PRODUCT TRAINING CENTRE · 2012-04-23 · SPECIFICATIONS TVS Apache RTR 160 TVS Apache Dimensions...
Transcript of PRODUCT TRAINING CENTRE · 2012-04-23 · SPECIFICATIONS TVS Apache RTR 160 TVS Apache Dimensions...
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
Exclusive features of Apache RTR 160
All New Racing Graphics
Racing Throttle Response Engine (RTR)
Digital Speedo…with Service indicator system
Split Type sporty Handle bar
Bull horn pillion Handle
Adjustable Link type gear shift mechanism
270mm Front Disc brake
16 LED Tail Lamp
PRODUCT TRAINING CENTRE
RTR…
Feature:
•RTR : Racing Throttle Response
•15.2 bhp engine
Benefit:
• Quick Response to the throttle.
• Feel of a race bike.
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IDI System
Feature:
TCI : Transistor controlled ignition
Benefit:
Long and high intensity Spark for better combustion of Fuel mixture.
Help in cold start & Cold Recovery
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CDI Vs IDI
CAPACITOR
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Gas Filled Shock Absorber
Feature
Gas filled 5 step adjustable shock absorber with Bottle designed Canister
Benefit
Comfortable ride even on bad roads
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Sporty SilencerFeature
• Stainless steel, sporty silencer with catalytic converter and exhaust resonator.
• Narrow snout designed muffler.
Benefit
• Sporty looks
• Resonator helps to achieve good power & Torque
• Rust Free
• Catalytic converter reduces pollution
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Stylish Contoured Fuel Tank
Feature
• Sporty and Stylish
• 16 liters (including Reserve –2.5 ltr) capacity with flushed petrol tank cap
Benefit
• Higher capacity Petrol Tank for long distance ride.
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Halogen HL Bulb with Twin City Lamps
Feature
• Halogen HL bulb with Twin city lamps
Benefit
• Brighter light
• Safer to ride in city traffic condition
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RCF Technology
Feature
• Roller Cam Follower
• Auto De-Compression Valve
Benefit
Friction free engine –
Low maintenance
Longer engine life
Smoother engine
No back kick during kick starting
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Racing Response Engine…
Feature
• Powerful Engine -
Power 15.2 BHP@8500 rpm
Torque13.1 Nm@6000 rpm
• Engine with Charcoal Grey colour is added look.
Benefit
• Excellent Initial pickup
• Better top speed
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270mm Disc Brakes…
Feature
• Disc brakes with Sprocket design disc
Benefit
• Sporty looks
• Effective braking
• Better stability
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Any Gear Electric Start…
Feature
• Any Gear Self Starting
• Constant mesh self starter
• SM-6 Motor
Benefit
• Positive engagement
• Effortless Starting
• Soft button start
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Digital Speedo…
Feature
• Vehicle speed, clock, odometer, Trip meter on LCD screen.
Benefit
• Guides the customer in time
• More accurate
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IE SURGE…Feature
• IE SURGE - Intake Exhaust Resonator Surge
•Induction resonator on air filter
• Exhaust Resonator on Silencer
Benefit
• Intake Resonator accelerates the air fuel mixture flow during sudden throttling and helps in quicker power response to zoom the bike.
• Exhaust Resonator helps in clearing exhaust gas quickly out of the silencer during sudden throttling which results in high torque.
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5 – Speed Transmission…
Feature
• 5 Speed gear box
• Link type Adjustable shifting system
• Carbo-nitrating Gears
Benefit
• High speed
• Racing bike gear shifting system.
• Improved life of gears
PRODUCT TRAINING CENTRE
PRODUCT TRAINING CENTRE
SPECIFICATIONS TVS Apache RTR 160 TVS Apache
Dimensions
Overall Length 2020 mm 1976 mm
Overall Width 730 mm 743 mm
Overall Height 1050 mm 1100 mm
Ground Clearance 180 mm 165 mm
Wheel Base 1300 mm 1260 mm
Kerb Weight 136 kg 136 kg
Pay Load 130 kg 130 kg
Gross Vehicle Weight 266 kg 266 kg
PRODUCT TRAINING CENTRE
Engine
Type
Bore 62 mm 57 mm
Stroke 52.9 mm 57.8 mm
Piston Displacement 159.7cc 147.5 cc
Carburettor Type Ucal mikuni BS - 26 Ucal mikuni BS - 26
Air Filter
Starting System
Lubrication System
Compression Ratio
Compression Pressure
Maximum Horse Power 11.19 KW (15.2 bhp) @ 8500 rpm 9.95 Kw(13.5 BHP)@8500 rpm
Maximum Torque 13.1 Nm @ 6000 rpm 12.3 Nm@6000 rpm
Valve Clearance (Cold) Inlet 0.08 / Exhaust 0.11 mm Inlet 0.07 / Exhaust 0.12 mm
Maximum Speed 118 kmph 108 kmph
Engine Idling Speed
4 stroke ,air cooled, single cylinder OHC
Double polyurethene foam filter element
Kick start / Electric start
Forced wet pump
9.5:1
10 - 13 kg/cm2
1400±100
SPECIFICATIONS TVS Apache RTR 160 TVS Apache
PRODUCT TRAINING CENTRE
Clutch
Transmission
Gear Shift Pattern
Primary Reduction
Final Reduction
First Gear
Second Gear
Third Gear
Fourth Gear
Fifth Gear
Wet Multiplate type
Constant mesh 5 speed gearbox
65/21
44/13
35/12
All down heel - toe shift
26/14
24/18
21/20
22/25
Transmission
SPECIFICATIONS TVS Apache RTR 160 TVS Apache
PRODUCT TRAINING CENTRE
Frame Double Cradle SynchroSTIFF Double cradle tubular type
Front Suspension and Travel lescopic Forks, 105mm Stroke Telescope oil damped 105mm
Rear Suspension Monotube Inverted Gas filled shox (MIG) with spring aid
Gas filled 5 step adjustable with canester
Steering Angle 41'
Caster Angle 25.5° 25.5'
Trail Length 81.3 mm 90mm
Brakes: Front 270 mm Petal Disc 130/240 mm dia Drum/Disc
Brakes: Rear 130 mm Drum 130 mm foot operated
Tyre Size Front 90/90 x 17” 90/90 x 17 - 6 ply
Tyre Size Rear 100/80 x 18” 100/80x 18
Chassis
SPECIFICATIONS TVS Apache RTR 160 TVS Apache
PRODUCT TRAINING CENTRE
Ignition SystemSparkplug
Sparkplug GapBattery TypeBody Earthing
Generator
Head Light 35/35W Halogen HS1, Clear lens with MFR
12V, 35/35 W HS 1 halogen
Tail Light/Brake Light 0.5 W. LED-Twin triangle with prism on lens
12 V, 5W / 21W
Turn Signal LightHigh Beam Indicator Light
Neutral Indicator LightSpeedometer Light
Economy & power mode lamp
Turn Signal Indicator Light
IDI -dual mode digital ignition - DCBosch Super UR 5 DDC
0.6 mm12V 9 Ah
12V,3.4W12V,2W12V,2W
Negative terminal
12V,10W12V,2W
12V,3.4W
12V, 100W
ElectricalSPECIFICATIONS TVS Apache RTR 160 TVS Apache
PRODUCT TRAINING CENTRE
Fuel Tank Including Reserve
Reserve
Front Fork Oil
Transmission cum Engine Oil (Grade)
Transmission cum Engine Oil (Qty)
1000ml(Overhauling)
16 Lts
2.5 lts
125 ± 2.5 ml each
4T Oil
Capacity
SPECIFICATIONS TVS Apache RTR 160 TVS Apache
PRODUCT TRAINING CENTRE
Discription TVS APACHE RTR 160 TVS APACHE
Carburettor Type BS26 CV Ucal Mikuni BS26 - X21 CV Ucal Mikuni
Main Jet 105 102.5
Needle Jet
Jet Needle
E - ring position
Pilot Jet 15 12.5
Pilot air jet (1) 1.45 1.45
Pilot air jet (2)
Piston valve CA - 3.9(2 vacuum sensing holes)
CA - 3.9(1 vacuum sensing hole)
Throttle ValveMCS screw - No of turns
Idling RPM
Idling CO%(with SAI) 0.8 ~ 1.2% 0.6 ± 0.4%Idling CO%(without SAI) 3.5 ~ 4.5%
NA
2±1(1 ~ 3 turns out)
1400±50
120
Carburettor Specifications
P2
QK
2 nd from top
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PRODUCT TRAINING CENTRE
Cylinder Head
Combustion Chamber diameter increased.
bigger Inlet & Exhaust valve seats provided.
Painted with Charcoal grey colour.
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Cylinder Block
Bore Dia. increased to 62 mm
Auto Chain Tensioner mounting design is changed.
159.7 cm3 embossed for identification.
Painted with Charcoal grey colour.
PRODUCT TRAINING CENTRE
Piston Assy.
Piston Dia. increased to 62 mm
Piston Rings dia increased to match the new piston.
Piston Pin and locks also modified
PRODUCT TRAINING CENTRE
Crankshaft Assy.
Crankshaft web weight increased.
Connecting rod modified.
Chamfer on Crank web are bigger.
150cc
160cc
PRODUCT TRAINING CENTRE
Clutch Cover
New Part
Rod comp. Clutch release is modified.
Charcoal grey painting is provided
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Auto Chain Tensioner
New Part
Strip coil type tensioner
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Crankcase RH
New Part
Guide bush provided for Cam gear shift shaft.
Painted with charcoal grey colour.
Guide bush
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Crankcase LH
New Part
Painted with Charcoal grey colour.
PRODUCT TRAINING CENTRE
New Part
Clutch plate Drive and plate driven are modified.
Clutch spring are changed.
Clutch plate serrations reduced to 45( Apache 150 – 48 serrations).
Plain surface provided for pressure plates (Apache 150 –dotted surface)
Clutch Assy.
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Cover Magneto
New Part
Charcoal grey colour.
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Stator coil assy.
New Part
Charging and lighting coils increased to 8(Apache 150 – 7 coils)
Since Source coil is not available here, that location is used for one additional lighting /charging coil.
PRODUCT TRAINING CENTRE
CV CarburetorNew Part
Fuel Jets and Tuning specifications changed
Main Jet – 105
Pilot Jet – 15
Piston Valve CA-3.9(1 vacuum hole)
CO (with SAI) – 0.8 ~ 1.2%
Since change in By pass pitch , RTR 160 have new carburetor body
Can not interchange with Apache 150cc
PRODUCT TRAINING CENTRE
Inlet & Exhaust Valve
New Parts
Valve face diameter increased
Inlet tappet clearance – 0.07 mm
Exhaust tappet clearance – 0.11 mm
ExhaustInlet
RTR 150cc
PRODUCT TRAINING CENTRE
Silencer Assy.
New Part.
Narrow snout Muffler Assy. design is to suit the new styling.
Mounting bracket point is changed.
Exhaust resonator position shifted to bottom side vehicle.
PRODUCT TRAINING CENTRE
Lever Kick Starter
New Part.
Design is changed to suit the new styling.
PRODUCT TRAINING CENTRE
Suppresser Cap
New part.
Suppressor cap design is changed to avoid the water entry.
PRODUCT TRAINING CENTRE
Lever Gear Shifting
New Part.
Link type design provided to give racing bike feel during gear shift.
Cam gear shift design changed to match the changes in Crankcase RH for smoother gear shifting.
Transmission gears are same as Apache 150cc.
PRODUCT TRAINING CENTRE
Rear Brake Pedal
New part.
To suit the new styling.
PRODUCT TRAINING CENTRE
Wiring Harness
New Part.
New couplers to connect the LED tail lamp.
Water proof coupler provided for avoiding the water entry.
Special coupler provided to connect the digital speedometer.
PRODUCT TRAINING CENTRE
Relay pass by
New part
Relay unit provided for Pass by operation.
Pass by will work in both DC and AC.
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TCI Unit
New part.
Ignition timing curves are changed in TCI of RTR.
For identification IDI in grey colour.
150cc
160cc
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Handle Bar
New part.
Split type handle bar to suit the new styling.
Handle bars can be adjusted to two positions as per the requirement.
Upper bracket cover added for styling.
PRODUCT TRAINING CENTRE
Bracket Pillion Foot Rest
New part.
diecasted pillion foot rest holder.
Charcoal Grey colour to match the look of the bike.
PRODUCT TRAINING CENTRE
Bracket Side Stand
New Part.
To improve the Part lift.
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Chain Case
New part
both Chain case upper and Lower are modified to match the new swing arm fitments.
Dimple profile provided at inner side of case to avoid wheel fouling during the ride.
PRODUCT TRAINING CENTRE
Rear Fender
New part.
Rear fender design is changed to suit the new styling.
PRODUCT TRAINING CENTRE
Number Plate Lamp
Design is changed.
Rear Reflector is fitted to lamp body.
PRODUCT TRAINING CENTRE
Digital Speedo Hub Drive
New Part.
Connected to digital Speedo meter through the wires.
Speedo cable is not provided.
PRODUCT TRAINING CENTRE
Front Fork RH
New Part.
Outer Tube design is changed
Disk Mounting point is changed.
PRODUCT TRAINING CENTRE
Vibration Dampers & Handle Grip
New Part.
Handle grip is modified
Vibration damper is modified.
Chrome plating is provided for Clutch lever and Front Brake lever.
PRODUCT TRAINING CENTRE
Engine Guard
New Part.
To provide a sporty look to the bike.
PRODUCT TRAINING CENTRE
Gas filled Rear shock Absorbers
New Part.
Canister Design modified.
Filled with Nitrogen Gas.
Lower mounting bracket length increased.
150cc 160cc
PRODUCT TRAINING CENTRE
Front Wheel Assy.
New Part.
Disc mounting positions changed to mount the 270 mm disc.
PRODUCT TRAINING CENTRE
APACHE - IGNITION CIRCUIT
Spark Plug
HT COIL
Charging Coil
RR Unit
WR
RW BW
Battery
RBW
Ignition Switch
R
Or
10A Fuse
DC TCI
PULSER COIL
W
Br
B
BW B
BBDC CIRCUIT
ENGINE KILL SWITCH
BWOr
HT Cord
Or BlBW
TCS
THROTTLE CONTROL SWITCH
BlWGW
BlRDigital
SPEEDOMETER
SELF STARTER SWITCH
PRODUCT TRAINING CENTRE
APACHE – IDI CIRCUIT
SELF STARTER
RELAY UNIT
Spark Plug
HT COIL
Battery
RBW
Ignition Switch
R
Or
10A Fuse
DC IDI
PULSER COIL
W
Br
BWB
BBDC CIRCUIT
ENGINE KILL SWITCH
BWOr
HT Cord
Or BlBW
TCS
THROTTLE CONTROL SWITCH
BlWGW
BlRDigital
SPEEDOMETER
PRODUCT TRAINING CENTRE
APACHE - CHARGING CIRCUITCharging Coil
RR Unit
WR
RW BW
Battery
RBW
Ignition Switch
R
Or
10A Fuse
B
BW
DC TCI
SELF STARTERSWITCHB
B
ENGINE KILL SWITCH
BW
Fr.Br Switch Rr.Br. Switch
Brake Light
WW
BW
OrOr
BW
Horn(2)
Horn Switch
Or
G
TSL Switch
Fr. TSL
lbl
Rr. TSL
TSL Indy
VlG
Fr. TSL
Rr. TSL
TSL Indy
L RFlasher
Unit
DC TCI
RELAY PASS BY
HEAD.LAMP PASS BY SWITCH
High/Low Beam switch
GBY OrY
Or Or
YBl
Lighting Switch
PRODUCT TRAINING CENTRE
APACHE – SELF START CIRCUIT
R
Ignition Switch
R
10A Fuse
BW
BB
ENGINE KILL SWITCH
BW
DC TCI
Battery
Starter Relay
Gr
BW
B
Starter Button
STARTER MOTOR
Neutral Lamp
Neutral Switch
Bl
Or
Bl
BlW
BlW
Clutch Switch
TO DC Circuit
PRODUCT TRAINING CENTRE
APACHE - LIGHTING CIRCUIT
Lighting CoilBW
Y
Gr
BWH
LWR BW
Headlamp Switch
HeadlampGr
RELAY PASS BYYW
Tail Lamp
Yor
YB
RR Unit
Lighting Switch
YR
BW
City lamp
BW
Gr Gr
City lamp
Number plate lamp
Gr
BW BW
Gr
Y
PASS BY SWITCH
GBOR
SPEEDOMETER
BW
PRODUCT TRAINING CENTRE
Oh ms+-
AP ACH E - COI L TE S T I NG
2 0 0 0Ohm s
Pulser coil
+-
Resistance: 125 - 150 OhmsPulser Coil
2 0 0Ohm s
Lighting coil
+-
Resistance:0.25 - 1.0 ohmLighting Coil
IGNITION COIL TESTING
2 0 K
Resistance: 11.0 - 13.0 KOhms
Secondary Coil
2 0 0Oh ms
Ignition coil
+-
Resistance: 2.0 - 4.0 Ohm
Primary Coil
2 0 0Ohm s
Charging coil
+-
Resistance: 0.4 - 1.0 OhmsCharging Coil
Br
Y
To Spar k Plug
Ignition coil
From CDI Unit
WRB
BWRB
RB
WRBW
Or Bl HT CORDHT CORD
PRODUCT TRAINING CENTRE
08.ROAD TRIAL09.POST TRIAL (ON STAND)
05.FASTENER TIGHTNESS CHECKS06.GENERAL CHECKS (AFTER STARTING THE ENGINE)07.ELECTRICAL FUNCTION CHECKS
01.CHECK FOR PAINT SCRATCHES/DAMAGES02.MISSING ITEMS03.ALIGNMENTS/GAP04.STANDARD CHECKS
PDI
PRODUCT TRAINING CENTRE
Customer InstallationBasic Check points before starting the Vehicle•All controls operations(clutch,brake,throttle,gear shifting)•Explain all settings on Digital Speedometer• Tank capacity : 16lit Res: 2.5lit•Tyre pressure •Battery condition – Proper functioning of horn,brake lights,turn signal
indicators,electrolyte level•Tool kit•First aid kit•Engine oil level•Lighting
Service schedule•Explain Service schedule of Apache RTR 160 as per owners manual
Warranty •Warranty period, Parts not covered under warranty, Limitations of warranty.
•Tips for achieving best performance from vehicle•Proper tyre pressure•Battery condition checking•Usage of IFTEX for petrol(2ml/ltr)•Running in period•Riding tips
PRODUCT TRAINING CENTRE
Warranty Period: 30000kms/24 months
Service Kms Month Free/Pay
I 500 - 750 1 month
II 2500 - 3000 3 Months
III 5500 - 6000 6 Months
IV 8500 - 9000 9 Months
V 11500 - 12000 12 Months
VI 14500 - 15000 15 Months
VII 17500 - 18000 18 Months
VIII 20500 - 21000 21 Months
IX 23500 - 24000 24 Months
X 26500 - 27000 27 Months
XI 29500 - 30000 30 Months
Free
Pay
Service Schedule
PRODUCT TRAINING CENTRE
Periodic Maintenance
PRODUCT TRAINING CENTRE
Periodic Maintenance
PRODUCT TRAINING CENTRE
Periodic Maintenance
PRODUCT TRAINING CENTRE
Periodic Maintenance
PRODUCT TRAINING CENTRE