Project Report of Internship for Inventory Management
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Transcript of Project Report of Internship for Inventory Management
SIEMENS
105108 SGS 1
INDEX
DESCRIPTION PAGE NO
1. INTRODUCTION TO SIEMENS 1
2. INTRODUCTION TO MOTORS 24
3. INTRODUCTION TO TRACTION MOTORS 59
4. INTRODUCTION TO INDUCTION BRAZING 70
5. PROJECTS 85
SIEMENS
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CHAPTER 1 INTRODUCTION
TO SIEMENS
SIEMENS
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(Siemens 1847 – 2001)
Formed in 1847, the company Telegraphenbauanstalt von
Siemens & Halske grew within the space of a few decades from a
small precision-engineering workshop, producing mechanical
warning bells for railways, wire insulation made of gutta-percha,
and electrical telegraph systems, into one of the world's largest
companies in electrical engineering and electronics. Landmark
inventions, an immense readiness to innovate, and a strong
international commitment have driven the company's success
since its very beginnings.
SIEMENS
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When in 1866 Werner Siemens (known as Werner von
Siemens after 1888) discovered the dynamoelectric principle, the
potential applications for electricity were limitless. Heavy-current
engineering began to develop at a breathtaking pace, producing
one triumphant innovation after another: In 1879, Siemens &
Halske presented the first electric railway and installed the first
electric streetlights in Berlin; in1880 came the first electric elevator;
and in 1881 the electric streetcar. Following the death of the
company's founding father, Werner von Siemens, in 1892, his
successors followed the course he had set, constantly advancing
the company with trailblazing innovations.
Lighting, medical engineering,
wireless communication, and, in the
1920s,household appliances, were
followed after World War II by
components, data processing systems,
automotive systems and
semiconductors. The guiding principle
that had applied since the company's
SIEMENS
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beginnings - of concentrating solely on electrical engineering, "but
on the whole of electrical engineering" - helped make Siemens the
only company in its industry to operate in both light- and heavy-
current electrical engineering, and by the mid-1920s it was again
one of the world's five leading companies in its field.
When the National Socialists seized power, Siemens, like
the rest of German industry, was drawn into the system of the war
economy. World War II, Siemens began rebuilding in Germany
first, but gradually moved into foreign countries from the 1950s on.
Technological advances, expansion into new business segments,
and the reestablishment of a presence in traditional export
markets laid the foundations for the company's return to its old
strength in the world marketplace in the 1960s. To give the
company a stronger identity and consistent market presence,
Siemens & Halske, Siemens-Schuckertwerke AG, and Siemens-
Reiniger-Werke AG, the three main companies in the group,
merged in1966 to form Siemens AG. Today, Siemens is a
transparent organization comprising fast-acting business units that
is making important and significant contributions to the future of
electrical engineering and electronics.
SIEMENS
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WERNER VON SIEMENS: -
Werner von Siemens (1816 -
1892), an inventor and visionary
businessman, lent significant impetus
to the still-young field of electrical
engineering in the second half of the
nineteenth century, and played a key
role in fostering the development of the electrical industry. With his
design of the pointer telegraph he laid the foundation for Siemens &
Halske Telegraph Construction Company, which was founded in
SIEMENS
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1847 and soon developed into an international operation. In 1866
Werner von Siemens discovered the dynamo-electric principle,
probably his most significant achievement in electrical engineering,
which helped establish the idea that electricity could be used as a
power source. The company also became known worldwide for its
successful handling of technically complex, extremely high-risk
projects, such as laying major trans-Atlantic cables and building the
Indo-European telegraph line from London to Calcutta.
JOHANN GEORG HALSKE: -
The master mechanic Johann
Georg Halske, born on July 30, 1814 in
Hamburg, started his own workshop in
Berlin in 1844, which he ran together with
his partner F.M. Böttcher. In 1847 Halske
founded the Siemens & Halske
Telegraph Construction Company
together with Werner von Siemens.
Halske was particularly involved in the construction and design of
electrical equipment such as the press, which enabled wires to be
insulated with a seamless coat of gutta-percha, the pointer telegraph
SIEMENS
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and the morse telegraph and measuring instruments. In 1867 he
withdrew from the company because his views on company policy
diverged from those of the Siemens brothers and devoted himself in
his role as a Berlin city councilor to the administration of the city and
the establishment of the Museum of Applied Art.
SIEMENS
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The Siemens Group in India is a unique player in the field of
electrical and electronics engineering. We have the capability to
integrate diverse products, systems and services into turnkey
solutions across the life- cycle of a project. Innovation is our strength.
But it’s not the only one. Our customers also know that they can rely
on us to execute quality projects, while delivering value.
In all areas of our operation, we provide the complete range of
offerings. In the Energy sector, our expertise ranges from power
plants to meters and in the Industry sector, we build airports, as well
as produce contactors. In Transportation, we deliver complete high-
speed trains, right down to safety relays, whereas in Lighting, we
illuminate large stadiums and also manufacture small light bulbs. In
Healthcare, we execute complete solutions for hospitals, as also
SIEMENS
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provide “in- the canal” hearing aids. We are a strong player in the
Communication segment, offering a complete spectrum of products
from large public networks to mobile phones. And, the thread that
connects all our businesses is Information technology.
We have a wide presence across the country, where our
operations include 15 manufacturing plants and 16 sales offices. We
are also part of a vast global network of 461,000 people, operating in
over 190 countries, which also serves to enhance our standing.
ENERGY: -
We provide products of the state of the art technology and
techo-economically efficient solutions for all energy projects, which
directly or indirectly support the infrastructural development. We
supply technology, equipment and expertise to private and public
sector power projects / producers and industrial consumers, covering
all the areas of power generation, power transmission and distribution
and plant and energy management. Our environment friendly power
plants are designed to provide affordable power and make energy
SIEMENS
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transport and management both economical and safe. Our portfolio
also includes low voltage switchboards.
Power Generation
Power Transmission & Distribution Systems
HEALTHCARE: -
We provide a complete range of medical equipment and
services, including Diagnostic equipment like Computed
Tomography, Magnetic Resonance Imaging, Ultrasound Imaging, X-
Ray systems and Angiography. Therapeutic modalities such as
Radiation therapy and Nuclear medicine, Life Support Systems,
which includes Patient Monitoring and Ventilators and a wide range of
Hearing Aids, make up the rest of our repertoire.
Medical Solutions
Hearing Instruments
INDUSTRY: -
We provide end-to-end solutions covering the whole life cycle of
a plant. These turnkey solutions cover project management,
engineering & software, installation, commissioning, after-sales
SIEMENS
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service, plant maintenance and training. These solutions cater to the
building, electrical and automation industry.
Automation & Drives
Industrial Solutions & Services
Building Technology
INFORMATION & COMMUNICATION: -
The Information & Communication Group is a global and
leading provider of information & communication Solutions for the
Enterprises & Carrier Markets. This includes a complete portfolio of
Convergent Solutions combining Voice, Data, Video and Mobility.
LIGHTING PRODUCTS AND SOLUTION: -
We provide economical, long-life lighting for every application,
including incandescent and fluorescent ones for domestic and
industrial lighting.
General Lighting
Automotive Lighting systems
Photo optics
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Electronic Ballasts and fixtures
Opto semiconductors
TRANSPORTATION: -
A pioneer of the railway signaling systems, our offerings include
manufacture and installation of the railway signaling & safety
systems, traffic control and automation, electrification, traction
equipment for locomotives and multiple unit system and mass transit
vehicles. Our product palate also includes rolling stock, auxiliary
inverters for air-conditioned passenger coaches. We are also fully
equipped and undertake turnkey projects for urban transportation,
mass rapid transport projects, traction substations overhead
centenary and long distance transmission lines.
Transportation Systems
Automotive Systems
SIEMENS
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The five manufacturing units are located at:
Mumbai (Worli): Head office
Kalwa (Thane district)
Nashik
Aurangabad
Goa
The Siemens setup consists of following divisions, regions, works and
head-offices:
1. Automation & Drives Division (A&D)
2. Power generation Division (PG)
3. Power transmission and Distribution Division (PTD)
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4. Telecommunication (TCM)
5. Medical Solution Division (MSD)
6. Transport Division (TD)
1857 - SIEMENS was founded in Germany.
1867 - SIEMENS’ first linkage in India.
1954 - Assembly & repair undertaken in small workshop at
Mumbai
1957 - Switchboards manufacture began at Worli Mumbai.
1959 - Medical equipment added to the range at Worli.
1960 - Switchboard production extended to Joka near Calcutta.
1960 - Manufacture of SWITCHGEAR began at Worli, Mumbai.
1963 - SWITCHGEAR manufacture at Andheri, Chakala.
1966 - First batch of Electric Motors produced at Kalwa.
1967 - Centenary year of SIEMENS associates with INDIA.
1977 - Manufacture of electronic equipment’s at Worli, Mumbai.
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1984 - Manufacture of Switchboard started at Nashik.
1986 - Manufacture of Railway Signaling Products.
1986 - Heavy investment in Tool room and production shop.
1987 - New ultra modern Electric factory at Nashik.
1990 - ‘Sword Of Honor’ from British Safety Council.
1993 - ISO 9001 for Motors.
SIEMENS
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c
HEART OF MANUFACTURING ACTIVITIES IN INDIA
THE KALWA WORKS COMPRISES OF MAINLY THREE
UNITS:
THE SWITCHGEAR FACTORY
THE SWITCHBOARD FACTORY
THE MOTOR FACTORY
THE TRANSFORMERS
SIEMENS
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Pole-mounted distribution transformer with center-tapped secondary
winding. This type of transformer is commonly used in North America
to provide 120/240 volt "split-phase" power for residential and light
commercial use. Note that the center "neutral" terminal is grounded to
the transformer "tank", and a grounded conductor (right) is used for
one leg of the primary feeder.
SIEMENS
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SIEMENS switchgear unit is one, which is committed to provide
business solutions in the field of Control Systems and Products
(CSP). The year 1973 marked the beginning of the production of
switchgears at Kalwa works. Considering its applications switchgear
is a general term covering a wide range of products used for
switching and safety of various electrical & electronic accessories. It
manufactures several forms of switching and protective devices.
PRODUCT SPECTRUM
Control and Limit Switches
Starters & Contactors
Push button Indicators & Signaling Equipments
HRC Fuses, Fuse Switches & Fuse Bases
Bimetal Thermal Overload Relays …etc
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SIEMENS switchboards have established remarkable
leadership in the market. This has come
through a deep understanding of
customer requirements, resulting in
customer-oriented products with user-
friendly design, manufactured with latest
technology, in compliance with
international standards. The assembling of switchboards
commenced in 1954 in a small workshop in Mumbai. However, the
manufacturing unit at Kalwa came into existence in 1975.
Switchboard falls under the Power Transmission and Distribution
(PTD) Division, of SIEMENS Limited. PTD consists 3 variants of
switchboards namely; Medium Voltage Switchboards (MVS), Low
Voltage Switchboards (LVS) & High Voltage Switchboards (HVS).
PRODUCT SPECTRUM
Circuit Breakers (Outdoor and Indoor Vacuum Breakers)
SIEMENS
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Electrical Panels (Low Tension and High Tension Panels)
Potential and Current Transformers
Circuit Timers … etc.
Siemens motors
are high quality
machines with
economical power
consumption and high
resilience enough to withstand wide voltage user-friendly designs are
a proof of the fact that Siemens has a considerable knowledge of the
industries using their motors. Thus Siemens motors have high
flexibility in use and less maintenance.
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PRODUCT SPECTRUM
A C Motors & Drives
Traction Motors
Induction Motors & Generators
Various Client Application Motors etc.
MAIN FUNCTIONS OF KALWA WORKS: -
Three manufacturing units in Kalwa have various main
functions and have been very recently reconstructed, orienting
towards customers and processes. These functions are
additionally supported by central functions. Some of the common
functions are described below.
SIEMENS
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A) TECHNICAL: (PRODUCT DEVELOPMENT)
Preparation of Design Drawings
Laying down Standards and acceptable norms
Assemble and make new designs in Development shop
Testing of new design prototypes or design verifications
Converting German designs into Indian formats
Modify old products to suit new market norms
B) PROCESS PLANNING: (RESOURCE ENGINEERING)
Planning related to manufacturing methods
Set up manufacturing facilities
Selection of machines, technologies and process based
upon the product design requirements.
Designing and ensuring availability of tools, jigs & fixtures
Industrial engineering, fixing time standards, computation of
manpower and capacity requirements
C) LOGISTICS: (MATERIALS MANAGEMENT)
Receipt & processing of orders placed by sales division
Scheduling - Involving assignments of priorities based on
urgency and material and availability
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Procurement and administration of raw materials
Overall co-ordination between marketing, client, excise etc
Management of stores
Dispatch of completed consignments
D) MANUFACTURING: -
Pre-manufacturing - manufacture of components, sub
assemblies & painting of parts
Assembly of manufactured & bought out components
E) QUALITY ASSURANCE:
Inspection of incoming material
Inspection during stages of manufacturing & assembly
processes
Verification of the standard of finished goods
Routine testing after the products are ready
Verify compliance with client requirements
F) COMMERCIAL:
Product cost calculation
Cost accounting & control
Planning and budgeting
Financial accounting
SIEMENS
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Inputs for company’s balance sheets
G) MARKETING:
Sources customers
Studies the requirements of the customers
Collaborates with the technical and manufacturing sections
Markets products made by the factories.
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SIEMENS
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CHAPTER 2 INTRODUCTION
TO MOTORS
SIEMENS
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SALIENT FEATURES: -
a) Uses only dynamically balanced pressure die-cast rotors that
help in achieving better power factor.
b) Hydraulic pressing of parts ensures even and uniform air-gap,
closer tolerance and correct fits.
c) Connections by electric brazing, eliminates loose connections
and ensures firm contacts unlike problems normally prevalent in
soldering.
SIEMENS
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d) Preheating with the help of induction heating equipment for all
shrunk fit parts for close tolerance and correct fits.
e) Slot insulation done using polyester films and sleeve made up
of varnished fibred glass.
RANGE OF PRODUCT: -
Motors manufactured in WMOT are provided with product
series like, 1LA0, 1LA8 etc. and for generators series is generally
1LG8. The series number indicates the type of motor and the number
indicates the frame size i.e. the distance between the ground level
and the shaft axis.
For instance, 1LA0 25 mentions that the motor is of 1LA0 series
and distance between shaft axis and ground level (frame size) is
250mm. When a motor is specified, the following criterions are
mandatory:
Frame size
Motor output: in kW and efficiency
Type of connection: star or delta
Input voltage and current
Speed in R.P.M.
Application
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DIFFERENT DIVISIONS OF MOTOR UNIT: -
PROCESS CARRIED OUT ON THE SHOP FLOOR OF MOTOR UNIT
Six main areas of operation constitute the manufacturing of
motors that are listed below:
1. Machine Shop.
2. Press Shop.
3. Winding Shop.
4. Assembly A Shop.
5. Test field.
6. Assembly B Shop.
7. Incoming Inspection
1. MACHINE SHOP
a) Facing, center drilling, and
tapping operation on shaft are
carried on double end face
centering machine.
b) Turning of shaft into different dimension carried on lathe & CNC
lathe.
c) Keyway milling operation on shaft carried on CNC machine.
SIEMENS
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d) Housings, end shields, outer bearing cover and inner bearing
cover, fan, and terminal box to be outsourced.
e) Grinding operation on rotor, shaft carried on cylindrical grinding.
2. PRESS SHOP
a) Procuring of lamination blank
b) Notching and separating operation of
lamination blank for generators on N8
(Schuler) & NK8 (Wein-garten) notching machine.
c) Notching of stator slots and rotor blanks carried on notching
machines.
d) Stator Packeting for motor / generators carried on stator packeting
press.
e) Rotor die-casting on TCS die-casting machine.
f) Shaft pressing in the rotor packet on rotor packeting press
g) For generators rotor packeting along with shaft pressing is carried
on 125T Hydraulic Press.
h) Insertion of copper bar in rotor of generators.
SIEMENS
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3. WINDING SHOP
a) Coil winding on the former as
per the electrical design
specification carried on coil
winding machine.
b) Preparation and cutting of insulation required for the
motor/generator.
c) Insertion of coils in the stator packet with insulation thereby
completing the winding operations.
d) Taping of (B S = Non-driving end side) connection of leads on A S
(Drive-end side) in the connection department.
e) Taping of A S side overhang.
f) Testing the wound Motor/Generator stator packet carried in
winding test field.
g) Varnishing of Motor/Generator stator to increase the mechanical
strength and electrical properties.
SIEMENS
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4. ASSEMBLY ‘A’ SHOP
a) Pressing of wound stator
packets of motor/generator
into the housing carried on
pressing machine.
b) Balancing of rotors on
balancing machine.
c) Rotor insertion with bearing covers, bearing mounted on the rotor
shaft.
d) Line inspection to verify air gap and fixing of fan, end shields drive
end, flange end shield, circlip, fan cowl, terminal box, and other
small parts, thereby completing final assembly.
e) Connection and final assembly of generators at different
workplace.
5. TEST FIELD
Motor test field is supplied with 22kV, 3 phase MSEB as bar.
This high voltage is stepped down 240V/440V with the help of a
500kVA transformer that has two tapping for it.
The department mainly looks after the following works:
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a) Routine testing of 3-phase induction motors.
b) Type testing of 3-phase induction motors.
c) Arrange client inspection.
d) Routine test certification for motors from clients.
e) Releasing of motors.
6. ASSEMBLY ‘B’ SHOP
a) Painting of the motor/ generators is done.
b) Nameplate/ rating plate is assembled.
c) Painting of spare parts of motor.
d) Motor is sent for packing and dispatch.
7. Incoming Inspection
Main functions of Incoming Quality Cell
a) Inspection of Outsourced Components
b) Action on deviation
c) Reduction in rejection
d) Improvement of non-performing vendors
e) Self certification of vendors
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MOTOR DEPARTMENT LAYOUT
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INDUCTION MOTOR: -
The three-phase induction motor is the most commonly used A.C
motor. The three phase induction motors essentially consists of two
major parts: -
1. The Stator
2. The Rotor
The construction
of each one basically
a laminated core
provided with slots,
which house the
windings. When one of the winding is exited with the A.C voltage, a
rotating field is set up. This field produces an emf in the other winding
by transformer action, which in turn circulates current in the later if it
is short-circuited. The current flowing in the second winding thereby
produces a torque that is responsible for the rotation of the rotor.
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BASIC PRINCIPLE: -
When the three phase
stator windings are fed by
a three-phase supply, a
magnetic flux of constant
magnitude but rotating at
synchronous speed is set
up. The flux passes through the air gap, sweeps past the rotor
surface and cuts the rotor conductors. Due to the relative speed
between the rotating flux and the stationary conductors, an
electromotive force is induced in the conductors, according to the
Faradays law, because of the closed circuit rotor, a rotor current is
produced whose direction as given by the Lenz’s law is such that “it
opposes the very cause producing it”, the cause here is the
relative speed between the rotating flux of the stator and the
stationary conductor of the rotor. Hence to reduce the relative speed,
the rotor starts rotating in the same direction as that of the flux and
tries to catch up with the rotating flux. The shaft through the rotor is
used to transmit the rotary mechanical power to drive machines.
SIEMENS
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MAIN PARTS OF MOTOR: -
STATOR: -
This is the
stationary part of an
induction motor. It is a
cylindrical structure, built
up of dynamo grade
laminations (composing
of. The laminations are either 0.35 or 0.5mm thick. Motors having
outside diameters of the stator core up to about one-meter use one-
piece core laminations. The center circles are used for punching
rotor laminations. The stator lamination are welded at several places
around the outer cylindrical surface and the stack is later pushed in to
a frame for assembly and the segments are held together by axial
key bars fitting in to dovetailed slots in the outer rim of the core. The
total number of segments is chosen in such a way as to provide an
equal number of joints in the core flux paths of alternating poles,
since the flux leaving the stator core from every south pole,
encounters a core joint when it turns anti – clockwise, and no joints
when it turns clockwise. This resultant flux produces an alternating
SIEMENS
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voltage between the two ends of the shaft, giving rise to shaft
currents that in turn may cause damage of bearings unless the
bearings are insulated from end shields.
ROTOR: -
Like stator, rotor laminations are also punched in the single unit
in the case of small machines while in the large machines they are
segmented. Rotor laminations are pressed on the press and are die
cast on the die-casting machine, but some laminations are inserted
with copper bars. After packeting of the rotor lamination shaft is press
fitted in it. This shaft is only the medium of transfer of torque. In order
to provide paths for ventilating air radial and axial ducts are use.
Two general types of motor constructions are employed for
induction motor, namely the squirrel cage and wound rotor. The
squirrel cage rotors consist of un-insulated bars of aluminum that are
short-circuited together at both the ends by rings of copper. In this
construction the assembled rotor lamination are placed in a mold
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after which molten aluminum is forced in, under pressure, to form
bars, end rings, and cooling fins as extension of end rings. This is
known as die cast rotor. The machine employed for this purpose is
known as T.C.S. Die casting machine.
SHAFT: -
The shaft is made of various steps with different diameters for
fitting the different components on it. The following are the parts for
which the steps are provided on the shaft:
Shaft extension (where the Pulley/coupling seat).
Bearing (both sides – drive end and non-drive end).
Rotor packet.
Fan.
The major diameter of the shaft is known as the collar. Collar is
present on the BS side (Non-driving end) as the shaft is inserted from
the A.S. side (Driving end). The center hole is made on the shaft for
the ease of lifting and transportation. The intersection of two different
steps is provided with a relief groove so that there is a perfect contact
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between the mating surfaces. Generally, there are two keyways
provided on the shaft:
For fitting the pulley/coupling.
To transmit the load to the driven equipment
There are grooves provided on both the sides of the shaft for
the circlip.
STATOR HOUSING: -
Motors are supplied in a
robust, rugged CI frame with
the integral feet. Frame and
body or packet is the main
casting of the motor in which
rotor and stator are present.
The material used for housing
is gray cast iron, with strength of 130 to 150 VHNS. It acts as the
outer covering of the motor. The stator housing has the provision for
the seating of the terminal box at the TOP, RHS or LHS of the motor.
The earthing connections are provided at the bottom of the stator
frame. Provision has been made inside the stator housing to allow the
passage of air for the cooling purpose. Generally standard motor has
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a frame which is foot mounted. There are fins provided on the
circumference of the stator housing which help in the quicker
dissipation of heat.
END SHEILDS: -
Each motor has two-end shield on
either side of the stator frame. Driving
end of the motor is called AS end
shield and non-driving end of the
motor is called BS end shield.
The shapes of both end shields are similar and identical except
the tolerance on bore diameter where the outer race of the bearing
fits. Generally, the material used for end-shields is GREY CAST
IRON, with strength of 130 to 150 VHNS. In motor type 1LA0 16 to
25, outer bearing cover is integrally castled inside the End shield
itself.
On End shield, fins are present (horizontally and vertically) for
heat dissipation. In case of motors having regreasable facility, End
shield are provided with a grease nipple. They are also provided with
drain hole. Sometimes, rubber gasket is fixed on the groove provided
inside the End shield, beside the spigot. Such types of arrangements
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are used in case of motors where higher degree of protection is
required.
End shield are provided with pads on which holes are drilled and
tapped which are called as puller holes, used for dismantling the end
shield easily from stator frame.
BEARINGS: -
There are two types of bearing
used in motor/generator, viz.
Roller bearing
Ball bearing
Depending on the function to be performed. It is mounted on the
shaft. The material of bearing is case hardened carbon steel. All
motors as a standard feature are provided with floating bearing at
drive end and fixed bearing at non-drive end. The function of bearing
is to smooth running of the rotor.
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FAN: -
It is one of the most important
components, which is used for
the cooling of the motor. The
function of the fan is to suck the
atmospheric air through the
opening and through the same
over the opening. These fans are mounted on the shaft generally on
the BS side of the motor. There is a keyway provided at the end of
the shaft, where the shaft sits, to ensure a positive displacement
between the shaft and the fan. Generally , thermo-plastic material
are used for fans .
FAN COWL: -
The main function of the fan cowl
is to cover the rotating fan for safety
point of view & to guide the flow of air
for suction and delivery. The fan cowl
is mainly made of two parts:
The cowl
The screen
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The fan cowl is made up of thin MS sheet by deep drawing
process clamped to the end-shield with the help of screws. The fan
cowls are provided with a hole at the top that is used for the grease
nipple. If the re-greasing facility is not provided, the hole of the grease
nipple should be at the bottom. The type of screen is determined by
the size of the motor and the air inlet area. In some cases, the screen
and the cowl form one unit i.e. Made up of one piece while in some, it
is a different component and fixed to the cowl with hexagonal weld
nut and bolt.
TERMINAL BOX:
The standard location of the
terminal box is at the top of the
housing. Terminal box on the right or
left-hand side of the housing is
available if specified by the customer.
The terminal box can be rotated in
steps of 90 in each position. The
terminal box also has the IP55 degree
of protection. The position of the terminal box is always kept towards
the driving end.
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ACESSORIES OF MOTOR: -
V-RING: -
The V-Ring is used to prevent the entry of the dust inside the
end-shield. The V-Ring fits inside the step diameter provided on the
end-shield. It is just press fitted into the end-shield.
CIRCLIP: -
Circlip is used for preventing the axial
movement of the scavenging-disc and FanIt is
generally fitted on the groove on the shaft with
the help of special nose pliers. The two ends
of pliers goes into the holes that are provided
at the end and due to which it gets stretched and then it is fitted in the
groove. It is made of SPRING STEEL, which helps in easy mounting
of the circlip on the groove due to its property of elasticity.
There are two types of circlips:
External circlip (used for shafts)
Internal circlip (used in bores).
SIEMENS
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EYEBOLTS: -
The eyebolts, including the shank are forged in one piece without
any joint. The eyebolts are used for lifting the motors. The holes for
screwing the eyebolt are provided on the stator housing. For bigger
motors, two eyebolts are provided.
GREASE NIPPLE: -
Grease nipple is made up of
STEEL or BRASS. If the grease
nipple is manufactured from steel, it
shall be plated either with zinc or
with cadmium. The brass nipple
shall be nickel plated if required by
the customer. The balls partly
protruding at the top are spring
loaded. The grease enters the nipple only after lowering the ball i.e.
compressing the springs. The protruding ball does not allow the dust
and small particle to enter the grease pipe.
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GREASE PIPE: -
The grease pipes are used for supplying the
grease to the bearing. They are used on the outer
side of the end-shield and screwed to it. These are
threaded at both the ends so that one end can be
screwed to the end-shield and the other end to the
grease nipple.
KEY: -
The key is used to transmit a positive displacement between the
shaft and the fan on the non-driving end or the shaft and the coupling
attached to it on the driving end. The key sizes used are as per Indian
standards.
NAME PLATE: -
Nameplate is mounted on the motor with the help of rivets so that
details are available on each and every
motor.
Frame size
KW Rating
Sr. No.
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Insulation class
Voltage, Current in amps
Connection
Enclosure
R.P.M
Efficiency
RUBBER GASKET: -
The rubber gasket is placed
between the terminal box and the seat of
the terminal box on the stator frame. It is
made of rubber. It is used to prevent the
entry of water and the heat to pass on to the
terminal box
WOODEN PACKING CASES: -
These packing cases are used for
packing the motor, which is ready for
dispatch. The motor is packed so that the
motor can be transported to the desired
destination without any kind of damage.
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CHAPTER 3 INTRODUCTION TO PRESS SHOP
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Blanking
Notching
Stator notching Rotor notching
Stator packeting Rotor packeting Pre-stacking
Deburring Bar insertion Rotor Die-casting
Varnishing Caulking Pressure
Die casting
Stator packet Short-Circuiting
Ready for ring insertion Shrink Winding fitting shaft
Brazing S.C.ring
Rotor ready for machining
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BLANKING: -
Blanking is the process of producing of blank laminations for
the manufacturing of rotor and stator laminations. This operation is
carried on the 200t blanking press (HEILBRONN).
ROTOR AND STATOR NOTCHING: -
Notching is punched on the blanks using a notching separating
punch. In this operation the stator and rotor blank is separated. The
notched stator is arranged and stacks are formed and the rotor blank
is further processed for notching rotor slot and cooling holes
depending upon the motor type.
MACHINE USED
N8
Nk8
Ameetep 1
Weingarten (6t)
Compound die (100t)
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Procedure for notching dies setting and operation:
1. Machine switched to setting mode
2. Center the punch with respect to the mandrel
3. Change gear combination for the required no. Of slots (z1, z2, z3)
4. Run the machine for one cycle to ensure that the gears have been
properly placed.
5. Lower the ram insert the punch in the slot of sample lamination,
adjust the mandrel.
6. Ensure that the top surface of die block is in the same level or
higher.
7. The punch should not enter die plate more than 1mm.
OPERATION DESCRIPTION: -
1. Refer the stator packet drawing and get clamps of required
length.
2. Refer the motor type, drawing no. and fixture no. In operation
card.
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3. Collect all the required fixtures, laminations, hammer, key for
packet pressing & Arrange laminations on a stand.
4. Start stacking the laminations on the bottom ring of the packeting
fixture. Locate the stacks on the bottom ring of the packeting
fixture using the keys on the mandrel.
5. Make use of the guide pins and the filler pieces for location of
lamination. Check the length of the packet with measuring tape.
6. When packet length is achieved keep pressing with the pressure
ring on top of the packet and lock machine with pressing key
7. Check length of the packet under pressed condition at 3-4
different location on the circumference of the packet
8. If variation in the length of the packet is observed remove
pressing cap and add or remove laminations as required.
9. Apply pressure on the packet using pressure cap and top ring.
Clamp the packet from top and bottom using roller arm.
10. Remove pressure and lift the packet and stamp the motor type o
the face of the packet.
11. Using hammer remove the guide pins and filler pieces.
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ROTOR PACKETING: -
1. Arrange the laminations on the burner stand in stacks, and put
the burner on.
2. Heat the stack for 2 hrs.
3. Along with that put the rotor end plate and pressure ring inside
the oven for heating.
4. Place the shaft on the fixture in the bolster.
5. After the heating procedure is completed remove the cover.
6. Remove the endplate and pressure ring and locate it on the
shaft.
7. Then stack the laminations on the shaft up to the required height.
8. Press the packet under pressure and measure the height.
9. If the height is achieved then insert the other set of endplate and
pressure ring.
10. Insert the stopper pieces into the groove and then weld it with the
shaft.
11. Remove the rotor and transfer it to bar and sc ring insertion.
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COPPER BAR AND SHORT CIRCUIT RING: -
1. Place the rotor on the roller stand using the crane.
2. Avoid using bearing seat diameter of the locate the rotor packet
on the rollers.
3. With the pneumatic gun and strip pass shaving insert through
one of the rotor slot.
4. Block the slot on one side with shaving insert.
5. Insert a sleeve in the slot using pliers so that it flushes with the
endplate of the bar insertion end.
6. Take a slot and apply a thin layer of oil on one end with brush.
7. Insert this end in rotor slot and using a leather hammer locate the
bar in the slot.
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8. Locate the shank in the pneumatic gun. Locate adapter on
shank. Locate adapter on shank. Locate slot bar in the slot
provided in the adapter.
9. Hammer the bar with gun till the bar touches the checking piece.
CAULKING: -
10. Insert all the remaining bars
and then the bars need to be
caulked.
11. This process is named as .
In this process the bars,
which are loose in the packet, get
tightened.
12. It happens because when the bars are caulked then it expands
and becomes tight in the slot.
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13. Caulking is done to lock the bars in this position so that they
don’t move in the rotor slot.
14. Locate caulking tool in the pneumatic gun.
15. Caulk each bar over its entire length to obtain an impression
1mm deep.
16. Caulk all the bars successively & then clean the packet with
compressed air.
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CHAPTER 4
TRACTION
MOTORS
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3.1) INTRODUCTION TO TRACTION MOTOR
WHAT IS TRACTION MOTOR
Traction motor typically refers to those motors that are
used to power the driving wheels of a railroad locomotive,
electrical multi-unit train (such as a subway or light rail vehicle
train), or a tram.
Before large-scale dieselization in the mid 20th century, a large-
scale motor was often used to drive multiple driving wheels
through connecting rods that are very similar to those used steam
locomotives. It is now standard practice to provide one traction
motor driving each axle through a gear drive. Usually, the traction
motor is simply suspended between the bogie frame and the
driven axle; this is referred to as a ‘Nose Suspended Traction
Motor’.
The problem with such an arrangement is that a portion of the
motor’s weight is unsprung, increasing forces on the track.
Occasionally, other mounting arrangements are made two trucks
mounted motors drove each axle through a quill drive. By
mounting the relatively heavy traction motor directly to the power
unit rather to the bogie, better dynamics are obtained allowing
much improved high speed operation. Because of high power
levels involved, traction motors are almost always cooled using
forced air.
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DEFINITION OF TRACTION MOTOR: -
Traction motor typically refers to those motors that are used to
power the driving wheels of a railroad locomotive, electrical multi
unit train (such as subway or light rail vehicle train), or a tram.
APPLICATIONS: -
Traction motors are used for many applications like:
In Locomotives
In Metro Railways
TYPES OF TRACTION MOTORS:-
There are various different types of traction motors as classified
below:-
1) A C Traction motor
2) D C Traction motor
They are available in different sizes, configuration, power
frequencies and capacities and provide a variety of different
features and functions.
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But, A C Traction motors are really not different than any other 3-
phase motor, such as those used for cooling on a locomotive.
Simply, it is a standard asynchronous (squirrel cage) 3 phase
wound motor.
It has long been known that AC motors can be more economical
than DC motors, just as with their alternators and generators. Like
alternators, AC motors are not equipped with wear-prone
commutators and brushes, eliminating these sources of limitations
of the low speed-high throttle position. AC motors would allow
locomotives to (1) have more pulling power, (2) avoid stall burns in
the traction motors, and (3) have correspondingly lower
maintenance requirements
3.2) TYPES OF TRACTION MOTORS
But there are only two types of ac traction motor that are
manufactured in Kalwa works:-
1) GT 46
2) EMU Bombay ( Electro Motive Unit )
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1) G T 46(Traction motor 1TB2622)
Traction motor 1TB2622 is a four pole three-phase induction motor
designed to delivery very high torques required for the high
starting tractive effort of the locomotive. The motor is of an
extreme robust design suitable for challenging operation
conditions, e.g. highly dusty environment and vibrations
experienced on the tracks. The rotor is of a squirrel-cage design.
The stator is a laminated frame construction with no housing.
Laminations are held together by sturdy end plates and welded tie-
rods. The forced ventilated motor is designed for axle-hung roller-
bearing installation.
The stator winding is insulated according to insulation class 200.
The motor is designed as a nose suspended drive. The
transversely mounted motor is designed for external cooling. The
cooling air enters via an upper air inlet hood in the bearing shield
of the non drive end and exists via an outlet opening at the front
end of the bearing shield.
A pinion gear is pressed into the shaft end (drive end), which has
an internal conical shaft seat. The motor torque is transmitted via
this pinion gear to the nose suspended drive.
There are two types of GT 46 manufactured in Kalwa Works.
1. PAC ( Used in Passengers, Expresses )
2. MAC ( Used in good trains )
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1. GT 46
OUTER DRIVE END
SHIELD
STATOR HSG OUTER BRG COVER
ROTOR
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2. EMU BOMBAY (Electro Motive Unit)
EMU BOMBAY
This motor is used in local trains. Nowadays the local trains are
running on DC traction motors. But government is starting new
local train running on 3 phase ac traction motors. Now the
trains are running on DC supply. The overhead supply for that
is 25 kv . The DC supply will get convert in 3 phase AC supply
by the converters which are provided by SIEMENS Ltd at
Nashik works. That is why Siemens has got the order of these
AC traction motors.
There are various advantages of using AC traction motors over
DC traction motors.
1. Low power consuming
2. Cheap in maintenance
3. Work in flooding condition
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4. Work in any frequency between 1 – 100 Hz
INTRODUCTIONS TO DEPARTMENTS
This department has started in June 2006.
Manufacturing of traction motors in Kalwa works includes the
following steps
1) STATOR PACKETING:-
Stator packeting mainly consists of two steps:-
a) Lamination stacking
b) Pressing
a) LAMINATION STACKING:-
Assemble the stacking jig in accordance with the drawing. Place the DE
thrust ring over the stacking mandrel and DE end plate over it. Also lay the
stacking bar on the DE thrust ring. Now place the first package of laminations
over the stacking mandrel. Align the DE end plate to the laminations in the
stator-winding slot and insert the guide bars into stator winding slot. Continue
stacking the stator core with required number of laminations. When about half
the height of core laminations has been stacked, check the uniformity around
the circumference using slot check gauge. Now clamp the stator core
together and place the NDE end plate and thrust ring over the stacking
mandrel. Tighten the nuts of tie-bolts.
b) PRESSING:-
Apply the stacking pressing force to the laminated stator core by means of
hydraulic pump and use vernier caliper to measure the length of the stator core in 4
places spaced uniformly around the circumference. Adding or removing laminations
can correct the length of the laminated stator core.
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2) VPI (VACUUM PRESSURE IMPREGNATION):-
Vacuum impregnating is a process for providing impregnating layer of
resin on the wound stator packet. The objective is to provide a varnishing coat
of resin on the packet.
The wound stator after impregnation is to be conveyed by the jib crane to
the stator-heating oven where it is baked for 160°C, for nearly 8 hr cycle till
the varnish is completely dried out. The conveying of the impregnated stator
packet from tank to the trolley is carried by stator lifting pipe which is nothing
but a hollow steel pipe which is press fitted at both the end pieces in such a
way that it permits the belt or rope to pass through it the material is conveyed
by means of the jib crane. Resin should be stored below 15°C as shelf life
increases at lower temperature.
Resin sample testing is done to check:
- Viscosity (if it is more thinner should be added and if it is less then fresh
resin should be added
- Gel point
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3) ASSEMBLY:-
Clean the non-drive end of rotor shaft with cloth, acetone and compressed
air to remove the traces of rust and contaminants. Heat the N/D labyrinth on
induction heater and fix it on the rotor. Now clean and fill the given amount of
grease in bearing housing using grease gun. Also apply the grease on the brg
so as to fill the clearance space inside the bearing. Insert the brg in brg hsg
with the help of pressing fixture using hydraulic pump and check the
insulation resistance of the bearing. Mount the brg hsg on rotor using
pressing fixture. After brg hsg, heat and fix the N/D shrunk on ring on the
shaft. Clean and fix the brg cover through the guide studs and do the initial
tightening of screws with suitable torque. Now fix the speed sensor wheel on
the rotor shaft, face aligning the other holes and tighten it with suitable torque.
Collect the drive side labyrinth and clean it thoroughly including labyrinth
grooves using cloth, acetone and compressed air. Mount the drive labyrinth
ring on to the rotor shaft and press it in axial direction. Then insert the bearing
on to the shaft after labyrinth. Heat the drive side shrunk on ring on to the
shaft and press simultaneously in axial direction till it stops rotating on shaft.
Fix the CAP on bottom face of the N/D end shield and tighten it with
suitable torque provided. Fix the N/D end shield on stator hsg with guide
studs for easy alignment of end shield. Now insert the rotor into stator hsg
with lifting tackle (C-tackle). Lift the rotor with lifting tackle and align the axes
of rotor using guide studs.
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CHAPTER 5
INTRODUCTION TO
INDUCTION BRAZING
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BASIC PRINCIPLE: -
When an
alternating electrical
current is applied to
the primary of a
transformer,
an alternating
magnetic field is
created. According to
Faraday's Law, if the secondary of the transformer is located within
the magnetic field, an electric current will be induced.
In a basic induction heating setup, a solid state RF power supply sends an AC
current through a copper coil, and the part to be heated is placed inside the coil. The coil
serves as the transformer primary and the part to be heated becomes a short circuit
secondary. When a metal part is placed within the coil and enters the magnetic field,
circulating eddy currents are induced within the part. These currents flow against the
electrical receptivity of the metal, generating precise and localized heat without any
direct contact between the part and the co
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BRAZING: -
Brazing is a heating process in which two or more like or unlike
materials are joined together by means of another metal alloy with a
lower melting point. Braze joints can be made exceptionally strong,
sometimes stronger than the two metals being joined.
Braze joints are liquid- and gas-tight, can withstand shock and
vibration, are unaffected by normal temperature changes, provide
good electrical conductivity and can be easily plated using
conventional processes. Typical Brazing temperatures vary between
800°F and 2150° F.
SETUP: -
First, the two metals to be joined are cleaned by coating them
with flux. The braze paste or perform is then put in position and heat
is applied until the braze flows creating a solid joint.
If the braze is being stick fed, the parts are first brought up to
temperature; then braze is introduced into the joint area by hand. The
appropriate temperature depends on the type of braze that is being
used.
MATERIALS NEEDED ARE: -
BRAZE: -
The alloy can be in paste, perform or stick form, depending on
the application. A wire perform is generally preferred because it
ensures uniform distribution and promotes joint-to-joint consistency.
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Different braze alloys have different heating characteristics; silver is
frequently used for induction brazing because of its low melting point.
Silver-copper eutectic brazes have melting temperatures between
1100°F and 1650°F. Aluminum braze, the least common, has a
melting temperature of 1050°F to 1140°F. Copper braze, the least
expensive, has a melting temperature of 1300°F to 2150°F.
BRAZING ALLOY GRANULERS
FLUX: -
The functions of flux are to dissolve the oxides formed during
the heating process, shield the alloy and joint from oxidation, provide
clean surfaces to promote even spreading of the alloy, and to
promote alloy flow by capillary action. There are many different types
of fluxes available for use at different temperature ranges. Black flux
is used for high temperatures (up to 1800°F) and is good for steel
brazing. White flux is most often used for lower temperature (1100°F
to 1500°F) applications. Ideally, the flux should have a lower melting
FLUX
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point than the base metal, and should be entirely liquid before the
braze alloy melts. HEAT SOURCES: - Fast, precise
COMMON PROBLEMS: -
1. Braze does not flow consistently each time the joint is made.
2. Parts may crack after the braze is complete
3. If the parts to be joined are at different temperatures, braze will
not stick to the colder part.
4. The high temperatures required can cause distortion of the
metals being bonded.
TRICKS OF THE TRADE: -
1. Both metals that are being joined together need to be of equal
temperature during the brazing process for a successful braze
joint.
2. A slower heating cycle is better than a faster one. If productivity
rates are critical, it is better to process multiple parts at the
same time
3. When using a braze perform ring for induction brazing, make
sure there is good physical contact between the part and the
ring. A loose ring will need much higher temperature to melt
and will also cause non-uniform joints.
4. The parts being brazed must be clean at the joint area.
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WORKING INSTRUCTION OF INDUCTION BRAZING
1. GENERAL: -
The task of this process is to induction braze the cage rings to
the rotor bars. Absolute cleanliness of all the brazing apparatus and
its surroundings is essential. The concave fillets of the brazing must
undergo 100% inspection. No faults whatever in the fillets can be
tolerated. The brazing apparatus stores separate programs for the
individual types and sizes of components. The program controls the
brazing temperature and the brazing time so that each type of brazing
is fully reproducible.
Screen form of programmer control unit
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AUXILLARY ITEMS: -
1. Brazing table
2. Inductor coil.
3. Copper brazing alloy granules imported from Braze Tec.
4. Insulated sheet.
5. Acetone.
6. Paint brush.
7. Wooden pieces & eyebolt with washer.
8. Rotor lifting tackle for horizontal condition.
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PREPARATION FOR THE BRAZING: -
Lay the insulation sheet on the inductor coil so as to provide
complete electrical insulation. Ensure that the sheet is place
symmetrically round the inductor coil. The thickness of the stack
affects the depth of penetration of the active field.
Clean the S.C.ring groove by using sand paper to remove the
dirt, burr etc. Dip the brush in the acetone bottle and clean the S C
ring surface to be brazed. Afterwards clean the ring with fresh cloth.
Lift the SC Ring and keep on the mica sheets kept on the inductor.
Keep the SC ring concentric with the inductor by adjusting the ring.
Once again make sure that the cage ring is positioned accurately in
the middle of the inductor coil.
View of SC ring kept on the insulation sheets & inductor quality
Next, fill the SC ring with brazing alloys granules using brazing
alloy dispense hand held unit. This brazing alloy must not be filled up
beyond the top edge of the SC ring. This is because, while the
brazing is being carried out, surplus brazing alloy might start to
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overflow. As it overflows it would produce a dip at the cage ring,
which would get steadily deeper and so allow eve solder to escape.
To remove the excess brazing granules from the SC ring
groove, level the top surface of the SC ring over filled up granules
with the insulation sheet so that excess brazing granules are taken
out from S.C.ring groove.
Screw a suitable eye bolt to the end of the shaft so that rotor
can be lifted vertically with the overhead cane. Rest the shaft other
end on the wooden block. The rotor must not be rolled on the rotor
bars while doing this. As rotor is being lifted vertically and turned at
the same time keep a close watch on the direction of the screw
thread of the eyebolt so that it does not unscrew from the shaft.
Then use the overhead crane to lower the rotor in to the short
circuiting ring containing the brazing alloy granules. The rotor must be
accurately centered on the SC ring.
5: INDUCTIVE BRAZING: -
The brazing program is started by pressing the “Heating ON”
button on the brazing machine. The rise in the brazing temperature
from 302° C can be observed on the display. When the brazing is
reached the system will start to regulate and hold the temperature
steady.
As the temperature of the S.C.ring rises the brazing alloy starts
to melt and the surface of the brazing alloy tilts downwards the
brazing points.
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When the brazing temperature at the rotor base is reached the
tilting of the surface of the brazing alloy reverses and the brazing
alloy rises up around the rotor bars and forms the concave fillets.
View of brazing rod touches to hot SC ring
In order to ensure that each rotor bar has reached brazing
temperature the operator must run a brazing rod around the rotor bar
in turn and if the correct brazing temperature has been reached the
rod will melt at each bar.
When a concave fillet has been formed the apparatus can be
switched off with “Heating Off” button.
When the temperature has reached approximately 302° C the
rotor can be lifted out of the brazing apparatus. As the rotor is lifted
with the crane carry out visual inspection of all the brazed joints to
ensure that the concave fillets have been formed properly. If any
faults or defects are found the rotor cannot be rebrazed until it has
fallen to room temperature.
When the brazed end has cooled down the second cage ring
must be brazed at the opposite end of the rotor in the same way as
described above.
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1. SAP
2. TERMINAL BOX KANBAN 3. SINGLE PIECE FLOW 4. PFEP
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SAP, started in 1972 by five former IBM employees in Mannheim,
Germany, states that it is the world's largest inter-enterprise software
company and the world's fourth-largest independent software
supplier, overall.
The original name for SAP was German: Systeme, Anwendungen,
Produkte, German for "Systems Applications and Products." The
original SAP idea was to provide customers with the ability to interact
with a common corporate database for a comprehensive range of
applications. Gradually, the applications have been assembled and
today many corporations, including IBM and Microsoft, are using SAP
products to run their own businesses.
SAP applications, built around their latest R/3 system, provide the
capability to manage financial, asset, and cost accounting, production
operations and materials, personnel, plants, and archived documents.
The R/3 system runs on a number of platforms including Windows
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2000 and uses the client/server model. The latest version of R/3
includes a comprehensive Internet-enabled package.
SAP has recently recast its product offerings under a comprehensive
Web interface, called mySAP.com, and added new e-business
applications, including customer relationship management (CRM) and
supply chain management (SCM).
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Kanban, literally signboard or billboard) is a scheduling system for
lean and just-in-time (JIT) production. According to its creator, Taiichi
Ohno, kanban is one means through which JIT is achieved.
Kanban is not an inventory control system; it is a scheduling system
that helps determine what to produce, when to produce it, and how
much to produce.
The need to maintain a high rate of improvement led Toyota to devise
the kanban system. Kanban became an effective tool to support the
running of the production system as a whole. In addition, it proved to
be an excellent way for promoting improvements because reducing
the number of kanban in circulation highlighted problem areas
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BEFORE
AFTER
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One-Piece flow is one of the most important principles of lean
manufacturing. Yet, many people still do not understand what it truly
means to achieve one-piece flow. There are several basic terms used
to describe one-piece flow. The most common are as follows:
One Piece flow
Single Piece Flow
Continuous Flow
Make One - Move One
Flow Manufacturing
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Siemens is making progress in creating areas of continuous flow as
more managers learn about value-stream mapping and continuous-
flow cells but many are having trouble sustaining steady output. The
problem often is the lack of a lean material-handling system for
purchased parts to support the cells.
These companies are becoming lean in terms of operating their cells,
but they are still mass producers in supplying the cells. They lack the
key elements of a door-to-door lean material handling system for
purchased parts:
a Plan for Every Part
a properly located and managed purchased-parts market
a rigorous material-delivery route using standard work
Pull signals to tightly link their areas of continuous flow to the
supply of materials.
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The consequence is starvation of processes, loss of flow, and a major
waste of effort and money in keeping too much inventory and
spending too much time hunting for missing items.
To introduce such a system, you have to understand everything
about every part: How each part is purchased, received, packaged,
stored, and delivered to its point of use. In fact, much of this
information exists in your organization, but it is stored in many
different places under the control of many managers and is mostly
invisible. The first step in creating a lean material-handling system for
purchased parts is collect all of the necessary parts information in
one place – the Plan for Every Part (PFEP).
ASSIGNMENT
We were assigned to the task of making a PFEP (Plan for Every Part)
of each and every component of LINE ASSEMBLY.
We collected various information like the procurement cycle of a
particular component, how does it come to the storage area, how is it
stored in casting yard, what is its lot size, who is the supplier, from
where does the component is manufactured etc.
CONCLUSION
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CONCLUSION
Being a student of sandwich pattern diploma course in
Mechanical Engineering, one has to undergo a training period of six
months in the eight semester of the course.
The training period becomes especially important as it
enables to duly increase the perception of the student mind, which is
necessarily of the academic nature. It serves to bring out not only the
contrast, but also more importantly the conflicts between the theory and
the practical approach.
One of the important aspect is said that the school of
human relations and people handling which are imparted during this
period are probably far more invaluable that any other knowledge or
experience gained.
Training in an organization such as SIEMENS and
working in Quality Assurance Department was really a valuable
experience. Working in shop floor groups & store has helped me a great
deal to understand the whole product cycle.
Thus taking the overlook view, it would not be
too much of exaggeration to conclusively state that this training
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period is not only thoroughly indispensable, but also, perhaps the
most useful aspect of the Mechanical Engineering course.
BOOKS REFERED
WORKSHOP TECHNOLOGY
SIEMENS MANUAL
PRODUCTION TECHNOLOGY
SITES VISITED
WWW. SIEMENS.COM
WWW.SEASIEMENS.COM