tube processing

PRODUCTION PROCESSES

More info on: www.albertinisnc.it

WAREHOUSE RAW MATERIALS

We can stock in our warehouse over 100 tons of material, divided into more than three hundred measures ready to work

Thanks to our department's flexibility, we can work in the same time different type of material and measures

CUTTING TUBE AND BARS

Automatic & high performance CNC cutting, with deburring, cleaning and packaging

Copper tube cutted with our process: no burrs, precision and cleaning

Technical informations: Materials: brass, copper, alluminium, steel inoxidable steel, titanium Shapes: round, square, rectangular, oval, contoured Diameters: from 2 to 90 mm Lenght: from 25 up to 3.000 mm Tolerance: +-0.5 mm

BENDING TUBE AND BARS

Full electric and automatic CNC bender machine, until 12 CNC axes.

Simulation of production processes to optimize, testing integrated in the production cycle.

Sample

Technical informations:. Materials: brass, copper, alluminium, steel inoxidable steel, titanium Shapes: round, square, rectangular, oval, contoured Diameters: from 2 to 40 mm Tolerance: +-0.1 mm (theoric)

ENDFORMING WORK

Machining on straight and\or bent tubes on transfer machines with loading \ unloading robot, deformation on automatic machinery, radial drilling machines,

CNC technology according to the project.

Example of endforming work

Inspection

MACHINING

Drawing, drilling, tapering, shearing.

Automatic CNC laser drilling by optical fiber for all materials

Single process deformations

BRAZE

Brazing ecological, without cadmium, with cetifications and pressure test.

Brazing on drilled tubes and test

Example of braze welding process qualification

STRUCTURAL WELD

Structural welding with robots on TIG, MIG and CMT technologies.

CMT for alluminium

CMT for automotive components

ASSEMBLY COMPONENTS

Automatic or manual department for tube and components assembly

and custom packaging

SERVICES

Technical office: for continuous dialogue and synchronized with our customers Department Construction equipment: for the best and rapid industrialization products Testing department: for the control of products, from tests on welds to mechanical tests QR Code - Kanban: for the management of the products Traceability: Traceability system raw material stored Laboratory prototypes: to make samples just in time Technical assistance: from design to after-sales phase Insurance product: all manufactured products are covered by insurance Presence at tradeshows: as technical and commercial support. Confidentiality and professionalism: all products and our customer's projects are managed inside and corporate audit does not allow viewing of the same.

Technical draw and sample

PRODUCT GALLERY

Copper tube worked with tolerance +-0.1 mm with nut

Brass component assembled on tube without soldering

Tubes for boiler and sanitary systems

Different types of tubes for water conductions

Alluminium and copper tubes for high pressure systems

Copper tubes cutted and bended in the same time