PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016;...

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December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION. PROGRAMME STATUS 1 December 2016 PROGRAMME STATUS

Transcript of PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016;...

Page 1: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

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December 2016

PROGRAMME STATUS

Page 2: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

Фото Первый

летный самолет

МС-21-300-0001

Фото Самолет для

наземных испытаний

МС-21-300-0002

Фото Самолеты

для летных

испытаний МС-21-

300-0003 и МС-21-

300-0004

MANUFACTURING

OF MC-21-300 TEST AIRCRAFT

Installation of the modular and final assembly line is completed

at the Irkutsk Aviation Plant.

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Applications to obtain type certificate were submitted to:

ROSAVIATION in July 2016;

EASA in October 2016.

MC-21-300-0001

first flight test aircraft

is under preparation for flight tests

MC-21-300-0002 ground test aircraft

is completing additional assembly

for static tests

MC-21-300-0003

and MC-21-300-0004 aircraft

are in the process of assembling

Page 3: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

MC-21-300-0001

FIRST FLIGHT TEST AIRCRAFT

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The aircraft is under preparation for flight tests:

fuselage has been tested for airtightness;

on-board measurement systems and equipment have been installed;

aircraft systems are undergoing adjustment procedures;

the aircraft is switched to electric power;

frequency response tests have been started to identify frequencies

of natural oscillations of the structure.

Page 4: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

MC-21-300-0002

GROUND TEST AIRCRAFT

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Assembly works of the MC-21-300-0002 aircraft for static tests

to be conducted in TSaGI, are near completion.

Page 5: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

AIRCRAFT FOR FLIGHT TESTS

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Manufacturing of МС-21-300-0003 and МС-21-300-0004

components, units, and assemblies is established.

Assembling of MC-21-300-0003 aircraft is being performed

at the Irkutsk Aviation Plant.

Page 6: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

STRENGTH TESTS

Strength tests ensure safe operation of aircraft during entire life.

Unprecedented large-scale strength tests have been implemented,

as the significant part of the airframe is made of composites.

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Static tests to identify ability of the aircraft’s construction to withstand

high one-time loads

Endurance tests to ensure prognosis of construction behavior

under repetitive loads, indicative for typical operation

Climate tests, bird-strike tests, lightning-strike tests,

fire-resistance tests, etc.

Tests are performed at TsAGI, TsIAM, Aviatest

Page 7: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

STATIC STRENGTH TESTS

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The following tests have been accomplished:

hundreds of similar-in-design samples representing operation

of major structural elements;

fin;

stabilizer;

landing gear;

full-scale samples of high-lift devices and empennage made of composites

(flaps, aileron, air-brake, spoilers, elevators, and rudders).

Fin tests Stabilizer tests

Page 8: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

STRENGTH TESTS

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Isolated testing of composite wing:

four prototypes of wing box have been tested;

testing of the full-scale wing box sample is going on.

Page 9: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

STRENGTH TESTS

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Endurance tests

Regular fuselage section has passed 47,000 load cycles.

Fuselage tail section has passed 240,000 load cycles.

Each load cycle has corresponded to real flight.

Regular fuselage section tests Fuselage tail section tests

Page 10: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

STRENGTH TESTS

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Environmental durability tests

Fuselage nose and fin sections have successfully passed bird-strike test at maximum speed.

Stabilizer is being prepared for bird-strike test.

Certification tests of windshield, radome, and nose landing gear door for direct lightning strike and

static discharge have been successfully passed.

Wing high-lift devices and empennage are being prepared for environmental static and life-cycle

tests.

Fin tests Fuselage nose section tests Radome tests

Page 11: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

SYSTEM TESTING

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Testing and refining of aircraft systems, equipment and structural elements are being

performed with the use of over 100 test benches, including 4 integration ones.

Tests are being performed at TsAGI, GosNIIAS, Airspace Systems DB

Integration test benches

Test bench of electrical power supply systems.

Iron Bird (Test bench of hydraulic systems and machinery with hardware-in-the-loop

simulation of integrated flight control system, and with general aircraft equipment

control system).

Electronic Bird (avionics suite test bench).

Test bench for electronic and hardware-in-the-loop simulation of integrated flight

control system.

Page 12: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

SYSTEM TESTING

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Test bench of electrical power supply system (EPSS)

Full scope of EPSS functional testing under normal conditions has been performed

to support first flight.

Tests for failure and abnormal conditions are almost completed.

Page 13: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

SYSTEM TESTING

Iron Bird

First stage of landing gear functional test (extension, retraction, steering)

has been completed.

Integrated flight control system and hydraulic system testing is being performed.

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Gear functional test

Page 14: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

SYSTEM TESTING

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Test bench for electronic and hardware-in-the-loop simulation

of integrated flight control system

Algorithms and aircraft controls are being tested.

Full scope of development and test-pilot assessment of controller’s algorithms and hardware,

as well as manual aircraft and engines control means while simulating flights according

to AP-25 Airworthiness Regulations, Section “Flight”, has been completed.

Independent testing of genuine flight controller is being performed, flight crews are being trained for the first flight.

Page 15: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

SYSTEM TESTING

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Electronic Bird

Integration of all electronic airborne systems into avionics suite is being performed.

Development and supervision of the overall indication-and-signalization concept of MC-21 flight

crew cabin is being performed at the prototyping test bench (a component of Electronic Bird).

Page 16: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

ENGINES

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PW1400G-JM – Pratt & Whitney

Certified:

in FAA (USA) in May 2016

In Russia in September 2016

PD-14 – ODK

The second stage of flight tests started.

Page 17: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

NEW TESTING FACILITY

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Works for creation of flight tests infrastructure at Irkutsk Aviation Plant and Yakovlev DB Flight

Test Facility at Zhukovsky are close to completion.

The flight information processing facility is being established in the new hangar in Zhukovsky.

Yakovlev DB Flight Test Facility at Zhukovsky Irkutsk Aviation Plant

Page 18: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

TRAINING MEANS

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Pilot training simulators have been built:

procedural simulator;

KTS MC-21-300 full-flight integrated simulator with motion system.

Manufacturing of crew cabin simulator prototypes is close to completion.

Simulators are located at the Aeroflot Training Centre

Page 19: PROGRAMME STATUS - Irkut Corporationeng.irkut.com/upload/MC-21-ENG.pdf · ROSAVIATION in July 2016; EASA in October 2016. MC-21-300-0001 first flight test aircraft is under preparation

December 2016 © INFORMATION CONTAINED HEREIN IS PROPRIETARY INFORMATION OF IRKUT CORPORATION

MAY NOT BE COPIED OR USED, IN WHOLE OR PART, WITHOUT THE PRIOR WRITTEN CONSENT OF IRKUT CORPORATION.

PROGRAMME STATUS

THANK YOU FOR ATTENTION!

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