PRODUCT MANUAL - Kell Aluminium Profiles...DIE No. W28002 Cas30.5 Fixing Lug Twist In DIE No. W27989...
Transcript of PRODUCT MANUAL - Kell Aluminium Profiles...DIE No. W28002 Cas30.5 Fixing Lug Twist In DIE No. W27989...
crealcocreative aluminium
PRODUCT MANUALMarch 2017
WIN
DO
W (
30
.5m
m)
CA
SE
ME
NT
30
.5
WISPECOAluminium
A product of
LEGAL DISCLAIMER
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii
CA
SM
E3
0.
EN
T
5W
IND
OW
(30
.)
5
mm
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
crealco
By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.
General Documentation Disclaimer
This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.
All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.
Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.
Great care has been taken to ensure that the information provided is correct.
Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.
Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.
Specifications concerning products and applications
This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.
AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.
All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.
All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.
Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.
The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.
The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.
The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.
Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.
All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco
INDEX
Index ....................................................................... ........................................................................................................ ii
Legal Disclaimer ....................................................................... .................................................................................... 1W
IND
OW
(30
.)
5
mm
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
CA
SM
E3
0.
EN
T
5General System
Profile Identification ....................................................................... ............................................................................ 3-4
Hardware Components ............................................................................................................................................. 5-6
Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 8
Sash Limitation Guides ............................................................................................................................................... 9
Typical Configurations ....................................................................................................................................
Standard Top Hung Window .............................................................................. ................................................................................................................................ 10
Standard Side Hung Window .............................................................................. ................................................................................................................................. 11
Cottage Pane Fixed Panel .............................................................................. ............................................................................................................................... 12
Cottage Pane Top Hung & Side Hung .............................................................................. .................................................................................................................... 13
Fastening Positions ....................................................................... ............................................................................ 14
Typical Cross Sectional Details ....................................................................................................................................
Double Top Hung Over Fixed .............................................................................. ................................................................................................................................ 15
Side Hung Over Fixed .............................................................................. ................................................................................................................................. 16
Cottage Pane 2x2 Top Hung Over 2x1 Fixed Panel .............................................................................. ............................................................................................................................... 17
Cottage Pane Side Hung Over Fixed Panel .............................................................................. .................................................................................................................... 18
Outer Frame Construction ....................................................................... ............................................................................ 19
Sash Frame Construction ............................................................................................................................................. 20
Outer Frame Machining Details ....................................................................................................................................
Equal Leg .............................................................................. ................................................................................................................................ 21
Unequal Leg .............................................................................. ................................................................................................................................. 22
54mm .............................................................................. ............................................................................................................................... 23
70mm .............................................................................. .................................................................................................................... 24
Lite Equal Leg .............................................................................. .................................................................................................................... 25
Mullion Machining Details ....................................................................................................................................
Standard Machining Detail for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 26
Standard Machining Detail for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................. 27
Standard Machining Detail for End Milling on 54mm Outer Frame .............................................................................. ............................................................................................................................... 28
Standard Machining Detail for End Milling on 70mm Outer Frame .............................................................................. .................................................................................................................... 29
Standard Machining Detail for End Milling on Lite Equal Leg Outer Frame .............................................................................. .................................................................................................................... 30
Transom with W/Bar Machining Details ....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 31
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................. 32
for End Milling on 54mm Outer Frame .............................................................................. ............................................................................................................................... 33
for End Milling on 70mm Outer Frame .............................................................................. .................................................................................................................... 34
for End Milling on Lite Equal Leg Outer Frame .............................................................................. .................................................................................................................... 35
Maintenance of Friction Stay ............................................................................................................................................. 7
54mm Mullion Machining Detail ....................................................................................................................................
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 54mm Outer Frame .............................................................................. .................................................................................................................................
for End Milling on Lite Equal Leg Outer Frame .............................................................................. ...............................................................................................................................
37
38
40
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 36
for End Milling on 70mm Outer Frame .............................................................................. ............................................................................................................................... 39
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2 crealco
INDEX
WIN
DO
W(3
0.
)
5m
m
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
CA
SM
E3
0.
EN
T
5 70mm Mullion Machining Detail ....................................................................................................................................
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 54mm Outer Frame .............................................................................. .................................................................................................................................
for End Milling on Lite Equal Leg Outer Frame .............................................................................. ...............................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 70mm Outer Frame .............................................................................. ...............................................................................................................................
Cottage Pane Mullion Machining Detail ....................................................................................................................................
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 54mm Outer Frame .............................................................................. .................................................................................................................................
for End Milling on Lite Equal Leg Outer Frame .............................................................................. ...............................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 70mm Outer Frame .............................................................................. ...............................................................................................................................
Lite Mullion Machining Detail ....................................................................................................................................
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................
for End Milling on 54mm Outer Frame .............................................................................. .................................................................................................................................
for End Milling on Lite Equal Leg Outer Frame .............................................................................. ...............................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................
Corner Cleat Assembly Detail ....................................................................................................................................
for Lite Sash .............................................................................. ................................................................................................................................
Cross Joint Assembly Detail ....................................................................................................................................
Lite Mullion .............................................................................. ................................................................................................................................
Friction Stay Assembly Detail ....................................................................................................................................
Handle Assembly Detail ....................................................................................................................................
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
59
60
Mullion Packer Assembly Detail .................................................................................................................................... 56
Cottage Pane Mullion .............................................................................. ................................................................................................................................ 58
Bead Cut-Out for Setting Block .................................................................................................................................... 61
Glazing Procedure .................................................................................................................................... 75-76
Cross-Sectional Details ....................................................................... ............................................................................ 62
Corner Joint Detail ....................................................................................................................................
Option A - Using the Joining Corner .............................................................................. ................................................................................................................................ 63
Option B - Using the Corner Connector .............................................................................. ................................................................................................................................. 64
Machining Detail ....................................................................................................................................
Sash & Locking Bar .............................................................................. ................................................................................................................................ 65
Handle .............................................................................. ................................................................................................................................. 66
Cutting Detail for Bead ....................................................................... ............................................................................ 68
Assembly Detail ....................................................................................................................................
Corner Joint .............................................................................. ................................................................................................................................ 69
Corner Connector .............................................................................. ................................................................................................................................. 70
Locking Angle Detail ....................................................................... ............................................................................ 71
Outer Frame Drainage Detail ....................................................................... ............................................................................ 72
Fitting of Sash Spacer ....................................................................... ............................................................................ 74
Euro Sash
Position of Locking Bar ....................................................................... ............................................................................ 73
Fitting of Euro-Sash Handles ....................................................................... ............................................................................ 67
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 3
DIE No. W55441SashPicture Frame
DIE No. W28481Frame54mm
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
crealco
Profile IdentificationCase30.5 Window Profiles
DIE No. W70968Frame 70mm
DIE No. W32028ACas30.5 Frame 30mm Equal Leg
DIE No. W32027Cas30.5 Frame30mm Unequal Leg
DIE No. W55684ACas30.5Sash Tubular
DIE No. W55685ACas30.5 Mullion 30mm Standard
DIE No. W57602Cas30.5 SashEuro
DIE No. W53630Cas30.5 Mullion 30mm Weather Bar
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 4
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
crealco
Profile IdentificationCase30.5 Window Profiles
DIE No. W54652ACas30.5 Mullion70mm
DIE No. W31139ACas30.5 Bead Multi 13mm Gap
DIE No. W28002Cas30.5 Fixing Lug Twist In
DIE No. W27989Cas30.5 Corner Cleat 40mm
DIE No. W54867Cas30.5 Mullion 30mmCottage Pane
DIE No. W35620Cas30.5 Bead Euro 13mm Gap
DIE No. W54651ACas 30.5 Mullion54mm
DIE No. W30607Fixing Lug
DIE No. W29131Locking Bar
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 5
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Hardware ComponentsRECOMMENDED CASEMENT 30.5 COMPONENTS
crealco
All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com
SGD-FMG520
Alignment Mitre Corner
SGD-FM48
Frame Mitre Guide
TLP-CJ
Euro Sash Jig
HPT-ESS
Euro Sash Spacer
LGR-CCES
Euro Sash Corner Connector
STF-TH300R-304
Friction Stay
STF-SH300S-304
HPT-ERH-BLK
Wedgeless PT Handle
HPT-ELH-BLM
HPT-ES-WHT
Euro Handle Kit
HPT-ES-BLK
GSL-AL-H602
Y Seal Gasket
GBF-ORG
Butterfly Gasket
4.80
5.0
0
GWG-01GGFP-4850
Finpile GWG-02B
GWG-03R
GWG-04Y
GWG-05P
Wedge Gasket
LGC-J2410N
Joining Corner
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 6
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Hardware ComponentsRECOMMENDED CASEMENT 30.5 COMPONENTS
crealco
All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com
FRC-410
C/Sunk Rivet
FRD-4810
Dome Rivet
FSC-0809HBP
Handle Screw - Blunt Point8x9 C/S
FSP-0830P-SS
P/Head POSI8x30 S/S Screw
FSC-0840P-SS
Countersunk POSI8x40 S/S Screw
30.5 Caselite Corner Cleat
30.00
W30607
Multi Fixing LugAlum 15mm
LGR-CC305B
30.5 CrossConnector (Black)
LGR-MP305B
Casement 30.5Glazing Bar Packer (Black)
FSN-GSB
Glass Setting Blocks
15.00
LGC-52695-28W13142
28 Fixing LugAlum 15mm
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 7
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
crealco
Maintenance of the Friction Stay
With a minimal amount of care and maintenance your CREALCO CASEMENT windows will staylooking good and performing superbly for manyyears to come - a valuable, long lasting assetgiving continued satisfaction and pride.
Basics of a Friction StayA friction stay is a type of hinge that controls the openingof the window so that it will stay open at the width youdecide to open it to, not closing under its own weight orbeing too difficult to open and close.
Friction Stay MaintenanceAs the name implies, a friction stay needs a level of frictionto operate correctly. Too much friction and the friction stayarms can be bent in operation and the window will be stiffand difficult to open. Too little friction and the window willnot stay at its required level.
Key to the correct sealing of the casement sash is the topalignment guide which maintains the friction stay in the closed and sealed position. If the shape of the guide is altered or flared it can result in poor sealing of the sash aswell as incorrect alignment of the friction stay.
Track MaintenanceEnsure that the track is free from dirt and debris whichcan alter the friction of the hinge. It is best not to addlubricants as this can alter the friction as well as collectmore debris which can cause wear within the track.
Friction AdjustmentThe hinge is factory set and may after continue use become loose. Should this occur using a small flat bladedscrewdriver turn the screw on the friction hinge clockwiseto increase the amount of friction.
The same adjustment should be made to both the hinges on the window. Also should the window be stiff inoperation turn the screw anti-clockwise until the desiredresult is achieved.
Top Alignment GuideThe top alignment guide can flare or distort due to a number of issues. For correct operation it is important tobend the alignment guide back into position.
Side Hung Casement Top Hung Casement
Top Alignment GuideShape Adjustment if required
Friction AdjustmentIncrease or decrease friction
TrackCleaning when required
Correct Shape and Seating forTop Alignment Guide
Straighten the Guide withpliers or suitable tool
CASEMENT 30.5 WITH W31139 BEAD
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 8
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Butterfly Gasket & Wedge Codes
crealco
WEDGES
GWG-04Y
W31139 BEAD
2
4
2
5 6 6.38
2 27 6 5 4.62
2
8.38
2.62
Butterfly Gasket
GBF-ORG
Wedge Gasket
GWG-03R
Wedge Gasket
GWG-02B
Wedge Gasket
GWG-01G
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9 crealco
Sash Limitation Guide
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
The sash limitations of the system are strictly calculated in accordance to AAMSA guidelines and take into account the aluminium specifications as well as the glass used.Please ensure that these are adhered to as any product produced outside of these limitations will not adhere to AAMSA regulations.
W55684
1000.00
75
0.0
0
120
0.0
0
600.00
Maximum VentWidthin mm
Top Hung 1000 750
Maximum VentHeightin mmSTANDARD SASH
Side Hung 600 1200
1200.00
120
0.0
0
120
0.0
0
700.00
Maximum VentWidthin mm
Top Hung 1200 1200
Maximum VentHeightin mm
W57602Side Hung 700 1200
EURO SASH
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 10 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Top Hung Window
ASINGLE TOP HUNG
BBTOP HUNG
NEXT TO FIXED
CCTOP HUNG NEXT
TO TOP HUNG
BTOP HUNG
OVER FIXED
CTOP HUNG
OVER TOP HUNG
EFIXED OVERTOP HUNG
DDOUBLE TOP HUNG
OVER FIXED
DDFIXED OVERTOP HUNG
OVER FIXED
EETRIPLE TOP HUNG
Typical Configurations
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 11 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Side Hung Window
DTOP HUNG
OVER SIDE HUNG
CFIXED OVERSIDE HUNG
BSIDE HUNGOVER FIXED
ASINGLE SIDE HUNG
CCSIDE HUNG NEXT
TO SIDE HUNG
Typical Configurations
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 12 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Cottage Pane Fixed Panel Window
A1 x 2 FIXED PANEL
B1 x 3 FIXED PANEL
C2 x 1 FIXED PANEL
D3 x 1 FIXED PANEL
E2 x 2 FIXED PANEL
F2 x 3 FIXED PANEL
G2 x 4 FIXED PANEL
H3 x 2 FIXED PANEL
I3 x 3 FIXED PANEL
J3 x 4 FIXED PANEL
Typical Configurations
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 13 crealco
Typical ConfigurationsPRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Cottage Pane Top Hung & Side Hung Window
TOP HUNG
SIDE HUNG
P2 x 1 PANE
SINGLE TOP HUNG
Q2 x 2 PANE
SINGLE TOP HUNG
P2 x 3 PANE
SINGLE SIDE HUNG
R3 x 1 PANE
SINGLE TOP HUNG
S3 x 2 PANE
SINGLE TOP HUNG
Q2 x 4 PANE
SINGLE SIDE HUNG
Ma
x. 7
50
Ma
x. 7
50
15
01
50
15
01
50
15
01
50
Max. 750 Max. 750 Max. 750
Ma
x. 7
50
Ma
x. 7
50
150 150 150 150
Ma
x. 7
50
15
0Max. 750 150
15
0150
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 14 crealco
Fastening Positions
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
IMPORTANT: As there are many different methods of fixing the window to thestructure, the illustration below is a general fixation detail. The illustrationdefines the general method and hole fixing. Before installation or machiningof the holes, please ensure that you have checked the required fixing methodwith the appropriated building engineer and that your chosen methods meetstheir specifications
Failure to fix the window to correct building or engineer specifications will result inthe door not meeting the required specifications.
DISCLAIMER: Please note that fixation of the frame to the structure is an element which MUST be specified and certified by an appropriate engineer andis not the responsibility of Wispeco.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 15 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Double Top Hung Over Fixed
A A
B
B
SECTION A - ASection not to scale
SHOWING TRANSOM WITH WEATHER BAR OVERLAP
C C
SECTION C-CSection not to scale
SECTION B-BSection not to scale
Typical Cross-sectional Details
30.58
33.08
22.68
53.26
55.76
A A
C C
B
B
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 16 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Side Hung Over Fixed
SECTION A - ASection not to scale
SECTION C-CSection not to scale
SECTION B-BSection not to scale
Typical Cross-sectional Details
68
22
.
26
53
.76
55
.
16
.50
14
.00
33
.08
30
.58
30.58
33.08
22.68
53.26
55.76
A A
C C
B
B
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 17 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Cottage Pane 2x2 Top Hung Over 2x1 Fixed Panel
SECTION A - ASection not to scale
SECTION C-CSection not to scale
SECTION B-BSection not to scale
Typical Cross-sectional Details
22.68
53.26
55.76
30.58
33.08
68
22
.
26
53
.76
55
.
16
.50
14
.00
33
.08
30
.58
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 18 crealco
Typical Cross-sectional Details
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
A A
C C
B
B
SECTION A - ASection not to scale
SECTION C-CSection not to scale
SECTION B-BSection not to scale
30.58
33.08
22.68
53.26
55.76
22
.68
53
.26
55
.76
16
.50
14
.00
33
.08
30
.58
Cottage Pane Side Hung Over Fixed Panel
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 19 crealco
Outer Frame Construction
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
System Profiles
ITEM QTY DIE No. DESCRIPTION
W32028 Frame 30mm Equal Leg Standard
Hardware
ITEM QTY COMPONENT DESCRIPTION
Finpile Finpile
Corner Cleat Cas30.5 Corner Cleat40mm
1
1 4 2 4
3 4
3
2
Typical Configuration
1
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 20 crealco
Sash Frame Construction
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Typical Configuration
System Profiles
ITEM QTY DIE No. DESCRIPTION
W55684 Sash Tubular Standard
Hardware
ITEM QTY COMPONENT DESCRIPTION
Corner Cleat Cas30.5 Corner Cleat 40mm
Finpile Finpile
1 4 2 4
3 4
Friction Stay Friction Stay4 2
Pop Rivet C/Sunk/Dome Rivet5 12
Screw Handle Screw Blunt Point6 4
Handle Euroline PT Handle7 1
2
3
4
5
7
6
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Equal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
Outer Frame Machining Details
45°
W32028
VIEW A
VIEW B
FINISHEDSILL LEVEL(OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
W32028
W32028W32028
VIEW B-BSection not to scale
VIEW A-ASection not to scale
21
W32027
VIEW A
VIEW B
45°
FINISHED SILLLEVEL (OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
W32027
W32027
W32027
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 22 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Unequal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
Outer Frame Machining Details
VIEW A-ASection not to scale
VIEW B-BSection not to scale
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 23 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
54mm
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-ASection not to scale
Outer Frame Machining Details
FINISHED SILLLEVEL (OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
VIEW A
VIEW B
26.50
4.00
23.88
23.50
40.10
2.5
0
19
.40
2.5
0
19
.40
W28481
W28481
W28481
W28481
VIEW B-BSection not to scale
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 24 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
70mm
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-ASection not to scale
Outer Frame Machining Details
FINISHED SILLLEVEL (OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
VIEW A
VIEW B
26.704
3.796
39.50
34.284
50.50
19
.00
2.5
0
19
.00
2.5
0
W70968
W70968
W70968
W70968
VIEW B-BSection not to scale
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 25 crealco
Outer Frame Machining Details
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Lite Equal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
45°
VIEW A
VIEW B
FINISHEDSILL LEVEL(OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
W55009
W55009W55009
W55009
VIEW A-ASection not to scale
VIEW B-BSection not to scale
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 26 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Machining Detail for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-AStandard MullionW53629
Mullion Machining Details
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W53629
W32028
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 27 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Machining Detail for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Mullion Machining Details
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W53629
W32027
VIEW A-AStandard MullionW53629
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 28 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Machining Detail for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Mullion Machining Details
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W53629
W28481
VIEW A-AStandard MullionW53629
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 29 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Machining Detail for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Mullion Machining Details
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.0
0
16
.50
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W53629
W70968
VIEW A-AStandard MullionW53629
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 30 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Standard Machining Detail for End Milling on Lite Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Mullion Machining Details
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W53629
W55009
VIEW A-AStandard MullionW53629
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 31 crealco
Transom with W/Bar Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.00
61.80
VIEW C
VIEW A
VIEW B
8.50
13.00
32
.20
W53630
W32028
VIEW A-AStandard Transom with W/BarW53630
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 32 crealco
Transom with W/Bar Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW C
VIEW AVIEW B
8.50
13.00
32
.20
W32027
W53630
VIEW A-AStandard Transom with W/BarW53630
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 33 crealco
Transom with W/Bar Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.00
61.80
VIEW C
VIEW AVIEW B
8.50
13.00
28
.50
W53630
W28481
VIEW A-AStandard Transom with W/BarW53630
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 34 crealco
Transom with W/Bar Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
4.00
24.00
2.50
23.00
28.00
61.80
VIEW C
VIEW AVIEW B
8.50
13.00
19
.00
16
.50 33
.50
W53630
W70968
VIEW A-AStandard Transom with W/BarW53630
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.00
61.80
VIEW C
VIEW AVIEW B
8.50
13.00
32
.20
W53630
W55009
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 35 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Transom with W/Bar Machining Detailfor End Milling on Lite Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-AStandard Transom with W/BarW53630
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 36 crealco
54mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
28.00
28.60
61.80
VIEW A
VIEW B
VIEW C
23.00
47
.47
23.50
W54651
W32028
VIEW A-A54mm MullionW54651
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 37 crealco
54mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
4.00
24.00
2.50
19
.40
16
.90
28.00
28.60
61.80
23.00
47
.47
23.50
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
W54651
W32027
VIEW A-A54mm MullionW54651
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 38 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
54mm Mullion Machining Detailfor End Milling on 54mm Outer Frame
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.60
61.80
VIEW A
VIEW B
VIEW C
23.50
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
W54651
W28481
VIEW A-A54mm MullionW54651
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 39 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
VIEW B-BSection not to scale
VIEW C-CSection not to scale
54mm Mullion Machining Detailfor End Milling on 70mm Outer Frame
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
3.80
24.20
2.50
19
.00
16
.50
23.00
28.60
61.80
VIEW A
VIEW B
VIEW C
23.50
W54651
W70968
VIEW A-A54mm MullionW54651
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
VIEW B-BSection not to scale
VIEW C-CSection not to scale
54mm Mullion Machining Detailfor End Milling on Lite Equal Leg Outer Frame
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
28.00
28.60
61.80
VIEW A
VIEW B
VIEW C
23.00
47
.47
23.50
W54651
W55009
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-A54mm MullionW54651
40
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
70mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.60
61.80
39.50
VIEW A
VIEW B
VIEW C
28.00
47
.47
W54652
W32028
VIEW A-A70mm MullionW54652
41
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 42 crealco
70mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.60
61.80
39.50
VIEW A
VIEW B
VIEW C
28.00
47
.47
W54652
W32027
VIEW A-A70mm MullionW54652
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 43 crealco
70mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
23.00
28.6061.80
28.00
4.00
24.00
2.501
9.4
0
16
.90
15.60
40
.10
23.90
W54652
W28481
VIEW A-A70mm MullionW54652
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 44 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
70mm Mullion Machining Detailfor End Milling on 70mm Outer Frame
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
23.00
28.60
61.80
4.00
24.00
2.50
19
.40
16
.90
39.50
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
W54652
W70968
VIEW A-A70mm MullionW54652
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 45 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
70mm Mullion Machining Detailfor End Milling on Lite Equal Leg Outer Frame
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.50
19
.40
16
.90
23.00
28.60
61.80
39.50
VIEW A
VIEW B
VIEW C
28.00
47
.47
W54652
W55009
VIEW A-A70mm MullionW54652
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME VIEW A
VIEW B
VIEW C
9.00
14.00
47.80
4.00
24.00
2.50
19
.40
16
.90
W54867
W32028
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 46 crealco
Cottage Pane Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-ACottage Pane MullionW54867
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 47 crealco
Cottage Pane Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME VIEW A
VIEW B
VIEW C
9.00
14.00
47.80
4.00
24.00
2.50
19
.40
16
.90
W54867
W32027
VIEW A-ACottage Pane MullionW54867
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 48 crealco
Cottage Pane Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
9.00
14.00
47.80
4.00
24.00
2.50
19
.40
16
.90
W54867
W28481
VIEW A-ACottage Pane MullionW54867
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
9.00
14.00
47.80
4.00
24.00
2.50
19
.00
16
.50
W54867
W70968
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 49 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Cottage Pane Mullion Machining Detailfor End Milling on 70mm Outer Frame
VIEW A-ACottage Pane MullionW54867
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 50 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
Cottage Pane Mullion Machining Detailfor End Milling on Lite Equal Leg Outer Frame
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME VIEW A
VIEW B
VIEW C
9.00
14.00
47.80
4.00
24.00
2.50
19
.40
16
.90
W54867
W55009
VIEW A-ACottage Pane MullionW54867
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 51 crealco
Lite Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W55008
W32028
VIEW A-ALite Mullion W55008
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 52 crealco
Lite Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W55008
W32027
VIEW A-ALite Mullion W55008
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W55008
W28481
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 53 crealco
Lite Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-ALite Mullion W55008
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
24.00
2.501
9.4
0
16
.90
23.00
28.00
61.80
VIEW A
VIEW B
VIEW C
W55008
W55009
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 54 crealco
Lite Mullion Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for End Milling on Lite Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-ALite Mullion W55008
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 55 crealco
Corner Cleat Assembly Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
for Lite Sash
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A
VIEW A-A
40
.00
THE CORNER CLEAT HAS BEENSPECIALLY DESIGNED SO THAT THECORNER CAN BE CRIMPED EITHERFROM THE INSIDE WITH A HANDOPERATED CRIMPING MACHINEOR FROM THE OUTSIDE WITH AHYDRAULICALLY OPERATED CRIMPING MACHINE
NOTE: ALL JOINTS MUST BE SEALED WITHSMALL JOINT SEALANT. FINPILEMUST BE FITTED TO SASH ANDCORRESPONDING SURFACES OFFRAME BEFORE CRIMPING (NOTTO AREAS TO BE GLAZED)
26. 00
W27989
W27989
W50959
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 56 crealco
Mullion Packer Frame Joint
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Assembly Detail
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPLIE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.
FSP-0830P-SS
LGR-MP305B
ø 4.8mm HOLES14mm c/c
W55008
W50959
8x30 P/HEAD POSIS/S ST SCREWSTPPS830
LGR-CC305B
MULLION ENDS MILLEDTO ENGAGE MULLION
SHOWING FINPILE MEETINGAND NOT RUNNING TO EDGEOF THE PROFILE
SILICONE SEALANT
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPILE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.
W55008
W55008
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 57 crealco
Cross Joint Assembly Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Lite Mullion
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPILE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.
6x30 P/HEAD POSIS/S ST SCREWFSP-0630P-SS
LGR-28CP
MULLION ENDS MILLEDTO ENGAGE MULLION
W54867
W54867
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 58 crealco
Cross Joint Assembly Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Cottage Pane Mullion
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 59 crealco
Friction Stay Assembly Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
THE FRICTION STAY SHOULD ALWAYS BE FITTEDAS FAR FORWARD IN THE FRAME AS POSSIBLE.(AS ILLUSTRATED)THE ARM FIXED TO THE SASH SHOULD BE FITTEDTO ALLOW CORRECT COMPRESSION OF THEFINPILE AND PACKED TO CLEAR GLAZINGBEAD NIB.THE STAYS ARE SECURED WITH 4.8 x 10 DOMEHEAD RIVETS.
STAY CODE
STF-TH200S-304
STF-TH300S-304
STF-TH400S-304
STF-TH500S-304
STF-T600S-304
TO BE USED FOR SASH SIZE
LESS THAN OR EQUAL TO 300mm
BETWEEN 301mm AND 450mm
BETWEEN 451mm AND 600mm
BETWEEN 601mm AND 750mm
GREATER THAN 750mm
INSIDE
FRAME SASH
14.00
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 60 crealco
Handle Assembly Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
NO 8 x 10 COUNTERSUNK SELF-TAPPINGFLAT END SCREWS
VIEW A-A
38
.50
10
10
ø 3.5mm
VIEW A
30.50
47
.47
W55684
W55684
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 61 crealco
Bead Cut-Out for Setting Block
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
According to Glass Settin
g Block
FSN-GSB
Glass Setting Blocks
Bead must be notched out at position of all glass setting blocks according to the length of the glass setting block used.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 62 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Double Top Hung over Fixed
SECTION A - ASection not to scale
SECTION B-BSection not to scale
Typical Cross-sectional Details
A A
B
B
23.53 38.75
62.2865.78
14.00
47.48
30
.50
7.00
23
.53
62
.28
65
.78
6.9
5
45
.70
49
.20
Option A - Using the Joining Corner
Euro Sash Corner Joint Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 63 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Note:The Y-Seal gasket to be used forboth the fixed frame & sash.
For drilling of holesa jig is available from the stockists
All holes to be silicone sealed All mechanical joints to be silicone sealed
No crimping required.
Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay.
Cut locking bar to the same length as the friction stay.
10.00
W57602
18.0
0
42
.00
10.00
10.0
0
42
.00
45
10.0
010
.00
OPTION A - USING THE JOINING CORNER
Option B - Using the Corner Connector
Euro Sash Corner Joint Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 64 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
45
Note:The Y-Seal gasket to be used forboth the fixed frame & sash.
42
.00
Note:Use the jig for drilling the holesmarked “A” to fix the pop rivetto the corner connector.
All mechanical joints to be silicone sealed
No crimping required.
OPTION B - USING THE CORNER CONNECTOR
W57602
Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay.
Cut locking bar to the same length as the friction stay.
Sash & Locking Bar
Euro Sash Machining Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 65 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Note:Before assembly of the sash frame, the locking bar needs to be insertedinto the bottom sash profile with the locking pins fitted & holes drilled toreceive the handle pin.
3 0. 0
.008
Handle Pin
8.00
15.0
09
.00
Before assembly of sash profiles, slide locking bar into the profile for the sash handle, then fitpin through centre hole andfix with screws.
Fit pins before sliding lockingbar into the sash profile
9.50
W57602W29131
8.00
10.00
EQ
.E
Q.
10.00
40
.00
EQ
.E
Q.
15.0
0
.06 0
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 66 crealco
Handle
Euro Sash Machining Detail
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
25
.30
5.0
0
All holes to be silicone sealedas well as around the handle
EQ. EQ.
W57602
40.00
5.0
0
25
.00
25
.00
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 67 crealco
Fitting of Euro Sash Handles
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Once all frame profiles have been cut to length and deburred, machine the handle profile according toMaching details as shown on the previous page.
Cut the locking bar as per StarFront & machine as shown in diagram 2.
Insert the locking pins into the locking bar. Deformthe protruding part of the pin using a ball peenhammer or punch to fix them onto the locking bar.
Insert the locking bar into the Sash Profileprior to any assembly of the sash profiles,as the Locking bar will not be able to be added later.
Insert the T-Pin supplied with the screwsand ensure that the locking bar slides inboth directions with ease.
The sash profiles can now be assembledtogether with the relevant corner connectors& guides, then handle can be affixed after theframe has been fully assembled.
Install the locking angles to the outer frameprofile ensuring that they correctly alignwith the locking pins. Please note that the locking angles are not equally spaced due tothe offset of the handle.
3
2
4
65
Locking Pin
Euro Sash Handle
Euro Sash Profile
Frame Profile
Locking Angle
Locking Bar
T-Pin
for Bead
Euro Sash Cutting Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 68 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
W35620
Horizontal Glazing BeadVertical Glazing Bead
Rebate - 1
45
Rebate - 2
Corner Joint
Euro Sash Assembly Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 69 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Mitre Guide Joining Corner
Alignment Mitre Corner
Alignment Mitre Corner
Joining Corner
Mitre Guide
All mechanical joints to be Crealco silicone sealedNote: Remember to fit the locking bars for friction stays before assembly of sash frame.
No crimping required.
OPTION A - USING THE JOINING CORNER
The pip may need filing down1mm to fit into cavity
Corner Connector
Euro Sash Assembly Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 70 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Mitre GuideCorner Connector
Alignment Mitre Corner
Alignment Mitre Corner
Corner Connector
Mitre Guide
OPTION B - USING CORNER CONNECTOR
All mechanical joints to be Crealco silicone sealedNote: Remember to fit the locking bars for friction stays before assembly of sash frame.
No crimping required.
Euro Sash Locking Angle Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 71 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
W32028
Silicone Sealant
20
0.0
0
25
.00
180
.00
W57602
Silicone Sealant
W32028
Note:No Y-seal gasket to be fittedfor the bottom sash profile unlessthe building is over 5 stories high.Ensure the Y-seal gasket sits between the drainage cut-out.
Euro Sash Outer Frame Drainage Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 72 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Detail for Severe Weather Conditions
W32028
Drainage Cut-Out
W53629
Drainage Cut-Out
W32028
30
.00
50
.00
30
.00
Note:The Y-seal gasket to be used forboth the fixed frame & sash.
Position of Locking Bar
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 73 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
40.00
1.00 1.00
9.0
0
180.00
W57602
W32028
Fitting of Euro Sash Spacer
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 74 crealco
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Note:To assist the top hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.
No. 8x20 Panhead Screw
Euro Sash Spacer
Euro Sash Spacer
50
.00
50
.00
No. 8x20 Panhead Screw
Euro Sash Spacer Euro Sash Spacer50.00
50.00
Note:To assist the top hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.
Note:For optimal performance against air & water infiltration, it is important to position friction stays as shown so that the sash fits almostright against the frame.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 75 crealco
Glazing Procedure
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
Insert the pull-in vinyl gasket intoglazing beads by sliding orpressing it into the groove (1).Before cutting gasket, ensurethat it has not stretched and cut6mm longer so that corners arein compression at all times.
Position bottom glazing bead inglazing bead rebate (2).
Place glass on glazing blocks (3).
Insert top and then side glazingbeads ensuring that they are in correctly.
Starting from top centre, insertroll in gasket (4) withoutstretching it (5). Stop 150mm fromcorner and partly cut gasket6mm longer than the edge of thevertical bead. Insert gasket atcorner and then roll in remaining150mm. Repeat this on the othersides. Where gasket ends meet,cut gasket 6mm longer. Insertcut ends first and complete.
4
1
2
6mm GLASS
3
3 AND 4mm GLASS
GLAZING BLOCK
NOTCH GASKETAT CORNERS
SEEN FROM THE INSIDETOP
START END
ENSURE GASKETS ARE NOT STRETCHED AT ANY STAGE
5
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 76 crealco
Glazing Procedure
PRODUCT MANUAL
WINDOW (30.5mm)CASEMENT 30.5
GLAZING
1. SELECTION OF GLAZING METHODS
1.1 SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
b) Vertically pivoted (hung off-centre)
a) Fixed Light
SB over pivot
c) Vertically pivoted (hung centrally)
d) Top Hung e) Bottom Hung f) Side Hung or door
g) Horizontally pivoted and reversible
h) Horizontally sliding; 6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS