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PRODUCTIVITY SUITE

© 2013 Critical Manufacturing S.A. All rights reserved.

1 CRITICAL MANUFACTURING

2 WHAT’S OUR SPACE

Software Solutions for the full Manufacturing Spectrum

Advanced Industries of Semiconductor, Solar, Electronics and Medical Devices

Enterprise Integration

Business Intelligence

R&D, Quality & Engineering

Execution & Tracking

Process-Control

Equipment Integration

ERP, SCM

Machine, PLC, Controls

1 CRITICAL MANUFACTURING


3 CMNAVIGO GOALS & VALUE PROPOSITION

1. Low Total Cost of Ownership

2. World Class Performance & Reliability

3. Agile (Quick & Easy Customization)

We Commit Ourselves To Develop and Deliver the

World’s Best MES System

4. Versatile (Applicable to a wide range of Industries)

1 POSITIONING

4 PRIME TARGET MARKETS

Despite all generalization the prime manufacturing scenarios are:

• Discrete production

• Mix of manual and high-automation scenarios

• High-volume, medium to low product mix

• Complex product structures and manufacturing flows

• High equipment investment, deriving equipment optimization needs

• Dispatching oriented production – push production

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2010 2011 2012

POSITIONING


5 PRIME TARGET MARKETS

Semiconductors Frontend, Backend, Module houses

Semiconductor derivatives: Photovoltaic, Electronics, LED, LCD

Medical Devices Other Discrete / Mixed Industries

1 LOW TOTAL COST OF OWNERSHIP

Administration

• Single IT stack, with powerful

admin tools

• Application admin through the

same GUI

Modeling

• Rich, pre-customized object model

• Modeling through the same GUI

• Empowered end-users

Installation

• Server side full installer – ready in

minutes

• No client installation


6 CMNAVIGO PRODUCTIVITY SUITE

3rd party licenses

• Rich single vendor IT stack

• No hidden costs

Software

• Scalable pricing model, according to

• Size

• Modules

Hardware

• Scalable HW according to the needs

• From single server, up to full fault-

tolerant, high-available

configuration

Traditional MES systems

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Low Total Cost of Ownership Through reduction of all cost factors

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fabLIVE Dashboards

ERP Integration Reports

SPC Exceptions Failures

WIP Tracking EDC Maintenance

EI - cmConnect Flows Transactions Label Printing

Top M.

Management

Quality

Engineering

Factory People Logistics

MES FOR ALL COMPANY LEVELS



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Improve Productivity

• Better Resource Utilization • Shorter Cycle Times • Faster R&D • Faster Learning & Improvement • Faster Ramp-Ups

Improve Quality

• Better Process Control • Better & Faster Data Analysis • Better Documentation • Less Data Entry and Manual Errors • Better Customer Satisfaction

Compliance • Regulatory, Health, Safety and Environmental

Compliance


8 CMNAVIGO PRODUCTIVITY SUITE CUSTOMER BENEFITS FROM MES

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Materials & Container Multi-level, automation ready material & position controlled container models

Specification Management Master data management, including change management of versioned objects with custom approval loops.

Data Collection Advanced data collection, with limits, samples & calculations. Immediate, Long-running; Manual, Automatic or Mixed.

Statistical Process Control Variable & attribute charts, integrated with data collection and exceptions . Western Electric and user defined SPC rules.

Exceptions & Checklists User defined deviation protocols, with checklists , integrated with SPC, Data Collection and material tracking

BOM Assembly transactions, BOM’s and Consumables. Automatic consumption.

Routing & Dispatching Hierarchical flows with optional steps & rework paths. Alternate flows and non-sequential steps. Resource & material dispatch sorting rules.

Resource Tracking Multi-level clustered resources Multiple user-defined state-models

Maintenance Management Integrated ad-hoc, time and usage based maintenance management. Spare parts inventory management. Hold equipment after late due.

Advanced Layout & Printing Define and print labels and lot travellers based on MES dynamic information.

CMNAVIGO PRODUCTIVITY SUITE FUNCTIONALITY COVERAGE 9

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ERP Integration Flexible ERP integration with native support For SAP.

Electronic Failure Catalogue Store a visual catalogue of failures and pick failures out of a an image.

Data Mining

fabLive Compose a real fab layout and monitor the equipment status in real time.

Advanced data mining algorithms and analysis.

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Equipment Integration Multiple interfaces, allow full integration with cmNavigo.

Interface

Dashboards, Reports, OLAP User customizable dashboards & reports. OLAP operations on DWH

Recipe Management Hierarchical parameterized recipes. Recipe resolution. Dynamic parameter calculation Integrated with Material and Resource Tracking.

Certification Management Management of users and their skills. Grant and revoke certifications. Certification expiration. Validate skills in some operations.

GUI, Object and API Level Security Restrict access to any GUI element, any object or any API.

CMNAVIGO PRODUCTIVITY SUITE FUNCTIONALITY COVERAGE

Multi-source data extractor Schedule and perform advanced data extractions from multiple data-sources and technologies

1 CMNAVIGO PRODUCTIVITY SUITE FUNCTIONALITY COVERAGE


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Order Management Manage Production Orders status and keep track of their status.

Costing Define the cost structure and incorporate (absorb) material costs in real time.

Document Management Manage documents and associate them with Material and Resource document.

5. Scheduling Advanced Planning and Scheduling of Production orders

6. Mobile UI Mobile UI for Line stations and Management overview

cmNavigo 4.0 – 2013

cmNavigo 3.6 – March 2013

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ERP Integration

Equipment Integration

Other ERP

Legacy and 3rd party application Integration

Windows Communication Foundation SQL Server Integration Services

SECS/GEM, OPC, Database or File Based. Others also possible

ANY tool or application with an available API

cmNavigo

cmNAVIGO – MES AND MUCH MORE ENTERPRISE AND MANUFACTURING INTEGRATION

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http://www.sap.com/index.epx

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Intelligence Operations is achieved via advanced engineering multi-source extraction, data manipulation & aggregation and reporting modules

Factory Integration consists of a meta-data based integration & productivity platform, and advanced equipment & ERP integration solutions

Online Visibility & Traceability is a collection of advanced modules for graphical online visibility and full data traceability

Integrated Quality includes different modules that provide product life-cycle management, process control and quality improvement

Operational Efficiency modules ensures a modular, yet fully integrated, advanced management of all shop-floor resources

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Online Visibility & Traceability is a collection of advanced modules for

graphical online visibility and full data traceability

fabLIVE Compose a real fab layout and monitor the equipment status in real time

Material genealogy Instant history and material genealogy

Dashboards Graphically access material or resource online information. User defined queries. User defined widgets

Reports Set of Industrial engineering reports, and possibility to define additional reports on any existing data set

Advanced Layout & Printing Design, preview and print labels or lot travelers. Dynamic context. Traceable documents.

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Resource Tracking Clustered resources and multiple user defined state models

Maintenance Management Integrated ad-hoc, time and usage based maintenance management

Routing & Dispatching Hierachical flows with optional steps, & rework paths. Standard or user-defined resorce & material dispatch lists

Data Collection Advanced data collection, with limits, samples & calculations

Materials & Container Multi-level material and container modeling for full traceability. BOM’s and Consumables. Auto consumable feeds

Operational Efficiency modules ensures a modular, yet fully

integrated, advanced management of all shop-floor resources


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Integrated Quality includes different modules that provide product life-

cycle management, process control and quality improvement

Electronic Failure Catalogue Store a visual catalogue of failures, and pick failures out of a an image.

Specification Management Master data management, incl. change management of versioned objects

Exceptions User defined deviation protocols, from engineering off-limits data or any statitical process control deviation

Checklists Mandatory or optional multi-step checklists limiting material tracking

Statistical Process Control Variable & attribute charts, integrated with data collection and exceptions . WER’s.


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Intelligence Operations is achieved via advanced engineering multi-

source extraction, data manipulation & aggregation and reporting modules

Data Mining Advanced data mining algorithms and analysis, including time series, decision trees, Neural networks, etc.

OLAP Multi-dimensional data warehouse, with advanced slicing & dicing OLAP operations

Data Analysis Intelligent multi data source (heterogeneous) engineering extraction and automation platform

Advanced Reports Complex indicators. Drill-down reports. User defined, accessible across cmNavigo elements


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Factory Integration consists of a meta-data based integration & productivity platform, and advanced equipment &

ERP integration solutions

Connect Equipment Integration platform, allows full integration with Navigo or other MES. Point & click configuration. Service and message mapping. Multiple communication support (SECS/GEM, OPC, PLC, ...). Data collection and provision

ERP integration Flexible ERP integration (SAP, MS, etc.) for production orders, inventory status updates, etc. Synchronous or Asynchronous calls, buffering.

Foundation Integration & productivity platform. Composed by Presentation, Business and Analytics layers. Integration and Orchestration platform


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Base Business Objects

Service Interface

Business Workflows

Presentation Workflows

Presentation

Data Access Layer

Co

mm

un

ication

…

Security

Operational Data Store (ODS)

Online Database(s)

Reports

Data Warehouse

OLAP Business Intelligence

Single IT Stack Single vendor End-to-end Technology stack

One Unified & Integrated Web GUI Build on a rich GUI Framework, highly configurable

Business Framework Metadata based. New objects can be created and existing ones extended

Orchestration Layer For maximum flexibility of scenarios automation and integration, with C# and Windows Workflow Foundation

Built-in Dynamic Business Rules Engine

One Reporting, Data warehousing, OLAP and Data Mining Solution Based on a framework for all purposes

Communication, Security, Operation Management

Integration at All Layers

cmNAVIGO ARCHITECTURE 19

OVERVIEW

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PRESENTATION TIER BUSINESS TIER ANALYTICS TIER

Add ribbon actions Association with customer logic No compilation required

Create addins New GUI modules Added via configuration only

New GUI’s Using framework elements Maintain look & feel

Custom entities Automatic compilation Automatic persistency generation

Custom services For services and orchestration No downtime or recompilation

DEE rules Pre and post transaction logic Compiled and executed in runtime

Reports Create new or modify existing reports

Cubes Create new or modify pre-built datawarehouse cubes

Data Sources Integrate external data sources into ODS

CRITICAL MANUFACTURING cmFOUNDATION EXTENSIBILITY FOR CUSTOMIZATION

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• Specification Management

• WIP Tracking & Traceability

• Carrier Management

• Resource Tracking

• Dispatching

• Consumable and Durables

• Bill-Of-Materials

• Data Acquisition

(EDC)

• Data Mining

• Line View

• Messaging

• Maintenance Management

• Advance Layout & Printing

• Recipe Management

• SPC

• Exception Management

• Checklists

• Electronic Failure Catalogue

• Application Platform

& Framework

• ERP Integration

Require cmNavigo core

Items licensed separately

Scalable Licensing Model • Modular Solution

• fabLIVE

• cmAnalysis

• Document Management

• Order Management

• Costing

• Scheduling

• Mobile

cmC

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• Equipment Integration Framework

• Multiple communications support

• Automatic Data Collection

4. MODULE BASED SELLING

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Presentation Services Tier

Business Services Tier

Persistency & Analytics Services Tier

Application Server Farm

Database Servers

Hardware • Can be deployed in several variations depending on the load and scalability requirements, starting from single server • HW can be scaled according to the manufacturing needs, at any time • The Application Server farms scale up as well as scale out via Network Load Balancing. • Database can configured in high-availability mode either through failover clustering or mirroring.

Minimum requirements

Maximum scalability

MSCS Cluster

NLB Cluster

Low Total Cost of Ownership Hardware Scalability

cmNAVIGO – HARDWARE ARCHITECTURE SCALABILITY MODEL

1 FAST TIME TO MARKET


Standard Architecture Functional-rich technologies

Agile methodology Integrated development tools

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