PROTECH CONSULTANTS PVT. LTD. Corporate Presentation Practicing Innovation leads to Success.
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Transcript of PROTECH CONSULTANTS PVT. LTD. Corporate Presentation Practicing Innovation leads to Success.
PROTECH CONSULTANTS PVT. LTD. Corporate Presentation
Practicing Innovation leads to Success
2
PRELUDEPRELUDE
A Medium sized Engineering Consultancy Company serving the Chemical and Petrochemical Industry.
Founded in1986 by four experienced Chemical Engineering Professionals, viz. Mr. C.P.Saranathan (Late),
Mr. P.N.Srinivasan Mr. R.Narasimhan Dr. N. Rangaprasad
Registered in the Directory of Industrial consultancy by IDBI
Successfully Commissioned several Process Plants in India and also abroad
Located in Chennai
DIRECTORSP.N. SRINIVASAN A Chemical Engineer having over 40 years experience in Chlor Alkali & fine chemical Industries. He has
wide experience in project execution, installation and commissioning
R. NARASIMHANA Chemical Engineer having over 37 years industrial experience. He has wide experience in Chlor Alkali, technical grade Pesticides & formulation and implementing projects.
Dr. N.RANGAPRASAD A Chemical Engineer with PG from IIS, Bangalore and Doctorate from University of Oklahama, USA
having over 35 years experience in plant & process design, supervision of erection and commissioning. He has specialized in developing engineering concepts for various projects.
3
OFFICE OVERVIEW
Reception Engineering Department
Conference Room CAD Department
4
PROTECH has
About 25000 Process/ Project Engineering Hours per annum.
About 20000 Mechanical Engineering Hours per annum
About 35000 Piping Engineering / drafting Hours per annum.
About 7000 Electrical Engineering Hours per annum.
About 20000 Civil Engineering Hours per annum.
About 10000 Instrumentation Engineering Hours per annum.
Pre-investment Studies
Basic Engineering
Detailed Engineering
Project Management
Procurement Assistance
Construction and Commissioning assistance
Turnkey supply of systems
Engg. Services Offered Engineering Capacity
5
Know-How & Proven Technologies Available for…
Complete Chlor-Alkali plant (except Electrolyser Membrane cell process and design).
Chlorine Drying, Liquefaction & Vaporizer Unit.
Chlorine Di-oxide solution plant for Pulp & Paper Industry - R2 process and modified Hydrogen Peroxide process
Stable bleaching powder plant
Salt up-gradation and Iodization plant
Extraction of Bromine from Sea Water Bittern.
Calcium Chloride Plant
Strategic AllianceWith ERCO worldwide, Canada
For setting up of Chlorine Dioxide plants using R8 and R10 process.
Strategic AllianceWith ERCO worldwide, Canada
For setting up of Chlorine Dioxide plants using R8 and R10 process.
6
Lines of BusinessLines of Business
Chlor-Alkali plant inclusive of: Primary Brine & Secondary Brine Unit Caustic Evaporation Chlorine Cooling, Drying, Compression, Liquefaction &
Storage. Hydrogen Gas Cooling & Handling Hydrochloric Acid Synthesis Unit Sodium Hypo Unit Engineering of Utilities
Stable Bleaching Powder
Salt Handling, Washing & Up-gradation
Calcium Chloride Soln. Preparation – continuous process
Chlorine Di-Oxide plant
Hydro-chlorination of Methanol
Petrochemical
Fine chemicals
7
Process Engineering Process Engineering Preparation of process description for the plant.
Developing Material and energy balance for the processing unit.
Developing process and instruments diagrams (P & ID's) for Process & Utility Sections.
Developing quantity of utilities required for the plant
Pipe line sizing.
Preparation of line list, valve list, equipment list etc.
Submission of Plant Operating Manual.
Assistance during Pre-commissioning & Commissioning
Carrying out Hazop Study for addressing safety related issues of the plant.
8
Mechanical Engineering Mechanical Engineering
Preparation of Data sheets, Enquiry specification sheets for fabricated equipment including detailed sketches.
Preparation of Enquiry specification sheets for bought-out items like pumps, blowers, filters, etc.,
Preparation of Enquiry specification sheets for package items like boilers, compressors, chillers etc.
Plot plan. Equipment layouts (plan and sections). Scrutiny, checking and approval of fabrication drawings for
fabricated items prepared by vendors and Inspection. Preparation of load data drawing including foundation and
pocket details for carrying out the civil work. Review of vendor documents / drawings for the bought - out
items. Preparation of Enquiry specification for equipment/piping
erection work, insulation and painting work etc. Preparation of drawings for submission to government bodies. Supervision of Mechanical erection
9
Piping Engineering Piping Engineering
Piping specification.
Piping drawings - plan and elevation.
Pipe support layouts with details.
Stress analysis of piping.
Isometric drawings with BOQ.
Bulk / Final Bills of Quantities for procurement.
Supervision of Piping Erection
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Civil EngineeringCivil Engineering
Architectural drawings for all the buildings.
Detailed civil drawing for all plant buildings, utility area, adjoining roads, drains, equipment foundations, pipe/cable racks etc.
Preparation of bill of quantities, technical specifications, piling design and layout.
Preparation of Civil tender.
Floating of civil tender to various vendors, including terms & conditions.
Preparation of Bid analysis for the civil construction work.
Supervision of civil construction.
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Electrical EngineeringElectrical Engineering
Single line diagrams.
Preparation of Cable & Cable Tray Routing drawing and selecting location of Push Button Stations.
Enquiry specification sheets for the electrical equipment including Transformer, MCC, Cables, Switches, Lighting etc.
Power / Earthing / Lighting Layouts for the process and utility buildings.
Bill of material for electrical items like cable, cable tray etc.
Enquiry specification for electrical erection.
Supervision of electrical erection
12
Instrumentation EngineeringInstrumentation Engineering
Instrument Summary. Enquiry specification sheets for all instruments. Process control and interlock description. Preparation of I/O list for analog and digital signal for DCS. Preparation of control loop schematic diagrams, wiring
diagrams, process graphic diagrams for DCS graphics, interlock/ladder logic diagram
Instrument Cable & Cable Tray Routing Drawing Instrument layout. Specifications for air headers, instrument cables, junction boxes
and cable trays. Instrument cable schedule. Loop Diagrams & Hook up diagrams. Enquiry specification for instrument erection along with
instrument erection MTO. Supervision of Instrument Erection.
13
Project Management Project Management
Collate Basic Data Bar / Pert Chart Coordination with client Review of data provided by client and arrange to obtain missing information Procurement Assitance Prepare Activity Schedule and Highlight Client on the critical activities and steps that need
immediate execution, to achieve target schedule Conduct review meetings amongst
- Client
- Lead Engineers
- Vendors and Contractors Pre-assess the activities which are likely to be delayed and assist client in taking necessary
steps in advance to take care of any slippage. Prepare progress report highlighting the activities completed, activities to be planned &
completed for the next 2 months, slippage etc. Arrange for meetings with all vendors for the Techno-Commercial meetings and assist client
in finalizing the orders.
14
HP SERVER 2003 with Extensive LAN network
“A0” Size Inkjet Printer
“A3 & A4” Size Inkjet Printers
Broadband Internet Connectivity
Library housing the necessary technical codes & standards and reference books
Subscribed to leading technical journals & magazines.
PROCESS, MECHANICAL, INSTRUMENTATION & ELECTRICAL:
AutoCAD Release 2011 – Network Version (10 user’s) for Drafting
Designers Desktop for mechanical design of vessels, heat exchangers and tall columns – Based on ASME & TEMA.
CV Spec for Control Valve Sizing. MS Project (2003) for project
management TALLY – for accounting
CIVIL & STRUCTURAL:
STADD 2008 for Structural Design STRAP 2004 for Structural Detailing REVIT 2009 for Architecture
InfrastructureFacilities
Software Tools Used
15
Special Designs Carried OutSpecial Designs Carried Out
Chlorine Liquefier
Chlorine drying tower
Chlorine Vaporizer
Ion Exchange Unit for Brine Purification
Calcium Chloride Solution – continuous process
Reactors
Single effect, Double effect and Triple effect Caustic evaporators
Electrolyzer Supplier: UHDE
1. Kothari Petrochemicals Ltd., Karaikal Capacity: 60 TPD (Expandable to 100 TPD) (Year of Completion: 1997)
2. Chemplast Sanmar Ltd., Karaikal Capacity: 112.5 TPD (Year of completion: 2004)
3. Chemplast Sanmar Ltd., Karaikal Capacity: 52.5 TPD (Year of completion: 2006)
1. Primary Brine Unit: Consisting of saturation, chemical preparation, precipitation, clarification, brine filtration including anthracite filters & Precoat filters.
2. Secondary Brine unit, Brine Dechlorination unit and Chlorate Destruction unit
3. Chlorine Handling Unit: Consisting of Chlorine cooling, drying, compression, liquefaction, storage & tonner handling.
4. Hydrogen cooling & distribution to flaker unit, bottling plant & Hydrochloric Acid synthesis unit.
5. Caustic handling unit: Consisting of Caustic distribution & Caustic Concentration Unit (CCU):
6. Sodium Hypo Unit
7. Storage, Loading & unloading systems
8. Utilities consisting of Cooling water, Chilled water, DM water, Raw water, Plant air, Instrument air, Padding air, Nitrogen generation unit & Steam.
9. Instrumentation (including DCS)
10.Civil & Electrical engineering was also carried out for Kothari & Chemplast Sanmar Karaikal unit.
BASIC/DETAILED ENGINEERING AND PROJECT MANAGEMENT EXPERIENCE IN CHLOR-ALKALI PLANTS
SCOPE
Electrolyzer Supplier: AKCC
1. Chemplast Sanmar Ltd., Mettur Dam Capacity: 200 TPD (Year of completion: 2007)
2. ASM Chemical Industries , Bangladesh Capacity: 60 TPD (Expandable to 100 TPD) (Year of completion: 2008) Note: Detail Engineering only
3. TCI Sanmar Chemicals, LLC, Egypt Capacity: 281 TPD (Year of completion: 2009)
Electrolyzer Supplier: UHDENORA
1. Malay-Sino Chemical Industries Sdn. Bhd., Malaysia Capacity : 180 TPD (Expected Year of completion: 2011)
17
UNITS DESIGNED BY PROTECH FOR CHLOR-ALKALI PLANTS (Partial List)
CHLORINE DRYING TOWER
HUKUMCHAND JUTE INDUSTRIES LTD., AMLAI, MADHYA PRADESH – 70 TPD
ATUL PRODUCTS, VALSAD – 60 TPD
DCW LTD., SAHUPURAM, TAMILNADU – 80 TPD
JAYASHREE CHEMICALS LTD., GANJAM, ORISSA – 60TPD
SREE RAYALASEEMA ALKALIES & ALLIED CHEMICALS LTD., KURNOOL, AP – 60 TPD
SPIC HEAVY CHEMICALS, MANALI CHENNAII – 160 TPD
THAI ORGANIC CHEMICALS LTD., THAILAND – 130 TPD
BIHAR CAUSTIC & CHEMICALS LTD., GARWAH ROAD, BIHAR – 80 TPD
SHRIRAM VINYL & CHEMICALS INDUSTRIES LTD., KOTA – 100 TPD
GRASIM INDUSTRIES LTD., CHEMICAL DIVISION, NAGDA – 80 TPD
ROT QUIMCA, MEXICO – 40 TPD
ROT QUIMCA, MEXICO – 40 TPD
HUKUMCHAND JUTE INDUSTRIES LTD., AMLAI, MADHYA PRADESH – 70 TPD
DCW LTD., SAHUPURAM, TAMILNADU – 80 TPD
DCM SHRI RAM CONSOLIDATED LTD., KOTA RAJASTHAN – 70 TPD
BIHAR CAUSTIC & CHEMICALS LTD., BIHAR – 100 TPD
GRASIM INDUSTRIES LTD., CHEMICAL DIVISION NAGDA – 72 TPD
CHLORINE LIQUEFACTION PLANTS
LIQUID CHLORINE VAPOURIZER SYSTEM
ADITYA BIRLA CHEMICALS (THAI) LIMITED – 4 TPH
MANALI PETROCHEMICALS LTD., MANALI, CHENNAI – 3 TPH.
KERALA MINERALS & METALS LTD., QUILON, KERALA – 2 TPH
CHEMICALS & PLASTICS INDIA LTD., METTUR DAM, TAMIL NADU.
KOTHARI SUGARS & CHEMICALS LTD., KARAIKAL, TAMIL NADU.
VANAVIL DYES & CHEMICALS LTD., CUDDALORE, TAMIL NADU.
GRASIM INDUSTRIES LTD. (CHEMICAL DIVISION), NAGDA, M.P – 2 TPH & 4 TPH
KANORIA CHEMICALS & INDUSTRIES LTD., RENUKOOT, U.P – 1.5 TPH & 2 TPH
BIHAR CAUSTIC & CHEMICALS LTD. BIHAR – 2.5 TPH
UNITS DESIGNED BY PROTECH FOR CHLOR-ALKALI PLANTS (Partial List)
CAUSTIC EVAPORATION PLANTS SODIUM HYPO UNIT
GUJARAT ALKALI & CHEMICALS LIMITED, DAHEJWASTE HEAT RECOVERY SYSTEM BY ADOPTING DOUBLE EFFECT EVAPORATION – 200 TPD (31.5 TO 49% CONCENTRATION)
GUJARAT ALKALI & CHEMICALS LIMITED, DAHEJ – 100 TPD (48 TO 58% CONCENTRATION)
SPIC HEAVY CHEMICALS, MANALI, CHENNAI – 165 TPD (TRIPLE EFFECT EVAPORATION)
KOTHARI PETROCHEMICALS LTD., KARAIKAL – 60 TPD (DOUBLE EFFECT EVAPORATION)
HINDUSTAN ORGANIC CHEMICALS LTD., RASAYANI, MAHARASHTRA – 60 TPD (TRIPLE EFFECT EVAP.)
CHEMFAB ALKALIES LTD., PONDICHERRY – 120 TPD. CHEMPLAST SANMAR LTD., KARAIKAL – 112.5 TPD (TRIPLE EFFECT EVAPORATION)
CHEMPLAST SANMAR LTD., KARAIKAL – 52.5 TPD(SINGLE EFFECT EVAPORATION)
CHEMPLAST SANMAR LTD., METTUR DAM – 200 TPD (TRIPLE EFFECT EVAPORATION)
ATUL PRODUCTS, VALSAD
PUNJAB ALKALIES & CHEMICAL LIMITED, PUNJAB GRASIM INDUSTRIES LIMITED, NAGDA
DCW LTD., SAHUPURAM
TRAVANCORE CHEMICAL LTD..KERALA
DCM SHRIRAM CHEMICAL LTD., RAJASTHAN. CHEMFAB ALKALIES LIMITED., PUDUCHERY
19
VARIOUS OTHER PROJECTS - PARTIAL LIST
SALT & MARINE CHEMICAL PLANTS
INTERNATIONAL COUNCIL FOR CONTROL OF IODINE DEFICIENCY DISORDERS,SRI LANKA (ICCIDDSL) , 15 TPH & 8 TPH SALT WASHERY(YEAR OF COMPLETION: 2007)
HINDUSTAN SALTS LIMITED, SAMBHAR LAKE, RAJASTHAN10 TPH SALT UP-GRADATION (YEAR OF COMPLETION: 2006)
TAMILNADU SALT CORPORATION LTD., VALINOKKAM, 15750 TPA IODIZED SALT & 9810 TPA DOUBLE FORTIFIED SALT(YEAR OF COMPLETION: 2004)
CHEMPLAST SANMAR LTD., SALT WORKS, VEDARANYAM. 40 TPH SALT UP-GRADATION PLANT (DOUBLE EFFECT EVAPORATION)
PREM NAMAK UDYOG PVT. LTD., DHARANGHDRA. ., 72,000 TPA FREE FLOWING IODIZED SALT
INORGANIC CHEMICAL PLANTS
ATOFINA CATALYST INDIA LIMITED, NAGDA ALUMINIUM CHLORIDE MANUFACTURING PLANT
BILASPUR BARYTES (P) LTD, BILASPUR, M.P. BARIUM CARBONATE PLANT
KOTHARI SUGARS & CHEMICALS LTD., CHENNAI., CONCENTRATED NITRIC ACID
SPIC HEAVY CHEMICALS DIVISION, MANALI, CHENNAI. ALUMINIUM CHLORIDE PLANT EXPANSION
GUJARAT ALKALIES & CHEMICALS LIMITED, RANOLI, CALCIUM CHLORIDE SOLUTION PREPARATION (CONTINOUS PROCESS) & EVAPORATION (33 TO 46%)CAPACITY: 26.5 TPD
OMAN CHLORINE, SOHAR, OMANTURNKEY SUPPLY OF CALCIUM CHLORIDE SOLUTION PREPARATION UNITCAPACITY: 37 TPD.
20
VARIOUS OTHER PROJECTS - PARTIAL LIST
FINE CHEMICALS PLANTS
BAYER INDIAN SYNTANS LTD., MADURAI LEATHER PROCESSING MANUFACTURING UNIT
SPIC PHARMA, CUDDALORE, TAMILNADU. LEATHER FINISHING CHEMICAL UNIT
STAHL INDIA PVT. LTD., RANIPET. LEATHER FINISHING CHEMICALS UNIT
INNOVASYNTH TECHNOLOGIES INDIA PVT. LTD., KHOPOLI, MAHARASTRA , SPECIALTY CHEMICAL PLANT
ATC CHEMICALS INDIA PVT. LTD., PUDUCHERRY., SYNTANS PLANT
PETROARALDITE LTD., MANALI, CHENNAI EXPANSION OF SOLID RESIN PLANT
CHLORINE DIOXIDE PLANTS
BINDAL PAPERS LTD., MUZZAFFARNAGAR, UPCAPACITY: 5 TPD (H202 PROCESS)
KR PULP & PAPERS LTD, SHAHJAHANPUR, U.P. CAPACITY: 4 TPD (H202 PROCESS)
SESHASYAEE PAPER & BOARDS LIMITED, ERODE, TAMIL NADU CAPACITY: 10 TPD (R-8 PROCESS)
RUCHIRA PAPERS LIMITED, KALA-AMB(HIMACHAL PRADESH) CAPACITY: 1.5 TPD (H202 PROCESS)
JK PAPERS LTD, SURAT, GUJARATCAPACITY: 1.5 TPD (H202 PROCESS)
BALLARAPUR INDUSTRIES LTD, SEWA, ORISSACAPACITY: 4.5 TPD (CONVERSION FROM R-2 PROCESS TO H2O2 PROCESS) AND 1.5 TPD (R-2 PROCESS)
KEMIRA PULP & PAPER, ARGENTINACAPACITY: 7 TPD (R-8 PROCESS)
RIA PULP, INDONESIACAPACITY: 30 TPD (R-10 PROCESS)
ITC BHADRACHALAM PAPERBOARDS LTD., ANDHRAPRADESHCAPACITY: 7.0 TPD (R-8 PROCESS)
21
VARIOUS OTHER PROJECTS - PARTIAL LIST
PETROCHEMICALS PLANTS
MANALI PETROCHEMICALS LTD., CHENNAI, TAMIL NADUDetailed Engineering Services for setting up of Propylene Oxide Reactor Unit - Plant-II
SUPREME PETROCHEM LIMITED, MANALI,Engineering Services for revamping of their existing Expanded Polystyrene (EPS) Plant
INDIAN ADDITIVES LTD., MANALI, TAMIL NADU. Detailed Engineering Services for installation of Batch Reactor, Blending Vessels and 100 KL Liquid Storage Tanks
CETEX PETROCHEMICALS LTD., MANALI, TAMIL NADUConsultancy services for Debottlenecking of Secondary Butyl Alcohol (SBA) & Methyl Ethyl Ketone (MEK) plant.
SRF LIMITED, MANALI, CHENNADetailed Engineering of Nylon plant for capacity expansion. Basic Engineering by Polymer Engineering, Germany
STAHL INDIA PRIVATE LIMITED, RANIPET, TAMIL NADU Detailed Engineering for cooling & blending system & pressure control system for existing reactors of their acrylic plant
DCW LIMITED, SAHUPURAM, TAMIL NADU Basic & Detailed Engineering Services for 12 TPD Tri ChloroEthylene (TCE) Plant - ONGOING
SREE RAYALASEEMA ALKALIES ALLIED & CHEMICALS LTD., KURNOOL, ANDHRA PRADESH Basic & Detailed Engineering Services for Hydro ChlorinationSection of Chloromethanes Plant - ONGOING
FEASIBILITY & HAZOP STUDY
DEEPAK NITRITE LIMITED, VADODARA. Preparation of detailed project report for 60 TPD Caustic Soda plant.
ANDHRA PRADESH PAPER MILLS LTD., HYDERABADFeasibility report for Caustic Soda Plant
ADITYA BIRLA CHEMICALS (THAILAND) LTD., THAILAND Hazop Study of P & I Diagrams for existing Chloralkali plant.
CHEMFAB ALKALIES LTD., PONDICHERRY Engineering Services for carrying out the study of thermal balance of the existing Caustic Concentration Unit, for carrying out technical safety audit for existing Chlorine plants and for carrying out the feasibility study for enhancement of Liquid Chlorine production.
22
INSTALLATIONS OF CAUSTIC SODA PLANT
CAPACITY 60 TPD
CLIENT ASM CHEMICAL INDUSTRIES LTD., BANGLADESH
PHOTO VIEW OVERALL PLANT VIEW
CAPACITY 200 TPD
CLIENT CHEMPLAST SANMAR LTD., METTUR DAM
PHOTO VIEW DEPLETED BRINE, CAUSTIC, CHLORINE, HYDROGEN & CELL HOUSE
2323
INSTALLATIONS OF CAUSTIC SODA PLANT
CAPACITY 200 TPD
CLIENT CHEMPLAST SANMAR LTD., METTUR DAM
PHOTO VIEW CELL HOUSE VIEW
CAPACITY 281TPD
CLIENT TCI SANMAR CHEMICALS LLC, PORTSAID, EGYPT
PHOTO VIEW CLARRIFIER, TANKS & SLUDGE PIT
2424
INSTALLATIONS OF CAUSTIC SODA PLANT
CAPACITY DESIGNED FOR 100 TPD CAUSTIC SODA PLANT
CLIENT TRAVANCORE COCHIN & CHEMICALS LTD., KERALA
PHOTO VIEW OVERALL VIEW
CAPACITY` 60 TPD
CLIENT KOTHARI PETROCHEMICALS LTD, KARAIKAL
PHOTO VIEW OVERALL BRINE PLANT VIEW
2525
INSTALLATIONS OF CHLORINE DI OXIDE PLANT
CAPACITY 30 TPD – R10 PROCESS
CLIENT RIA PULP, INDONESIA
PHOTO VIEW OVERALL VIEW OF THE PLANT
CAPACITY 10 TPD – R8 PROCESS
CLIENT SESHASAYEE PAPER & BOARDS LTD’; ERODE
PHOTO VIEW A VIEW OF Q-20 LOOP
2626
INSTALLATIONS OF CHLORINE DI OXIDE PLANT
CAPACITY 7 TPD – R8 PROCESS
CLIENT ITC BHADRACHALEM
PHOTO VIEW OVERALL VIEW OF THE PLANT
CAPACITY 1.5 TPD
CLIENT RUCHIRA PAPERS LTD., HP
PHOTO VIEW VIEW OF PRIMARY REACTOR
2727
INSTALLATIONS OF SALT PLANT
CAPACITY 5 TPH DOUBLE FORTIFIED SALT PLANT
CLIENT TNSCL, VALINOKKAM
PHOTO VIEW FLUIDIZED BED DRYER
CAPACITY 10 TPH SALT UP-GRADATION PLANT
CLIENT HINDUSTAN SALTS LTD., SAMBHAR LAKE
PHOTO VIEW RAW SALT PLATFORM & CONVEYOR SYSTEM
2828
INSTALLATIONS OF CAUSTIC EVAPORATION UNIT
CAPACITY 200 TPD – TRIPPLE EFFECT
CLIENT CHEMPLAST SANMR LTD., METTUR DAM
PHOTO VIEW OVER ALL VIEW
CAPACITY 200 TPD – DOUBLE EFFECT
CLIENT GUJARAT ALKALIES & CHEMICALS LTD., DAHEJ
PHOTO VIEW OVER ALL VIEW
2929
INSTALLATIONS OF CALCIUM CHLORIDE PLANT
CAPACITY 26.5 TPD
CLIENT GUJARAT ALKALIES & CHEMICALS LTD. RANOLI
PHOTO VIEW REACTORS & NEUTRALIZING TANK
3030
In pursuit of energy saving, renewable resources, using recycled
products for a non-toxic world.
Thank you!