Product Manual Ridder PolyDrive RPD · Product Manual Ridder PolyDrive RPD 265702GB- V01 - 2015.06...

Product Manual

Ridder PolyDrive RPD265702GB- V01 - 2015.06

Ridder Drive SystemsLorentzstraat 36-38 3846 AX HarderwijkP.O. Box 360 3840 AJ Harderwijkthe Netherlands

T +31 (0)341 416 854 F +31 (0)341 416 611I www.ridder.com E [email protected]

Ridder Drive Systems T +31 (0)341 416 854 F +31 (0)341 416 611 I www.ridder.com

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TABLE OF CONTENTS

1. GUIDELINES, STANDARDS AND CONDITIONS1.1 Applicable guidelines and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 Qualifiedpersonnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 Warningregardingdiscourageduse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4 Warrantyprovisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. MEANING OF WARNINGS IN THIS PRODUCT MANUAL 2.1 Meaningofwarnings(ISO3864-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. PRODUCT DETAILS3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.3 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.4 Technicalspecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.5 Itemnumbersandcomponents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. MOUNTING INSTRUCTIONS4.1 Specialtoolsandequipment-Assemblyandmounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.2 Mountingpositions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 Mountinginstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. CONNECTION INSTRUCTIONS5.1 Connectionandoperation-abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.2 Connectingcomponents,switchingdevicesandcables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 Wiringdiagram:3-phasemotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.4 Wiringdiagram:1-phase3-wiremotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.5 Wiringdiagram:1-phase5-wiremotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6. USER INSTRUCTIONS6.1 Conditionsandguidelines-Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.2 RotationaldirectionofRPDmotorgearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.3 Operatingtheadjustmentknobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.4 Safetyfunctionsandstopoptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7. COMMISSIONING7.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137.2 RLS-RPGlimitswitchsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147.3 Checking:RLS-RPGconnectionandoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.4 Adjusting:RLS-RPGendpositions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8. MAINTENANCE8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9. SERVICE9.1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219.2 Technicalsupport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10. ENVIRONMENT10.1 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2110.2 Decommissioningandremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22


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1.2 Qualified personnel

ThisproductmanualcontainsimportantinformationforinstallersonhowtoconnectandcommissionanRPD.Beforeproceedingwiththework,pleasereadthisproductguideandinstructionscarefully.Allworkmustbecarriedoutbyqualifiedandskilledmechanicaland/orelectricalinstallersinasafeandresponsiblemanner.

1.1 Applicable guidelines and standards

1.3 Warning regarding discouraged use

1.4 Warranty provisions

Forthewarrantyperiodandconditions,pleaseseethe‘Conditions’sectiononourwebsiteatwww.ridder.com,orintheRiddercatalogue.

TheRidderPolyDrive(RPD)complieswiththeprovisionsofthefollowingEuropeanguidelines:

MachineryDirective2006/42/EC|LowVoltageDirective2006/95/EC|EMCDirective2004/108/EC

Thefollowingharmonizedstandards(orpartsofthesestandards)havebeenapplied:NEN-EN-ISO12100:2010|NEN-EN-IEC60204-1|NEN82079-1(62079:2001)|NEN5509|ISO3864-2

Thisproductmayonlybeputintooperationifithasbeendeterminedthatthesysteminwhichtheproductwillbeinstalledcomplieswiththerequirementsoftheapplicablestandardsandguidelines.

ThefollowingconditionsapplywhenusingtheRPD:

• DonotmodifyorchangetheconstructionoftheRPD• TheRPDmaynotbeusedtoliftormovepeople• DonotexceedthemaximumdutycycleoftheRPD

See§3.2foradescriptionoftheRPD’sintendeduse.

Thisproductmanualcontainstips,notesandwarningsofvaryingdegreesofimportance.Thefollowinglistexplainswhattheymean.

2.1 Meaning of warnings in this product manual (ISO3864-2)

Asuggestiontoperformanactionmoreefficiently.

May result in damage or problems if an actionis performed incorrectly.

May result in minor injury if the hazard is not avoided.

Significant injury, possible death,if the hazard is not avoided.


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3.1 Description

3.2 Application

TheRPDdriveunitsareusedinpolygreenhousesfordrivingventilationandrollerscreensystems.Ventilation and screen purposes:1. -Continuousventilation

-Push-pullscreening2. Sidewallventilationwithcarriage3. Sidewallventilationwithslidingcardanshaft

OtherapplicationsrequirepermissionbyRidderDriveSystems.

3.

1.

2.

RIDDER POLYDRIVE (RPD): COMPLETE DRIVE UNIT

AnRPGfittedwithaRidderelectricmotor.

RPDdriveunitsfeatureanenclosedhousingandsealedlimitswitchsystem.Thedriveunitsaresuitableforoperatingatambienttemperaturesof0-60°C.Anexpansionchamberwithmembranemaintainsalowoilpressureinthedriveunit,evenathightemperatures.Aventingplugisnotnecessary.Thisexpansionchamberkeepstheoilinsidethegearboxinoptimumcondition.

Thegearboxisbothrainandwindresistant,andcanbemountedinanyposition.AllRPDdriveunitsareequippedwithadouble-sidedoutputshaftandaself-brakingwormgeartransmission.Thistwo-stagetransmissionensuresthatthedriveshaftisbrakedwhenthedriveunitstopsmoving.TheRPDisavailablein115,230and400VACmodels(1-and3-phase)withatorqueof150,300or450Nm(see§3.5).AnRPDcanbehand-drivenbymeansofthehexagonboltintheelectricmotorshaft.TheRPDdriveunitsareequippedwitharotatingRLS-RPGlimitswitchsystemwithdutyandsafetyswitches(breakercontacts).Themaximumswitchingrangeofthelimitswitchsystemis43revolutionsofthedriveshaftat3rpm(revolutionsperminute)or65revolutionsat5rpm.AllelectricmotorsareequippedwithaPTCsensor.Modelswith150Nmand3rpm(150-3,1-phase3-wire)arealsothermallyprotectedbyaPTOswitch.RPDdriveunitsareenclosedinalightweightaluminiumhousingandaresuppliedwiththenecessarykeysandfasteners.


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3.3 Dimensions


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3.4 Technical specifications

Mechanical Torque 150,300or450NmSpeed 3or5rpm(revolutionsperminute)Transmissionratio i=1:443(3rpm),i=1:286(5rpm)Rotationrangebetweenendpositions 1-43rev(3rpm),3-65rev(5rpm)RLSadjustment(knobA-B) 44teethSettingaccuracy 13.5° (3omw/min.),22.5°(5omw/min.). (°outputshaft/toothadjustmentknob)Driveunit Self-brakingDimensions(WxHxD) 473mmx258mmx219mmWeight 14.5-16.4kg

ElectricalSupplyvoltage 115VAC(1-phase),230VAC(1-phase)or400VAC(3-phase)Power 0.18kWand0.25kWor0.37kWDutycycle Suitableforintermittentduty,dutyclasss3-30%, upto25minutesCablegland(RLS-RPG) M16x1.5mm,Ø5.0to10.0mm,tighteningtorque2.5Nm (IP68)Cablegland(EM) M20x1.5mmØ6.0-12.0mm,torque5Nm(IP68)

EnvironmentProtectionrating IP65Ambienttemperature 0-60°C(32-140°F)

3.5 Item numbers and components

ThefollowingtableliststheavailablemodelsoftheRPDmotorgearbox.

4.1 Special tools and equipment - Installation and mounting

Nospecialtoolsorequipmentareneeded.

Item no. Definition Torque rpm Power Supply F~ Range Weight Class

506250 RPD150-3-18\115\1\40 150Nm 3 0,18kW 115VAC 1~ 40omw. 15,0kg IP55506210 RPD150-3-18\230\1\40 150Nm 3 0,18kW 230VAC 1~ 40omw. 15,0kg IP55506110 RPD150-3-18\400\3\40 150Nm 3 0,18kW 400VAC 3~ 40omw. 14,9kg IP55506310 RPD150-5-25\400\3\64 150Nm 5 0,25kW 400VAC 3~ 64omw. 15,3kg IP55506120 RPD300-3-25\400\3\40 300Nm 3 0,25kW 400VAC 3~ 40omw. 15,7kg IP55506320 RPD300-5-37\400\3\64 300Nm 5 0,37kW 400VAC 3~ 64omw. 16,0kg IP55506130 RPD450-3-37\400\3\40 450Nm 3 0,37kW 400VAC 3~ 40omw. 16,4kg IP55


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4.3 Mounting instructions

4.2 Mounting positions

RPDmotorgearboxescanbemountedinanydesiredposition.

1

MakesuretomounttheRPDsecurely,sothebuildingstructure,mountingplateorcarriagesystemcansufficientlyabsorbtheexertedforcesanddrivetorque.

2WhenmountingtheRPD,ensurethattheRLScoverandthemotorconnectionsremaineasilyaccessible,soyouwillhavenotroubleconnectingandadjustingtheRLS.

UseboltsM10x25(3x)withaccompanyingwasherstosecureanRPDtoamountingplateorcarriage.Useatighteningtorqueof45Nm.DependingontheRPD’sapplication,mountingplatesareavailableinvarioussizes.SeetheRiddercatalogueorwebsitewww.ridder.comformoreinformation.Ifusingamountingplate,makesuretomounttheRPDsecurelytothebuildingstructureinanaccessiblelocation.


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5.1 Connection and operation - abbreviations

5.2 Connecting components, switching devices and cables

Symbol Description A,B Limitswitch/AdjustmentknobA,BACS AutomaticcontrolsystemC Commonterminal(RLS)DirA,B RotationaldirectionA,BEM ElectricmotorF1 FuseL1,L2,L3VoltagesourceN NeutralwireK11 Auxiliaryrelays(safetyswitches)K11/1 AuxiliarycontactK11K11/2 AuxiliarycontactK11K21,K22Reversingrelayforrotationaldirection(3-phase)M MotorMC ManualcontrolP21/1 AuxiliarycontactK21P21/1 AuxiliarycontactK22P71,P72Automatedcontrolcontacts(ACS)

Symbol Description PE EarthconnectionQ41 MotorsafetyswitchQ41/1 AuxiliarycontactQ41RLS RidderLimitSwitchRPD RidderPolyDrive(motorgearbox)RPG RidderPolyGearbox(gearbox)S11 Manualswitch(bridgingsafetycircuit)A1 DutyswitchRLSB1 DutyswitchRLSA2 DutyswitchRLSB2 DutyswitchRLSS111 Manualswitch(MC)U1 Safetytransformer(EN61558)U1 MotorconnectionV1 MotorconnectionW1 Motorconnection

Only use suitable control components and switching devices.Make sure you are using the correct equipment by consulting the information of the components and switching devices.

Always ensure that the required protection devices comply with the local or national laws and regulations of the country concerned.

The RLS limit switch unit of the RPG isnot suitable for switching motor currents.

Aconductordiameterof1.5mm2appliestothecablesinthegeneralwiringdiagramsin§5.3,§5.4and§5.5.Connecting the motor current via the RLS is not allowed! The limit switch system is suitable for switching the following currents: < 1 A at 24 V AC or < 100 mA at 230 V.

Theconductordiameterforthecomponents,switchingdevicesandcablelengthsusedmayvary.Alwaysconsulttheaccompanyinginformationandmanuals.Theelectricmotor(EM)isfittedwithacableglandM20x1.5mmtofeedthroughthemotorconnectionsandPTCcabling(ifapplicable).TheRPGisfittedwithacableglandM16x1.5mmforfeedingthroughtheRLScabling.

In order to comply with IP classification(s), see the specifications (Ø / Nm) in §3.4! TheRLSisequippedwithaterminalstrip(0.8-1.5mm²).


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5.3 Wiring diagram: 3-phase motor

To reverse RPD rotational direction: SwitchconnectionsU1andV1onterminalblockofelectricmotor.

To reverse RLS switch direction:Switchconnections1and2ofRLS.


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5.4 Wiring diagram: 1-phase 3-wire motor

To reverse RPD rotational direction: SwitchconnectionsV1andW1onterminalblockofelectricmotor.To reverse RLS switch direction:Switchconnections1and2ofRLS.


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5.5 Wiring diagram: 1-phase 5-wire motor

To reverse RPD rotational direction: SwitchconnectionsV1andW1onterminalblockofelectricmotor.To reverse RLS switch direction:Switchconnections1and2ofRLS.


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6.1 Guidelines for use

ThefollowingguidelinesapplywhenusingtheRPD:

Checking sequence ThelimitswitchescanbecheckedfromAtoBorfromBtoA.

Adjustment sequence

TheendpositionscanbeadjustedfromAtoBorfromBtoA.

6.2 Rotational direction of RPD motor gearbox

ThefollowingillustrationshowstheAandBrotationaldirectionsof:

• theoutputshafts(AandBonthegearboxhousing);• theRLS-RPGlimitswitchsystem,whoseadjustmentknobsrotateinthesamedirection;• theinputshaft(motorrotationaldirection).


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6.3 Operating the adjustment knobs

6.4 Safety functions and stop options

TheRLS-RPGlimitswitchsystemoftheRPDisequippedwith2adjustmentknobs,AandB.WhencommissioningtheRPD,operatetheseknobsasfollowstochangetheswitchposition:

①Pressandholddowntheadjustmentknobwhilesimultaneouslyturningtheswitchcam(7)inthedesireddirection.②Releasetheadjustmentknobatthedesiredpositionoftheswitchcam(7).

AnRPDcanbecontrolledeithermanuallyorautomatically.TheRidderMotorControlRMC400,incombinationwithamanualcontrol(MC)and/orautomaticcontrolsystem(ACS),isasuitablesolution.Alwaysconsultthemanual(s)oftheoperatingorcontroldeviceused.

7.1 Commissioning

TocommissionanRPD,itisimportanttohaveanunderstandingoftheoperationandfeaturesoftheRLS-RPGlimitswitchsystemdescribedin§7.2.AftertheRPDhasbeenmountedandconnected,youneedtochecktheconnectionandoperationoftheRLS.ThenextandfinalstepistoadjusttheendpositionsoftheRLSlimitswitchsystem.

§7.2RLS-RPGlimitswitchsystem§7.3Checking:RLS-RPGconnectionandoperation§7.4Adjusting:RLS-RPGendpositions

BEFORE the driven system may be put into operation, the installer must always

ensure that the limit switch has been adjusted correctly.

When the RPD is operated automatically or manually (with the hexagon bolt in the electric motor output shaft), ensure that the

position limits of the driven system are not exceededto avoid damage or injury!

TheRPDincludesthefollowingsafetyfunctionsandstopoptions:

1. Stoppingatapre-setendpositionwhenthedutyswitchisoperated.2. Stoppingbyasafetyswitchifthedutyswitchisnotoperational.3. Aninhibitedpositionoftheoutputshaftifthedriveunitcomestoastandstillbyaself-braking

wormgeartransmission.4. ProtectionagainstthermaloverloadsusingaPTCsensorintegratedintotheelectricmotor.5. Themodelwith150Nmand3rpm(150-3,1-phase3-wire)isalsoprotectedagainstthermal

overloadsbyaPTOswitchintegratedintotheelectricmotor.


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7.2 RLS-RPG limit switch system

TheRLSusessymbolstoindicatetherotationaldirectionsandswitchpositions.

RLS-RPG limit switch unitTheRPDisequippedwitharotatingRLSlimitswitchunitwithdutyandsafetyswitches.Theendpositionscanbesetusingtwoadjustmentknobs.

Current and voltage rangeThecontactsoftheswitchesintheRLSlimitswitchsystemaresuitableforswitchingthefollowingcurrents:•24VACto1A•230Vto100mA

A drive unit can reach high temperatures.Take the necessary protective measures to prevent injury!

A motor can start or stop automatically without warning!While the drive unit is in operation, the supply voltage will always be present! To prevent injury switch off the supply voltage before performing any maintenance or other work on the drive unit, or take the necessary protective measures while the unit is still in operation!


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ConnectionInorderfortheRLSlimitswitchsystemtooperatecorrectly,thesystemmustbeconnectedaccordingtothediagramin§5.3,5.4or5.5.Alldutyandsafetyswitchesmustbeconnected.

OperationIftheRPDisrunindirectionA,bothswitchcams(7)willturnanticlockwise.Switchcam7-Acanbeadjusted.IftheRPDisrunindirectionB,bothswitchcams(7)willturnclockwise.Switchcam7-Bcanbeadjusted.Therotationaldirectionoftheswitchcamyouwishtoadjust(7)isindicatedwithanarrow(1)belowtheadjustmentknob(A-B).Theendpositionsareindicatedbyindicator2a(long)abovetheadjustmentknob.Thecurrentpositionoftheswitchcam(7)isindicatedbyindicator3.Iftheswitchcam(7)reachestheendposition,thedutyswitchwillbeoperated,causingtheRPDtostop.ShouldtheRPDexceedtheendposition,theswitchcam(7)willoperatethesafetyswitchatindicator2b(short).Thiswillpreventconsequentialdamagetothesystem.Thesafetyswitchatindicator2cwillbeoperatediftheswitchcam(7)approachesthesafetyswitchfromtheoppositedirection(7).ThismeanstheRPD’smaximumnumberofrevolutionshas been reached.

End positions may only be adjusted by means of an electrical control system.

Adjusting the end positions manually (using the hexagon bolt in the electric motor) could result in the position limits of the driven system

being exceeded and cause damage or injury!

7.3 Checking: RLS-RPG connection and operation

Place the system in such a position so the motor can be operated without causing damage to the system.

FollowtheseguidelinesandinstructionstocheckwhethertheRLS-RPGisconnectedandoperatingcorrectly:• Checking sequence: YoucancheckthelimitswitchesfromAtoBorfromBtoA.ThisguidefirstdescribeshowtochecklimitswitchAandthenlimitswitchB.

• Itisrecommendtocompletethecheckingandadjustmentprocedures(describedin§7.3and§7.4respectively)immediatelyaftereachother.

u Description

1 Turnbothswitchcams(7)toapositionjustbeforethedutyswitchesusingadjustmentknobsAandB.


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2

RunthemotorindirectionA.

• MOTORSTOPS-Gotostep3.• MOTORDOES NOT STOP-goto§5.3,§5.4or§5.5. Checkwhetherallwiringhasbeenconnectedcorrectly.

• PayspecialattentiontoA1,B1,A2andB2.• CORRECT-Contactyoursupplier.• NOT CORRECT-Connectwiringcorrectlyandcompletely Gotostep1.

3RunthemotorintheoppositedirectionB.

• MOTORIS RUNNING-Gotostep3-A.• MOTORIS NOT RUNNING-Gotostep3-B.

3-A

IfthemotorisrunningindirectionB,thendutyswitchA1hasbeenoperated.DirectionAisconnectedandoperatingcorrectly.Gotostep8

3-BIfthemotorfailstorun,thendutyswitchA2hasbeenoperated(dutyswitchA1isnotactive).• Gotostep4

4 Switchconnections1and2oftheterminals(6)ontheRLS.

5 Turntheswitchcam(7)toapositionjustbefore the duty switchusingadjustmentknobA.


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6 RunthemotorindirectionAandcheckwhetherthedriveunitstopsatdutyswitchA1(see3-A).

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RunthemotorintheoppositedirectionB.

• MOTORMOTOR IS RUNNING - DirectionAisconnectedandoperatingcorrectly.Gotostep8.

• MOTORIS NOT RUNNING - Checktheconditionofthewiring.

• CORRECT - Contactyoursupplier. • NOT CORRECT - Replace/repairthewiring.Repeatstep7

8 Turntheswitchcam(7)toapositionjustbeforethedutyswitchusingadjustmentknobB.

9 Turntheswitchcam(7)toapositionjustbeforethedutyswitchusingadjustmentknobB.

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RunthemotorintheoppositedirectionA.

• MOTORIS RUNNING - DirectionBisconnectedandoperatingcorrectly.Gotostep11.

• MOTORIS NOT RUNNING - Checktheconditionofthewiring.

• CORRECT - Contactyoursupplier. • NOT CORRECT - Replace/repairthewiring.Repeatstep10.

11 YouhavecompletedcheckingtheconnectionandoperationoftheRLS.


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7.4 Adjusting: RLS-RPG end positions

Place the system in such a position so the motor can be operated without causing damage to the system.

Followtheseguidelinesandinstructionstoadjusttheendpositions:

• Adjustment sequence: YoucanadjusttheendpositionsfromAtoBorfromBtoA.ThisguidefirstdescribeshowtoadjustendpositionAandthenendpositionB.

• Theoperationandswitch directionoftheRLShavealreadybeencheckedin§7.3.• Itisrecommendedtocompletetheadjustmentprocedure(in§7.4)immediately after the checkingprocedure(in§7.3).

u Description

1

GLOBAL ADJUSTMENT ARunthemotorindirectionAtojustbeforetheendposition(openorclosed)ofthedrivensystem.

• AUTOMATICSTOPbytheRLS. Gotostep 1-A. Note: Motor control must remain active in step 1-A!

• MANUALSTOPbyuserjustbeforetheendpositionofthedrivensystem. Gotostep1-B.

When operating the motor, do not exceed the position limits of the driven system to avoid damage or injury!

1-A

GLOBAL ADJUSTMENT AExtendtheswitchpositionoftheRLS.

① TurnadjustmentknobAintheoppositedirectionofsymbol(4).②AUTOMATICSTOPbytheRLS.

Repeatsteps①and②untiltheRLSswitchesoffjustbeforetheendpositionofthedrivensystem.

• Gotostep2.

1-B

GLOBAL ADJUSTMENT AManuallyadvancethepositionoftheRLSasfollows:

TurnadjustmentknobAinthedirectionofthesymbol(4)untilduty switch A1isfullyoperated(youshouldhearanaudibleclick).Note: Motor control must remain inactive in step 1-B!Gotostep2.


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2

FINE ADJUSTMENT AChecktheadjustmentasfollows:

①Runmotoratleast½rotationindirectionB.②RunmotorbackwardsindirectionAuntilthedutyswitchisoperatedagain.

• End position system is CORRECT - Gotostep 4.• End position system is NOT CORRECT - Gotostep 3.

3

FINE ADJUSTMENT A

Ifthesystemhasnotreachedthedesiredendposition,it can be fine-tunedbyadjustingknobAbyonetooth.• Gotostep2.

4

GLOBAL ADJUSTMENT BRunthemotorindirectionBtojustbeforetheendposition(openorclosed)ofthedrivensystem.

• AUTOMATICSTOPbytheRLS.Gotostep5-A. Note: Motor control must remain active in step 5-A!

• MANUALSTOPbyuserjustbeforetheendpositionofthedrivensystem.–Gotostep5-B.

When operating the motor, do not exceed the position limits of the driven system to avoid damage or injury!

5-A

GLOBAL ADJUSTMENT BExtendtheswitchpositionoftheRLS.

① TurnadjustmentknobBintheoppositedirectionofsymbol(4).②AUTOMATICSTOPbytheRLS.

Repeatsteps①and②untiltheRLSswitchesoffjustbeforetheendpositionofthedrivensystem.•Gotostep6.

If the switch cam (7) of a previously adjusted end position operates the duty switch (A2 - B2) via switch position 2c,

then the maximum range of 41 to 64 revolutions will be exceeded.

THE RPD IS NOT SUITABLE FOR THIS APPLICATION


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8.1 Maintenance

AlthoughtheRPDisessentiallymaintenancefree,itisrecommendedtocheckthefollowingevery6monthswhiletheRPDisinuse:

• Mechanicalconditions(wearandtear,attachments)• Thepre-setendpositions(aretheystillcorrectforthedrivensystem?)

Inspectionandmaintenanceworkmayonlybecarriedoutbyqualifiedpersonnel.

5-B

GLOBAL ADJUSTMENT BManuallyadvancethepositionoftheRLSby:

TurnadjustmentknobBthedirectionofthesymbol(4)untilduty switch B1isfullyoperated(youshouldhearanaudibleclick).Note: Motor control must remain inactive in step 5-B!• Gotostep6.

6

FINE ADJUSTMENT BChecktheadjustmentasfollows:

①Runmotoratleast½rotationindirectionA.②RunmotorbackwardsindirectionBuntilthedutyswitchisoperatedagain.

• End position system is CORRECT - Gotostep 8.• End position system is NOT CORRECT - Gotostep 7.

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FINE ADJUSTMENT B

Ifthesystemhasnotreachedthedesiredendposition,isitcanbefine-tunedbyadjustingknobBbyonetooth.

• Gotostep6.

8 YouhavecompletedadjustingtheendpositionsoftheRLS.


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9.1 Troubleshooting

Thissectiondescribespossibleproblemsyoumayencounterandtheirsolutions.Ifyourunintoaproblemnotlistedbelow,pleasecontactyoursupplierorthemanufacturer.

Problem 1 RPD is not responding to control commands.

Observation1 RPDdoesnotrespondtocontrolcommands.

Cause 1 Connectionorcableproblem.

Solution1 Checkconnectionsandcablesandmakesuretheyaresecurelyfastened.

Cause 2 SafetyswitchA2orB2isactive,theswitchdirectionisnotcorrect.

Solution2 Switchconnections1and2oftheterminals(6)ontheRLS.

Cause 3 SafetyswitchA2orB2isactive,themaximumrangeofRLShasbeenexceeded.

Solution3 TheRPDisnotsuitableforthisapplication.

Cause 4 Adutyswitch(A1orB1)isdefective.

Solution4 A1isdefectiveifA2isoperatedbyswitchcam(7).ReplacetheRLS.B1isdefectiveifB2isoperatedbyswitchcam(7).ReplacetheRLS.

Problem 3 Unable to fine-tune RLS

Observation3 Endpositionofdrivensystemkeepsonbeingexceededorcannotbereached.

Cause 1 Motorwasnotrun½revolutionbackwardswhencheckingendposition

Solution1 Turnmotoratleast½rotationbackwardsafterfine-tuningandrechecktheendposition.

Fortechnicalsupport,pleasecontactyourlocalAfterSalescontactperson.YoucanfindyourlocalAfterSalescontactpersononourwebsiteatwww.ridder.com

9.2 Technical support

10.1 Disposal

ProductsofRidderDriveSystemsshouldbedisposedofaftertheirlifespaninaccordancewiththeapplicablenationaland/orlocalregulations.

Problem 2 RPD is not being driven.

Observation2 Electricmotor(EM)isrunning,butRPGoutputshaftisnotrotating

Cause 1 Electricmotorisdefective.

Solution1 Checkelectricmotor(EM)andreplaceitifdefective.

Cause 2 Mechanicaldefect.

Solution2 Removeelectricmotor(EM).Checkthekeyandreplaceitifdefective.Ifthekeyisintact,replacetheRPG.


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Decommissioningandremovalmayonlybecarriedoutbyqualifiedpersonnel.

10.2 Decommissioning and removal


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Product Manual Ridder PolyDrive RPD · Product Manual Ridder PolyDrive RPD 265702GB- V01 - 2015.06...

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