Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global...

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Transcript of Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global...

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Introduction

Denatured alcohol is ethanol (ethyl alcohol) created unfit for human

consumption by adding one or a lot of chemicals (denaturants) to that.

Denaturing refers to removing a property from the alcohol (being able to

drink it), to not with chemicals sterilization or rotten it, therefore denatured

alcohol contains standard ethyl alcohol.

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Denatured alcohol is a cleaning agent, fuel additive, sanding aid,

eradicator, and as a solvent. A variety of additives may be used with ten

percent wood alcohol being a typical alternative. The addition doesn't have

an effect on the chemical makeup of ethanol, however rather creates an

undrinkable solution.

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This denatured alcohol is of 2 types: type a (completely changed alcohol)

and type b (special denatured alcohol). Type B ethyl alcohol is extremely

common for industrial uses. Further, industrial alcohol or denatured

alcohol is created by similar processes as for food-grade alcohol.

The addition doesn't have an effect on the chemical makeup of ethanol,

however rather creates an undrinkable resolution. Additives decrease an

individual’s ability to use distillation or another apply to make a drinkable

version. It’s one in all the simpler to accumulate solvents since it will be

purchased through any merchant who sells painting, degreasing, or general

cleaning supplies

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Denatured alcohol serves many purposes each to individual users and

corporations in varied industries. It’s a good alternative for killing mildew

on surfaces like leather as long because it has not been bleached. For this

application, it should be mixed equally with water to avoid damage to the

surface. The agent is a possibility for removing paint, dirt, or scrap from

wood surfaces. As a solvent, denatured alcohol works well for dissolving

glue, wax, grease, and dirt from multiple surface types. A rag containing

the agent will simply be wont to take away excess glue or existing wax

coatings from finished product like furnishings.

Relates Project: - Alcoholic and Non-Alcoholic Beverages

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Market Outlook

The major factors driving the growth of the market are the rising demand for

ethanol as biofuel, growing to use in beer production and food processing,

and demanding government policies to limit the usage of fossil fuels. On the

flip side, a rise in awareness regarding the unwell effects of alcohol

consumption, and also the advent of hybrid electrical vehicles are doubtless

to hamper the growth of the market

The fuel segment dominated the market and is probably going to grow, as a

result of increased follow of ethanol blending with gasolene across the globe.

The stormy demand to provide ethanol from corn and sugar. North America

dominated the market across the globe, because of increasing regulations

and rising demand for the food process business.

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Denatured Alcohol owing to the eco-friendly attributes and its various

applications in many industries, its market is expected to grow at a

significant demand over the forecast period. Denatured alcohol market is

primarily driven by the increasing demand for its usage within the social unit

and plenty of varieties of industries additionally. There’s a larger would like

for improvement agent in glass industries and sanitizing agent in medical

industries.

Not only in the industries but it is also used in the household items as now-

a-days people are more concerned with health and hygiene, it serves the

purpose in the form of sanitizer. Methanol (methyl alcohol) which is used as

the main additive in the production of denatured alcohol. Methanol is a

byproduct of wood stock but nowadays it is often produced from methane.

This makes denatured alcohol an eco-friendly alternative to other cleaning

products that are clogged with chemicals.

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Global Denatured Alcohol market size will increase to 117200 Million US$

by 2025, from 69900 Million US$ in 2017, at a CAGR of 6.7% during the

forecast period. In this study, 2017 has been considered as the base year

and 2018 to 2025. As large demand of high-end products at home and

abroad, growing number of enterprises enter the business of denatured

alcohol production. But the gross margin of denatured alcohol production is

relatively low because of the industry features. Alcohol used in industries is

denatured alcohol which is usually ethyl alcohol (C2H5OH). This denatured

alcohol is of two types: type a (completely denatured alcohol) and type b

(special denatured alcohol). Type b ethyl alcohol is very common for

industrial uses. Further, industrial alcohol or denatured alcohol is made by

similar processes as for food-grade alcohol.

Relates Books: - Alcohol And Alcohol Based Industries

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Key Players

India Glycols Ltd.

Bajaj Hindusthan Sugar Ltd.

Shree Renuka Sugars Ltd.

Balrampur Chini Mills Ltd.

Mawana Sugars Ltd.

Triveni Engineering & Industries Ltd.

HPCL Biofuels Limited

Jeypore Sugar Company Ltd.

Simbhaoli Sugars Ltd.

BSM Sugar

E.I.D Parry India Ltd.

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Machinery Photographs

FERMENTATION TANK

CENTRIFUGE

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STORAGE TANK

PACKING MACHINE

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Project at a Glance

COST OF PROJECT MEANS OF FINANCE

Particulars Existing Proposed Total Particulars Existing

Propose

d Total

Land & Site

Development Exp. 0.00 127.00 127.00Capital 0.00 657.67 657.67

Buildings 0.00 796.00 796.00Share Premium 0.00 0.00 0.00

Plant & Machineries 0.00 1201.001201.00

Other Type Share

Capital 0.00 0.00 0.00

Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00

Office Automation

Equipments 0.00 162.50 162.50Cash Subsidy 0.00 0.00 0.00

Technical Knowhow

Fees & Exp. 0.00 80.00 80.00

Internal Cash

Accruals 0.00 0.00 0.00

Franchise & Other

Deposits 0.00 0.00 0.00

Long/Medium Term

Borrowings 0.00 1973.02

1973.0

2

Preliminary& Pre-

operative Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00

Provision for

Contingencies 0.00 105.00 105.00

Unsecured

Loans/Deposits 0.00 0.00 0.00

Margin Money -

Working Capital 0.00 139.19 139.19

TOTAL 0.00 2630.692630.69TOTAL 0.00 2630.69

2630.6

9

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Project at a Glance

Year Annualised Book

Value

Debt Divide

nd

Retained

Earnings

Payou

t

Probabl

e

Market

Price

P/E

Ratio

Yield Price/

Book Value

EPS CEPS Per Share

Per

Share Per Share

No.of

Times

USD USD USD USD USD % USD % USD %

1-

2 445.91 904.01

455.9

1

2400.0

0 0.00 100.00

445.9

1 0.00 445.91 1.00 0.00

2-3 741.211139.42

1197.

12

1800.0

0 0.00 100.00

741.2

1 0.00 741.21 1.00 0.00

3-4

1029.7

1 1376.40

2226.

82

1200.0

0 0.00 100.00

1029.

71 0.00

1029.7

1 1.00 0.00

4-5

1306.6

3 1608.96

3533.

45 600.00 0.00 100.00

1306.

63 0.00

1306.6

3 1.00 0.00

5-6

1569.3

6 1833.46

5102.

81 0.00 0.00 100.00

1569.

36 0.00

1569.3

6 1.00 0.00

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Project at a Glance

Year D. S. C. R. Debt

/ -

Depos

its

Debt

Equit

y as-

Equit

y

Total

Net

Worth

Retur

n on

Net

Wort

h

Profitability Ratio Assets

Turno

ver

Ratio

Curre

nt

Ratio

Indivi

dual

Cumul

ative

Over

all

GPM PBT PAT Net

Contr

ibutio

n

P/V

Ratio

(Number of times)

(Number of

times) % % % % % %

Initi

al 3.00 3.00

1-

2 1.33 1.33 1.66 1.66 2.20

15.3

5% 7.98%

6.00

%

2461.

66

50.34

% 1.64 0.94

2-

3 1.63 1.47 0.82 0.82 1.24

18.5

3%

12.74

%

8.54

%

2860.

93

50.15

% 1.81 1.30

3-

4 1.98 1.63 1.98 0.37 0.37 0.69

20.6

6%

16.06

%

10.39

%

3269.

37

50.14

% 1.85 1.76

4-5 2.41 1.80 0.13 0.13 0.39

22.0

7%

18.39

%

11.72

%

3677.

81

50.14

% 1.80 2.28

5-6 2.91 1.98 0.00 0.00 0.21

22.9

8%

20.02

%

12.66

%

4086.

25

50.14

% 1.70 4.21

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Project at a Glance

BEP

BEP - Maximum Utilisation Year 5

Cash BEP (% of Installed Capacity) 55.78%

Total BEP (% of Installed Capacity) 60.04%

IRR, PAYBACK and FACR

Internal Rate of Return .. ( In %age ) 25.88%

Payback Period of the Project is ( In Years )

2 Years 3

Months

Fixed Assets Coverage Ratio ( No. of times ) 5.946

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1. What is Denatured Ethanol Manufacturing industry ?

2. How has the Denatured Ethanol Manufacturing industry performed so far and how will it perform in the coming years ?

3. What is the Project Feasibility of Denatured Ethanol Manufacturing Plant ?

4. What are the requirements of Working Capital for setting up Denatured Ethanol Manufacturing plant ?

Major Queries/Questions Answered in the

Report?

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5. What is the structure of the Denatured EthanolManufacturing Business and who are the key/majorplayers ?

6. What is the total project cost for setting upDenatured Ethanol Manufacturing Business?

7. What are the operating costs for setting upDenatured Ethanol Manufacturing plant ?

8. What are the machinery and equipmentrequirements for setting up Denatured EthanolManufacturing plant ?

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9. Who are the Suppliers and Manufacturers of Plant& Machinery for setting up Denatured EthanolManufacturing plant ?

10. What are the requirements of raw material forsetting up Denatured Ethanol Manufacturing plant

?

11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Denatured EthanolManufacturing Business?

12. What is the Manufacturing Process of DenaturedEthanol ?

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13. What is the total size of land required for setting upDenatured Ethanol Manufacturing plant ?

14. What will be the income and expenditures forDenatured Ethanol Manufacturing Business?

15. What are the Projected Balance Sheets ofDenatured Ethanol Manufacturing plant ?

16. What are the requirement of utilities andoverheads for setting up Denatured EthanolManufacturing plant?

17. What is the Built up Area Requirement and cost forsetting up Denatured Ethanol ManufacturingBusiness?

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18. What are the Personnel (Manpower)Requirements for setting up Denatured EthanolManufacturing Business?

19. What are Statistics of Import & Export forDenatured Ethanol ?

20. What is the time required to break-even ofDenatured Ethanol Manufacturing Business?

21.What is the Break-Even Analysis of DenaturedEthanol Manufacturing plant?

22.What are the Project financials of DenaturedEthanol Manufacturing Business?

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23. What are the Profitability Ratios of DenaturedEthanol Manufacturing Project?

24. What is the Sensitivity Analysis-Price/Volume ofDenatured Ethanol Manufacturing plant?

25. What are the Projected Pay-Back Period andIRR of Denatured Ethanol Manufacturing

plant?

26. What is the Process Flow Sheet Diagram ofDenatured Ethanol Manufacturing project?

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27. What are the Market Opportunities for settingup Denatured Ethanol Manufacturing plant?

28. What is the Market Study and Assessment forsetting up Denatured Ethanol Manufacturing

Business?

29. What is the Plant Layout for setting up DenaturedEthanol Manufacturing Business?

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Table of Contents

of the

Project Report

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1. PROJECT LOCATION

1.1. IVORY COAST: COUNTRY PROFILE & GEOTECHNICAL SITE

CHARACTERIZATION

1.1.1. General

1.1.2. Language

1.1.3. Geography

1.1.4. Demographics

1.1.5. Administration

1.1.6. Map

1.1.7. Climate

1.1.8. Natural Resources

1.1.9. Economy

1.1.10. Transport Infrastructure

2. INTRODUCTION

3. USES

4. MARKET SURVEY

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5. EXPORT & IMPORT: ALL COUNTRIES

5.1. EXPORT: ALL COUNTRIES

5.2. IMPORT: ALL COUNTRIES

6. PRESENT MANUFACTURERS

7. TOXICITY

8. FORMULATIONS

9. SPECIALLY DENATURED ALCOHOL

9.1. ETHANOL AS A FUEL

9.2. PROPERTIES

10. DENATURED ALCOHOL

10.1. SPECIFICATIONS

10.2. APPLICATIONS

11. FUEL ETHANOL STANDARD SPECIFICATIONS

12. RAW MATERIAL

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13. VARIETIES OF MOLASSES

14. MANUFACTURING PROCESS

14.1. MEDIA COMPOSITION

14.2. FERMENTATION

14.3. FRACTIONAL DISTILLATION

14.4. DISTILLATION PROCESS

14.5. STILLAGE PROCESSING

14.6. DEHYDRATION PROCESS

14.7. STORAGE AND SHIPPING

15. PROCESS FLOW DIAGRAM

16. SUPPLIERS OF RAW MATERIAL

17. SUPPLIERS OF PLANT & MACHINERY

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18. PHOTOGRAPHS/IMAGES FOR REFERENCE

18.1. PRODUCT PHOTOGRAPHS

18.2. MACHINERY PHOTOGRAPHS

18.3. RAW MATERIAL PHOTOGRAPHS

19. PLANT LAYOUT

Page 30: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

Project Financials

• Project at a Glance Annexure

• Assumptions for Profitability workings ………………………..1

• Plant Economics…………………………………………………..2

• Production Schedule………………………………………………3

• Land & Building……………………………………………….……4

Factory Land & Building

Site Development Expenses

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• Plant & Machinery……………………………………………..……..5

Indigenous Machineries

Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets………………………………………..........….......6

Furniture & Fixtures

Pre-operative and Preliminary Expenses

Technical Knowhow

Provision of Contingencies

• Working Capital Requirement Per Month……………………….…7

Raw Material

Packing Material

Lab & ETP Chemical Cost

Consumable Store

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• Overheads Required Per Month and Per Annum………….…….…8

Utilities & Overheads (Power, Water and Fuel Expenses etc.)

Royalty and Other Charges

Selling and Distribution Expenses

• Salary and Wages …………………………………………....……..9

• Turnover Per Annum ……………………………………….....…10

• Share Capital…………………………………………………….....11

Equity Capital

Preference Share Capital

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• Annexure 1 :: Cost of Project and Means of Finance

• Annexure 2 :: Profitability and Net Cash Accruals

Revenue/Income/Realisation

Expenses/Cost of Products/Services/Items

Gross Profit

Financial Charges

Total Cost of Sales

Net Profit After Taxes

Net Cash Accruals

Page 34: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 3 :: Assessment of Working Capital requirements

Current Assets

Gross Working Capital

Current Liabilities

Net Working Capital

Working Note for Calculation of Work-in-process

• Annexure 4 :: Sources and Disposition of Funds

Page 35: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 5 :: Projected Balance Sheets

ROI (Average of Fixed Assets)

RONW (Average of Share Capital)

ROI (Average of Total Assets)

• Annexure 6 :: Profitability Ratios

D.S.C.R

Earnings Per Share (EPS)

Debt Equity Ratio

Page 36: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 7 :: Break-Even Analysis

Variable Cost & Expenses

Semi-Variable/Semi-Fixed Expenses

Profit Volume Ratio (PVR)

Fixed Expenses / Cost

B.E.P

Page 37: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume

Resultant N.P.B.T

Resultant D.S.C.R

Resultant PV Ratio

Resultant DER

Resultant ROI

Resultant BEP

Page 38: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 12 :: Shareholding Pattern and Stake Status

Equity Capital

Preference Share Capital

• Annexure 13 :: Quantitative Details-Output/Sales/Stocks

Determined Capacity P.A of Products/Services

Achievable Efficiency/Yield % of Products/Services/Items

Net Usable Load/Capacity of Products/Services/Items

Expected Sales/ Revenue/ Income of Products/ Services/

Items

Page 39: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 14 :: Product wise Domestic Sales

Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc.

• Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit

Page 40: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Expenses

• Annexure 26 :: Other Manufacturing Expenses

• Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses

Page 41: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

• Annexure 29 :: Depreciation Charges – as per Books (Total)

• Annexure 30 :: Depreciation Charges – as per Books (P &

M)

• Annexure 31 :: Depreciation Charges - as per IT Act WDV

(Total)

• Annexure 32 :: Depreciation Charges - as per IT Act WDV

(P & M)

• Annexure 33 :: Interest and Repayment - Term Loans

• Annexure 34 :: Tax on Profits

• Annexure 35 :: Projected Pay-Back Period and IRR

Page 42: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

Reasons for Buying our Report:

• This report helps you to identify a profitable project for investing

or diversifying into by throwing light to crucial areas like industry

size, market potential of the product and reasons for investing in the

product

• This report provides vital information on the product like it’s

characteristics and segmentation

• This report helps you market and place the product correctly by

identifying the target customer group of the product

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• This report helps you understand the viability of the project by

disclosing details like machinery required, project costs and

snapshot of other project financials

• The report provides a glimpse of government regulations

applicable on the industry

• The report provides forecasts of key parameters which helps to

anticipate the industry performance and make sound business

decisions

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Our Approach:

• Our research reports broadly cover Indian markets, present analysis,

outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary

research and are cross-validated through interactions with the

industry players

• We use reliable sources of information and databases. And

information from such sources is processed by us and included in the

report

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Page 45: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

Scope of the Report

The report titled “Market Survey cum Detailed Techno Economic

Feasibility Report on Denatured Ethanol .” provides an insight

into Denatured Ethanol market in India with focus on uses and

applications, Manufacturing Process, Process Flow Sheets, Plant

Layout and Project Financials of Denatured Ethanol project. The

report assesses the market sizing and growth of the Indian

Denatured Ethanol Industry. While expanding a current business

or while venturing into new business, entrepreneurs are often

faced with the dilemma of zeroing in on a suitable product/line.

And before diversifying/venturing into any product, they wish to

study the following aspects of the identified product:

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• Good Present/Future Demand

• Export-Import Market Potential

• Raw Material & Manpower Availability

• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project

consultancy and market research field, have demystified the

situation by putting forward the emerging business opportunity

in the Denatured Ethanol sector in India along with its business

prospects. Through this report we have identified Denatured

Ethanol project as a lucrative investment avenue.

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Niir Project Consultancy Services (NPCS)

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Business Plan & Investment

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Our Team has simplified the process for you by providing a "Free Instant

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NPCS is manned by engineers, planners, specialists, financial experts,

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Page 54: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

And before diversifying/venturing into any product, they wish to study

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Page 55: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

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Working Capital Requirement, uses and applications, Plant

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Page 56: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

Contact us

NIIR PROJECT CONSULTANCY SERVICES

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23845886

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An ISO 9001:2015 Company

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Page 58: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

o One of the leading reliable names in industrial world for

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Page 59: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

We at NPCS want to grow with you by providing solutions scale

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Page 60: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

We bring deep, functional expertise, but are known for our

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Page 61: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

o Project Identification

o Detailed Project Reports/Pre-feasibility Reports

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o Business Plan

o Technology Books and Directory

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o Entrepreneur India (An Industrial Monthly Journal)

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Page 62: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

o We have two decades long experience in project consultancy and

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Our Approach

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Requirement collection

Thorough analysis of the project

Economic feasibility study of the Project

Market potential survey/research

Report Compilation

Page 64: Production of Denatured Ethanol. Business Plan & Investment … · 2020. 3. 18. · Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million

Contact us

NIIR PROJECT CONSULTANCY SERVICES

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23845886

Website : www.entrepreneurindia.co , www.niir.org

Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView

https://goo.gl/VstWkd

www.entrepreneurindia.co

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For more information, visit us at: www.niir.org

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