Proposal to develop and document options for: “Utilization of Heavy Oil Vent Gases” May 10, 2000
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Transcript of Proposal to develop and document options for: “Utilization of Heavy Oil Vent Gases” May 10, 2000
Proposal to develop and document options for:
“Utilization of Heavy Oil Vent Gases”
May 10, 2000
Agenda
Introductions Making a Change Happen About New Paradigm Engineering Ltd. Proposal Overview Proposed Deliverables Why this proposal now? What is needed to make the project happen? Questions and Feedback Wrap-up and Next Steps
Gas Processing6%
Other1%
Conventional Oil Production
8%
Product Transmission
16%
Accidents and Equipment Failures
5%
Heavy Oil Production
29%
Gas Production35%
The Target for Change
Oil & Gas Methane Emissions
Ref: CAPP Pub #1999-0009
Heavy OilVenting
29%
Where Are We Now?
$50M/yr of methane vented from heavy oil sites• Equivalent to 5% of O&G Industry energy use
$20-$40M/yr of energy purchased for heavy oil sites
GHG emissions from heavy oil wells• 30% of oil & gas industry methane emissions; • 15% of oil & gas GHG emissions • Over 2% of Canada’s GHG emissions
GHG, Flaring and Odour Issues affecting our ability to develop new leases
Where Do We Want To Be?
Vent gas as a revenue stream Minimize purchased energy costs No purchased energy for wells that are venting Low tech low cost operations Achieved with minimum of waste
How Could We Get There?
Displace purchased energy sources Power from vent gases Compression for sale or reinjection Use gas and/or energy for EOR Convert methane to CO2
Tank vent treatment to eliminate odours
What Is Stopping Us?
Venting seen as an environmental problem, not economic opportunity
Capital budget for conversion set on a corporate relations basis
Payouts on systems beyond fuel displacement are long
Vent volumes are variable so tough to do single well economics or design facilities
No one has time to invest in studying potential options
How Can We Make Things Happen? Collaborate to define the options and the prize Work together to make the case for casing gas
utilization Co-operative and collaborative efforts on the gas
side of heavy oil Joint Industry Project (New Paradigm) to provide
focus
About New Paradigm Engineering Ltd.
Independent consulting company, Inc. 1991 Engineer “new paradigms” for industry Bruce Peachey, P.Eng. – President Colin Gosselin, E.I.T. – Technology Development Engineer Focus for last two years on reducing methane emissions and
developing new technology to support conventional heavy oil vent gas mitigation.
Previous work in collaborations: • Downhole oil/water separation (C-FER),• Novel EOR methods (C-FER and KeyTech), • Heavy Oil Pipelining Study (C-FER, SRC)• Climate change (CSChE),• PERD study on Hydrocarbons R&D (K.R. Croasdale & Associates)
New Paradigm – Bruce Peachey, P.Eng. Project Manager and Lead Engineer Past Experience:
• Principal New Paradigm Engineering (9 yrs), • Esso Resources (15 yrs):
» Sr. Facilities Engineer; » Technical Services Superintendent; » Project Engineering Section Head; » Project Engineer;» Technology Evaluations Engineer; » Heavy Oil Production Engineer;» Process Design (Gas Production/Compression)
Expertise – Gas Gathering systems/plant design; Heavy oil production; Steam generation; Operations; Project Management; R&D Prioritization; Innovation
Proposed Support for Vent Gas Utilization Study EMF Technical Services Inc. Holly Miller, P.Eng. Marlett Engineering Ltd. Jamieson Engineering Heavy Oil and Gas Producers Vendors (New and existing technologies) Extensive contact networks (PTAC, PTRC,
Universities, ARC/C-FER/PRI, CIM, SPE, CSChE)
EMF Technical Services Inc. - Calgary Electrical Power Generation and Distribution Cogeneration facilities (proposals and economics) Electrical and control systems design Engineering design and construction Oil and gas pipelines, compressor stations, pump
stations and processing Motivated and creative solutions
Holly Miller, P.Eng. - Edmonton
Contract Engineer – Project Development and Design
Past Experience:• Sr. Engineer with Polytubes (West) Inc. 4 yrs, • Esso Resources/Petroleum/Chemical (14 yrs):
» Sr. Operations Engineer, » Sr. Process Engineer, » Development Engineer
Expertise – Refinery energy conservation, heavy oil upgrader studies, Cold Lake Phases 1-6 Debottleneck, gas conservation plant operations and facilities upgrades, managed implementation of new reactive extrusion pipe manufacturing process
Marlett Engineering Ltd. – Edmonton Principal – Fret Marlett, M.Eng., MBA, P.Eng.,
FCSME Specializing in combustion and gas fired equipment Past Experience:
• Enbridge Pipelines Inc. (1 yr)• Northwestern Utilities Limited (24 yrs)
» Senior Engineer, Utilization and Research» Assistant Utilization Engineer» Assistant Transmission Engineer
Key roles:• APEGGA Rep – Gas Technical Council of the Alberta
Safety Codes Council (1997-Present)• Secretary, City of Edmonton Gas Approvals Board
(1974-1978)
Jamieson Engineering - Edmonton
Principal – Marnie Jamieson, P.Eng. Process Control, Materials, Process & Environmental
Engineering Past experience:
• AT Plastics (2 yrs), • Syncrude Canada (8 yrs), • Work terms Dow Chemical (Research), Esso
Resources (Operator), Environment Canada (Engineering Asst.)
Roles – Plant Engineer, Environmental Engineer, Applications Engineer, Corrosion/Materials Engineer.
Proposal Overview - Objectives
Evaluate options to utilize casing gas Assess criteria for successful application Pro’s and Con’s of the Options
• Technical • Financial • Operational• Implementation hurdles
Overall – Facilitate decision-making; leading to rapid and economic implementation of systems to reduce methane venting from Heavy Oil sites.
Work Scope – Focus Areas
Displace purchased fuel use (15%) Power generation and sales (30%) Gas collection and sales (30%) Use to Increase Oil Recovery (10%) Convert methane to CO2 (10%)
Mitigation of tank odours (5%)
Key Issues for Heavy Oil Venting Options Technology Issues
• Many options exist now but are not widely used. • New ones may be developed where needed
Producer Management Issues• Economic Solutions - Why Not Implementing?• Environmental Solutions – Define Priorities and
Resources Government/Regulatory Issues
• Rules to Level/Define Playing Field• Barriers to implementation• Carrot vs. Stick Philosophy
Displace Purchased Energy Options
Winterization
Low Pressure Fuel
Increase Efficiency
Tracing; Dryers; Anti-freeze; Fuel Heaters
Mini-compressors;Low Pressure Burners
Improve Tank Heating:Combustion; Heat Transfer
Co-gen (heat & power)
Power from Vent Gas
Easy Sites
Small Sites
Remote Sites
Pads with lots of gas;Near power lines
Single, high GOR wells;Near Power lines
Small local loads;Lights, Remote Control
Gas Collection and Sales
Fuel for New Wells
Local Sales
Sales to Pipeline
Similar to Winterization:Temporary flowlines?
Mini-compressors;Mini-dryers; Tie-in to
Existing lines
Low pressure collection;Central treating and Compression facility
Increase Oil Recovery
Pressure Support
Mini-EOR
One well per pad takesCompressed Gas
Small steam generators;Methane cycling
Collect gas for use in otherAreas (Royalty Free)
Large Scale EOR
Methane Conversion
Flares
Catalytic Oxidation
GHG Credits
Low cost, low liquidLow visibility flares
Portable, low visibility,Potential for use of energy
Requires auditableMeasurement of conversion
Mitigation of Tank Odours
Micro-incineration
Catalytic Oxidation
Other Options
Use casing gas; Incinerate tank vents
Low cost, low maintenance
Absorption; Adsorption;Active Dispersion
Schedule
Detailed schedule once participation confirmed. • Remain flexible yet meet deadlines.
Key dates:• Start May, 2000• Winterization Options by Sept 2000• Draft of Main Report by Dec 2000• Main Report by Year end 2000/1Q2001• If participation allows – extend work to follow-up
actions
Proposed Deliverables
Interim Report on Options to Displace Purchased Energy
• Analysis; Powerpoint Summary; One Page option sheets Draft Report
• Powerpoint format and workshop to review Main Report
• Full Document (2 copies)• Powerpoint format (paper and electronic)
Options (cost recovery basis)• Field presentations, extra reports
Benefits to Participants
Focused effort to quickly identify low cost, economic and safe options for use of vent gases
Reduces workload on in-house staff Provides leverage instead of everyone redoing the
same work Allows vendors to easily communicate information
on the options they can provide Helps define what can be achieved now and what
requires new technology
Why this proposal now?
Expansion of operations generates resistance from public
Pressure mounting to show voluntary progress Producers no longer in “survival” mode Options appear to be available and economic Producers are busy with producing Oil, not Gas Vendors with viable options frustrated Appears to be opportunity and interest in
collaboration
What is needed to make the project happen? Funding to do the Work Support from Producers Operating Information Support from Vendors Product Information Others
• Regulators Drive to change
Funding Proposed (For discussion)
Open to any organization on same terms• Reports to participants only
Current basis $15,000 per participant (at least 4 preferred)
• Can proceed with more or less but depth of analysis varies
After study 60% complete, new participants pay a premium (20%)
• Funding used to monitor developments Option to expand to thermal heavy oil venting
Questions and Feedback
Wrap-up and Next Steps
Confirm participants as soon as possible Finalize detailed proposal to level desired by
participants Begin work so benefits can be realized Other?
Contact Information
Advanced Technology Centre
9650-20 Avenue
Edmonton, Alberta
Canada T6N 1G1
tel: 780.450.3613
fax: 780.462.7297
email: [email protected]
web: www.newparadigm.ab.ca