Product overview PO - Flexlink · 4 Chains XM Chains XM Plain chain Plain chain Length 5 m XMTP 5...

i

Product overview

Conveyor system XS

Conveyor system XL

Pallet handling components XL

Conveyor system XM

Pallet handling components XM

Conveyor system XH

Conveyor system XK

Pallet handling components XK

Conveyor system XB

Guide rail components

Conveyor support components

Modular pallet conveyor system XT

Structural system XC

Structural system XF

Fasteners

Conveyor system Series XLX

Conveyor system XMX

Conveyor system XHX

Guide rail components Series X

Support components Series X

Appendixes

Product index

Hygienic conveyor system Series XMY

Series

Series

Alum

iniu

m b

ased

sys

tem

sSt

ainl

ess

stee

l sys

tem

s

PO

XS

XL

XLP

XM

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XLX

XMX

XHX

GRX

CSX

APX

IDX

XMY

® Copyright FlexLink 2010The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications.

PatentsEssential parts of the FlexLink product range are pro-tected by patents and design regulations.

Drawings are made to European standards.

ii

ContentsConveyor system XMSystem information .............................................................. 3Chains XM ............................................................................ 4Chain accessories XM........................................................... 5Accessories for use with steel chain 5056849...................... 6Beams XM ............................................................................ 6Beam accessories XM........................................................... 7Slide rails XM ....................................................................... 8Slide rails XM, hardened steel .............................................. 9End drive units XM ............................................................. 10End drive units XM, direct drive with slip clutch................. 10End drive units XM Type H, direct drive, no slip clutch....... 11Double drive units XM ........................................................ 11Intermediate drive units XM ............................................... 12Catenary drive units XM ..................................................... 12Horizontal bend drive unit XM ............................................ 13Drive units for vertical wedge conveyors XM...................... 13Idler units XM..................................................................... 14Wheel bends XM ................................................................ 15Horizontal plain bends XM.................................................. 16Support rail for plain bends XM.......................................... 17Vertical bends XM .............................................................. 18Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM ............................................................................. 19Components for track width adjustment XM ...................... 19

XM pallet handling componentsSystem information ............................................................ 21Pallets................................................................................. 22Pallet accessories ............................................................... 22Pallets XMPP 150×120, XMPP 150×150 ............................ 23Pallets XMPP 150×200, XMPP 150×250 ............................ 24Guide rail ............................................................................ 25Guide rail bracket................................................................ 25Pallet locating station ......................................................... 26Pallet stop cylinder ............................................................. 27

Product indexProduct designations in alphanumeric order ...................... 29

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

System information 3

Conveyor system XMContentsSystem information...............................................................3Chains XM.............................................................................4Chain accessories XM ...........................................................5Accessories for use with steel chain 5056849.......................6Beams XM.............................................................................6Beam accessories XM ...........................................................7Slide rails XM ........................................................................8Slide rails XM, hardened steel ...............................................9End drive units XM..............................................................10End drive units XM, direct drive with slip clutch .................10End drive units XM Type H, direct drive, no slip clutch .......11Double drive units XM.........................................................11Intermediate drive units XM ................................................12

Catenary drive units XM ......................................................12Horizontal bend drive unit XM .............................................13Drive units for vertical wedge conveyors XM ......................13Idler units XM......................................................................14Wheel bends XM .................................................................15Horizontal plain bends XM ..................................................16Support rail for plain bends XM ..........................................17Vertical bends XM ...............................................................18Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM ..............................................................................19Components for track width adjustment XM .......................19

System information

Chain width 83 mmThe XM conveyor is also available in a stainless steel ver-sion.

Features Suitable for a wide range of applications. Higher capacity than XS and XL. Includes components for pallet handling and vertical wedge conveyors.

Examples of application areas Ball valves, water meters, disk drives, pie packages, film cartridges, plastic bottles, beverage cans, products on pallets, paint cans, socks.

Technical characteristicsDrive unit capacity 1250 NChain tension limit 1250 NBeam width ........................................ 85 mmChain width ........................................ 83 mmChain pitch 33,5 mmItem width 20–200 mm

40–300 mm*Maximum item weight Horizontal transport ......................... 15 kg Vertical transport.............................. 10/2* kgMaximum weight on conveyor............ 200/80* kgMaximum conveyor length ................. 30/8* m

*Applies to vertical wedge conveyor.

4 Chains XM

Chains XM

Plain chain

Plain chainLength 5 m XMTP 5

Plain link XMTL 83*Plain chain (Ultra low wear)

Length 5 m XMTP 5 CPlain link n.a.*Note. Links must be ordered in multiples of 10

Friction top chain

Friction top chainLength 5 m XMTP 5 F#

Enter cleat frequency (1–20) instead of # in product designation.

Friction top link XMTL 83 F**Note. Links must be ordered in multiples of 10

Steel top chain

Steel top chainLength 5 m XMTP 5 TF

Steel top link XMTL 83 TF**Note. Links must be ordered in multiples of 10

Top part has steel cover for improved wear resistance.

Cleated chain, Type A

Cleated chainType A cleatsLength 5 mh=15 mmh=30 mm

XMTF 5×15 A#XMTF 5×30 A#


Cleated linkh=15 mmh=30 mm

XMTL 83×15 A*XMTL 83×30 A*

*Note. Links must be ordered in multiples of 10

Roller top chain

Roller top chainLength 5 m XMTR 5

Roller top link XMTL 83 R**Note. This link cannot be combined with plain links

Flexible cleat chain, Type B

Flexible cleat chain Type BLength 5 m XMTE 5 B#


Flexible cleat link XMTL 83 B**Note. Links must be ordered in multiples of 10

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Chain accessories XM 5

Chains XM (continued) Other chainsSee the FlexLink chain guide for a selection of other chains.

Chain accessories XM

Flexible cleat chain, Type C

Flexible cleat chain Type CLength 5 m XMTE 5 C

Flexible cleat link assembly Type C (link base and flexible cleat top) XMTM 83 C*Flexible cleat top (replacement) XMTX 78 C**Note. Links must be ordered in multiples of 10

Flexible cleat chain, Type D

Flexible cleat chain Type DLength 5 m XMTE 5 D

Flexible cleat link assembly Type D (link base and flexible cleat top) XMTM 83 D*Flexible cleat top (replacement) XMTX 75 D**Note. Links must be ordered in multiples of 10

83 30

4

Plastic pivot

Plastic pivot XM XMTT 13×16Note. Must be ordered in multiples of 25

Steel pin

Steel pin XM XMTD 6×50Note. Must be ordered in multiples of 25

XMTT 13×16

XMTD 6×50

Pin insertion tool for chain

Pin insertion tool XM, XB XMMJ 6

Lubricant for chain

Silicone-based lubricant LDSS 450

XMMJ 6

LDSS 450

6 Accessories for use with steel chain 5056849

Accessories for use with steel chain 5056849

Beams XM

Slide rail for steel top chain 5056849

Slide rail, PVDFLength 3 m 5057212

This thicker slide rail is required since the chain top is thinner than the standard chain top.

Rebuilding kit for end drive unit

Rebuilding kit for end drive unit 5058263Kit includes support rolls for guidance of chain under the drive unit. Rebuilding instructions are delivered with the chain.

23

Rebuilding kit for direct drive

Rebuilding kit for end drive unit, direct drive 5058269Kit includes support rolls for guidance of chain under the drive unit, and side plates for replacement. Rebuild-ing instructions are delivered with the chain.

Rebuilding kit for wheel bend

Rebuilding kit for wheel bend 5058270Kit includes new guides and washers and screw for rais-ing the top disc of the wheel bend 2 mm. Rebuilding instructions are delivered with the chain.

Conveyor beam

BeamLength 3 mLength to order

XMCB 3XMCB L

Slide rail: see page 35Beam accessories: see page 21

75

85

11

Beam section for chain installation

Beam section for chain installation XMCC 160Including connection strips and screws

80 160 80

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Beam accessories XM 7

Beams XM (continued)

Beam accessories XM

Profile for split conveyor beam

Profile for split conveyor beamLength 3 mLength to order

XMCB 3 HXMCB L H

Beam clip assembly

Beam clip assembly XMCE 49×30Including M8 screw and locking nut. Use minimum 5 clips per meter. Place clips 100 mm from each end.

85

75 11

30

49

Connecting strip with set screws

Connecting strip with set screwsh=25, a=30, b=50, L=130h=25, a=44, b=44, L=160

XLCJ 6×130XLCJ 6×160

Note. Must be ordered in multiples of 10

Cover strip for T-slot, PVC

Cover strip for T-slot, PVCLength 25 m XLAB 25

For XS-XL-XM-XH

6M8

h

L

a b a

16

2

8 Slide rails XM

Slide rails XM

Plastic slide rails for XL, XM, XH beams

Slide railLength 25 mHDPE (μ=0,1–0,25)PVDF (μ=0,15–0,35)UHMW-PE (μ=0,1–0,25)PA-PE (μ=0,1–0,25)

XLCR 25XLCR 25 PXLCR 25 UXLCR 25 H

See Appendix A, page 321 for selection guidelines and assembly instructions.

Steel slide rail for XL, XM, XH beams

Slide rail (μ=0,15–0,35)Length 3 mAcid resistant stainless steel XLCR 3 TA

Mounting tool for slide rail

Mounting tool for slide rail XM XMMR 140

Aluminium rivets

Aluminium rivets 4 mm for XL-XM-XH conveyors XLAH 4×6Extra slide rail in plain bends must be anchored using plastic screws due to lack of space for the rivet crimping tool. Note. Must be ordered in multiples of 250.

Plastic screws for slide rail

Plastic screws 5 mm for XS-XL-XM-XH-XB beams XLAG 5Note. Must be ordered in multiples of 50

XLCR 25 XLCR 25 P/H XLCR 25 U0,95 0,95 1

XLCR 3 TA

XMMR 140

XLAH 4×6

Drill fixture for slide rail

Drill fixture for XL-XM-XH-XK-XB slide rail

d=4,2 mm 3920500

Rivet crimping pliers

Rivet crimping pliers for XL-XM-XH-XK-XB

For 4 mm rivets 5051395

Rivet crimping clamp

Rivet crimping clamp for XL-XM-XH-XK-XB

For 4 mm rivets 3923005

d mm∅

1560

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Slide rails XM, hardened steel 9

Slide rails XM, hardened steel

Steel slide rail, straight

Slide rail, hardened steelLength 3 m XLCR 3 TH

Delivered with 9 predrilled holes

Steel slide rail for bends

Slide rail for bends, hardened steelSlide rail for bend, XM 30°Slide rail for bend, XM 45°Slide rail for bend, XM 90° & 180°

XMCR W30 THXMCR W45 THXMCR W90 TH

180°: Use 2 pieces of steel slide rail 90°

Brass rivets

Brass rivets (100 pcs) 5056167Rivets for anchoring the slide rails

Cleaner 3M

Cleaner (100 sachets) 5057207Use cleaner on beam and slide rail before attaching glue tape.

20 3000

365

20

1,5

30°

80

1,5 20

45°

80

90°

8

4

Glue tape 3M

Glue tape (for XL, XM, XH)Length 30 m 5057208

Mounting tool for slide rail

Mounting tool for XM 5057676The fixture consists of 4 pieces

10 End drive units XM

End drive units XM

End drive units XM, direct drive with slip clutch

End drive unit HL/HLA

End drive unit Suspended 3-phase motor Transmission on left side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HLXMEB # HLA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

665–715

270–280

80

77

242 85

165

39

293

End drive unit HR/HRA

End drive unit Suspended 3-phase motor Transmission on right side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HRXMEB # HRA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

80

77665-715

242

270–280

85

165

39

293

End drive unit HLP/HLAP

End drive unit, direct drive3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HLPXMEB # HLAP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mVariable speed motors: see page 335.

24280

345–465

39

190

301

335

70

End drive unit HRP/HRAP

Drive unit, direct drive3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HRPXMEB # HRAP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mVariable speed motors: see page 335.

80 242

39

190

301

335

345–465

70

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

End drive units XM Type H, direct drive, no slip clutch 11

End drive units XM Type H, direct drive, no slip clutch

Double drive units XM

End drive unit HNLP/HNLAP

End drive unit, max 1250 N3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HNLPXMEB # HNLAP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-44-63 m/min.Maximum traction force: see diagram, page 16.Effective track length: 0,80 mVariable speed motors: see page 335.

315 80

39

160

264

84 130 28

413

85

160

End drive unit HNRP/HNRAP

End drive unit, max 1250 N3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HNRPXMEB # HNRAP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-44-63 m/min.Maximum traction force: see diagram, page 16.Effective track length: 0,80 mVariable speed motors: see page 335.

315 80

39

160

264

84 130 28

413

85

160

Double drive unit HLD/HLAD

Double drive unit Suspended 3-phase motor Transmission on left sideA = 86 mm50 Hz 230/400 V60 Hz 230/460 V

XMEB # HLD86XMEB # HLAD86

A = 130–350 mm*50 Hz 230/400 V60 Hz 230/460 V

XMEB # HLD–XMEB # HLAD–

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.*Specify A separately when ordering.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

665–715

278–288

80

77

242 85

165

A

293

39

Double drive unit HRD/HRAD

Double drive unit Suspended 3-phase motor Transmission on right sideA = 86 mm50 Hz 230/400 V60 Hz 230/460 V

XMEB # HRD86XMEB # HRAD86

A = 130–350 mm*50 Hz 230/400 V60 Hz 230/460 V

XMEB # HRD–XMEB # HRAD–

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.*Specify A separately when ordering.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

80

77665–715

278–288

85

165

A242

293

39

12 Intermediate drive units XM

Intermediate drive units XM

Catenary drive units XM

Intermediate drive unit HL/HLA

Intermediate drive unitSuspended 3-phase motorTransmission on left side50 Hz 230/400 V60 Hz 230/460 V

XMER # HLXMER # HLA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-9-12-15-19-25 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 1,00 m

139720–790

326

270–280

80 85

165

53

307

Intermediate drive unit HR/HRA

Intermediate drive unitSuspended 3-phase motorTransmission on right side50 Hz 230/400 V60 Hz 230/460 V

XMER # HRXMER # HRA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-9-12-15-19-25 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 1,00 m

80

139720–790

326

270–280

85

165

53

307

Catenary drive unit HL/HLA

Catenary drive unitSuspended 3-phase motorTransmission on left side50 Hz 230/400 V60 Hz 230/460 V

XMEC # HLXMEC # HLA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-10-12-16-18-20-25 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 1,35 m

563

270–280

1025–1065

670 8080 16585242 118

39

Catenary drive unit HR/HRA

Catenary drive unitSuspended 3-phase motorTransmission on right side50 Hz 230/400 V60 Hz 230/460 V

XMEC # HRXMEC # HRA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-10-12-16-18-20-25 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 1,35 m

563

270–280

1025–1065

8080 670 1658539

118242

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Horizontal bend drive unit XM 13

Horizontal bend drive unit XM

Drive units for vertical wedge conveyors XM

Horizontal bend drive unit, 180°

Horizontal bend drive unit, 180°50 Hz 230/400 V60 Hz 230/460 V

XMEW 180/# HXMEW 180/# HA

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30 m/min.60 Hz: 5-8-12-15-18-24-30 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 0,65 m

Direct drive unit for vertical wedge conveyor


Without chain slack3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HLGPXMEB # HLAGP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

150195

335

375–465

31580



Without chain slack3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V

XMEB # HRGPXMEB # HRAGP

Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m

150195

335

375–465

31580

14 Idler units XM

Drive units for vertical wedge conveyors XM (continued)

Idler units XM

Synchronous drive unit for vertical wedge conveyors

Synchronous drive unit50 Hz 230/400 V XMED # H

Insert desired speed instead of # in designation:50 Hz: 5-10-15-18-22-27-35-45-55 m/min.60 Hz: –Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mIncluding two basic units, two cardan shafts, two gear reducers, 3-phase motor, two timing belts and reducer pulleys, motor pulley, transmission cover, mounting plate

85

max. 278

max.100

486

530

140

495

315 80

max. max.215 215

Beam section for chain installation

Beam section for chain installation XMCC 160Including connection strips and screws

80 160 80

Idler end unit

Idler end unit XMEJ 315Effective track length: 0,80 m

31580

152

85

Idler end unit Type S

Idler end unitCompact version XMEJ 315 S

Effective track length: 0,70 m

Each side plate has four unfinished holes for attach-ment of accessories. Requires drilling through side plate. A drill fixture (5057144) is available.

85

120

31580

140

44

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Wheel bends XM 15

Idler units XM (continued)

Wheel bends XM

Protective cover for idler end unit

Protective cover for XMEJ 315 XMSJ 189

Protective cover for idler end unit

Protective cover for XMEJ 315 S XMSJ 146Including mounting screws (M8). Requires drilling of two holes in each side plate. Use drill fixture 5057144.

60

39,5

189

Drill fixture for idler end unit

Drill fixture for XMEJ 315 S 5057144The drill fixture is used when drilling holes for attach-ment of accessories. The side plates of idlers and drive units are prepared for easy drilling of 6,5 mm holes. The holes are suitable for threading (M8).

Idler bend unit, 90°

Idler bend unit, 90° XMEK 90R50Effective track length: 0,60 m.Note. Cannot be used with a return chain

44

32

93 80 300

300

Wheel bend, 30°

Wheel bend, 30° XMBH 30R160 AEffective track length: 0,25 m 1-way (0,50 m 2-way)

160

80

�275

80

>160

Wheel bend, 45°


>160

160

8080

�275

80

16 Horizontal plain bends XM

Wheel bends XM (continued)

Horizontal plain bends XM

Wheel bend, 90°


Wheel bend, 180°


160

80

80

�275

>160

>160

80

�275

320

80

Wheel bend, 5°–180°, 210°

Wheel bend, 5°–180°, 210° XMBH ER160 AThe outer bend is cut in the middle to the desired angle and assembled using connecting strips. The angle “E” must be specified when ordering.

>160

160

80

80

�275

E°

Horizontal plain bend, 30°

Horizontal plain bend, 30°±1°R=300±10 mmR=500±10 mmR=700±10 mmR=1000±10 mm

XMBP 30R300XMBP 30R500XMBP 30R700XMBP 30R1000

Effective track lengths:R300: 0,60 m 1-way (1,15 m 2-way)R500: 0,70 m 1-way (1,35 m 2-way)R700: 0,80 m 1-way (1,55 m 2-way)R1000: 0,95 m 1-way (1,85 m 2-way)

30°

R

80

200



XMBP 45R300XMBP 45R500XMBP 45R700XMBP 45R1000


45°

200

R

80

PO

XS

XL

XLP

XMP

XH

XK

XKP

XB

GR

CS

XT

XC

XF

FST

XMY

XLX

XMX

XHX

GRX

CSX

APX

IDX

XM

Support rail for plain bends XM 17

Horizontal plain bends XM (continued)

Support rail for plain bends XM


Horizontal plain bend, 60°±1°R=500±10 mmR=700±10 mmR=1000±10 mm

XMBP 60R500 XMBP 60R700 XMBP 60R1000

Effective track lengths:R500: 0,95 m 1-way (1,85 m 2-way)R700: 1,15 m 1-way (2,30 m 2-way)R1000: 1,45 m 1-way (2,90 m 2-way)

R

80

200

60°



XMBP 90R300XMBP 90R500 XMBP 90R700 XMBP 90R1000


R

80

90°

200

XMBP 90...

Support rail for plain bends

Support rail for plain bends, XM–XHLength 2,4 mPolyamide 5048598

Fix with sheet metal screw BSS ST 4,2×9,5 or similar. See page 324 for installation instructions.

16

10,5

18 Vertical bends XM

Vertical bends XM

Vertical bend, 5°

Vertical bend, 5° XMBV 5R400Effective track length: 0,20 m 1-way (0,40 m 2-way)

Vertical bend, 7°


Vertical bend, 15°


Vertical bend, 30°


195

9

80 5°80

R400

208

13

80 7°80

R400

80

8015

34

R400

261

80

94 80

30°

349

R400

Vertical bend, 45°

Vertical bend, 45°R= 400, A=419, B=417R=1000, A=844, B=349

XMBV 45R400XMBV 45R1000

Effective track length: R400: 0,50 m 1-way (0,95 m 2-way)R1000: 0,95 m 1-way (1,90 m 2-way)

Vertical bend, 60°


Vertical bend, 90°

Vertical bend, 90°R= 400, A= 480R=1000, A=1080

XMBV 90R400XMBV 90R1000

Effective track length: R400: 0,85 m 1-way (1,60 m 2-way)R1000: 1,75 m 1-way (3,50 m 2-way)

Vertical bend, 5°–90°

Vertical bend, 5°–90°R=400R=1000

XMBV ER400XMBV ER1000

The bend is cut in the middle to the desired angle and assembled using connecting strips. The angle “E” must be specified when ordering.

A

B

R

8045°

80

269

80

60°

80

466

R400

80

90°

R

80

A

R

80E°

80

9

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XM

Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM 19

Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XMsee chapter X85 in FlexLink product catalogue 5147

Components for track width adjustment XMsee chapter X85 in FlexLink product catalogue 5147

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System information 21

XM pallet handling componentsContentsSystem information.............................................................21Pallets .................................................................................22Pallet accessories................................................................22Pallets XMPP 150×120, XMPP 150×150.............................23Pallets XMPP 150×200, XMPP 150×250.............................24

Guide rail .............................................................................25Guide rail bracket ................................................................25Pallet locating station ..........................................................26Pallet stop cylinder ..............................................................27

System information

Pallet handling products for conveyor system XMThe pallet handling components for conveyor system XL are designed for loads up to 8 kg. The maximum size of the products on the pallets depends on the shape of the products and the location of their centre of gravity.

Guide rail brackets specifically designed for the pallet track width are available. The system also includes pre-bent guide rails for bends.

Application areasExamples of application areas are transport and assem-bly of spark plugs, gear wheels, fuel injectors, hydraulic pistons, headlights, brake cylinders, cellular phones, and harddisk drives.

Technical characteristicsPallet sizes (W×L×H) ..... 150 mm × 120 mm × 26 mm

150 mm × 150 mm × 26 mm 150 mm × 200 mm × 26 mm 150 mm × 250 mm × 26 mm

Maximum load on pallet. 5–8 kg (including pallet and fixtures)

22 Pallets

Pallets

Pallet accessories

Pallet 150×120

Pallet, length 120 mm XMPP 150×120Mineral reinforced PPE-PA. Weight: 0,26 kg. Max load 5,0 kg. Max load includes fixture weight. See page 23 for detailed pallet dimensions

Pallet 150×150


Pallet 150×200


Pallet 150×250


Slide block for pallet

Slide block for pallet XMPS 100Polyamide1 slide block. 4 slide blocks are needed for each pallet.Note. Must be ordered in multiples of 10

Shaft and roller kit

Shaft and roller kit 5056002Rollers: Polyacetal resinShaft: Stainless steel4 shafts, 28 rollers. 1 kit is needed for each pallet.

Initiator plate

Initiator plate XMPL 13×20Steel. Including screw1 to 4 initiator plates can be fitted to a pallet.Note. Must be ordered in multiples of 25

20

13 2

PO

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XL

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Pallets XMPP 150×120, XMPP 150×150 23

Pallets XMPP 150×120, XMPP 150×150

XMPP+XMPS .../3903214

120

± 0,

5

0,3

150 –1

(2x)

0,15 C

60,8

39,8 39,8

60,8

B

82

90°

(2x)

112

5±0,15 (2x)

30,8

C

30,8

150

–10

64,8

64,8

∅0,4 M B C

26B

A

A

XMPP 150×120

XMPP 150x150

XMPP 150×150

XMPP 150x120

100 (2x)

0,3

7 (4

x)

0,25

(2x)

+0,220

50 (4x)

6∅6,6 (H13

A

9

)0

0,3

25

10 (11x/17x)

(11x/17x)

0

24 Pallets XMPP 150×200, XMPP 150×250

Pallets XMPP 150×200, XMPP 150×250

200±

0,6

162

XMPP 150×200

C

30,8

64,8

89,8 11

4,8

39,839,8

60,860,8

150 –10

0,15

(2x)

10 (23x/29x)

C

B

30,8

64,8

89,8

114,

8

250±

0,6

82 212

90°

(2x)

0,3

B

A

A

∅6,6

(2x)

0,3

0,25

0,3

A

25

50 (4x)

100 (2x)

26

7 (4

x)

∅0,4 M B C

H13 (+0,2200 )5±0,15 (2x)

9

XMPP 150×250

6

XMPP 150 200×

XMPP 150 250×

XMPP+XMPS .../3903214

(23x/29x)

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Guide rail 25

Guide rail

Guide rail bracket

Guide rail 15 mm, aluminium

Straight rail 15 mmAluminium, length 3 m XLRS 3×15

Guide rail for pallets in 90° bends

Outer guide rail for 90° bend 3904899

20

15

80

236

80

R236

Guide rail for pallets in 180° bends

Outer guide rail for 180° bend 3904898

80

R236

472

331

Fixed guide rail bracket

Guide rail bracketXLRB 49×42

15

∅9

30 44

4123

190

153

25

85

XM

1,5

26 Pallet locating station

Pallet locating station

Pallet locating station

Pneumatic locating station XMPX 150 AFrame: cast aluminium. Horizontal wedge: steel. Vertical wedge: hardened steel.Cylinder connection 6 mm

Locating accuracy: ±0,1 mm. Locating force at 0,6 MPa: 460 N. Max vertical force including pallet weight: 300 N.

T-bolts and nuts for mounting the locating station to the conveyor beam are included. Mounting hardware for con-nection to a support structure must be ordered separately.The proximity sensors (∅12 mm, not supplied by FlexLink Systems) must have a minimum effective sensing dis-tance of 2,5 mm to the initiating surface (aluminium).Example: the effective sensing distance for SICK (IM12 sensing range 8 mm) is 5,18 mm. This is calculated as fol-lows: 8 mm × 0,81* × 0,45** = 2,92 mm. (*Useful sensing range = 0,81 × nominal sensing range, **Reduction factor for aluminium.)

44

88

172

12

R1/8"

∅9172,5

81

193,5

117245

125

Hole for proximity switch ∅13

Threaded hole M12×1 for proximity switch

Locating station with pallet and stop cylinder

XMPD 20x10 E

XMPP 150x250XMPP 150x200XMPP 150x150XMPP 150x120

0,7

0,5

194,5

0,6 MPa

PO

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Pallet stop cylinder 27

Pallet stop cylinder

Pallet stop cylinder

Pneumatic stop cylinderDouble-actuated XMPD 20×10 EA

Housing, cover: anodized aluminiumPlunger: polyamide with steel topStroke: 10 mm. Theoretical force at 0,6 MPa: 130 N (minus direction)For use with cylinder position sensor. Including ∅6 pipe connections and the necessary mounting hardware.

The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight) that the stop cylinder is capable of stopping, as a function of the conveyor speed.

41

9

638,4

8

30°

16

40

67

84

42

M5

kg

50

40

30

20

10

10 20 30

Load

Speed m/min

Bracket for proximity switch

Bracket for proximity switch∅12 mm XMPB 12

Anodized aluminium

Pallet stop cylinder on conveyor beam

32

23

21

10

13

3

∅9

8

35

28 Pallet stop cylinder

29

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Product indexProduct designations in alphanumeric order3904898 ................................253904899 ................................253920500 ..................................83923005 ..................................85048598 ................................175051395 ..................................85056002 ................................225056167 ..................................95057144 ................................155057207 ..................................95057208 ..................................95057212 ..................................65057676 ..................................95058263 ..................................65058269 ..................................65058270 ..................................6LDSS 450................................5XLAB 25..................................7XLAG 5 ...................................8XLAH 4×6................................8XLCJ 6×130 ............................7XLCJ 6×160 ............................7XLCR 25 H..............................8XLCR 25 P ..............................8XLCR 25 U..............................8XLCR 25..................................8XLCR 3 TA..............................8XLCR 3 TH..............................9XLRB 49×42..........................25XLRS 3×15............................25XMBH 180R160 A.................16XMBH 30R160 A...................15XMBH 45R160 A...................15XMBH 90R160 A...................16XMBH ER160 A ....................16XMBP 30R1000 ....................16XMBP 30R300 ......................16XMBP 30R500 ......................16XMBP 30R700 ......................16XMBP 45R1000 ....................16XMBP 45R300 ......................16XMBP 45R500 ......................16XMBP 45R700 ......................16XMBP 60R1000 ....................17XMBP 60R500 ......................17XMBP 60R700 ......................17XMBP 90R1000 ....................17XMBP 90R300 ......................17XMBP 90R500 ......................17XMBP 90R700 ......................17XMBV 15R400 ......................18XMBV 30R400 ......................18XMBV 45R1000 ....................18XMBV 45R400 ......................18XMBV 5R400 ........................18XMBV 60R400 ......................18

XMBV 7R400 ........................18XMBV 90R1000 ....................18XMBV 90R400 ......................18XMBV ER1000 ......................18XMBV ER400 ........................18XMCB 3 H ...............................7XMCB 3...................................6XMCB L H ...............................7XMCB L...................................6XMCC 160.............................14XMCC 160...............................6XMCE 49×30...........................7XMCR W30 TH .......................9XMCR W45 TH .......................9XMCR W90 TH .......................9XMEB # HL ...........................10XMEB # HLA .........................10XMEB # HLAD– ....................11XMEB # HLAD86 ..................11XMEB # HLAGP....................13XMEB # HLAP.......................10XMEB # HLD–.......................11XMEB # HLD86.....................11XMEB # HLGP ......................13XMEB # HLP .........................10XMEB # HNLAP....................11XMEB # HNLP ......................11XMEB # HNRAP ...................11XMEB # HNRP......................11XMEB # HR...........................10XMEB # HRA ........................10XMEB # HRAD–....................11XMEB # HRAD86..................11XMEB # HRAGP ...................13XMEB # HRAP ......................10XMEB # HRD– ......................11XMEB # HRD86 ....................11XMEB # HRGP......................13XMEB # HRP ........................10XMEC # HL ...........................12XMEC # HLA.........................12XMEC # HR...........................12XMEC # HRA ........................12XMED # H .............................14XMEJ 315 S ..........................14XMEJ 315..............................14XMEK 90R50 ........................15XMER # HL ...........................12XMER # HLA.........................12XMER # HR...........................12XMER # HRA ........................12XMEW 180/# H .....................13XMEW 180/# HA ...................13XMMJ 6 ...................................5XMMR 140 ..............................8XMPB 12 ...............................27

XMPD 20×10 EA ...................27XMPL 13×20 .........................22XMPP 150×120 .....................22XMPP 150×150 .....................22XMPP 150×200 .....................22XMPP 150×250 .....................22XMPS 100 .............................22XMPX 150 A..........................26XMSJ 146..............................15XMSJ 189..............................15XMTD 6×50 .............................5XMTE 5 B#..............................4XMTE 5 C................................5XMTE 5 D................................5XMTF 5×15 A# ........................4XMTF 5×30 A# ........................4XMTL 83 B* .............................4XMTL 83 F* .............................4XMTL 83 R*.............................4XMTL 83 TF*...........................4XMTL 83* ................................4XMTL 83×15 A*.......................4XMTL 83×30 A*.......................4XMTM 83 C*............................5XMTM 83 D*............................5XMTP 5 C................................4XMTP 5 F# ..............................4XMTP 5 TF..............................4XMTP 5 ...................................4XMTR 5 ...................................4XMTT 13×16 ...........................5XMTX 75 D* ............................5XMTX 78 C* ............................5

Product overview PO - Flexlink · 4 Chains XM Chains XM Plain chain Plain chain Length 5 m XMTP 5...

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