Product Range - ABB Group available: IP67, Ex Load (kg) Reach (m) Speciﬁ c IRB 540-12/1620 mm 5...

Product Range

More than 30 years experience in robotics

2

Robots

IRB 140Main applications

Arc welding Assembly

Cleaning/Spraying Deburring

Machine tending Material handling

Packing


Arc welding

Load (kg) Reach (m) Repeatability (mm)

IRB 140 5 0.81 0.03

IRB 140T 5 0.81 0.03

Protection available: IP67, Foundry Plus, Wash

Clean room Class 4 (ISO) and

Class 10 (US Federal standard)

Mounting: Floor, Tilted, Wall, Inverted


IRB 1410 5 1.44 0.05

Protection available: Dry environment, Clean room Class 5 (ISO) and

Class 100 (US Federal standard)

Mounting: Floor


IRB 1600-5/1.2 5 1.2 0.05

IRB 1600-5/1.45 5 1.45 0.05

IRB 1600-7/1.2 7 1.2 0.05

IRB 1600-7/1.45 7 1.45 0.05

Protection available: IP54, IP67, Foundry Plus, Wash

Mounting: Floor, Tilted, Wall, Inverted, Shelf


IRB 2400-10 10 1.5 0.06

IRB 2400-16 16 1.5 0.06

IRB 2400L 5-7 1.8 0.06

Protection available: IP54 , IP67, Foundry Plus, Wash, Clean room Class 5

(ISO) and Class 100 (US Federal standard)

Mounting: Floor, Inverted

Load (kg) Reach (m) Specifi c

IRB 260 30 1.5 4 axis

Protection available: IP67

Mounting: Floor


IRB 4400-45-60 45/60 1.95 0.07

IRB 4400L-10-30 10/30 2.55/2.43 0.1

IRB 4450S 30 2.40 0.1

Protection available: IP54, IP67, Foundry Plus, Wash, Clean room Class 5

(ISO) and Class 100 (US Federal standard)

Mounting: Floor, Shelf



Cleaning/Spraying Extraction


Packing



Cleaning/Spraying Cutting/Deburring

Glueing/Sealing Grinding/Polishing


Packing Press Brake Tending


Packing


Arc Welding Assembly

Cleaning/Spraying Cutting/Deburring

Glueing/Sealing Grinding/Polishing


Packing Palletizing

Press Brake Tending

3

Robots


IRB 6400RF 150-200 2.5-2.8 0.1

Protection available: IP67, Foundry Plus

Mounting: Floor


IRB 660-180/3.15 180 3.15 4 axis

IRB 660-250/3.15 250 3.15 4 axis

Protection available: IP67

Mounting: Floor

Load (kg) Reach (m) Wrist torque (Nm)

IRB 6600-175/-225/2.55 175/225 2.55 961/1324

IRB 6600-175/2.8 175 2.8 1206

IRB 6650-125/-200/3.2/2.75 125/200 3.2/2.75 715/1135

IRB 6650S-125/3.5 125 3.5 715

IRB 6650S-200/3.0 200 3.0 1135

IRB 6600 ID-185/2.55 185 2.55 1135

IRB 6650 ID-170/2.75 170 2.75 1010

Protection available: IP67, Clean Room with ISO Class 5,

Foundry Plus (not for IRB 6600 ID)

Mounting: Floor, Shelf

Load (kg) Reach (m) Wrist torque (Nm)

IRB 7600-500/2.55 500 2.55 3010

IRB 7600-400/2.55 400 2.55 3010

IRB 7600-340/2.8 340 2.8 2750

IRB 7600-150/3.50 150 3.50 1880

Protection available: IP67, Foundry Plus, Clean Room with ISO Class 5

Mounting: Floor

Load (kg) Reach (∅ mm) Specifi c

IRB 340 1 1130 Standard

IRB 340SA 1 1130 Wash-down version

IRB 340SAS 1 1130 Stainless Wash-down

IRB 340/2 2 1130 Standard

IRB 340SA/2 2 1130 Wash-down

IRB 340SAS/2 2 1130 Stainless Wash-down

Protection available: IP55, IP67, Clean Room with ISO Class 4

IRB 660Main applicationsPalletizingMaterial handling

IRB 6600Main applicationsMachine tending Material handling Spot Welding

IRB 7600Main applicationsAssembly Cast cleaningMachine tending Material handling Press brake tending Spot welding

IRB 340Main applicationsAssembly Material handling Packing Picking

IRB 6400RFMain applicationsCast cleaningPre-machining

4

Shelf robots


SprayingCutting/DeburringGrinding/Polishing

Machine tendingMaterial handling

Assembly

Load (kg) Reach (m) Reach under foot (m)

IRB 1600-5/1.2 5 1.2 0.455

IRB 1600-5/1.45 5 1.45 0.720

IRB 1600-7/1.2 7 1.2 0.455

IRB 1600-7/1.45 7 1.45 0.720

Protection available: IP54, IP67, Foundry Plus, Wash, High pressure

steam washable


IRB 4450S 30 2.4 1.091

Protection available: IP54, IP67, Foundry Plus, Wash, High pressure

steam washable


IRB 6650S-125/3.5 125 3.5 1.732

IRB 6650S-200/3.0 200 3.0 2.177

Protection available: IP67, Foundry Plus, High pressure steam washable

IRB 4450SMain applications



Assembly

IRB 6650SMain applications



Assembly

5

Paint robots


IRB 5400-22 25 3.1 Floor mounted

IRB 5400-23 25 3.1 x (3.5 - 15) CleanWall rail

IRB 5400-24 25 3.1 x (3.5 - 15) InBooth rail

Protection available: IP67, Ex


IRB 5400-12 25 3.1 Floor mounted


IRB 5400-14 25 3.1 x (3.5 - 15) InBooth rail



IRB 580-12/1220 mm 10 2.2 Short arm

IRB 580-12/1620 mm 10 2.6 Long arm


IRB 580-16 10 2.6 Inverted version



IRB 540-12/1620 mm 5 2.6

IRB 540-02S 5 1.7 Small version


IRB 5400Process

IRB 5400Slim arm

IRB 580

IRB 540

The ClearWall concept is designed for installations where the trolley and robot are located inside the spray-booth while the rail system and cable catrack is installed on the outside of the booth.The InBooth concept is designed for installations where the complete trolley, robot, rail system and cable catrack is located inside the spray-booth.

6

IRBP C

IRBP 250 R IRBP 500 R IRBP 750 R

Handling capacity (kg) 250 500 750

Max diameter (mm) 1000 1200 1200

Max length (mm) 1600 2000 2000

IRBP 500 C IRBP 1000 C

Handling capacity (kg) 500 1000

IRBP 250 Ci IRBP 500 Ci


IRBP 250 L IRBP 500 L IRBP 750 L IRBP 2000 L IRBP 5000 L

Handling capacity (kg) 250 500 750 2000 5000

Max diameter (mm) 1600 1600 1600 1600 3200

Max length (mm) 4000 4000 4000 4000 5000

IRBP 250 A IRBP 500 A IRBP 750 A



Max length (mm) 900 950 950

IRBP 250 K IRBP 500 K IRBP 750 K



Max length (mm) 4000 4000 4000

IRBP 250 B IRBP 500 B IRBP 750 B



Max length (mm) 900 1000 1000

IRBP 250 D IRBP 500 D


Max diameter (mm) 1000 1200

Max length (mm) 1600 2000

MTC 250 MTC 500 MTC 750 MTC 2000 MTC 5000

Handling capacity (kg) 250 500 750 2000 5000

IRBP CINDEX

IRBP L

IRBP A

IRBP K

IRBP B

IRBP R

Positioners

IRBP D

Rotary unit

7

Track motions

Robot model Speed Repeatability

IRBT 1003S IRB 1600 1.8 m/s +/- 0.15 mm

RTT 1400 IRB 1410 1.06 m/s +/- 0.05 mm

RTT 1600 IRB 1600 1.06 m/s +/- 0.05 mm

RTT 2400 IRB 2400 1.06 m/s +/- 0.05 mm

IRBT 4003S IRB 4400 1.6 m/s +/- 0.10 mm

IRBT 6003S IRB 660, 6600, 6650S 1.1 m/s +/- 0.10 mm

IRBT 7003S IRB 7600 1.0 m/s +/- 0.10 mm

IRBT 4003F IRB 4400 1.6 m/s +/- 0.10 mm

IRBT 6003F IRB 6600 1.1 m/s +/- 0.10 mm

IRBT 7003F IRB 7600 1.0 m/s +/- 0.10 mm

Track motionIRBT RTT

SingleCabinetController

Size H x W x D Electrical connections Protection Applications

970 x 725 x 710 mm 200–600 V, 50–60 Hz IP54 IRB control Stand-alone control MultiMove

DualCabinetController

Size H x W x D Electrical connections Protection Applications

1370 x 725 x 710 mm 200–600 V, 50–60 Hz IP54 IRB control Stand-alone control MultiMove

ProcessModule

Size H x W x D Protection Application

720 x 725 x 710 mm IP54 Process and cell control equipment

FlexPendant Size/Weight Protection Application

7.5" Screen/1.3kg IP54 Robot operation Customized screens

Controller

8

Standard PSF 315M confi gurationPSF Length m Bend ∞ Amp. 100 % 1) Standard Tips315 1.5 25 170 0.8-1.2 mm1) Amp. at 100 % duty cycle with mixed gas

PKI Length mm Bend ∞ Amp. 100 % 1) Wire mm250 169 22 250 0.8-1.2300 182 45 300 0.8-1.2500 169 22 400 0.8-1.6630 169 22 500 1.0-2.41) Amp. at 100 % duty cycle with mixed gasOther torch neck confi gurations are available on request

SmarTacSearch speed 20-50 mm/s (depending on position accuracy required)Search time per point/ one dimension 2-6 sec. (depending on workpiece complexity)Accuracy + 0.25 mm (with search speed 20 mm/sec)

TSC - Torch Service CentreTorch cleaner unit TC 96 (gas nozzle cleaning)Tool Centre Point gauging and calibrating systemWire cutter (Max. wire diameter to be cut: 1.6 mm steel and aluminium)Robot home position switch (optional) mounted on an adjustable standOil injection

MU 10 MU 20 MU 30Rated speed (rpm) 3300 3300 3300Rated torque (Nm) 1.5 6.8 19

MigRob 500Voltage/current range MIG/MAG 8-60 V / 16-500 APermissible load at MIG/MAG:

60 % duty cycle 500 A / 39 V100 % duty cycle 400 A / 34 V

Process methods MIG/MAG Short arc, Spray arc, Rapid arc, Pulsed arc

Power SourceMigRob 500

RPB 320 RPB 420 RPB 520Voltage range 10-36 V 10-41 V 10-45 VCurrent range 10-320 A 10-420 A 10-520 APermissible load 80 % duty cycle

100 % duty cycle320 A / 32.8 V320 A / 32.8 V

420 A / 36.8 V400 A / 36.0 V

520 A / 40.0 V440 A / 37.6 V

Process methods MIG/MAG Short arc, Spray arc, Rapid arc

A314E/A316E/A324EWire feed speed range 0.5-30 m/minWire diameters (standard) 1.0 and 1.2 mm, optional from 0.8 to 2.4 mm

A314E for IRB 1410A316E for IRB 1600A324E for IRB 2400

Wire feed systemA314E/A316E/A324E

Power SourceRPB 320/420/520

TorchPSF 315 M

Torch SystemPKI-S & PKI-D

Seam fi nderSmarTac

TSC – Torch Service Centre

Motor UnitsMU 10/20/30

Arc Welding Equipment

9

ColorChanger

2KMixer

GearPump

AtomizerG1 Bell

AtomizerRoboBel

ABB’s color changers are specifi cally designed for fast color change. The internal bores of the color changer are without “dead-ends”, reducing the cleaning cycle to a minimum.

ABB’s 2K mixers are specifi cally designed for precise mixing of two component fl uids and optimized for fast color change.

ABB’s precision paint pump is specifi cally designed for fast color change. With the unique shaft cleaning function, fast and outstanding cleaning results are achieved. During fl ush-ing and loading there is a bypass function around the gear-wheels, in parallel to an internal fl ushing of gearwheels and shafts.

The G1 is a high effi ciency rotary atomizer designed to handle high voltage charge on waterborne paint. This high voltage charge is applied with a set of external electrodes.

The RoboBel internal charge is a high effi ciency rotary atomizer for solvent borne paint. This is an internal charge atomizer; the high voltage charge is applied to the paint on the bell cup before atomization.

Painting Equipment

Spot Welding Equipment

Dresspack

Spot Welding Cabinet

Water and Air Unit

Orange line dresspackSilver line dresspackCable package solutions to manage grippers, tools and spot welding guns.

Dedicated controller cabinet for various spot welding processes.

A fully integrated water and air unit that can be used for both spot welding and material handling processes.

10

Software Products

RobotStudio

WebWare

RobotApplicationBuilder

ABB’s simulation and offl ine programming software, RobotStudio, allows robot programming to be done on a PC in the offi ce without shutting down produc-tion. It also enables robot programs to be prepared in advance, increasing overall productivity. RobotStudio provides the tools to increase the profi tability of your robot system by letting you perform tasks such as training, program-ming and optimization without disturbing production.

RobotStudio is built on the ABB VirtualController, an exact copy of the real software that runs your robots in production. It thus allows very realistic simu-lations to be performed, using real robot programs and confi guration fi les identical to those used on the shop fl oor.

RobotStudio makes programming of Multi Move systems easy. From the infi -nite number of possible solutions to splitting a job between several robots. RobotStudio automatically generates a path for each robot that results in the shortest combined joint motion, taking restrictions such as joint limits or tool orientation limits into consideration.

WebWare is a software product that helps customers to increase the produc-tivity and uptime of their robot systems. WebWare makes this possible by safeguarding robot data and providing actionable information.

WebWare assists robot technicians as well as production supervisors in identifying the causes of robot failures, backing up their robot systems and examining production trends over time. WebWare makes this information easily accessible through Microsoft Internet Explorer.

Robot Application Builder is a Software Development Kit (SDK) that allows customers to customize their robot operator interfaces quickly, easily and at low cost.

Robot Application Builder consists of a toolbox of functions that give custom-ers access to all features in ABB’s IRC5 controller.

In combination with Microsoft’s VisualStudio.NET, Robot Application Builder provides great means to create custom operator interfaces for either the ABB FlexPendant or a PC platform.

11

Application Software

Tightly integrated with the IRC5 or S4Cplus robot control system, PickMaster is the best tool for guiding robots in the packaging pro-cess. The PC-based software product uses comprehensive graphi-cal interfaces to confi gure powerful applications where up to eight robots may work in a team along conveyor belts.

With many proven process functions packaged in a standard soft-ware product, PickMaster effi ciently minimizes the risks in complex production solutions. The powerful vision identifi cation and inspec-tion tools combined with a high performance conveyor tracking process make truly fl exible production a success.

Packaging software

Plastics softwareRobotWare Plastics - Mould is the new software product from

ABB for easy programming and operation of ABB robots used for plastics injection molding applications. Production becomes more effi cient all through installation, production set-up and optimization of the robot cycle, regardless of whether you produce mobile tele-phones or car bumpers.

RW Plastics - Mould minimizes the learning curve, setup time, error recovery time and improves error diagnostic accuracy. The keyword is EASY.

RW Plastics - Mould is available for the following robots: IRB140, 1400, 1600, 2400, 4400, 6600 and their variants.

RobView is a PC-based software product for monitoring, supervis-ing and controlling robots and equipment in a work cell.

This effective tool is designed to access data in the robots and give operators full control. It is an end-user application that lets the cus-tomer visualize data in the robots on a PC.

The user can design his own screens, buttons and signals, without programming, just by fi lling in defi nitions and properties in easy to use dialog boxes.

RobotWare spot welding options are designed to be both general and fl exible software platforms for creating customized and easy-to-use function packages for different types of spot welding systems.

The options provide powerful spot welding instructions for fast and accurate positioning combined with gun manipulation, process initiation and supervision of the weld equipment. Optimized motion and process control gives shorter time per spot.

RobotWare options are Spot, Spot Multiple Guns, Spot Servo, Spot Servo Multiple Guns, Spot Servo Equalizing and Servo Tool Change.

Spot Welding software

ShopFloor Editor is an effi cient RAPID program editor designed for process optimization and program editing on the shop fl oor.

ShopFloor Editor allows you to edit RAPID programs off-line without interrupting production thereby increasing the uptime of the robot booth. The off-line program is mostly used for paint robot program-ming.

Painting software

Whether you are a robot programmer or welder, ABB offers you a full range of easy-to-use software tools such as ArcWeld Power-Pac, VirtualArc, RobotWare Arc, CANAssist and Schedule Data Viewer.

These products will help you to improve your arc welding process, optimize production, increase productivity, reduce risks and maxi-mize the return of investment for your robot systems.

Arc Welding software

www.abb.com/robotics Cop

yrgh

t A

BB

Rob

otic

s. P

R10

290E

N_R

3 Fe

b 2

006

Over the last three decades, ABB

has remained committed to build-

ing and strengthening relationships

with customers, integrators and

partners throughout the world.

Underpinning this commitment is

our belief that at the heart of inno-

vative robotics lie mutual trust and

confi dence.

This belief has helped us to achive clear leadership in a

demanding fi eld. Today, in the automotive, metal fabrication,

foundry, plastics and consumer industries, our wide range

of products and solutions help to pave the way for optimised

production. Across the world, our global network of sales and

service centres, and our carefully selected partners, make ABB

products, systems and services available wherever they are

needed.

Welcome to ABB - the heart of robotics.

AB

B r

eser

ves

the

right

to

chan

ge s

pec

ifi ca

tion

with

out

notic

e

Product Range - ABB Group available: IP67, Ex Load (kg) Reach (m) Speciﬁ c IRB 540-12/1620 mm 5...

Documents

Transcript of Product Range - ABB Group available: IP67, Ex Load (kg) Reach (m) Speciﬁ c IRB 540-12/1620 mm 5...