Project Ideas 1

25

Click here to load reader

description

list of small scale project ideas

Transcript of Project Ideas 1

Page 1: Project Ideas 1

SL.

NO.

NAME OF THE

PROJECTPRODUCTION OF PROCESS TOOLS & EQUIPMENTS RAW MATERIAL PROJECT COST SUPPLIERS OF TOOLS

1 Batik Printing Spray machine Cloth (silk / cotton) Rs. 1,10,000/- Available in local market

Tables Colours

Tracing Table Wax

Furniture

Pens

Stove

Colour Mixing Vessels

Other tools

2 Carpet Making Carpet weaving handloom Cotton yarn Rs. 1,00,000/- M/s.Patel Engineering Wks

Other Tools Carept wool B/4, Maruti Tools

GIDC, Sector,

Gandhinagar (Gujarat)

3 Cotton Bags Stiching machine Cotton cloth Rs. 50,000/- M/s. Sri Dhanalaxmi Entprs.

Furniture Thread 6-1-91/1, Vasavai Complex,

Other equipment Adj. to Telephone Bhavan

Saifabad, HYDERABAD

4 Cotton T-Shirts Over lock machine Cotton knitted fabric Rs. 4,00,000/- M/s. Seven Hills Enterprises,

Button hole & button Buttons 1-7-283/A/8

stitching machine Chains, zip, etc. 1st Floor, Jaya Mansion

Sewing machine 126, SD Road

Secunderabad - 500003

5 Button Hole & Button holing machine Sewing threads Rs.2,50,000/- M/s Sri Dhanalaxmi Enterprises

Stiching Button sewing machine Buttons 6-1-91/1, vasavi complex

Consumables Adj.to Telephone Bhavan,

Saifabad, Secunderabad-004

TEXTILE AND CLOTHING

After marking the spots for stitching buttons on

thegarment, buttons are placed on the spot and

stitched with the help of a machine. Once the

buttons are stitched, the garment is passed on to the

button holestitching machine, where the pre cut

holes are nicely stitched.

A resist technique with dye penetraition to parts of

the fabric covered with wax, the process of Batik

involves heating of wax, with the wax applied in

pattern of design on the fabric by suing a brush.

After waxing the material, the cloth is dipped in a dye

in a ny of the cold ice dyes. In the process minute

cracks appear on the wax coat, allowing tiny specks

of dye, which produces fine veins of colour, a unique

characteristic of batik

Carpet weaving handloom machine is employed to

make carpets of varied designs and sizes with the

process similar to that of handloom weaving

machine.

The making of cotton bags involves simple

technique of cloth cutting in different sizes and

stictching them on a sewing machine. A little

embroidery or zari work can add value to the

product.

As per the desired sizes and desings, the knitted

fabric is cut to pieces, sewed, and labelled for the

market. These products undergo strict quality control

measures as knitted shirts and hosiers have good

export market.

Page 2: Project Ideas 1

6 Hand Kerchiefs Sewing machine Cotton cloth Rs.50,000/- M/s Singer (I) Ltd.,

Zigzag machine Threads 28&29 United Builder Complex,

Other tools Packing material Paradise, Secunderabad.

7 Sanitary Towels Hand driven knitting machine Cotton staple yarrn 2/20 Rs.2.50,ooo/- M/s Sri Dhanalaxmi Enterprises

Other misc.equipment count 6-1-91/1, Vasavi complex,

Absorbent cotton Adj.to Telephone Bhavan,

Cotton thread Lakadikapool, Hyderabad-004

Cardboard boxes

Craft papers etc.

8 Fancy LeatherGloves Single needle flat bed Chorme tanned nappa Rs.1,50,000/- M/s Singer (I) Ltd.,

sewing machine leather 28&29 United Builder Complex,

Single needle cylinder bed Cloth lining Paradise, Secunderabad-03

sewing machine with table Thread solution fittings

Tools and Equipments Packing materials

9 Leather Apron Flat Bed single needle Chrome split Rs. 1,50,000/- M/s Sri Dhanalaxmi Enterprises

machine Fabric 6-1-91/1, Vasavi complex,

Power operated cylinder Thread adhesive Adj.to Telephone Bhavan,

bed stitching machine Lakadikapool, Hyderabad-004

Leather skiving machines

Embossing machine

Tools and equipment

10 Leather Garments Flat bed sewing machine Nappa / leather for Rs.5,00,000/- M/s Sri Dhanalaxmi Enterprises

Cylinder bed industrial clothing 6-1-91/1, Vasavi complex,

stitching machine Silk lining Adj.to Telephone Bhavan,

Leather skiving machine Zip button thread, rubber Lakadikapool, Hyderabad-004

Zigzag flatbed sewing solution

machine

Jack setting machine

Buttonhole making machine

Buttoon-stitch sewing

machine

Flexible dummies

LEATHER

The fancy gloves manufacturing process involves.

1.Select suitable leather and cut to differene sizes &

designs. 2.Readying various components of textile

lining. 3.Gloves are stitched wiht thumb attached to

the palm.4.Textile lining are also stitched and joind

with glove. 5.Finally, buttons, elastic, etc. are fitted

and gloves are packed.

The manufacturing process does not involove

complecatedtechineques. After cutting the chrome

splitleather it is stitched to the desired shape and

size which is branded packedfor the market.

Leather garments making is not a complicated

process. After taking the specifications of the

customer, the designs are made, cut to desired

shapes and sizes and finally pieced to together by

sti+C241ching. In order to avoid direct body contact,

internal silk lining is done. Operations like pasting,

button fixing, bottom fixing, chain stitching etc., are

done and the finished garments packed for the

market.

At first,the cloth is produced, later cut to the desired

size and stitched and over locking is done. These

are nicely pressed and packed.

Cotton staple yarn of 2/20 count is knitted into loose

fabric tube, cut torequire pieces of absorbent cottons

with the ends of the napkin tied by thread and

packed in printed polythene bags.

Page 3: Project Ideas 1

11 LeatherLuggageBags Flat bed sewing machine Nappa leather Rs. 3,00,000/- M/s Singer (I) Ltd.,

Cylinder bed industrial Softy leather 28&29 United Builder Complex,

stitching machine Lining silk Paradise, Secunderabad-03

Leather skiving machine Latex

Trade mark / name Threads, buttons, zips

embossing machine

Other tools

12 Leather Tanning Tanning drum Hides and skins Rs. 2,00,000/- M/s. Prototype Development &

Cleaning equipment Common salt Training Centre,

Cutting tools Lime Sector - B - 24

Tanning chemicals Guindy Estate P.O.

(sulphuric acid, Ekkaduthangal

sodium sulphide) Chennai - 600097

13 Medical Flat bed sewing machine Katai Leather Rs.2,50,000/- M/s Sri Dhanalaxmi Enterprises

Representative Kit Cylinder bed industrial Grinderies 6-1-91/1, Vasavi complex,

stiching machine Locks and metal fittings Adj.to Telephone Bhavan,

Skiving machine Lakadikapool, Hyderabad-004

Other tools

1. Pattern cutting

2. Economical layout of pattern

3. Clicking of components

4. Skiving, 5. Colouring, 6. Assembling

7. Stitching

8. Fitting and finishing

14 Decoration of Silk screen-printingmachine Ceramic ware Rs.2,00,000/- M/s Armstrong Smith Ltd.,

Ceramic Wares Electric muffle furnace Ceramic colours,liquid Faraday House, P 17,

Painter's wheels 4 gold/silver lustre mixing Mission Row Extension,

Misc.equipment media etc. Kolkata-1.

Paint brushes,dishes, Scree-printing materials

basins, buckets, etc., like printing frames,

Office equipment bolting cloth,5star films

GLASS AND CERAMIC

After procuring plain ceramicware, it is cleaned

throroughly by using special ceramiccolours;

attractive designs are painted through a process of

screen-printing or by transfer sheets on the cleaned

surface of the articles. In order to get multicoloured

designs, different types of sild scfreens are prepared

and screen-printed. These are left to dry and are put

in an electirc muffle furnance, where firing at 850-

900Dc. temperatures takes place.

The tannery process is divided into sorting, trimming

the skins, soaking, liming, removing the hair / fur,

fleshing, bating and picking. The drum made out of

fibre reinforced plastic is used to soak the hides and

skin. It is simple and cost effective way of tanning

the leather, which improves productivity, quality and

mitigates drudgery

In manufacturing medical representative kits, good

quality leather, metal fittings, handles etc., are used.

The following steps are adhered to in manufacturing

these kits.

After creating a pattern, leather is cut and then

skived, adhesive applied and lining done with the

edges beaded and the zip fixed. With the help of

sewing machine, the components are stiched Laterr,

the excess lining is trimmed and the stiched bag is

reversed inside out. Handles are fitted, colour

applied followed by polishing and finishing.

Page 4: Project Ideas 1

15 Decoration of Silk screen-printingmachine Ceramic ware Rs. 2,00,000/- M/s.Thermo Electric Equips. Co.

Glass Wares Electric muffle furnace Ceramic colours,liquid 59- Commercial Chambers

Painter's wheels gold/silver lustre mixing Masjid Chamber Raod

Misc.equipment media etc. Mumbai -3

Paint brushes,dishes, Scree-printing materials

basins, buckets, etc., like printing frames,

Office equipment bolting cloth,5star films

16 Glass Mirrors - Automatic bevelling machine Glass sheet Rs. 2,75,000/- M/s. Veer Work Shop,

Simple and Surface polishing machine Chemicals, paints, B-53, Naraina Industrial Area

Specialised Bevel polishing machine varnishes etc., Phase - II

Spray gun New Delhi - 110028

Drilling machine

Other misc. tools and

equipment

17 Glazed Terracotta The production process includes Ballmill, Blunger, Agitator Locally avail. Common Rs. 3,00,000/- M/s. Patel Engineering Works

Crockery and blending local clay with ball clay, Filter press, Pug mill plastic clay B/H, Martuti Tools G.I.D.C.,

Handicrafts quartz, and feldspar. A fuel-eeficient Jigger jolly, Shuttle kiln Feldspar, Ball clay Sector-28, Gandhinagar,

kiln is used in this process. Potter wheel etc., Dolomite, Quartz Gujarat.

18 White Stoneware Ball mill China clay, Ball Clay Rs.6,00,000/- M/s. Cosywo TM Engineering Co.,

Crockery Blunger Calcined quartz 15, Laxmi Co.op. Industrial Estate

Agitator Potash feldspar Nr. Nagarvel Hanuman Mandir

Filter press Calcite/marble Amariwadi Road

Press machine Zircon, Ahmedabad - 380026

Jigger jolly Barium carbonate

Shuttle kiln Zinc oxide

After procuring plain ceramicware, it is cleaned

throroughly by using special ceramiccolours;

attractive designs are painted through a process of

screen-printing or by transfer sheets on the cleaned

surface of the articles. In order to get multicoloured

designs, different types of sild scfreens are prepared

and screen-printed. These are left to dry and are put

in an electirc muffle furnance, where firing at 850-

900Dc. temperatures takes place.

The glassware is procured, thoroughly cleaned, with

the help of special glass colours attractive designs

are painted or printed either by hand painting or by

silk screen-printing. In making multicoloured

designs, different types of silk screens are prepared

after mixing colours with turpentine fat oil or gum.

After painting on a cleaned surface, the glassware is

allowed to dry for a short duration and put in an

electric muffle furnace and fired at a temperature of

500-550 Dc.

The most important process in the manufacture of

mirrors is silvering on glass. The various operations

involved in the mirror manufacturing process are

selection of glass sheet, cleaning, sensitising,

silvering, coppering, and painting. A chemical

process to give proper adherence, after sensitising

the glass, cleans plate glass or sheet glass; the

sheet, is silvered by spraying method. Later, it is

given copper coating to protect the silver from

damage. In order to make this weather proof, a

protective paint coat is given with red lead, varnish or

cellulose enamel paint.

In a ball mill, grinding of quartz and feldspar is done,

which is mixed with clay, sieved, filter pressed and

deflocculated. These are fabricated by slip casting in

plaster of Paris moulds with the cast pieces dried

and fired at 1150dc - 1250dc temperatures. This

process ensures better quality at low production

cost.

Page 5: Project Ideas 1

Compressor etc., Ceramic stain

Plaster of Paris etc.

Plaster of Paris etc.

19 Botls and Nuts Automatic double stroke MS roulds Rs.10,00,000/- M/s.HMT Ltd.,

heading machine. Pickling chemicals, B-1, 174,

Automatic bolt head packaging mateial Nizam Sugar Factory Building,

trimming machine. Fathe Maidan Road,

Automatic thread rolling Hyderabad-500004

machine.

Automatic screw head

slotting machine

Automatic nut forming

machine

Automatic nut tapping

machine, Lathe, Shaper

Drilling machine, Hacksaw

Double ended grinder

Other misc.tools and equips

20 Cadmium Plating Rectifiers Cadmium salt Rs.1,00,000/- M/s Susam Engs. and Fabricators,

MS welded tank Cadmium anodes 495/2RT,

MS tank Acids such as HCL, Sanjeevareddy Nagar,

Plastic containers HNO, H2SO4 Hyderabad-500038

Other equipments Fascination chemicals

and other chemicals

21 Ceiling Fan Auto-winding machine Casting top & bottom Rs.2,50,000/- M/s H.M.Brothers,

Assembling Unit Varnish tray Lamination 5-4-187/5,

Portable drilling machine Super enamelled copper Karbala Maidan,

Hardware tools wire, Ball bearing M.G.Road,

Hugh voltage AC testing MSshaft,Down rodclamp Secunderabad-500003

equipments Condenser

ENGINEERING & ELECTRICAL

In a ball mill, grinding of quartz and feldspar is done,

which is mixed with clay, sieved, filter pressed and

deflocculated. These are fabricated by slip casting in

plaster of Paris moulds with the cast pieces dried

and fired at 1150dc - 1250dc temperatures. This

process ensures better quality at low production

cost.

There main processes-cold forging, hot forging and

machining, generally form nuts andbolts. In some

cases, for speical types of nuts and bolts maore than

one process maybe used. The head of the bolt is

formed after feeding steel rod into a double stroke

cold header machine. Later, by using a bolt head

trimmer, bolt head is machined to square or

hexagonal shape and the threads are cut on a

thread-rolling machine. Finally, the bolt head-slotting

machine. In manufacturing nuts, steel rods are fed

into an automatic nut-forking mahcine and the nuts

in seme-finished form are fed into a tapping machine

for internal threading. To relieve cold forming stress,

the bolts andnuts are normalized in a heat treatment

furnace.

This process runs through four stages viz., (a)

electrolytic cleaning, (b) acid pre clean, © cadmium

plating, and (d) fascination dips. In the forst stage,

alpha time liquid is put for electrolytic cleaning using

SS anode or cathode at 70 DC temperature. The

desired objects are dipped in specified chemicals in

the second stage. This is followed by electro plating

the objects by mixing the cadmium anode in

cadmium cyanide liquid. In the last stage, a

chromatic fascinations is done.

The rotor casting are turned to required dimensions

and the armature coil winding done by and automatic

coil-winding machine. Finally, the armature and rotor

are assembled with other body parts, blades fitted

for air circulation.

Page 6: Project Ideas 1

Panel board Canopy & top cover

Tachometer Fan blades

Regulator resistors

PVC wire, cable

connection etc.,

Packaging material

22 Spoons,Forks,Table Friction screw press Stainless steel scrap Rs.2,00,000/- M/s Pushp Trading Company

Knives and Cutlery Trimming press Handles 3-1-252,

Items Forgfe hammer with blower S.D.Road,

and motor Secunderabad-500003

Double body fly press

Double ended polishing

machine

Double ended grinder

Bench drilling machine

Hardening and tempering

furnace

Quenching tanks

23 Tube Light Fittings Shearing machine M.S.sheet Rs.3,00,000/- M/s Coolex Industries Pvt. Ltd.

Press brake Holders 40-1-129,

Bench drilling machine Chokes Near Benz Circle,

Power press Starter holders M.G.Road,

Hand press Starter holders Vijayawada-520010.

Compressor Paint

Drying over Connecting leads

Spot welding machine

24 Uninterrupted Power Programed multiple drilling Capacitors Rs.3,50,000/- M/s Akshar Electrotech Systems,

Supply (UPS) machine Resistors 16, Parth Extate,

Winding machine PCB Anil Road, Naroda,

Flow soldering machine Potentiometers Ahmedabad-380025.

Surfact mounting equipment Ics Transistors

Storage oscilloscope Transformer coil,chokes

Testing equipment Switches, buttons, fuse,

Power analyser circuit breaker

Batteries

The rotor casting are turned to required dimensions

and the armature coil winding done by and automatic

coil-winding machine. Finally, the armature and rotor

are assembled with other body parts, blades fitted

for air circulation.

Spoons, forks and knives are made from stainless

steel strips, which are hot forged and shape pressed,

trimmed and polished with plastic or wooden handles

fixed for a proper grip.

MS sheet of the required gauge is cut by a shearing

machine, the cut sheets are bent on the press brake

and holes punched by power press. The fitting is

painted, choke, starter, tube holders are fixed with

proper connections and the assembled fittings are

tested. In case of box type fitting, the side covers are

spot-welded ate the ends before painting is done.

UPS consists of components like transformers,

batteries, switches, power devisces and PCBs. The

electronic control is in PCB, which consists of

components like KS, transistors, resistors etc., the

process of assembly of UPS involves the following

steps.1. PCB testing 2. Fixing of various

components 3. Wiring 4. Battery assembly 5.

Functional testing

Page 7: Project Ideas 1

25 Voltage Stabilisers Winding machine Stamping, Chassis Rs.4,00,000/- M/s SEECO Southern Equip. Co.,

Impregnation tank Dial and nameplate 6-1-285/12,

Baking over Voltmeter (0-300 V) Padmarao Nagar,

Hand drill Rotary switch Secunderabad-500025.

Testing equipments, misc. Electric circuit

tools etc., Lead, knobs, plugs, etc.

Transformer winding Super enamelled copper

machine wire,electromagnetic

Varibale transformer relays, etc.,

Baking oven Copper wire, Voltmeters

Testing equipment Fuse, Cabinets, Switch

Knobs,hardware,fuse,

wire etc.,

26 Water CoolerMaking Shearing machine CRCA sheet Rs.4,00,000/- M/s Pushp Trading Company

Fly press M.S.Angle flat 3-1-252,

Bending machine Stainless steel sheet S.D.Road,

Arc welding transformer Aluminium sheet Secunderabad-500003

Welding machine Refrigeration compresor

Drilling machine Evaporator, Thermostat

Grinding machine Condenser, Relay

Air compressor Capillary tube

Gas filling unit Freon

Testing equipments Poly urethene sheet

Expander

27 Water Level Multi-meter Transistors Rs.40,000/- M/s Access Technologies,

Monitors DC Power supply Diodes 116, YMCA Complex,

Soldering tools Capacitor & resisters S.P.Road,

The process involves assembling the components

on Panel Control Boards and connecting relay input

terminal and supply input socket. Testing these sets

and fixing the circuit in a cabinet and packing the

final product.

The asembling of stabilisers involves manufacture of

three sub-assemblies. A circuit is made out of

assembling various electronic components and

electromagneticrelays, which give the desired output

voltage when tere I, input voltage fluctuations. The

second operation involves assembling of the

transpformer and electronic circuit, followed by

testing of the assemblyon various parametets. The

core of the stabiliser is wound with predetermined

number of turns by a coil winding machine and the

stampings are fitted inside the coil. After winding the

core is impregnated with varnish and dried with the

components assembled and fixed in a box type

container, which has indicators and connections with

switches. Finally the assembly is tested for ripple,

stabilit, termperature coefficient, transient recovery

time, etc.,

The process consists of design fabrication, assembly

and testing as per standards. The following steps are

adhered to in manufacturing the final product.

A.CRCA sheet of required thickness is cut to

size,bent,formed and welding together as per design.

B.Spray painting C.Fabrication of

storage water tank D.Assembly of all the parts

together E.Testing

F.Packing

Page 8: Project Ideas 1

Testing tools Transformer Secunderabad-500003

PCBs, Cabinets

Cables and swithches

Packing material

28 Wire Nails Automatic wire nails Wire Rods Rs.3,00,000/- M/s Ajit Wire Products,

making machine Lubricant oil Gokal da bagh,

Grinding machine with 1hp Cotton waste Near 100 Feet Road,

motor & four grinding stones Packing materials Amritsar-143001

Steel polishing drums

Wire Drawing machine with

5 hp motor

29 Acrylic Sheets Acrylic scrap deploy- Acrylic scrap Rs. 8,00,000/- M/s. Boolani Engineering Corp.,

merisation unit Methly methacrylate 7&8 Unique,

S.S. distillation still monomer Industrial Estate Veersavarkar Mrg.

Coal fired boiler Benzyl peroxide Mumbai - 400 025.

Glass sheet moulds of Calcium chloride

various sizes Pearl essence

Acrylic sheet cutting Caustic soda

machine construction Stearic acid

Water storage tanks Colours

Water circulation pumps

The process involves assembling the components

on Panel Control Boards and connecting relay input

terminal and supply input socket. Testing these sets

and fixing the circuit in a cabinet and packing the

final product.

Wire nails are manufactured on an automatic wire

nail-forming machine. Steel wire in the form of coils

is fed into the machine. At First, cold heading forms

the head and then the point takes shape. The nails

are tumbled in a tumbling barrel with sawdust or

similar material to remove burrs. The finished nails

are weighed and packed.

In manufacturing process a mixure of regenerated

and virgin methyl methacrylate monomer is used to

effect economy of operation. To obtain the

regenerated polymer, the acrylic scrap is heated with

certain chemicals to about 400dc - 450 dc in amild

steel distillation still placed on a open fire or a

furnace and fitted with a condenser and collecting

flask. The heating operation results in cracking

polymethyl methacrylate into crude methyl

methacrylate monomer, which after vaporising gets

condensed and is collected in a tank, redistilled to

obtain the pure regenerated monomer. A

mixuture of the virgin monomer and regenerated

monomer is mixed with the desired catalyst of benzyl

peroxide and heated. After a desired degree of

polymerisation, the viscous mass is cooled, mixed

with pearl essence colours and pured into moulds.

The moulds are filled with pre-polymerisation mass

and heated, finally dipped in a hot water bath to

complete the polymerisation. On complete

polymerisation, the sheets are cut into required sizes

and covered with paper sheets.

PLASTIC & RUBBER

Page 9: Project Ideas 1

30 Adhesive from Reactor Natural rubber Rs.6,00,000/- M/as Arctic India Sales,

Natural Rubber Agitator Anti oxidant 302,Sri Sari Sampada Plaza,

Condenser Zinc oxide Habsiguda,

Vacuum pump Magenesium oxide Hyderabad-500006

Water cooler Phenolic resin

Baby boiler Solvent blend

Analytical instruments

31 Artificial Flowers Cutting tools, scissors etc. Cloth(silk,satin,velvet..) Rs.75,000/- M/s Harries Enterprises,

Other hand tools Lining materials 60, Vayupuri,

Acrylic rods Secunderabad-500094.

Adhesives

Thin steel wires

32 Expanded PE Foam Mixer Low density ploythene Rs.8,00,000/- M/s Safety Packing & Sealing

Net for Packing Extruder screw diameter Resin Machineries,

Multihole double rotating die Freon gas Bhagyanagar Complex,

Drawing & cutting unit Talcum powder RTC X Roads, Hyderabad-500020

Freon gas supply system

A mix of rubber and antioxidant in right proportions

are cdharges into the reactor, zinc oxide and

magnesium oxide are added in this mox.

Subsequently, phenolic resin and solvents blend are

also added in specific proportions and heated by

steam up to a required temperature. By cooling the

reactor and transferring the mixture in a product

tank, polymerisation takes place, which in then

packed in drums of different capacities,.

After cutting the cloth into sheets of suitable sizes, it

is stitched as per the required disigns, finallym glude

is applied to get shape of the leaves and petals the

cloth/satin used in making artificialk flowers should

be of uniform density, good surface and size.

LDPE along with additives like blowing agent, talcum

powder etc.are mixed in the blender. This mixture is

fed into the hopper of the extruder where the molten

substance is mixed with freon gas to provide smooth

& glassy surface and strength. The extruded LDPE

is passed through a multi hole double rotaing die and

expanded LDPE foam nets are pulled out by drawing

machine and cut by pneumatic device. The nets are

dropped into stainless steel container smoothly and

continuously.

In manufacturing process a mixure of regenerated

and virgin methyl methacrylate monomer is used to

effect economy of operation. To obtain the

regenerated polymer, the acrylic scrap is heated with

certain chemicals to about 400dc - 450 dc in amild

steel distillation still placed on a open fire or a

furnace and fitted with a condenser and collecting

flask. The heating operation results in cracking

polymethyl methacrylate into crude methyl

methacrylate monomer, which after vaporising gets

condensed and is collected in a tank, redistilled to

obtain the pure regenerated monomer. A

mixuture of the virgin monomer and regenerated

monomer is mixed with the desired catalyst of benzyl

peroxide and heated. After a desired degree of

polymerisation, the viscous mass is cooled, mixed

with pearl essence colours and pured into moulds.

The moulds are filled with pre-polymerisation mass

and heated, finally dipped in a hot water bath to

complete the polymerisation. On complete

polymerisation, the sheets are cut into required sizes

and covered with paper sheets.

Page 10: Project Ideas 1

33 HDPE Buckets Injection moulding machine HDPE Granules Rs.10,00,000/- M/s Cincinnati Milacron Ltd.,

Cooling tower Colour Pigments 208, Lal Bungla,

Grinder Greenlands, Ameerpet,

Tumbler mixed Hyderabad.

Crane for mould lifting

34 Injection Moulded Injection moulding machine Polymers such as poly- Rs.10,00,000/- M/s Vikrant Industries,

ThermoplasticGoods Scrap grinder for processing styrene, high impacted 48, Ramchandra Oil Mill,

scrapes, runners etc. polystyrene, HDPE, Katedan,

Water cooling equipment LDPE, PVC, ABS Hyderabad - 500077.

35 Polyproylene Mat Looms 3ft wide Polypropylene tubes Rs.2,00,000/- M/s Jaligama Engg.Co.Pvt.Ltd.,

Warping machine Cloth strip&Sewinghand 109/2, IDA, Phase II,

Sewing machine Packing Material Cherlapally,

Other tools Hyderabad - 500051.

36 Rubber Balloons De-ammoniating vessel Latex Rs.1,00,000/- M/s Anand Rubber Products,

Pot mill, paddle mixer and Other rubber chemicals 2-3-465,

dipping act Minister Road,

Packing machine Secunderabad-500003.

37 Rubber Bands Rubber band cutting Rubber pigments Rs.1,50,000/- M/s Exel Rubber Pvt. Ltd.,

machine Colours 27/A MIGH,

Wooden moulds SR Nagar,

Themoplastics aresynthetic materials, formed in

various shpaes by applying heat and pressure in an

injection-moulding machine. The injection-moulding

machine comprises of a locking unit for keeping the

mould firmly closed against injection pressure and

an injection unit for heating and plasticising the

material. The plasticised material is injected into the

mould and the locking unit holds mould togeher for a

specified time, which is allowed to cool and solidify.

On opending the mould, the articles are

automatically ejected.

Available in different colours, polypro- pylene rolls

are used in the making of mats withtwo rolls are

used in the making of mats withtwo rolls

simultaneously fed as a warp to the web. The woven

mat comes out as a continuous roll, which is cut to 6

ft or 9 ft length. Stitching a side stripe finishes the

mat. Finally, the mats are packed in polythene bags.

The latex is prepared, compounded and dipped and

the film is dried and beading made. After

vulcanisation the latex is stripped off, which gives the

finished product. A packet of 100 units of balloons

readied for dispatch.

Latex is prepared by using stabilisera and pigments

through normal dipping method. With the help of

moulds, through dipping and vulcanising, rubber

tubes are prepared. These are used to prepare

rubberbands in different sizes, colours and widths.

HDPE granules are mixed with colour pigments in

tumble mixer and fed to the injection moulding

machine through a popper, which is divided into the

two halves of the moulds of buckets. The pressure is

maintained for specified time and subsequently the

pressure is released. The moulds are separatedand

moulded bucket is extracted. The cycle time is

controlled for efficient operation.

Page 11: Project Ideas 1

MS tank, Ball mill Hyderabad-500038.

38 Rubber Erasers Mixing Mill Pale crepe,sulphur, Rs.2,00,000/- M/s Moon Rubber & Tools Industry,

Hydraulics, grinder etc. white factice 17-1-375/25/1,

Ainc oxide & other Santhoshnagar colony,

Chemicals Hyderabad-500059.

39 Spectacle Frames Milling cutter machine Cellulose nitrate sheet Rs.3,00,000/- M/s Sri Rajalkashmi Engineering

Drilling machine Hinges & rivets Enterprises,

Wire reinformcement Side wire Aproova Colony,

machine Polishing/buffing Jeedimetla Depot,

Polishing drums compound Hyderabad-500055.

Buffing machines Packing materils

Routing machine

Pres,mould/fixtures/dies

40 Surgical Gloves De-ammonising vessel Centrifuged natural Rs.6,00,000/- M/s Anand Rubber Prioducts,

(Latex) Pot mill with 4 jars rubber lates 2-3-465, Minister Road,

Paddle mixerDipping vats Rubber chemicals such Secunderabad-500003.

Coagulating tanks as antioxidants, sulphur

Hot air oven accelerators and zinc

Testing equipment; micro- oxide

meter, hardness tester, etc Packing material.

Weighness balance

Formers or moulds, etc.

41 Thermoformed Thermoforming machine High impact Poly- Rs.10,00,000/- M/s. Boolani Engineering Corp.

Disposable Cups Thermoformed article styrene sheet 7&8 Unique

The process essentially consists of the following

steps. Mixing of various

ingredients of the rubber compound namely pale

crepe, sulphur, white factice, withing, zinc oxide and

other chemicals and colours. Moulding the same in

the form of desired shapes and sizes.

Cellulose nitrate sheets are cut into required sizes of

frames withmetallic rods reinforced by a wire

insertion machine on the sides of the frame under

specific temperature and pressure. The fronts aere

worked to a desired shape and design with grooves

for final fittings. It is then polished with the help of a

buffing machine. Finally, all parts are assembled to

complete the frame and then polisehd to give a final

finish and shine

In manufacturing surgical gloves, the ammonia

content of the latex is first reduced to about 0.1% by

blowing air and by treating with formaldehyde. Then

the preparation of emulsion/dispersion of various

additives is made and added in the latex compound.

Later, a coagu- lant solution is prepared with the

mould of aluminium, wood, glass or porcelain dipped

in coagulant solution and then into latex compound.

It is essential to have uniformity in immersion and

withdrawal rates. Immediately after withdrawal, the

mould is rotatedto assure even distribution of latex

film deposits. The next operations are leacing, drying

and preliminary finishing operation such as beading.

Finally, the gloves are cured in hot air or stream.

High impact polystyrene (if desired, PVC sheets) is

fixed on to the frame with the material heated to

soften in the mould. The mould is closed and applied

vacuum / air pressure to get desired shape on the

die. After cooling, the moulded items (cups, trays,

etc.,) are removed, separated and packed in

corrugated boxes.

Latex is prepared by using stabilisera and pigments

through normal dipping method. With the help of

moulds, through dipping and vulcanising, rubber

tubes are prepared. These are used to prepare

rubberbands in different sizes, colours and widths.

Page 12: Project Ideas 1

and Trays cutting proess Industrial Estate Veersavarkar Mrg.

Air compressor Mumbai - 400 025

Vacuum pump

Set of moulds

Scrap grinder

Chilling plant

Cooling tower

Buffing machine

Mould lifting equipment

42 Tooth Brush Automatic injection Cellulose acetate Rs. 10,00,000/- M/s. Boolani Engineering Corp.

moulding moulding powder 7&8 Unique

Pre heating oven Nylon bristles Industrial Estate Veersavarkar Mrg.

Automatic toothbrush Dyes and other misc Mumbai - 400 025

making machine materials

Scrap grinder

Multi cavity mould

Hand tools

Weighing machine

Other misc. equipment

43 Animal Glue Ms tank Raw sinews Rs. 6,00,000/- M/s. Deccan Trading Company

Drier Lime 22-1-54/3

Cots with cotton strings Hydrochloric acid Opp. Abid Ali Eye Hospital

Glass trays with wooden Alum, benzene & other Darushala Road,

frames chemicals Hyderabad - 500 037

RCC storage tank of liquid

glue

Washing tanks

Baby boiler

Weighing scale

Other Tools and Equipment

44 Milk Powder Storage tanks Milk Rs. 10,00,000/- M/s. Akash Engineers

Feed pump Citric Acid Plot No. 20, 1st Floor,

In manufacturing toothbrushes, cellulose acetate is

used in a multifamily injection moulding machine to

make handles. Mixed in a hopper of an automatic

injection, cellulose acetate moulding powder with a

suitable dyestuff is mixed together. The material

melts to take the shape of mould cavity after

injecting this into multi-cavity moulds. On opening

the mould, the handles are ejected. Brush handles

thus obtained are put into automatic toothbrush

making machine for boring, bristle filling and then

tightening of bristle is done by fine steel or brass.

The bristles are trimmed and packed.

The process begins after overnight soaking of the

sinews in 15 per cent solution of lime, which is

delimed by washing in running water for two hours.

After washing the stock enters the delimed pits

where deliming agent is mixed. Later, the wash is

extracted from a extraction tank at a high

temperature, which is collected as a glue solution

and stored. Subsequently it is dried with the help of

drier and placed in glass trays for cooling. When the

solution turns viscous, the sheet is cut into strips,

dried and packed.

The two main process of manufacturing milk powder

are roller drying and spray drying. In spray drying,

milk is fed into spray drier, where the droplets come

in contact with hot air and forms into powder in a

cyclone separator. In the roller drier process, the

concentrated milk comes in contact with hot rotating

roller drums. Here the milk gets dried and is scraped

out and collected. The power obtained is neatly

packed airtight containers.

LIVESTOCK

High impact polystyrene (if desired, PVC sheets) is

fixed on to the frame with the material heated to

soften in the mould. The mould is closed and applied

vacuum / air pressure to get desired shape on the

die. After cooling, the moulded items (cups, trays,

etc.,) are removed, separated and packed in

corrugated boxes.

Page 13: Project Ideas 1

Pre-heater Magnesium Oxide Sheshacala Co.operative Society

Pre-condenser Na Cl, CaCo3 Main Road

Spray drier / rotating roller Tin Containers Maredpally(West)

drums Secunderabad - 500026

Condenser

Baby boiler

Mini-chilling plant

Packaging material

Testing equipment

45 Banana Fabric Moulds Banana fibre Rs. 5,00,000/- M/s. Ahsan Trading Co.,

Polymer Storage vessels Cotton fabric Opp. Possnet Bhavan

Polyester resin Tilak Road

Catalyst Hyderabad - 500001

Mould release agent

Dyes

Pigments

46 Clay Pipe Vertical clay pipe making Plastic clay Rs. 1,00,000/- Bismi Industries

machine Plot. NO. 18 Phase - V

Firing kiln IDA, Jeedimetla

Hyderabad - 500 055

47 Coconut Husk Chipper Coconut husk re.8,00,000/- M/smi Industries,

Particle Board Screening device Phenol formaldehyde Plot No.18, Phase V,

Dryer resin IDA, Jeedimetla,

Mat Forming arrangement Hyderabad - 500055.

Hot press

Conditioning chamber

48 Ferro Cement Door/ Vibrator machine for Cement Rs.6,00,000/- M/s Susanji Udyog Pvt.Ltd.,

Window Frame pressing Sand C-47, Industrial Estate,

Mixer Wire mesh Sanathnagar,

Curing equipment Chemical admixture Hyderabad-500018

A manually opeated clay pipe- making machine has

been developed for semiskilled potters in rural areas.

These pipes are extruded from a mixture of lean and

plastic clay of varying compositions and fired at

optimum firing temperature of 9000 - 950 degree

centigrade.

The process consists of cutting the husk, beating the

husk with wooden mallet and finally shredding the

husk. These are dried and coated with phenol

formaldehyde resin, formed into mats and pressed at

15dDC at 10kg/cm2 for 30minutes to get 20 mm

thick boards.

The production process consists of fabrication of

modules and assembling. The required frame is

designed according to the size and design with a

wire mesh, which is fixed to a mould, filled with a

cement mixture, adjusted with a vibrator. After

proper curing, the finished frames are coloured. The

same proces is employed for doors/windows frames,

shutters, plemets, cupboardsm, bedside lockers,

partitions etc.

The two main process of manufacturing milk powder

are roller drying and spray drying. In spray drying,

milk is fed into spray drier, where the droplets come

in contact with hot air and forms into powder in a

cyclone separator. In the roller drier process, the

concentrated milk comes in contact with hot rotating

roller drums. Here the milk gets dried and is scraped

out and collected. The power obtained is neatly

packed airtight containers.

The process starts with prepariing moulds of metal,

wood or plaster of Paris foolowed by mixing of resin

with dye in requisite proportion, shaping the banana

fabric by placing it on the mould and reinforcing the

polymer over banana fabric. Later these are cured,

demoulded and cut. Finally, these are trimmed and

polished for market

BUILDING MATERIALS

Page 14: Project Ideas 1

Casting trays Bonding chemicals

Trolley etc. Finishing chemicals

49 Flooring & WallTiles Grinder Flu ash Rs.10,00,000/- M/s Bhuvaneshwari & Co.,

Edge runner Red mud # 10-1-513,

Sievews Clay/silt West Maredpaly,

Ball mill Secunderabad-500023.

Filter press

Drier, Press

Glazes Sprating unit

Klin

50 Fly ash Clay Bricks Moxer Moderately plastic clay Rs.4,00,000/- M/s Susanji Udyog Pvt.Ltd.,

Extruder mass C-47, Industrial Estate,

Cutting table Fly ash Sanathnagar,

Pug mill Coal Hyderabad-500018

51 Fly ash-Sand-Lime Screw feeder Fly ash Rs.5,00,000/- M/s Susanji Udyog Pvt.Ltd.,

Bricks Bucket elevator Sand C-47, Industrial Estate,

Double shaft mixer Hydrated lime Sanathnagar,

Hydraulic press Hyderabad-500018

Autoclave

Boiler

Pulverisor

52 Hollow Concrete Mixer Stone chips Rs.6,50,000/- M/s Susanji Udyog Pvt.Ltd.,

Block Kiln Sand C-47, Industrial Estate,

Concrete block making Cement Sanathnagar,

machine Fly ash/rice husk ash Hyderabad-500018

53 Matt Glazed Tiles Jaw crusher Plastic clays Rs.10,00,000/- M/s Ranjit Engineering works

Disintegrator Low grade clays B-6/1678,

Triple deck vibrating Additives Guru Tej Bahadur Nagar,

machine Glazes Yamuna Nagar-135001

The process starts withcombining clay with 10-40 %

of fly ash, which includes wire cutting of plastic clay

mass by manual process and firing at a temperature

950DC-1050DC in conventional bull's kiln or

intermittent kiln type.

The process consists of combining sand and

hydrated limein small quantities along with 70-80 %

of fly ash. The silical content of fly ash reacts with

lime to form calcium silicate hydrate, which cements

the product together. The bricks are pressed and put

into autoclave for steam curing, which is prepared in

different colours by adding pigments.

The ingredients suchas rice hush or ash fly and

cement are used to prepare these blocks with 25-

30% of cement replaced with rice husk, ash and fly

ash. Along with fine sand and crushed coarse

aggregates, ordinary port land cement is used to

make blocks and is bound hydraulically using

vibraion-casting method.

The process utilizes the indigenous machinery of

simple dry grinding process, improved down draught

kiln and low grade raw material, these are

abundantly available in the country with the low cost

of production due to significant energy savings.

The production process consists of fabrication of

modules and assembling. The required frame is

designed according to the size and design with a

wire mesh, which is fixed to a mould, filled with a

cement mixture, adjusted with a vibrator. After

proper curing, the finished frames are coloured. The

same proces is employed for doors/windows frames,

shutters, plemets, cupboardsm, bedside lockers,

partitions etc.

After fine grounding of the Raw Material, it is

pulverised and sieved in a ball mill, which is dried to

desired moisture content and pressed as per the

designs and shapes. Finally, they are dried and fired.

Glazing is done before and after biscuit firing with the

product strength of more than 300 kg/cm2 and

scratch hardness of more than 7.

Page 15: Project Ideas 1

Ball mill, D-mixer

Granulator

Friction press

Glazed spraying equipment

Oil-fired low thermal mass

down draft kiln

54 Red Clay Sanitary Ball Mill Red Clay Rs.6,00,000/- M/s Ashan Trading Co.,

Ware Filter Press Feldsopar Opp.Possnet Bhavan,

Plaster of paris moulds Ball clay Tilak Road,

Agitator Dolomite Hyderabad-500001

Small Shuttle Kiln Quartz

55 Self Glazed Ball Mill Flash Rs.6,00,000/- M/s Bismi Industries,

Roofing Tiles Filter Press Alumina Plot No.18, Phase V, IDA

Drier, Press, Klin Talc Jeedimetla,

Grinding machine Clay/silt Hyderabad-500055

Polishing machine

56 Terracotta Tiles Pulverisor Common clay Rs.5,00,000/- M/s Bismi Industries,

Ball mill Plastic clay Plot No.18, Phase V, IDA

Blunger Common clay Jeedimetla,

Agitator Fine clay Hyderabad-500055

Kiln Quartz feldspar

Granulator

Pressing machine

57 Flooring Tiles Polishing machine with No material required Rs.1,25,000/- M/s Ranjit Engineering works

Polishing Unit electric motor B-6/1678,

Guru Tej Bahadur Nagar,

Yamuna Nagar-135001

58 Iron Analysis Field Kit No material required Rs.10,000/- By using this kit, a precise result is made available

for iror concentration ranging from 0.3 to 0.5 ppm

Low cost sanitary wares are produced from

inexpensive raw materials like local red clay in

conjunction with ball clay, quartz,feldspar, dolomite

etc. The raw materials are ground, mixed andde-

wateredand articles cast by slip making processes or

by a hand mould.

The production process involves ball milling the

constituents to desired quality with the material

filtered, dried for pressing and finally sintered

between 1300-1450DC temperature.

Ferruginous clays are used in making terracotta tiles.

Locally available, the clays undergo wet grinding

processes with tri axial body composition in common

clay. Later, the tiles are fabricated in different

shapes, sizes and designs, fired in improved up

draught kiln at 1000-1100 DC temperature.

Depending on the need, different transparent/colour

glazes are subsequently provided

Floor polishing is a simple technique. The portable

polishing machine consists of a roller that rotates,

which polished the floor after continuous rotation.

Care has to be taken to keep the polishing floor level

as even.

SERVICE BASED

The process utilizes the indigenous machinery of

simple dry grinding process, improved down draught

kiln and low grade raw material, these are

abundantly available in the country with the low cost

of production due to significant energy savings.

Page 16: Project Ideas 1

through Field Kit

59 Mini Grain Mill Mini Grain Mill Maize Rs.1,25,000/- M/s Ashan Trading Co.,

Jowar Opp.Possnet Bhavan,

Bajra Tilak Road,

Wheat Hyderabad-500001

60 Mini Maize Mill Mini Maize Mill Maize Rs.1,25,000/- M/s Ashan Trading Co.,

Opp.Possnet Bhavan,

Tilak Road,

Hyderabad-500001

61 Pest Control Sprayers with pumps Pesticide for rodents, Rs.2,20,000/- M/s AF Pest & Anti Termite

Service Exhaust Fan termites and Crawling Control Pvt. Ltd.,

Shelves, cupboards for pests 2-3-603/50/B/4

storing chemicals Fumigation covers Patel Nagar

Safety equipment such as Amberpet, Hyderabad-500013

face mask,safety gloves etc

62 Basketry Shearing & cutting machine Bamboo sticks Rs. 50,000/- M/s.Superlative Tool Centre

Other Tools Palmyral leaves 4-1-119, Shop No.4, 3rd Floor

Shree Chandra Complex

Mahankali Street

Secunderabad-500003.

63 Pottery Improved Potter's wheel Locally available Rs.50,000/- M/s.SriVenkateshwara Gen.Eng.

Wood fired improved up Works

draught kiln B-Types, 8-139,

Pug mill Raju Colony, Balanagar

Hyderabad - 500 037.

64 Wood working lathe machine Wooden logs Rs. 1,75,000/- M/s.Dominion Tools Traders

with 1 HP motor Wooden polish 5-5-158, Ranigunj,

Surface planner cum Screws Secunderabad - 500 003.

thickness planer Sun glass

The entire making process is articstic and skill

based. However, certain hand operated machines

are used in processing raw material for knitting the

end products.

In this process, the clay is bunged and navigaged

through setting method to remove coarse grit etc.

The slurry is dewatered and made into plastic mass.

Later the mass is thrown over imporved pottery

wheel for shaping various articles. The articles are

coated with specially prepared enrobe, polished and

fired in an improved draught kiln.

Wood Turned

Components for

Artistic Ware

Furniture

After procuring the wooden logs, the logs are cut to

various sizes depending on the requirements of the

items to be made, and then the surface is planed by

a surface cum thickness planner and is turned on a

wood working lathe to get the required design. These

are assembled, polished and laminated with

sunglass sheets.

By using this kit, a precise result is made available

for iror concentration ranging from 0.3 to 0.5 ppm

By using this simple mill, the coarse grains as well as

wheat canbe refined. In a single step the refined soji

and flour can be obtained from wheat/maize/

bajra/ragi and other grains. In this mill, the simple

chakki machine has been modified suitably to have

arrangements for water mixing, sieving and

aspiration.

The processing includes cleaning, removing stones,

germs, conditioning and sifting into fractions and

packaging. It removes the husk, bran and other

coarse portions.

Pest control is a method to spray various chemicals

specially to kill the mosquito, files and cockroaches

and other pest with the help of spray guns.

ARTISAN BASED

Page 17: Project Ideas 1

Hand tools etc Adhesives etc.

65 Agarbatti Hand sieves 100 mesh Charcoal powder Rs. 75,000/- M/s. Oriental Machinery Pvt.Ltd.,

(Incense Sticks) Wooden planks for rolling Gigatu 25, R.N. Mukherjee Road,

Plastic trays White chips powder Kolkatta - 700 001.

Aluminum trays for dipping Sandal wood powder

Plastic buckets Bamboo sticks

Kupam dust

Perfume

Paper cartons &

Wrapping paper

inner paper bags, etc.

66 Amchur Working table with stainless Raw mangoes Rs. 2,00,000/- M/s.Ahsan Trading Co.,

Manufacturing steel top Potassium Opp. Posnet Bhavan,

Sulphur fumigation chamber metabisulphite Tilak Road,

or soaking tank Dry sulphur Hyderabad - 500 001.

Stainless steel vessels Flexible poches

Pulverizer

Sieves of different sizes

Balance

Impulse sealers

Miscellaneous items

67 Automobile Gakets Power press 10 capacity Gaskets sheets of Rs. 3,00,000/- M/s. Singhi Engineering Entp.,

Portable drilling machine various sizes and Shop No. 106

Fly press No.4 & 6 thickness 4-3-104 TO 108,

Hand shearing machine Packaging materials & 1st Floor, Anjaiah Complex,

Bench grinder 200 mm consumable Hill Street,

diameter of wheel Secunderabad - 500 003.

Fixtures, press-tools, disc..

Measuring equipment

68 Paper slitting machine with Grey board Rs. 6,00,000/- M/s. Norman & Co.,

Cutter Bone glue 11-6-872/2

Spiral winding machine Tin sheets Lakdi-ka-pul

Sizing machine Printed labels Hyderabad - 500 004.

Seaming machine

MISCELLANEOUS

Wood Turned

Components for

Artistic Ware

Furniture

After procuring the wooden logs, the logs are cut to

various sizes depending on the requirements of the

items to be made, and then the surface is planed by

a surface cum thickness planner and is turned on a

wood working lathe to get the required design. These

are assembled, polished and laminated with

sunglass sheets.

A thick dough or a semisolid paste of formed after

mixing the ingredients with water, which is applied to

sticks by manually rolling on a wooden plank, dried

and packed with wrapping paper in bundles. In

manufacturing perfumed agarbattis, concentrated

perfume is dilute with white oil or diethyl phthalate in

1:3 ratio, the raw agarbattis are dipped in trays

containing the perfume. These are instantly packed

in paper / polypropylene bags and are put in printed

cartons.

Mature, well developed raw fruits are taken, washed,

peeled, cut to slices with the help of a stainless steel

knife. These are balanched in hot water, soaked for

half-an-hour in potassium meta bi-sulphite (KMS)

solution, dried in sun for 16-20 hours, ground and

packed in flexible pouches to prevent moisute from

entering in to the product..

Based on the specifications of the customer, the

gasket sheets are procured and punched in a press,

packed in sets as per requirements.

Composite

Containers - Un

laminated

Paper used in making composite containers is

generally of thick quality, which is slit to required size

by using a slitting machine. The slit roll is then fed to

a spiral-winding machine where the container gains

shape after gluing. The cylinders are then cut to the

desired size on a sizing machine with metal plates

fixed towards one end of the by means of a seaming

machine. by using a labelling amchine, attractive

lables are pasted to the container with the other end

sealed after placing the contents in the container.

These have the obvious advantage of being strong,

sturdy and pilfer proof.

Page 18: Project Ideas 1

Heavy duty fly press

Shearing machine

Block cutting machine

Labelling machine

69 Computer Staionery Slitting and rewinding Paper Rs. 4,50,000/- M/s. Cache Peripherals,

machine Ink 3-6-98,

Rotating printing machine Carbon paper West Maredpally Main Road,

Computers Secunderabad - 500 026

Printers

70 Desk Top Computer Penitum - IV Computer Floppies Rs. 2,00,000/- M/s. Parity Srystem (P) Ltd

Publishing Laser Printer CDs 9-1-67/4,

Software packages Stationery S.D.Road

Catrdiges Secunderabad - 500 003

71 Distilled Water De-mineralized plant Water Rs. 1,50,000/- M/s. Sai Industrial Fabricators

Plastic drums and cans Chemical resins 61/B/1, Phase-I

Overhead tank IDA Jeedimetla

Bore well pump Hyderabad - 500 055

Lab equipments

72 File Pads and Paper cutting machine Mill Board Rs. 75,000/- M/s. Graphic Sales Corporatin,

Covers Card board cutter Straw Board 3-4-495/B

Hand press Paper Hi-Line Apartments

Stapling machine Calico, brown paper, Barkatpura

Envelops cutting and Cloth, tape and gum Hyderabad - 500 027

pasting machine

A fully automatic machine produces continuous

stationery. The steps involved are paper roll feeding,

printing, down perforation, cross perforation, zigzag

folding

The DTP software like Sree Lipi (Telugu) Page

Maker, Venura (English) is the basic requirements to

make layout and design for the publication. After,

keying in the text, the computer operator readies the

publications as per the requirements of the client.

The final pages are printed on plain paper by a laser

printer from where the printing process of making

positives plates, printing is undertaken on an offset

printing machine for making required number of

copies.

The ordinary water contains solids of 1000 - 1200

ppm, which is charged in ion exchanges. After

treatment of the water, distilled water of 5 ppm

dissolved solids is obtained with PH value between 8

to 8.5 and the electrical conductivity at 30 ms per cm

In making file pads, paper board is cut to size of the

file pad with a cloth strap along with cotton tape and

a plain paper (preferably brown in colour) is pasted

to the paper board. The file board corners are also

covered with cloth to improve its life. Envelopes are

prepared according to size and colour with the help

of envelope making machine. Covers are prepared

in standard sizes or as per the requiremnets of the

customer

Paper used in making composite containers is

generally of thick quality, which is slit to required size

by using a slitting machine. The slit roll is then fed to

a spiral-winding machine where the container gains

shape after gluing. The cylinders are then cut to the

desired size on a sizing machine with metal plates

fixed towards one end of the by means of a seaming

machine. by using a labelling amchine, attractive

lables are pasted to the container with the other end

sealed after placing the contents in the container.

These have the obvious advantage of being strong,

sturdy and pilfer proof.

Page 19: Project Ideas 1

73 Fishing Nets Hand Tools Nylon / cotton yarn Rs. 50,000/- Available in local market

Iron and plastic rings

74 Fuel Briquette Unit Briquette fuel manufacutinrg Rs. 9,50,000/- M/s. Sree Engineering Works

palnt 26A, Ferozguda,

Automatic feeding unit Bowendpally

Cold water circulating Hyderabad - 500 011

device with reservoir

Spare dies and punch

Other tools

75 Gum Adhesive Heating vessels Starch Rs.50,000/- Available in the local market

Packaging bottles Other chemicals

Stirrer

Hot plate

76 Gummed Paper Gum melting/preparation Kraft Paper in rolls Rs.4,50,000/- M/s Sai Industiral Fabrictors,

Tape unit Gum/Adhesives 61/B/1, Phase-I, IDA Jeedimetla,

Strorage tank Preservatives Hyderabad-500055.

Coating rewinding machine

Slitting,perforation rolls and

rewinding unit

Drying chamber

Baby boiler

Weighing scale, etc.

77 Hair Oils Coconut oil extracting Dry coconuts or raw Rs. 4,00,000/- M/s Agarwal Packing,

machine coconut oil The Packing World,

Stainless steel drum with Pertumes and colours 15-7-28, 1st floor,

stirrer Packaging material Kolsawadi, Begum Bazar,

Filters Hyderabad-500012

Heating machine

Agro waste such as saw

dust, wood chips,

groundnut shells, rice

husk, cotton stalks, pine

needles, corn waste,

coconut shells, coffee

bean husks, bark,

cardboard waste, textile

waste, corrugated papers

and boards, newspapers

and packing waste.

High pressure binding process : In this method, the

biomass is compacted under high pressure of 1200

to 1400 Kgs/Cm2, which is accomplished by a

machine of screw or piston extruder type. Based on

the type of machine, briquettes of varying sizes from

65 mm diameter to 12 cm in length are made. The

residue is heated to 180 degree centigrade

temperature. The material is so dense that even at

room temperature, briquettes remain the same.

Briquette process: The following steps are adhered

to in this process which involvescollection of

agricultural residue, reducing the size for easy

briquetting, removing the excess moisture(of more

than 7-10 per cent) by drying.

The proces involves cooking of natural starch and

mixing to impart adhesive properties.

The proces is namely in four stages, preparation of

gum,coating of gum on papersubstrata, calendaring

of coated paper and finally reel sheet cutting. After

cutting the paper to size it is ensured that this is

smooth and free from dirt. Later, using a gum

coating machine with variable control does coating,

the adhesive nature depends on the coat thickness,

which is dried and calendared based on the desired

finish. Finally these are made available in reel form

or in sheets.

The hair oil is preparedbased on the following

sequential steps. Extracting coconut oil from

dry coconut Refining the extracted oil. Mixing

the required colour and perfume. Packing in

attractive tins / plastic bottles / pouches.

In making file pads, paper board is cut to size of the

file pad with a cloth strap along with cotton tape and

a plain paper (preferably brown in colour) is pasted

to the paper board. The file board corners are also

covered with cloth to improve its life. Envelopes are

prepared according to size and colour with the help

of envelope making machine. Covers are prepared

in standard sizes or as per the requiremnets of the

customer

Knitting of nylon / cotton yarn with the help of a

wooden needle

Page 20: Project Ideas 1

Packing & Sealing machine

78 Honey: Harvesting Centrifuge machine Honey Rs. 2,50,000/- Available in local market

and Processing Filtering sieves Bottles, colosures

Bottles and closures

S S Vessels

Filling mahcine

79 Kumkum Stickers Fly press hand operated Velvets paper Rs.95,000-/ M/s P.C.M.Engineering Pvt.Ltd.,

Suitable dyes Low gummed plainpaper B-170, D.D.A.Sheds,

Punching machine Glue and other Okhla, Phase-I

Packing machine decorative material New Delhi-110020.

80 Low Cost Water Inproved potter's wheel Suitable soil Rs. 35,000/- M/s. Sri Venkateshwara General

Filter Pug mill Water filter candles Engineering Works

Other tools Water taps B-Type, 8-139,

Raju Colony

Balanagar

81 Low Dust Chalk Moulds for chalk pieces Plaster of paris Rs. 25,000/- M/s. Mould Mech. Engineers

Vessels French chalk 2-142, Shobhana Colony

Oven Kaolin Road No.6, Balanagar

Binder Hyderabad - 500 042.

82 Mango Kernel Oil Mango kernel decorticator Dried mango stones Rs. 9,50,000/- M/s. Ahsan Trading Co.

Solvent plant (seeds) Opp. Posnet Bhavan

Weighing scale Solvent (n-Hexane) Tilak Road

Barrels Hyderabad - 500 001

Flexible poches

Sealing machine

Velvet paper is cut into different sizes, with a one

side gum paper pasted on it. These are available in

sheets, which are punched with a single hole

punching machine. Finished stickers are attractively

packed&sold in the market

Two earthen water pots of 10 liters each are made

using potter's wheel. In the top pot, filter candles are

fixed and to the lower pot, a tap is fixed. Placed one

over the other, the filtered water trickles down in the

second pot.

The hair oil is preparedbased on the following

sequential steps. Extracting coconut oil from

dry coconut Refining the extracted oil. Mixing

the required colour and perfume. Packing in

attractive tins / plastic bottles / pouches.

After removing the combs, these are placed in

drums, centrifuged to draw honey from the combs. In

order to ensure full honey recovery, combs must be

broken prior to spinning so that the entire honey is

recovered, A mesh placed in the drum holds the

comb. In order to prevent granulation, honey is

heated for a short time to 71DC (160DF), which is

filtered by a horizontal leaf filter to remove pollen,

impurities and any other residue. Finally, honey

isbottled & marketed.

In extracting the pulp, the stones or seeds that are

considered as waste are utilized in making products

like mango kernel oil, which is a substitute for the

cocoa butter, a high cost imported item. After the

stones are washed to remove the adhering sugar,

these are dried, decorticated and oil extracted with a

know solvent. The resultant product is mango butter

that can be utilized in the manufacturing of

chocolates and other confectionery items, which is

also used in cosmetics as a substitute for coco

butter.

Plaster of paris, French chalk and kaolin are mixed

and made in the form of paste, which are cast in a

suitable mould, dried and neatly packed

Page 21: Project Ideas 1

83 Mineral Water Water Pump Water Rs. 5,00,000/- Ms. Hind Pac Advanced Packing

Sand filter Packing material Industries

Softener 34/B, Electronic Complex,

Micron filtration system Kushaiguda

Ultra violet system Hyderabad - 500 062.

Water storage tanks

Automatic Pouch packing

machine

84 Needlepoint work Scissors of different sizes Fabric / dress etc Rs. 5,000/- Available in local market

Needles Anchor colour threads

Measurement tape Washing powder

Markers

Iron box

85 Ornamental Fish Cement/Plastic water tanks Ornamental fish Rs. 60,000/- Available in local market

and Fish Aquarium Lighting equipemnts fingerlings

Glass cutting tools Glass / Acrylic sheets

Drill Adhesive

Net filter

Aerator

Thermostat

86 Paper Cups and Platen printing press Grey board, mill board Rs. 2,50,000/- M/s. Annapurna Cottage Industries

Plates Ppaer cutting and greasing and card board 3-1-104/4,

platen press Kraft paper Kakatiya Colony

Screw press Paraffin wax Behind UKS School

Grooving machine Gum, ink etc. L.B. Nagar

Hand operated press Hyderabad - 500 007

Wax coating machine

Spare dies, tool etc

87 Paper Envelopes Paper cutting machine Paper Rs. 2,50,000/- M/s. Normans & Co.,

Envelope making machine Gums, labels, etc 11-6-872/2,

Testing equipment Packing material Lakdikapul

Mould and dies Hyderabad - 500 004.

After selecting a partcular design, the design is

drawn on either mati cloth or fine casement. Based

on the number of blocks and designs, stitches are

made after counting threads, which are made in one

direction in the first phase and in reverse direction in

second phase to cross stitch. The aesthetics can be

imporved by choosing appropriate colours of

threads, which play a crucial role in the final appeal.

Ornamental fishes are reared in cement tank or

plastic pool or in big aquariums, which are either

prepared by using acrylic / glass sheets. Cutting the

sheets to required sizes and pasting them together

and subsequently checking for leakage and

arranging of accessories is done

Paper cups and plates are normally made as per the

specifications of cutomers with the paper printed

then cut to size and given shape by die cutting. In a

screw press, the bottom and the upper part are

assembled to a cup shape. In making plates, the

paper is cut to the required size in circles and

pressed in a screw press for obtaining desired

design and shape.

The manufacturing process involves cutting paper to

size followed by feeding of cut sheets in blocks of

150 - 200 sheets in an envelope making machine,

folding and gluing to make the required envelope.

After testing the raw water, it is analysed for

suitability before use and passed through sand filter

and activated carbon filter that purifies raw water.

The softened water is passed through micron filters

to make it clear and finally through an ultra violet

light radiation to make it bacteria free with packing

done in bottles or sachets. The bottling system

consists of facilites like bottle rinsing, filling and

capping.

Page 22: Project Ideas 1

88 Paper Napkins, Two colour flexograpy Tissue paper in reels Rs. 7,00,000/- M/s. National Ppaer Machines

Facial Tissues printing cum sheet making Paper cartons, cores 208 2/8, Turkmanagate,

Napkins & Toilet machine for paper napkins Inks, thinner Asaf Ali Road

Paper Rolls Edge sealing, cutting knife, New Delhi - 110 002

Printing block set

Toilet paper rolls making

machine

Cutting knife, screen

printing dyes

Testing equipments

89 Paper Slate Agitator Paper board Rs. 75,000/- M/s.Ahsan Trading Company

Oven Dye Opp. Possnet Bhavan

Hot plate Binder Tilak Road

Vessels Silica Powder Hyderabad - 500 001

Brush

Framing machine

90 Raw Mango Roasters or pulper Raw mangoes Rs. 1,50,000/- M/s.Ahsan Trading Company

Beverage (squash) Stainless steel big vessels Sugar Opp. Possnet Bhavan

Weighing balance Citric acid Tilak Road

Regractometer Water Hyderabad - 500 001

PP cap sealing machine Chemical preservations

Bottle washing machine Permitted Colours

Bottle & closures

91 Safety Pins Wire straightening machine Hard drawn bright wire Rs. 6,00,000/- M/s. Singh Industries

Wire grinding machine Steel strip 203, East Mohan Nagar

Cap marking and Electroplating chemical AMRITSAR - 143 001

assembling machine Packaging materials

Nickel polishing machine

92 Sand Paper and Sand paper / emery paper Kraft & heavy harila Rs. 10,00,000 M/s. PCM Engineering Private LtdCattle hide glue is dissolved in hot water with the roll

of paer fixed over the tank and fed for glue coating at

a slow speed. Through the electrostatic field created

by high voltage of power, the rolling out paper

attracts abrasives. The abrasive particles of sand,

flint, garnet, alumina and silicon carbide are

anchored in the paper by the broad base with the

sharp edges sticking outside. Finally, the papers are

cut to a standard size and shape by using a cutting

machine

For manufacture of paer napkins and facila tissues,

tissue paper rolls are fed to the two - colour

flexography - printing machine, after printing, the

paper is cut to required size. In the case of toilet

paper rolls, they are slitted on a roll making

machines, rewound on paper or wooden core to the

required sizes

Paper board of specified quality is coated with

chemical mix and dried with the coated baord cut to

desired size and framed by using wood

Full grown raw mangoes having good acid content

and are ideals for preparing squash. After roasting in

direct heat, pulp is extracted, sugar, water, citric

acid, flavour and permitted preservative are added.

This can be stored for over a year

Safety pin consists of a hard steel wire and a cap.

Firstly, steel wire is straihtened by using a wire

straigtening machine, cut into pieces with one end

ground to a pointed tip with the head made from a

steel strip by using a cap making machine. Lastly,

after assembling the wire and bending, the cap and

the pin is place in a polishing drum for nickel

polishing

The manufacturing process involves cutting paper to

size followed by feeding of cut sheets in blocks of

150 - 200 sheets in an envelope making machine,

folding and gluing to make the required envelope.

Page 23: Project Ideas 1

Emery Paper making machines with papers, B-170, D.D.A. Sheds

chamber Emery, garnet grains Okhla, Phase I

Cutting machine Alumina, silicon New Delhi - 110 020

Tank for glue mixing carbide grits

Cattle hide glue and

other chemical

93 Seaweed Greeting Wooden grid Fresh seaweed R$s. 1,00,000/- Available in local market.

Cards Zinc plates Printed careds

Plastic troughts Muslin cloth

News paper rags

Needle

94 Semiautomatic Drilling machine, Hacksaw Polypropylene FRP Rs. 2,00,000/- Available in local market

Pump Controlled Spanner set cooler body

Air-Cooler Screw diver set Heavy-duty fan

Digital multi-meter Vertical water pump

Meggar 500vdc Timet for pump control

5A switch, Grass mesh

Lead-in-wird

Wire 3/18 swg, Roller

95 Sofa Set Carpenter tools Local wood Rs. 1,25,000/- M/s. Bosh Power Tools Ltd.,

Manufacturing Racks H.M. Brothers,

5-4-187/5

Karbala Maidan

M.G. Road

Secunderabad - 500 003

96 Surgical Bandage Cloth winding machine Bleached gauge cloth Rs. 3,00,000/- M/s. Bliss Enterprises

Rolling and bandage making Mor Market

machine 3rd Floor

Good quality bleached cotton gauge cloth made from

4S to 24S coarse cotton yarn is used for

manufacture of surfical bandages. Made available in

rolls, the length of the bandage varies from 3 to 10

meters each. The cloth in rolled, removed and

compressed. The compressed rolls are cut into rolls

of varying widths, which is sterilized under high

pressure steam. The rolls are then dried and packed

by wrapping with paper

Cattle hide glue is dissolved in hot water with the roll

of paer fixed over the tank and fed for glue coating at

a slow speed. Through the electrostatic field created

by high voltage of power, the rolling out paper

attracts abrasives. The abrasive particles of sand,

flint, garnet, alumina and silicon carbide are

anchored in the paper by the broad base with the

sharp edges sticking outside. Finally, the papers are

cut to a standard size and shape by using a cutting

machine

Seaweeds of different sizes, shapes & designs are

affixedto printed greeting cards, whichis spread

uniformly on the card by retaining the weed colour,

its shine and shape. The affixed dry seaweed looks

elegant on the greeting cards.

It is assembling technique, where heavyduty fan,

vertical water pump and pump controller as per

circuit diagram are installed for sequential operation.

After cuttin fine quality wood to required sizes and

shape, the cut pieces are attached based on the

design of the sofa set. Followed by buffing and

polishing for a smooth finish

Page 24: Project Ideas 1

Bandage compressing Recabgunj

machine Hyderabad - 500 002

Bandage rolls cutting

machine

Baby boiler

Sterilizer

Centrifugal dehydrating

machine

97 Tamarind Kernel Decorticator Tamarind seeds Rs. 3,50,000/- M/s. Bhuvaneswari & Co.,

Powder Shifters Polythylene bags # 10-1-513, West Maredpally

Sieves of different mesh Secunderabad - 500 026

Weighing balance

Packaging unit

Impulse sealers

98 Water Analysis Kit Titrimetric Water Analysis Chemicals Rs. 10,000/- M/s. A.P. Scientific and Surgicals

(Titrimetric) Kit contaiing burette, folding 4-1-925

titration stand, reagents, Tilak Road

glassware, etc. Hyderabad - 500 001

99 Water Filter Ball mill China clay Rs. 5,00,000/- M/s. Susam Engg. And

Candles Blunger Plastic ball clay Fabricators,

Sieves and wood / Quartz D-186, Phase III, IDA,

coal - fired kiln or Feldspar Jeedimetla,

electric / oil fired kiln Calcite Hyderabad - 55.

Organic materials

100 Waxed Paper Two colour flexo printing Paper white TDL poster Rs. 6,00,000/- M/s. Norman & Co.,

machine Paraffin wax 11-6-872/2

Roll-to-roll waxing machine Misc. material like Lakdikapul

with waxing tank fitted with printing inks. Oils etc Hyderabad - 500 004

heater, chiling towers, tullu

pump, unwinding&rewinding

stations with motor

By coating the base paper with paraffin wax, paper is

manufactured by using wax coating machine. Paper

in roll form is first, printed in a flexo printing machine

followed by continuous passing over a revolving roll

partly submerged in molten wax bath. Squeeze rolls

remove the excess wax. This method results in

coating on one side only but for wax bath and the

paper should be passed through the squeeze roll.

The casted sheets are then ari cooled. Coating is

smoothened, given a gloss by draining it over hot

pipe, and rolled. The rolls are then fed in slitting

machine for slitting and cut to the required sizes in a

shearing machine

Good quality bleached cotton gauge cloth made from

4S to 24S coarse cotton yarn is used for

manufacture of surfical bandages. Made available in

rolls, the length of the bandage varies from 3 to 10

meters each. The cloth in rolled, removed and

compressed. The compressed rolls are cut into rolls

of varying widths, which is sterilized under high

pressure steam. The rolls are then dried and packed

by wrapping with paper

The tamarind seeds are cleaned, roasted, cooled,

decorticated, pulverised and sifted to fine mesh. The

powder is packed in polythene - lined bags to

prevent moisture from enetering into the product

Testing Operations

The process consists of grinding china clay of the

body mix containing materials like insulated brick

powder, quartz, feldspar, calcite etc., along with

organic materials, preparation of casting slip and

then casting the candles in moulds of desired

shapes. The candles are dried under sun and then

fired at temperature of about 950 - 1100 DC

temperatures

Page 25: Project Ideas 1

Slitting machine having

working width with cutters

Guillotine shearing machine

Misc. tools, jigs & fixtures

By coating the base paper with paraffin wax, paper is

manufactured by using wax coating machine. Paper

in roll form is first, printed in a flexo printing machine

followed by continuous passing over a revolving roll

partly submerged in molten wax bath. Squeeze rolls

remove the excess wax. This method results in

coating on one side only but for wax bath and the

paper should be passed through the squeeze roll.

The casted sheets are then ari cooled. Coating is

smoothened, given a gloss by draining it over hot

pipe, and rolled. The rolls are then fed in slitting

machine for slitting and cut to the required sizes in a

shearing machine