Profitable Small Scale Industries · Throughout the world, small-scale manufacturing is considered...

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Introduction

Throughout the world, small-scale manufacturing is considered a

profitable business for startup entrepreneurs. The big industries in the

world are mostly relying upon these small scale manufacturing business

people for the continuous supply of raw materials necessary for their

production.

Product manufacturing is an evergreen business globally. And this is

one of the most lucrative sector revenue-wise. However, manufacturing

business demands startup capital investment initially. The capital

investment requires for machinery, equipment, raw materials, staffing

and marketing purposes.



However, there are manufacturing opportunities that demand

comparatively small startup capital. One of the major vehicles that

drive the economy of any nation is the manufacturing industry.

Countries that are considered to be industrialized, advanced and

economically buoyant are countries with vibrant and active

manufacturing sector. No doubt the manufacturing industry is indeed

an industry that is wide and all – encompassing – simply because

manufacturing is all about producing goods, equipment, chemicals,

machines, et al.



Manufacturing business has always been a lucrative field for the people

globally. Initially it demands reasonable investment but once it is

established it fetches heavy consistent profits. However selecting a

good manufacturing business idea is key for the success of the

business. There are various manufacturing business ideas across the

world where one can start.

If you are considering going into the manufacturing industry, you have

the option of starting on a small scale.



Profitable Small Scale Industries-

Money making Business Ideas for Startup

(when you don’t know what industry to start) 2nd Revised Edition

https://goo.gl/uJZn4a




Author: NPCS Board of Consultants & Engineers

ISBN: 9789381039922

Book Code: NI187

Pages: 520

Indian Price: 975/-

US$: 100-

Publisher: Niir Project Consultancy Services

About the Book:



Micro, Small & Medium Enterprises (MSME) have been playing an

important role in the overall economic development of a country like

India, where millions of people are unemployed or underemployed. The

economic development of any country primarily depends upon the

establishment of industries. MSME sector comprises 95 per cent of the

total industrial units in the country.

The hunt for funding has been the bane of an entrepreneur’s existence

from times of yore. Many abandon their dream to build, create, and

innovate in the face of this difficult struggle without realising that a

good business idea will eventually pool in the bounty-full once it has

secured a place in the market.



Your idea will bring you your company, your company will bring you

the people, and the people will bring you the market. A good idea has

no monetary value, just a whole lot of bursting potential. Today, the

World's most successful entrepreneurs like Dhiru Bhai Ambani and

Karsanbhai Patel – Man behind NIRMA may hold the possibility of

building pyramids out of notes, but none of them started at the top of

the ladder. Facebook was created out of a Harvard dorm room at

minimal cost and Microsoft was formed two years after Gates decided

to drop out of college.



For an entrepreneur starting out, it makes good business sense to avoid

ideas that require high capital investment in equipment, land, etc.

Venturing into the manufacturing business requires to divide time and

effort between making business plan, creating the product, and selling.

It is best to venture into product areas that requires small to medium

investment, which can be returned within few years. If one want to

start off on his own, this book provides some manufacturing business

ideas with small and medium investment.



The major contents of the book are India Government Loan Schemes for

Small Scale Businesses, Government Support for Innovation and

Entrepreneurship in India, Pradhan Mantri Mudra Yojana, Packaging

and Labeling, Products Packaging, Marketing, Onion Dehydration,

Garlic Dehydration, Onion Pickle, Onion Chutney, Garlic Oil, Onion

Powder, Ginger Oil, Ginger Powder, Ginger Paste, Tomato Pulp, Tomato

Paste, Tomato Ketchup, Tomato Powder, Disposable Blood Bags,

Disposable Masks, Disposable Surgical Catheters, Disposable Plastic

Syringes, Plastic Cups, Disposable Banana Leaf Plate, Facial Tissue &

Baby Wet Wipes, Urea Formaldehyde Resin Adhesive, Toothpaste

Production, Gypsum Board, Surgical Absorbent Cotton, Glass Fibre,

Complex Fertilizers, Activated Carbon from Wood, Biscuits, Candy,

Chocolates, Milk Powder, Instant Noodles, Khakhra, Soft Drinks, Spices

and Sample Plant Layouts.



If you ever had an idea that you want to turn into a profitable business

endeavor, this book will be a mile stone for you.

Remember Dhirubhai Ambani said, “Ideas are no one’s monopoly Think

big, think fast, think ahead.”



1. INTRODUCTION

Characteristics of Small-Scale Industries

Objectives of Small Scale Industries

Advantages of Small Scale Industries

Growth of Small Scale Industries

Steps to Starting a Business

1. Identify Your Business Opportunity

2. Build a Business Plan

3. Find Start-up Money

4. Name Your Business

5. Choose a Business Structure

6. Get Your Business License and Permits

7. Set Up & Determine Your Business Location

8. Get Business Insurance

9. Create an Accounting System

Two Types of Registration are done in all States

Procedure for Registration

How to Apply

Procedure

Step 1: Provisional Small Scale Industry (SSI) Registration

Benefits of Provisional SSI Registration


Step 2: Start the Business

Step 3: Apply for Permanent SSI Registration

2. INDIA GOVERNMENT LOAN SCHEMES FOR SMALL SCALE BUSINESSES

List of Government Loan Schemes for Small Business in India

1. The Credit Guarantee Fund Scheme for Micro and Small Enterprises

2. Credit Link Capital Subsidy Scheme for Technology Upgradation

3. Small Industries Development Bank of India (SIDBI)

4. National Small Industries Corporation Limited (NSIC)

5. National Bank for Agriculture and Rural Development (NABARD)

6. Market Development Assistance Scheme for MSMEs

7. Technology and Quality Upgradation Support to MSMEs

8. Mini Tools Room and Training Centre Scheme

9. MUDRA Loan

3. GOVERNMENT SUPPORT FOR INNOVATION

4. PRADHAN MANTRI MUDRA YOJANA

Product / Offerings of MUDRA

Pradhan Mantri MUDRA Yojana (PMMY)

Micro Credit Scheme

Refinance Scheme for Banks

Women Enterprise Programme

Securitization of Loan Portfolio

Purpose of MUDRA Loan

Transport Vehicle

Community, Social & Personal Service Activities

Food Products Sector




Business Loans for Traders and Shopkeepers

Equipment Finance Scheme for Micro Units

Activities Allied to Agriculture

Eligibility – Who are Eligible to Avail Loan Under Mudra Scheme?

Interest Rates of Mudra Bank Loan – Interest Rate

How to Apply for Mudra Loan – Process of Receiving Currency Loans

Step 1: Gathering Information and Choosing the Right Bank

Step 2: Preparing Documents and Submitting Applications

Checklist for Mudra Loan (Documents Required)

How to Apply for Bank Mudra Loan

Whom to Contact for Assistance?

5. PACKAGING AND LABELING

6.

Functions of Packaging

6. PRODUCTS PACKAGING

Introduction

Definition of Food Packaging

Functions of Packaging Material

Packaging Materials for Tomato and its Products

Packaging of Tomato

Flexible Packaging

Forms of Flexible Packaging

Manufacturing Techniques

Plastics in Food Packaging

Use of Plastics in Food Packaging

Types of Plastics Used in Food Packaging



Types of Plastic Used in Packaging

Polyethylene

Polypropylene (PP)

Polyethylene Terephthalate (PET or PETE)

Polyethylene Naphthalene Dicarboxylate (PEN)

Flexographic Printing

Digital Printing

Printing and Labelling of Rigid Plastic Containers

In-mould Labelling

Labelling

Dry Offset Printing

Silk Screen Printing

Heat Transfer Printing

Glass and Glass Container Manufacture

Melting

Container Forming

Design Parameters of Glass Containers

Surface Treatments

Hot End Treatment

Cold End Treatment

Low-Cost Production Tooling

Container Inspection and Quality

Conclusion

Precautions during Packing

7. MARKETING

Functions of Marketing

Promotional Techniques



The Product Concept

Some Characteristics of Market Segmentation

Organization for New-Product Development

Developing New Products

Planned Obsolescence

Product Line Relationships

Product Features

The Sales Process

8. ONION DEHYDRATION

Dehydrated Onion

Onion Varieties Suitable for Dehydration

Uses of Dehydrated Onions

Dehydration Practices for Onion

Solar Drying

Convective Air Drying

Fluidized Bed Drying

Microwave Drying

Infra Red Drying

Vacuum Drying

Freeze Drying

Osmotic Dehydration

Onion Dehydration Process

Processing Steps

Power Production and Energy Requirements

9. GARLIC DEHYDRATION

Drying



Methods of Drying

1. Hot Air Drying

2. Solar and Open Sun Drying

Experimental Setup

Design

Raw Material and Sample Preparation

Washing

Drying Process Flow Chart of Dehydrated Garlic

Equipment/Apparatus Used

Measurement of Variables

Air Temperature and Relative Humidity

Air Velocity

Solar Radiation

Initial Moisture Content (IMC)

Moisture Content during Drying Experiment

Equilibrium Moisture Content (E.M.C.)

Moisture Ratio (M.R.)

Drying Rate (D.R.)

Average Drying Rate (A.D.R.)

Quality Evaluation of Dehydrated Garlic

Rehydration Ratio, Coefficient of Rehydration

Comparison between Solar and Open Sun Drying

Freeze Drying

Fluidized Bed Drying

Dehydration Process

Dehydration Process Flow Diagram

Safety Precautions & Other Cares in Garlic Dehydration



10. ONION PICKLE

Introduction

Raw Material

Onion Pickle Manufacturing Process

Onion Pickle Process Flow Diagram

11. ONION CHUTNEY

Introduction

Manufacturing Process of Onion Chutney

Process Flow of Onion Chutney

12. GARLIC OIL

Introduction

Garlic Oil manufacturing Methods

Manufacturing Process

Removal of Undesired Material

Washing of Bulbs

Peeling

Crushing of Bulbs

A Steam Distillation

a. Hydrodistillation

b. Direct Steam Distillation

Advantages of Direct Steam Distillation

Disadvantage of Direct Steam Distillation

Inspection and Analyzing

Packing and Dispatching

Heart Diseases

Cholesterol Levels



Process Flow Diagram

Diabetes

Bodily Aches and Pains

Skin Problems & Other Infections

Other Ailments

13. ONION POWDER

Introduction

Varieties of Onion Powder

Chemical Specification

Nutritional Information

Uses of Onion Powder

Meat Rubs

Bloody Maty Drinks

Spice Mixes

Dressings

Manufacturing Process of Onion Powder


Health Benefits of Onion Powder

Low in Fat and Calories

Potassium

Magnesium

Calcium

Low in Sodium

14. GINGER OIL

Introduction

Solubility


Chemical Composition

Uses and Application

Packing and Marking


Preparation of Raw Material

Cleaning

Milling

Soaking

Loading or Charging

Bleaching of Ginger

Practice of Distillation

Steam Distillation

End of Distillation

Treatment of the Volatile Oil

Treatment of the Distillation Water

Manufacturing Process Flow Diagram

Rectification of Essential Oils

Problems Relating to Steam Distillation

Environment Pollution and Effluent Treatment

15. GINGER POWDER

Introduction

Properties

Uses of Ginger Powder

Manufacturing Process of Ginger Powder

Process Flow Sheet

16. GINGER PASTE




Properties of Ginger Paste

Uses of Ginger Paste

Chemical & Physical Specification of Ginger



17. TOMATO PULP

Introduction

Manufacturing Process of Tomato Pulp

Sorting

Washing and Trimming

Crushing

Pulping

Hot Process


18. TOMATO PASTE

Introduction

Raw Material Requirements

Manufacturing Process of Tomato Paste


19. TOMATO KETCHUP

Introduction

Uses of Tomato Ketchup

Ingredients Required

Process Description




20. TOMATO POWDER

Introduction

Uses & Applications

Procedure for Making Tomato Powder

Primary Method

Secondary Method


21. DISPOSABLE BLOOD BAGS

Introduction

Flexible PVC Blood Bags

Uses of Blood Bags

Properties of Disposable Blood Bags

Raw Material

Quality of the Raw Materials

1. Translucency so can Check it Full, and See Layers in Centrifuged Bags

2. Flexibility (Low Bending Stiffness) so can Process by Squeezing the Bag

3. Heat Resistance, so can Steam Sterilize Prior to Use

4. Materials Property-Melting Temperature

5. Must Not Burst in the Centrifuge, or Tear on Handling

6. Permeable to Oxygen, but not too Permeable to Water

7. Moderate Cost

8. Processing and Welding

9. PVC Plasticized Blood Bag sizes: 350 ml & 450 ml


Flow Sheet Diagram

Bag Making

Tube Making


Blood Bag Forming Machine

Suppliers of Plant & Machinery

Raw Materials Addresses

22. DISPOSABLE MASKS

Introduction

Uses & Applications

Properties

Manufacturing Process of Disposable Surgical Masks

Sterilization

Flow Diagram for Disposable Surgical Mask

Machinery Images for Masks

Mask Making Machine

Surgical Mask Sewing Machine

Mask Blank Machine

Plant & Machinery Suppliers

23. DISPOSABLE SURGICAL CATHETERS

Introduction

Uses & Applications

Common Features of Central Venous Catheter (CVC)

Manufacturing Process of Catheters

Process Flow Diagram of Catheter

Catheter Production Equipments

Plant & Machinery Suppliers

Suppliers of Raw Materials

24. DISPOSABLE PLASTIC SYRINGES




Introduction

Uses

Necessity of Disposable Syringes

Parts of a Disposable Syringe

Nozzle

Piston

Raw Material Used for Manufacturing Disposable Syringes

Polyolefin - (Polyethylene and Polypropylene)

Polyethylene

Polypropylene

Polystyrene

Natural Rubber

Synthetic Polymeric Material

Silicone Oil

Leakage Test

Sterility

Packing

Outer Container

Marking of Outer Containers


Process Description

1st Stage of Process

2nd Stage of Production

3rd Stage of Process

4th Stage of Production


Assembling Operation and Packing

Machinery Images



Single Barrel Moulds

Syringe Plunger Moulds

Injection Moulding Machine

Disposable Syringe Packaging Machine

Storage of Sterilized Articles

Test for Detection of Aerobic and Anaerobic Organism

Media

Medium for Anaerobic Organism

Medium for Aerobic Organism

A. Benzathine Penicillin, Benzyl Penicillin

B. Other Antibiotic

C. Test for Detection of Fungi Medium

Suppliers of Raw Material

25. PLASTIC CUPS

Introduction

Plastic Cups

Manufacturing Method

Thermoforming

Heating

Forming

Cooling

Trimming

Machine Type

Application of Thermoforming Technique

Raw Material

Steps

Polypropylene Characteristics



Compatibility of Polypropylene with Common Products

Properties of Poly Propylene

Specific Gravity

Mechanical Properties

Electricals

Chemical Resistance

Specification of Thermoforming Machines

Moulds

Glass

Cups

Plates

Spoons

Printing on Polypropylene

Printing on Cups, Glasses and Plates

Roto Gravure Printing

For Multicolor Printing

Flow Diagram for Disposable Plastic Cups

Plant and Machinery Details

Thermoforming Machine

Specifications

Thermoformable Extrusion Line

Mono & Multilayer Thermoformable Sheet Lines

Specifications

Plastic Cup thermoforming Machine

Usage

Hydraulic Automatic Cup Making Machine

Parameter

Functions and Characteristics



Complete Line: Extrusion + Cup Making Machine

Plastic Sheet Extruder

A. Main Parameters

B. Configuration and Specification

1. Main Extruder: one

2. Non-stop Fast Screen Changer With Double-sieve: one set

3. Die-Head

Calendar Roll Stack: one

4. Thermostat System: Two sets (Only use for making PS sheet)

5. Air Cooling Stand: one

6. Trimming Unit: one

7. Haul Off Unit: one

8. Single-shaft Winder (One set)

9. Electronic Control Cabinet: one set

10. Waste sheet re-winder: one set

Main Technical Data

Feature

Key Electric Components

Assistant Machines

Automatic Cup Stacking Machine

Usage

Main Technical Parameter

Screw Air Compressor

Industrial Chiller (Air Cooled)

Model Specification

Thermoforming/Vacuum Forming Sheet Extrusion Line

PP/PS Specification

Multi-Laye Cp-Extrusion Sheet Line



Technical Specification

Features

HIPS / ABS / PC / PMMA / PS Extrusion Sheet Line

Technical Specification

Suppliers of Plant & Machinery

Raw Material Suppliers

26. DISPOSABLE BANANA LEAF PLATE

Introduction

Function

Properties of Banana Leaf Plates

Use and Application of Banana Leaf Plates

Utility

Area of Usage

Raw Material

Banana Tree/Leaves

Manufacturing Process of Banana Leaf Plates

Process Steps

Description

Flow Diagram

Machinery Description

Leaf Plate Making Machine

Description

Materials

Construction

Working

Leaf Plate Making Machine

Machinery Details



Suppliers of Plant and Machinery


27. FACIAL TISSUE & BABY WET WIPES

Introduction

What is a Tissue Paper?

Properties

Production

Applications

Hygienic Tissue Paper

Facial Tissues

Paper Towels

Wrapping Tissue

Toilet Tissue

Table Napkins

Facial Tissue

Properties

Manufacturing Process for Facial Tissues

Steps

Pulping and Retting

Pressing

Creping

Reeling and Cutting

Uses of Facial Tissue

Size

Effects

Wet Wipes

Introduction



Production

Uses

Baby Wipes

Cleansing Pads

Industrial Wipes

Pain Relief

Personal Hygiene

Manufacturing Process Flow Diagram for Facial Tissue & Wet Wipes

Pet Care

Healthcare

Facial Tissue and Wet Wipes Machine Details

Facial Tissue Machine

Specifications

Professional Facial Tissue Machine

Specification

Wallet Pocket Facial Tissue Machine

Specification

Full-Automatic Box-drawing Facial Tissue Machine

Descriptions

Function and Features

Technical Data

The Name of Spare Part of the Machine

Specification of Raw Material

Industrial Facial Tissue Making Machine

Supplier of Plant and Machinery


28. UREA FORMALDEHYDE RESIN ADHESIVE


Uses of Urea Formaldehyde Resin

Properties of Urea Formaldehyde Resin

Raw Material

Process Description

Process Flow Diagram for Urea Resin Adhesive Plant

Machinery Required Equipment

29. TOOTHPASTE PRODUCTION

Toothpaste Composition and Ingredient Functionality

Typical Toothpaste Ingredients

Process Description

Storing and Filling the Finished Toothpaste


Machinery Required

30. GYPSUM BOARD

Characteristics of Gypsum Board

Uses

Raw Material

Gypsum Board Constituents

Process Description

Transportation

Installation

Flow Diagram

Machinery Required

Gypsum Drying Section

Gypsum Calcining Section

Forming and Drying Section




Utility Section

31. SURGICAL ABSORBENT COTTON

Properties of Absorbent Cotton

Raw Material

Process Description Based on Before Carding Method

(1) Opening and Cleaning

(2) Filling

(3) Bleaching

(4) Hydro-extracting

(5) Opening, Drying and Reserving

(6) Carding

(7) Winding, Cutting and Packing

Process Flow Sheet for Absorbent Cotton Making

Machinery Required

32. GLASS FIBRE

Types of Glass Fibre

Properties

Uses

Raw Materials

Process Description


Schematic Diagram of Direct Melt Process for Continuous Filaments

Schematic Diagram of Marble Melt Process for Continuous Filaments

Machinery Required

33. COMPLEX FERTILIZERS



Complex Fertilizer for Vegetables

Characteristics

Component

Complex Fertilizer for Beans

Characteristics

Component

Briquette Complex Fertilizer for Forest

Characteristics

Complex Fertilizer for Field Crops

Characteristics

Component

Complex Fertilizer for Horticulture

Characteristics

Component

Complex Fertilizer Manufacturing Description of NP & NPK

Granulator

Drying

Screening

Cooling

Polishing Screens

Cyclone Separators

Scrubbing Section


Equipments in Flow Chart

34. ACTIVATED CARBON FROM WOOD

Uses of Activated Carbon



Typical Properties of Activated Carbon

Raw Materials


Processing Steps

Flow Diagram

Machinery Required

35. BISCUITS

Uses & Applications

Basic Raw Material for Biscuits


Manufacturing Process Flow Diagram

36. CANDY

Uses of Candy

Raw Material for Candy

Sugar

Corn Syrup/Glucose Syrup

Water

Properties of High-Boiled Candy

Candy Manufacturing Process


37. CHOCOLATES

Uses

Composition of Fermented Cocoa Beans

Raw Material

Sweet Dark Chocolate



Semi-Sweet or Bittersweet Dark Chocolate

Milk Chocolate

White Chocolate

Nutritional Information of Milk Chocolate

Formulations

Dark Chocolate

Milk Chocolate


1. Roasting and Winnowing the Cocoa

2. Grinding the Cocoa Nibs

3. Blending Cocoa liquor and molding Chocolate

Milk Chocolate

White Chocolate

Plain Dark Chocolate


38. MILK POWDER

Uses of Milk Powder

Composition of Milk-Powder

Property of Milk Powder

Milk Powder Production Process

Separation/Standardization

Preheating

Evaporation

Spray Drying

Packaging and Storage




39. INSTANT NOODLES

Nutrition Value of Instant Noodles


Mixing

Sheeting

Cutting/Slitting and Waving

Steaming and Molding

Frying/Drying

Packaging


40. KHAKHRA

Uses and applications

Nutrition Facts of Khakhra

Manufacturing Process of Khakhra


41. SOFT DRINKS

Ready-to-drink Products

Concentrated Soft Drinks

Properties


Packing

Cold-filling




42. SPICES

Uses & Applications

General Manufacturing Procedure


43. SAMPLE PLANT LAYOUTS


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https://www.linkedin.com/company/niir-project-consultancy-services

https://www.facebook.com/NIIR.ORG

https://www.youtube.com/user/NIIRproject

https://plus.google.com/+EntrepreneurIndiaNewDelhi

https://twitter.com/npcs_in

https://www.pinterest.com/npcsindia/


For more information, visit us at: www.niir.org






Profitable Small Scale Industries · Throughout the world, small-scale manufacturing is considered...

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