XDCXTREME DUTY CHECK
CVPCHECK VALVE PROTECTOR
Replacement check valves for all OEM compressors and divider block systems
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SPTD single point test device
> Pre-lubebe c c lylyliininddeders and packing
CSA approved
Oil make-up meter and transmitter designed for engine and compressor applications
monitor and totalize
system fi lters
Electronic fl ow transmitter operationAs the gears rotate, a magnet on each
end of the gear activates the reed
switch to send a pulse to a PLC, digital
control panel or digital counter to
accurately monitor oil consumption
of all engines and compressors
The divider block system operates effi ciently, only when
pressure diff erentials between injection points in the
system do not exceed 1000 PSI. If the system is not
balanced properly, the pressure can cause the pistons to
wear prematurely and allow the oil intended for the high
pressure injection point to fl ow around the worn piston
to the point with least resistance (lower pressure).
By-passing oil will cause serious damage or premature
failure to the compressor cylinders, pistons, rings, rod
and packing gland.
Electronic fl ow meter operationOil consumption is displayed on
the LCD in pints, quarts or litres
and is totalized in gallons and litres.
Designed to accurately track oil usage
of all engines and compressors.
your engine and compressor oil consumption
> Remove the old atmospheric
assembly and install the POPR......its that easy!
> Replaces all
atmospheric rupture
assemblies on divider
blocks
> No more oil spills
on the compressor
> No more blown
rupture discs
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Low pressure
fi lter adapter
> operator can easily see it’s time to change the fi lter
809052SS
High pressure
in-line stainless
steel fi lter
> has 6 times fi ltering capacity of sintered bronze element
BVA balancing valve assembly
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Increase effi ciency and reliability of all divider block systems operating at high pressure
> Eliminates premature wear of divider blocks
> Reduces piston by-passing
> Eliminates blown rupture disc problems
> Simplifi es balancing the divider block system
509042
High pressure
in-line fi lter
> maximum protection for system components
US Patent # D597,630S
Never replace a rupture disc again!
pop open pressure relief
ationeach
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pture
divider
pills
sor
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pture
POPR installed
in place of rupture
assembly.
Diverts oil to lube
box when system
is over pressure
CPILUBRICATION
Tel: +44 (0)1488 684585 www.c-p-i.com
lubricator pumps and gearboxes
OEM and replacement lube boxes and pumps to retrofi t: Ariel, Trabon,
Lubriquip, Manzel, Ajax, Lincoln,Dropsa, Premier, Progressive, Chicago
Pneumatic, Energy Industries, Ingersoll Rand, Cooper Axis, Dresser-Rand,
Gemini, White Superior, Worthington Cub, Cooper Bessemer, Clark.
All trademark names are the property of their respective companies and are not associated with CPI
high volume lube pumps and gearboxes
Lube pumps and gearboxes for all
compressors requiring high volume
lubrication rates up to 400 PPD.
CPI system on Cooper GMV10CPICPI sy sysystestem om on Cn Coopoopooper r GMVGMV1010
g
and gearboxes for all
HVLP pump
7 and 10 mm
HVLP gear box
with pumps
protecting compressors worldwide
We make hundreds of diff erent sizes, ratios and mounting
confi gurations designed to fi t your old or new engine,
pump or compressor.
lubricator pumps
Replacement lubricator pumps for all OEM engines and compressorsReal
Ariel, Ajax, Gemini pressurized suction pumps 1/4” - 3/8” - 3/16”
In stock replacementsfor all box suction lubricator pumps: Lubriquip, Lincoln, Graco/Trabon, SB, Manzel, Premier
Pressureized suction with sight glass for all rotary Vane vapor recovery compressors
Ariprepum1/4
ntsubricator
bon,er
tionfor aporessors
In stfor apumLincSB,
Pwar
All trademark names are the property of their respective companies and are not associated with CPI
lubricator features and specifi cations> Force feed lubricators
> Heavy duty steel reservoirs
> All gear rotary drives
> Electric motor drives
> Ratchet drives
> Bottom rotary drives
> Suitable for use with petroleum and synthetic based lubricants
> Automatically oil level controllers
> Level switches
> Electric heater and thermostat assemblies
> Shaft rotation alarms
> Partitions in reservoir for two or more lubricants
> Check valves available in carbon steel and stainless steel
> Replacement parts for competitive brand lubricators and pumps
model p-55u pumpsSpecify Premier’s heavy duty model P-55U pump with one piece steel body and patented modular cylinder assembly for pressures up to 8,000 PSI.
Part number Plunger
size
Max operating
pressure
91200 1/4” 6000 psi
91201 3/8” 6000 psi
Box suction (vacuum feed) standard rocker arm
Pressurized suction (blind sight feed)standard rocker arm
Part number Plunger
size
Max operating
pressure
91202 1/4” 6000 psi
91203 3/8” 3500 psi
Box suction (vacuum feed), roller rocker
Part number Plunger
size
Max
pressure
92003 3/16” 7500 psi
91220 1/4” 8000 psi
91221 3/8” 3500 psi
CPILUBRICATION
Tel: +44 (0)1488 684585 www.c-p-i.com
protecting compressors worldwide
fi eld services
lube system installationThe CPI lubrication group installation team has experience in
every compressor environment and with every compressor
type. The lubrication package is fabricated in-house for
consistency and the highest possible quality control. On site,
our installation technicians prep the compressor, install the
system, make any adjustments, and thoroughly test every
aspect of the system, ensuring the system will operate both
effi ciently and reliably.
troubleshootingIt’s just faster and easier to contact us directly with your
problems. Customers can call us 24 hours a day and also by
email. Either way, we are committed to getting your system up
and running as quickly as possible. We also provide ‘self help’
troubleshooting resources that will help with most situations.
technical trainingThe CPI lubrication group provides training
for technicians to handle the diffi cult
problems that occur in the fi eld as well as
teaching them how to prevent the problems
from occurring. Whether it’s custom, on-site
training or the option exists for technicians
to attend one of our...
technical schoolsThese off er industry leading, hands on
technical training for the operation and
maintenance of divider block systems.
Many classes can also be held at customers
facilities... whatever your requirements,
there is a solution to suit your needs.
lube system installation
lube system maintenanceThe CPI lubrication group fi eld service
teams have the advantage of providing a
full service ready to tackle any lubrication
repair, breakdown or problem. When down
time matters, you won’t be wasting time
waiting for system parts and accessories.
on site system analysisOur fi eld service teams can solve any hard
to isolate or recurring problems with your
compressor. Down time is lost money and
to minimize it, engineers will do a complete on site
system analysis, troubleshoot the root causes, and
provide solutions. The technical team also provides
support by phone or email 24 hours a day.
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technical support andliteratureThe CPI lubrication group
provides customers with access
to more online literature than any
other lubrication vendor.
This ranges from theoretical to
practical applications, you can
usually fi nd a reference document
that will assist you. High quality
video downloads and graphic fi les
are also available.
CPILUBRICATION
Tel: +44 (0)1488 684585 www.c-p-i.com
lubrication system design a typical example of many lubrication system
design confi gurations.
POPR
Check valveswith check valve protectors
Check valveswith check valve
protectors
Purge port connection
Lubricator pump withroller rocker
Lubricator box
Delta-P non-pass fi lterNeoMag
cycleindicator
check valvetube connection
NeoMagcycle
indicatorDivider block
Divider block
Profl o -no-fl owshutdownprotectionHigh pressure
in-line fi lter
protecting compressors worldwide
EMEAP - Europe, Middle East, Africa and Asia Pacifi c Smitham Bridge Road, Hungerford,
Berkshire RG17 0QP, UK
Tel: +44 (0)1488 684585
Fax: +44 (0)1488 684001
email: [email protected]
www.c-p-i.com
cpilube.prodcat.-emeap.01.12
protecting compressors worldwide
EMEAP - Europe, Middle East, Africa and Asia Pacifi c Smitham Bridge Road, Hungerford,
Berkshire RG17 0QP, UK Tel: +44 (0)1488 684585 Fax: +44 (0)1488 684001
email: [email protected] www.c-p-i.com