Progresstech overview 2012
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Transcript of Progresstech overview 2012
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Company overview
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
2005-2009 Progresstech ranked the highest Russian company within Deloitte Technology Fast 500 EMEA
Progresstech, Ltd.Engineering Service Company
13 years
1000+ employees
$60M+ 2011 revenue
7% of Boeing Commercial Airplane engineering staffing
20% of Sukhoi Superjet 100 engineering work statement
50% Spirit AeroSystems engineering JV Partner
Facts and Figures
US DoCExport
Licensed
FLAGSHIP OF PROGRESSTECH GROUP
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Our Partners and Customers
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
AIRPORT INFRASTRUCTUREDESIGN AND PLANNING
ENGINEERING SERVICES FOR AEROSPACE APPLICATIONS
REGULATORY AFFAIRSCOORDINATION FOR AIRLINES
Engineering Services to Aerospace and Aviation Transport Industries
AIRPORT TECHNOLOGYR&D/TESTING
90%90%
10%10%
Revenue by Business Unit
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Location of Engineering Resources
Spirit-ProgresstechWichita, KS
ProgresstechMoscow
Ukr-ProgresstechKiev, Kharkov
MIKA-ProgresstechErevan
Progresstech-Dubna Dubna
Engineering team of 80 people in Russia State Special Economic Zone
Engineering team of 1000 people among 3 engineering sites. Team is formed of
best Russian engineering talent
Engineering team of 50 people in Armenia
Spirit-Progresstech JV - engineering program management team of 25 people between Wichita and Moscow (JV branch office) providing engineering support to Spirit’s and other Clients thru access to Progresstech engineering resources
Engineering team of 90 people between 2 engineering sites in Ukraine
Centre Composite Riga, Latvia
Engineering team of 30 people in Latvia
Center of Technical Publication Moscow, 30 engineers
Progresstech –RCMoscow, Skolkovo
PT-AmericasHouston, TX
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
AS9100/EN9100certified
• Visual Project Control Boards• Stoplight Charts• X-Box Policy Deployment• Continuous Improvement
Management Tools
CompanyManagement
ProjectManagement
Client Experience
Progresstech Management System
ImprovementEvents
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Quality Approvals
Progresstech Quality Management System isISO 9001:2008 & AS9100/EN9100:2004compliant
Certification Registrar:Det Norske Veritas (DNV)
U.S. DoC Export Licenses
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Lead Stress Engineers(10+ year experience)
Lead Design Engineers(10+ year experience)
Design Engineers(5+ year experience)
Stress Engineers(5+ year experience)
Drafters(1-5 year experience)
7%
15%
23%
20%
35%
Engineering Team1000+ Aerospace Engineers
• Multinational Collaboration Experience
• 60% speak English / English is mandatory for all Leads
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Production & Test Support
• Comprehensive project management support
• Pro-Active Project Parties Interface
• Active Participation in Product Configuration Management
• Process Design and Improvement, LEAN principles
implementation
Project Management• Safety Margins and Allowables
• Static and Dynamic – linear
and non-linear
• Structural Integrity and
Damage Tolerance
• Fuselage, Wing Structures Concept Design
• Primary/Secondary/Payloads/Systems/Pylon parts,
Assemblies and Installations Design (Aluminum, Steel,
Titanium, Composites)
• Detailed Design
• 2D to 3D conversion
• Production and Maintenance Tooling Design
• Static Analysis
• F&DT Analysis
• Aircraft certification documents – Static and Fatigue
• Repair justification Reports
• NASTRAN, PATRAN, ABAQUS, ANSYS, CATIA V4/V5
• Boeing engineering tools long-distance access: DIRRECT,
REDARS, PDM, GCE, ENOVIA • Shop, Production, and Post-Production engineering support
DFM Detail DesignLayout Design Concept Design (JCDP)
Structural Design
Manufacturing and Production Support
Structural Stress Analysis• Fatigue
• Weight Optimization
• Finite Element Modeling
• Structural Loads Analysis
• Testing Support
Design Verification - Certification
Engineering Software Tools
Experience and ExpertiseAirplane Design-Build-Test Cycle Engineering Support
Technical Publications
Advanced Composite Design and Analysis
Advanced Materials and Technologies Development
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Advanced Composite StructureDesign and Analysis
• Appraisal of the existing methods of composite structure analysis
• Development of unique approaches for composite structures analysis
• Experimental and calculation (FEM) verification of methodology developed
• Software tools development
• Development of the utilities for MSC.Patran to automate routine work for composite parts
• FEM analysis
• Full scale tests of composite samples, parts and assemblies
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Advanced Materials and Technologies Development
• Advanced methods for material properties modeling
• Mathematical modeling of new material behavior with plasticity and anisotropy
• Software tools development for analysis of structures made of advanced materials
• Software tools development to predict structure damage under the complex loading
• New material samples and components comprehensive testing
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Technical Publications
• Unique visualization technology Cortona 3D (www.cortona3d.com)• Virtual repair and maintenance manuals• Interactive part catalogs• Technical illustrations• Training materials
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Airplane Programs Supported
Boeing 787 Fuselage, Payloads, Pylon Structures
Boeing 747LCF,
737-900XFuselage, Wing, Payloads, Systems
Boeing 777 -200LR/ 300ERFuselage, Wing, Fin And Pylon Structures,
Payloads, Systems
Boeing 737, 747 Fleet Support - Structure Repair Manuals
Boeing 767, 747 Passenger to Freighter conversion
Manufacturing Engineering Support To Boeing Commercial Airplane Legacy
Programs
A380, A330, A320, A350 Wing, Fuselage
Cessna Columbus Fuselage
MRJ Pylon
Gulfstream G650, G250 Wing
Sukhoi Superjet 100 Wing, Fuselage, Systems, Landing Gear
Bombardier Learjet 85 Fuselage
Business Jets Passenger Cabin Interior
KAMOV Ka-226T, Ka-62 Systems
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Collaboration in FiguresComponents Worked on by Year
All15.7%
Fuselage34,0%
Nacelle0,4%
Pylon5,5%
Wing18,7%
Interiors0,3%
Systems9,9%
Payloads15,5%
Progresstech engineering teamhas quickly grown into one of the largest ones in Eastern Europe
2006 2007 2008 2009 2010 2011 20120
200
400
600
800
1000
1200
Payloads
Systems
Interiors
Wing
Pylon
Nacelle
Fuselage
All
Eq
. h
ead
s
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Collaboration in FiguresCompetence Developed
Methods1.6%
MRB1.4%
SRM0.2%
NC Engineering0.1%
QA6.6%
R&D0.4%
Shop Engineer-ing Support
4.4%
Software Tools0.1%Structure Analysis
20.6%
Structure Design36,3%
System Installa-tion1.9%
System Design9.5%
Payload Design15,4%
SPARES1.5%
Progresstech engineering team rich experience allows the company to offer turnkey solutions to a wide range of different projects
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Boeing – Progresstech19 Years of Working Together
• Commercial airplane engineering• Flight safety• Regulatory affairs coordination
Support for Boeing
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Progresstech performed over 20% of airframe structures engineering
United aircraft corporation – ProgresstechSukhoi Superjet 100
April 21, 2011 – First passenger flight
2005 – The cooperation with Sukhoi Civil Aircraft Corporation to support the development Sukhoi Superjet 100
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
• Requirements• Standards• Tools• Methods• Processes
• Engineering Resources
• A Joint venture between Spirit AeroSystems, Inc USA and Progresstech Ltd.
• Registered on November 2007 in Delaware, USA
• A branch office opened in Moscow in February 2008
• Spirit AeroSystems maintains export licenses with SPLLC for composites and NC machining
Cessna Columbus Gulfstream G650 Airbus A350 Others…
SPIRIT CUSTOMERS
Spirit-Progresstech LLC Engineering Partnership
Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]
Bld 14/1, Elektrozavodskaya Str.Moscow 107023, Russia