Proposal to develop and document options for: Utilization of Heavy Oil Vent Gases - Study May 10 &...
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Transcript of Proposal to develop and document options for: Utilization of Heavy Oil Vent Gases - Study May 10 &...
Proposal to develop and document options for:
“Utilization of Heavy Oil Vent Gases - Study”
May 10 & 25, 2000
Contents
Making a Change Happen About New Paradigm Engineering Ltd. Proposal Overview Why this proposal now? What is needed to make the project happen? Project Schedule Project Deliverables Status as of June, 2000
Gas Processing6%
Other1%
Conventional Oil Production
8%
Product Transmission
16%
Accidents and Equipment Failures
5%
Heavy Oil Production
29%
Gas Production35%
The Target for Change
Oil & Gas Methane Emissions
Ref: CAPP Pub #1999-0009
Heavy OilVenting
29%
Where Are We Now?
$50M/yr of methane vented from heavy oil sites• Equivalent to 5% of O&G Industry energy use
$20-$40M/yr of energy purchased for heavy oil sites
GHG emissions from heavy oil wells• 30% of oil & gas industry methane emissions; • 15% of oil & gas GHG emissions • Over 2% of Canada’s GHG emissions
GHG, Flaring and Odour Issues affecting our ability to develop new leases
Where Do We Want To Be?
Vent gas as a revenue stream Minimize purchased energy costs No purchased energy for wells that are venting Low tech low cost operations Achieved with minimum of waste
How Could We Get There?
Displace purchased energy sources Power from vent gases Compression for sale or reinjection Use gas and/or energy for EOR Convert methane to CO2
Tank vent treatment to eliminate odours
What Is Stopping Us?
Venting seen as an environmental problem, not economic opportunity
Capital budget for conversion set on a corporate relations basis
Payouts on systems beyond fuel displacement are long Vent volumes are variable so tough to do single well
economics or design facilities No one has time to invest in studying potential options
How Can We Make Things Happen? Collaborate to define the options and the prize Work together to make the case for casing gas
utilization Co-operative and collaborative efforts on the
gas side of heavy oil Joint Industry Project (New Paradigm) to
provide focus
About New Paradigm Engineering Ltd.
Independent consulting company, Inc. 1991 Engineer “new paradigms” for industry Bruce Peachey, P.Eng. – President Colin Gosselin, E.I.T. – Technology Development Engineer Focus for last two years on reducing methane emissions and
developing new technology to support conventional heavy oil vent gas mitigation.
Previous work in collaborations: • Downhole oil/water separation (C-FER),• Novel EOR methods (C-FER and KeyTech), • Heavy Oil Pipelining Study (C-FER, SRC)• Climate change (CSChE),• PERD study on Hydrocarbons R&D (K.R. Croasdale & Associates)
New Paradigm – Bruce Peachey, P.Eng. Project Manager and Lead Engineer Past Experience:
• Principal New Paradigm Engineering (9 yrs), • Esso Resources (15 yrs):
» Sr. Facilities Engineer; » Technical Services Superintendent; » Project Engineering Section Head; » Project Engineer;» Technology Evaluations Engineer; » Heavy Oil Production Engineer;» Process Design (Gas Production/Compression)
Expertise – Gas Gathering systems/plant design; Heavy oil production; Steam generation; Operations; Project Management; R&D Prioritization; Innovation
Proposed Support for Vent Gas Utilization Study
EMF Technical Services Inc. Holly Miller, P.Eng. Marlett Engineering Ltd. Jamieson Engineering Heavy Oil and Gas Producers Vendors (New and existing technologies) Extensive contact networks (PTAC, PTRC,
Universities, ARC/C-FER/PRI, CIM, SPE, CSChE)
EMF Technical Services Inc. - Calgary Electrical Power Generation and Distribution Cogeneration facilities (proposals and economics) Electrical and control systems design Engineering design and construction Oil and gas pipelines, compressor stations, pump
stations and processing Motivated and creative solutions
Holly Miller, P.Eng. - Edmonton
Contract Engineer – Project Development and Design Past Experience:
• Sr. Engineer with Polytubes (West) Inc. 4 yrs, • Esso Resources/Petroleum/Chemical (14 yrs):
» Sr. Operations Engineer, » Sr. Process Engineer, » Development Engineer
Expertise – Refinery energy conservation, heavy oil upgrader studies, Cold Lake Phases 1-6 Debottleneck, gas conservation plant operations and facilities upgrades, managed implementation of new reactive extrusion pipe manufacturing process
Marlett Engineering Ltd. – Edmonton Principal – Fred Marlett, M.Eng., MBA, P.Eng. FCSME Specializing in combustion and gas fired equipment Past Experience:
• Enbridge Pipelines Inc. (1 yr)• Northwestern Utilities Limited (24 yrs)
» Senior Engineer, Utilization and Research» Assistant Utilization Engineer» Assistant Transmission Engineer
Key roles:• APEGGA Rep – Gas Technical Council of the Alberta Safety
Codes Council (1997-Present)• Secretary, City of Edmonton Gas Approvals Board (1974-1978)
Jamieson Engineering - Edmonton
Principal – Marnie Jamieson, P.Eng. Process Control, Materials, Process & Environmental
Engineering Past experience:
• AT Plastics (2 yrs), • Syncrude Canada (8 yrs), • Work terms Dow Chemical (Research), Esso
Resources (Operator), Environment Canada (Engineering Asst.)
Roles – Plant Engineer, Environmental Engineer, Applications Engineer, Corrosion/Materials Engineer.
Proposal Overview - Objectives
Evaluate options to utilize casing gas Assess criteria for successful application Pro’s and Con’s of the Options
• Technical, • Financial, • Operational, and,• Implementation hurdles
Overall – Facilitate Decision-making; leading to rapid and economic implementation of systems to reduce methane venting from Heavy Oil sites.
Work Scope – Focus Areas
Displace purchased fuel use – 20% Power generation and sales – 25% Gas collection and sales – 30% Use to Increase Oil Recovery - 10% Convert methane to CO2 – 10% Mitigation of tank odours - 5%
Why this proposal now?
Expansion of operations generates resistance from public
Pressure mounting to show voluntary progress Producers no longer in “survival” mode Options appear to be available and economic Producers are busy with producing Oil, not Gas Vendors with viable options frustrated Appears to be opportunity and interest in
collaboration
Benefits to Participants
Focused effort to quickly identify low cost, economic and safe options for use of vent gases
Reduces workload on in-house staff Provides leverage instead of everyone redoing the
same work Allows vendors to easily communicate information
on the options they can provide Helps define what can be achieved now and what
requires new technology
What is needed to make the project happen?
Funding to do the Work Support from Producers Operating Information Support from Vendors Product Information Others
• Regulators Drive to change
Funding
Open to any organization on same terms• Reports to participants only
Current basis $15,000 per participant (at least 4 preferred)
• Can proceed with more or less but depth of analysis varies
After study 60% complete, new participants pay a premium (20%)
• Funding used to monitor developments
Funding Basis
Base of $60k at start• Study as proposed. • Moderate detail• Main focus technology assessment
Plan for two increments of $30k each• Increment 1 – Enhanced Detail – Issues and
Implementation• Increment 2 – Manage Collaborative Piloting
Separate Thermal Venting Project• Begin planning in Fall 2000; Report March, 2001
Key Issues for Heavy Oil Venting Options Technology Issues (Base)
• Many options exist now but are not widely used. • New ones may be developed where needed
Producer Management Issues (Enhanced)• Economic Solutions - Why Not Implementing?• Environmental Solutions – Define Priorities and
Resources Government/Regulatory Issues (Enhanced)
• Rules to Level/Define Playing Field• Barriers to implementation
Overall Schedule
Start Planning – May 2000 Initial Funding Committed – May 25 Data Collection June-July Displace Purchased Energy Report – August Flowchart Options & Prioritize Focus – August Sub-contractors carry out independent analysis – Sept/Oct Pull analysis together, address interface issues – Nov Prepare Draft Report and Presentation – Dec Hold Workshop with Participants – Dec Final Deliverables - Jan
Proposed Deliverables
Interim Report on Options to Displace Purchased Energy
• Analysis; Powerpoint Summary; One Page option sheets Draft Report
• Powerpoint format and workshop to review Main Report
• Full Document (2 copies)• Powerpoint format (paper and electronic)
Options (cost recovery basis)• Field presentations, extra reports
Data Collection
New Paradigm• Input from sub-contractors on info needs
Design and Plan Survey of Producers Design and Plan Survey of Vendors Interview other stakeholders
• Regulators, power companies, gas suppliers Obtain source documents
• Maps (power systems, land plats, gas systems, pools)• Reports (CAPP, SEM, AEUB, others)
Producers Survey Contents
Main Operations Dimensions» # single wells vs. pad wells» Oil, water, gas production averages and range by area» Standard lease layouts» Costs for pressurized natural gas/propane» Pumper issues
Regulatory/business Issues» Current plans/philosophy/motivation» Main regulatory issues/concerns» Main impediments to implementation
What has been tried already» Details on where, who, results, photos, reports
Vendor Survey Contents
Main Technology Features» Capacity ranges
» Costs
» Utilities
» Operational Factors
Business Issues» Equipment buy/lease or sub-contract options
» Support in area
» Synergies
Where has technology been used» Details on where, who, results, photos, reports
Displace Purchased Energy Options
Winterization
Low Pressure Fuel
Increase Efficiency
Tracing; Dryers; Anti-freeze; Fuel Heaters
Mini-compressors;Low Pressure Burners
Improve Tank Heating:Combustion; Heat Transfer
Co-gen (heat & power)
Displace Purchased Energy Report (20%) One Page Descriptions of Options(New Paradigm)
• Typical Site Layout, • Costs vs. Capacity, • Energy Efficiency or Other Benefits• Utilities or Maintenance Support,• Pumper Issues, • Environmental impacts,• Implementation/Regulatory Issues • Potential synergies
Generic Economics for Fuel Displacement• Cost to Buy, Install, Operate vs. Savings
» Propane» Pressurized Natural Gas
Power from Vent Gas
Easy Sites
Small Sites
Remote Sites
Pads with lots of gas;Near power lines
Single, high GOR wells;Near Power lines
Small local loads;Lights, Remote Control
Power from Vent Gas (25%)
Subcontractor – EMF Technologies Technical
• Micro-turbines, gas engines, other• Characteristics, costs vs. size, fuel efficiency, potential for co-
generation of heat and power• Operations issue• Potential for Mercury Electric Pilot
Business and Regulatory• Economics vs. Size and cost to tie-in• Regulatory constraints (generation, distribution or sales)• Business Structuring Options
» Utility vs. industry/company operated systems» Key Agreement terms (access, revenue/cost sharing)
Gas Collection and Sales
Fuel for New Wells
Local Sales
Sales to Pipeline
Similar to Winterization:Temporary flowlines?
Mini-compressors;Mini-dryers; Tie-in to
Existing lines
Low pressure collection;Central treating and Compression facility
Gas Collection and Sales (30%)
Subcontractor – Marlett & NPEL Technical
• Collection/distribution methods• Dehydration or freeze protection• Compression
Business and Regulatory• Economics vs. Size and cost to tie-in• Regulatory constraints (distribution or sales)• Business Structuring Options
» Gas utility vs. industry/company operated systems» Key Agreement terms (access, revenue/cost sharing)
Increase Oil Recovery
Pressure Support
Mini-EOR
One well per pad takesCompressed Gas
Small steam generators;Methane cycling
Collect gas for use in otherAreas (Royalty Free)
Large Scale EOR
Increase Oil Recovery (10%)
Subcontractor – Miller & NPEL Technical
• Listing of Options• Pro’s & con’s• Potential facilities options
Business and Regulatory• Economics vs. Size• Reservoir Factors• Contacts for further assessment
Methane Conversion
Flares
Catalytic Oxidation
GHG Credits
Low cost, low liquidLow visibility flares
Portable, low visibility,Potential for use of energy
Requires auditableMeasurement of conversion
Methane Conversion (10%)
Subcontractors – Marlett, Jamieson & NPEL Technical
• Flare designs for variable rates• Catalytic oxidation methods• GHG credit measurement and tracking
Business and Regulatory• Economics vs. Size• Potential for Credits and their value• Business Structuring Options
» Add on to power/gas options» Key Agreement terms (access, revenue/cost sharing)» Bulletin Board test with residents
Mitigation of Tank Odours
Micro-incineration
Catalytic Oxidation
Other Options
Use casing gas; Incinerate tank vents
Low cost, low maintenance
Absorption; Adsorption;Active Dispersion
Mitigation of Tank Odours (5%)
Subcontractor – Marlett, Jamieson & NPEL Technical
• Factors resulting in odours• Sampling and neighbour issues• Assessment of low cost options
Business and Regulatory• Costs vs. Size• Safety and Operability Issues• Business Issues
» Odour emissions philosophy› Proactive or reactive
Flowchart Options
New Paradigm and sub-contractors Lay-out options in a flowchart(s) Show:
• Interactions• Synergies• Relative Value (starting assumptions on payout)
Application Based• Lease types – single, multi-well• Back-up energy type – gas, propane, power, other• Pumping equipment• Energy Demand Ranges• Casing Gas Ranges
Sub-charts by technology issues
Technical Option Summary Sheets
Standard format summaries for each option One Page Descriptions of Options(NPEL)
• Typical Site Layout, • Costs vs. Capacity, • Energy Efficiency or Other Benefits• Utilities or Maintenance Support,• Pumper Issues, • Environmental impacts,• Implementation/Regulatory Issues • Potential synergies• List of Vendors
Technology Assessment Tools
Flow Charts, Decision Trees and Scoping Economics Inputs:
• Site characteristics – layout, volumes, proximity to power lines, pipelines, residences, other factors
• Budget Constraints Outputs:
• Technically viable options• Economic Indicators
Option: Potential to build a spreadsheet tool (Enhanced)
Contract Deliverables
Interim Report on Options to Displace Purchased Energy• Analysis; Powerpoint Summary; One Page option sheets
Draft Report• Powerpoint format and workshop to review• Draft Option Assessment Tools• Draft Option summary sheets
Main Report• Full Document (2 copies)• Powerpoint format (paper and electronic)• Tools (paper minimum)
Options (cost recovery basis)• Field presentations, extra reports
Interim Reporting
All contractors will progress invoice New Paradigm and report progress
One page status reports will be e-mailed to participant contacts on a monthly basis, including:
• Progress Status• Project Cost Status• Decision items for participants
Funding Proposed
Open to any organization on similar terms• Reports to participants only
Current basis $15,000 + GST per participant• Can proceed with more or less but depth of analysis
varies• Need to decide on piloting
After study 60% complete, new participants pay a premium (20%)
• Funding used to monitor developments or pilots Option for pilot management Option to expand to thermal heavy oil venting
Agreement Terms
Purchase/service order basis New Paradigm invoice for fee plus GST. Options:
• One invoice for $15,000 (June)• Progress Invoicing
» June 1 - $5,000; August 1 - $8,500; Final Report Issue - $1,500
One page statement of deliverables and Memorandum of Understanding (MOU), principles:
• No confidential information to be communicated• Participants will only distribute reports internally• Participants to respond to surveys or requests for information• NPEL to ensure work is completed on a timely basis• Arbitration for dispute resolution
Optional Items
Piloting• Separate Agreements/MOU’s for vendors
contributing in kind• Review plans and budgets with participants• Site Selection from Participant Wells• Separate deliverables
Thermal Venting• Separate Agreements/MOU’s• Discount for participants in both
» To be determined
Summary as of June 20, 2000
Project has been launched Agreements in Place:
• Ranger Oil• Husky Oil
Obtaining Approvals:• Mobil Oil• CanOxy/Wascana• AEC Oil and Gas
Open to more participants. Prefer decision as soon as possible to assist with project planning.
Obtain copy of one page agreement from New Paradigm.
Contact Information
Advanced Technology Centre
9650-20 Avenue
Edmonton, Alberta
Canada T6N 1G1
tel: 780.450.3613
fax: 780.462.7297
email: [email protected]
web: www.newparadigm.ab.ca