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Product End-of-Life Disassembly Instructionsh22235. · Document No. : Bigben disassemble SOP...
Transcript of Product End-of-Life Disassembly Instructionsh22235. · Document No. : Bigben disassemble SOP...
EL-MF877-00 Page 1 Template Revision C
Last revalidation date 04-01-2018
HPI instructions for this template are available at EL-MF877-01
Product End-of-Life Disassembly Instructions Product Category: Personal Computers
Marketing Name / Model [List multiple models if applicable.]
HP Pavilion 24 All-in-One PC ENERGY STAR
Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HPI products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). NOTE: Recyclers should sort plastic materials into resin streams for recycling based on the ISO 11469 plastic marking code on the plastic part. For any questions on plastic marking, please contact HP’s Sustainability Contact.
1.0 Items Requiring Selective Treatment
1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable.
Item Description Notes
Quantity of items included in product
Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA)
With a surface greater than 10 sq cm M/B
6
Batteries, excluding Li-Ion batteries. All types including standard alkaline, coin or button style batteries
4 (AAA batteries for K/B, mouse)
Li-Ion batteries. Include all Li-Ion batteries if more than one is provided with the product (such as a detachable notebook keyboard battery, RTC coin cell, etc.)
Battery(ies) are attached to the product by (check all that apply with an “x” inside the “[ ]”): [ ] screws [X] snaps [ ] adhesive [ ] other. Explain NOTE: Add detailed removal procedures including required tools in the sections 3.1/3.2.
1 ( RTC battery)
Mercury-containing components For example, mercury in lamps, display backlights, scanner lamps, switches, batteries
0
Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm
Includes background illuminated displays with gas discharge lamps
1
Cathode Ray Tubes (CRT) 0
Capacitors / condensers (Containing PCB/PCT) 0
Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height
0
External electrical cables and cords DC Cable for External Power Supply 1
Gas Discharge Lamps 0
Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs
Excluding B&S parts (EPS) 0
EL-MF877-00 Page 2 Template Revision C
Last revalidation date 04-01-2018
HPI instructions for this template are available at EL-MF877-01
Item Description Notes
Quantity of items included in product
already listed as a separate item above)
Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner
Include the cartridges, print heads, tubes, vent chambers, and service stations.
0
Components and waste containing asbestos 0
Components, parts and materials containing refractory ceramic fibers
0
Components, parts and materials containing radioactive substances
0
2.0 Tools Required
List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed.
Tool Description Tool Size (if applicable)
Electric screwdriver (Cross) #1
Electric screwdriver (Trox)
Plastic stick
Wiring rod
Locking support fixture
3.0 Product Disassembly Process
3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment including the required steps to remove the external enclosure:
1. Follow steps described in Disassembly instruction (file attached) 2. If parts can be removed without using a tool, remove it first 3. Use correct screwdriver and torque value before unlock the screw 4. 5. 6. 7.
3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations).
EL-MF877-00 Page 3 Template Revision C
Last revalidation date 04-01-2018
HPI instructions for this template are available at EL-MF877-01
MANUFACTURING PROCESS INSTRUCTIONS
MECHANICAL DISASSEMBLYMODEL : Bigben
制表: 朱亚审核:赵承阳
0.10
Station VersionStation VersionStation VersionStation VersionStation VersionStation Version
1 0.10 9 0.10 17 0.10
2 0.10 10 0.10 18 0.10
3 0.10 11 0.10 19 0.10
4 0.10 12 0.10 20 0.10
5 0.10 13 0.10 21 0.10
6 0.10 14 0.10
7 0.10 15 0.10
8 0.10 16 0.10
Station Ver.
ALL 0.10The first SOP Production Cai.mei-guo2020/1/10
2020/1/10
Design
1 of 28Page:
ContentDate
Sub-assembly name: Bigben disassemble SOP
Document No.: Bigben disassemble SOP
A.Current station version list:
B.Version Modify list:
Written by: Yi.Qiu-ling Revision:
Date:
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
1(1/1)
1. Put the system in the disassemble tool,
remove foot pad*6
2.Remove label。(Picture1 and picture 2)
Remove master label
3.Uncrew *9 ( (STAND BASE TO Srtand
TOP COVER & Arm)
unscrew
Torsion:9.0 ± 0.5 kgf.cm
Remove foot pad/ label /unscrew 0.10 2020/1/10
Picture 1
Load tool 1
Picture 2
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
2(1/1)
1.Disassemble stand base
2.Take out wireless charger connector
3.Unscrew the stand top, take out stand cover
Torsion:2.5± 0.5 kgf.cm。
Disassemble stand 0.10 2020/1/10
圖一
Screw M2*4
圖二
Load fixture 1
Electric screw driver (S-6000MS ) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
Wireless Charger/B
3(1/1)
1.Unscrew for LED/B,As red circle
identified
Screw P/N:6052B0207001(M2*2)
Torsion:2.0 ± 0.5 kgf.cm。2.Take out LED cable
3.Remove wireless charger
Disassemble wireless Charger Board 0.10 2020/1/10
圖一
圖二
Load fixture 1
Electric screw driver (S-6000MS ) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
4(1/1)
Disassemble speaker cover & cable 0.10 2020/1/10
Load fixture 1
1. Move speaker cover
2. Remove the MB cable
Picture 1
Picture 3
Picture 2
DO NOT PULL TAB
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
5(1/1)
1.unscrew*3
Screw P/N:6052B0257201(M3X6)
Torsion:4.5 ± 0.5 kgf.cm。
2.Remove panel , (Picture 2)
Disassemble the panel’s screw 0.10 2020/1/10
Picture 1
Picture 2
Load fixture 1
Electric screw driver (S-6000MS ) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
6(1/1)
1.Take out Dongle and cable
2. Unscrew for the speaker (SPEAKER to REAR
COVER)
Screw P/N:6052B0544601
Torsion:4.5 ± 0.5 kgf.cm。
3.Take out speaker
Take out Speaker and Dongle rubber 0.10 2020/1/10
Load fixture 1
Remove
rubber
Picture 1
Picture 2
Picture 3
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
7(1/2)
0.10 2020/1/10Disassemble Scalar board (only)
1.If with scalar board , then remove scalar sharding
Screw P/N: 6052B0302601 (M2x3)
Torsion:2.0± 0.5 kgf.cm。
2.Take out sharding
3.Remove scalar board cable
4.Remove scalar board
Torsion:2.0± 0.5 kgf.cm。
圖一
圖三
Scalar
cable
圖二
Load fixture 1
Electric screw driver (S-6000MS ) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
7(2/2)
0.10 2020/1/10Disassemble Scalar board (only)
1.Remove aluminum sheet 55*51.3*1t
(6043B0285701),unscrew*2。(Picture 2)
Screw P/N: 6052B0302601 (M2x3)
Torsion:2.0 ± 0.5 kgf.cm。
Screw*2
(M2x3)
Picture 2
Picture1
Load fixture 1
Electric screw driver (S-6000MS ) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
8(1/1)
0.10 2020/1/10Disassemble B-CAS/B & TV board
Only TV SKU
1.Remove TV board and MB FFC
2.Take out TV Card (6042B0588501 Pixela)
Screw P/N: 6052B0302601 (M2x3.5)
Torsion:2.0 ± 0.5 kgf.cm。
3.Move B-CAS Board (24/27) (1310A3138501) ,Torsion:2.0 ± 0.5 kgf.cm。picture 3
4.MOVE Receiver PCB ,Picture 4Picture 1
拆B-CAE
FFC
Picture 3
Picture 2
Picture 4
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
9(1/1)
1.Unscrew for Shielding DOWN
2.4 types shielding
Torsion:2.5 ± 0.5 kgf.cm
Disassemble Shielding Down 0.10 2020/1/10
QHD-TV/FHD module (6053B1759501)
UHD-Non-TV module (6053B1759701)
AMD module (6053B1759901)
QHD-NON-TV/FHD module (6053B1759601)
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
10(1/2)
1. Move Antenna Cable
2.Unscrew for WLAN & SSD*2
Screw P/N: 6052B0302601(M2X3)
Torsion:2.5 ± 0.5 kgf.cm。
3.Take out DDR
Move SSD/WLAN/ Antenna cable /DDR 0.10 2020/1/10
WLAN
SSD
Picture 1
Pictue 2 Picture 3
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
10(2/2)
1.Move HDD
2.Move HDD rubber
Disassemble HDD 0.10 2020/1/10
圖一
圖二
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
11(1/2)
1.MOVE FFC
2.Disassemble power rubber
3.unscrew
4.Take out power board
Torsion:2.5 ± 0.5 kgf.cm。
Disassemble power board 0.10 2020/1/10
圖一
表一
圖二
Move rubber firstly
FFC
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
11(2/2)
1. Move USB Board FFC and IO cable
2. Unscrew for USB Board
Torsion: 2.5 ± 0.5 kgf.cm。3. Take out USB board
4.Unscrew OSD board ,move OSD FFC
Disassemble USB board 0.10 2020/1/10
Picture 1
Picture 2
Picture 3
IO cable
USB FFC
Picture 4OSD FFC
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
12(1/1)
1.Unscrew for thermall,then take out thermal
Torsion:3.5± 0.5 kgf.cm。
2.Thermal with DIS& UMA
Disassemble thermal 0.10 2020/1/10
Load fixture 1Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
13(1/1)
1.Unscrew for FAN。(FAN to REAR COVER)
Screw P/N:6052B0226601(M3X6+3)
Torsion:3.5 ± 0.5 kgf.cm。
2. Take out fan, and move cable
Disassemble FAN 0.10 2020/1/10
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
14(1/1)
1. While the system with GPU board
2. Unscrew for GPU board
Screw PN:6052B0302601 (M2X3)
Torsion: 1.5 ± 0.5 kgf.cm
3.Take out GPU board
Unscrew for GPU board 0.10 2020/1/10
GPU BOARD (N17) Picture 1
GPU BOARD (N18) Picture 2
Load fixture 1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
15(1/3)
1.Move wireless charger cable (picture 1)
2.Move conductive fabric ,picture 5
3.Move Webcam & Mic Module Cable (Picture 2)
4.Unscrew for MB*4
Screw P/N:6152A0009203(M3X4)
Torsion:3.5± 0.5 kgf.cm。
Unscrew for MB and take out
camera cable
0.10 2020/1/10
Load fixture 1
Picture 2
Picture 3 Picture 1
27” Intel/AMD
Picture 4 Picture 5
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
15(2/3)
1.Take out MB
Take out MB 0.10 2020/1/10
AMD_FHD (24/27) AMD_FHD (24/27)
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
15(3/3)
Disassemble MB 0.10 2020/1/10
Intel_UHD (24/27) Intel_UHD (24/27)
Intel_QHD (24/27) Intel_QHD (24/27)
Intel_FHD (24/27) Intel_FHD (24/27)
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
16(1/1)
1.Unscrew for MB Shielding-A, (Picture 1)
2.Unscrew for stand arm。(Picture 2)
Screw P/N:6052B0297301(M4X8)
Torsion :4.5 ± 0.5 kgf.cm。2.Take out wireless charger cable and stand arm
Disassemble Stand arm 0.10 2020/1/10
Load fixture 1
Picture 1
圖二
Picture 3
Screw*4 (M4*8)
Electric screw driver (S-6000MS) 1
Picture 2
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
17(1/2)
1. Unscrew*4。(F CNTR BRACKET TO MB
SHIELDING)
Screw P/N:6052B0207001(M2X2)
Torsion:2.0 ± 0.5 kgf.cm。2.Take out SIM
Disassemble SIM (QHD TV SKU Only) 0.10 2020/1/10
圖一
圖二TV PCB
Screw*4 (M2x2)
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
17(2/2)
1. Unscrew *13(MB SHIELDING TO REAR cover)
Screw P/N:6152A0009203 (M3X4)
Torsion:3.5± 0.5 kgf.cm。
Take out MB SHIELDING
Disassemble MB Shielding 0.10 2020/1/10
Support jig 1
13
121110
9
8
7
6
5
4
3
2
1
Electric screw driver (S-6000MS) 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
18(1/1)
1.Take out antenna
2.Disassemble camera housing
Remove camera module
Unscrew
Screw P/N:6052B0466901(M2.5X2)
Torsion:3.0 ± 0.5 kgf.cm。
Disassemble antenna and camera
housing0.10 2020/1/10
Load tool 1
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
webcam cable
Picture 3
19(1/1)
1. Take out FFC
2. And remove camera
3. Take out MIC
Disassemble MIC board and Webcam 0.10 2020/1/10
Picture 1
Picture 2Picture 4
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
20(1/1)
1. Remove conductive fabric/ cable
2.Disassemble LVDS/Control
board/Backlight/Touch cable if the system
have
Remove conductive fabric/ cable 0.10 2020/1/10
Load fixture 1
LVDS FFC
Backlight cable
Control cableControl/B
LVDS cable
Backlight cable
Standard operation procedureDocument No. : Bigben disassemble SOP Station :
Operation name : Ver. : Edit date :
Fixture list Q’ty
Step:
Caution︰If there is any issue, please inform the assistant immediately
Edit: Department:Zhuya IE
Symbol identifies
安全
指令
耳听
观察
手动
静电
质量
工具
21(1/1)
1.Put the frame & panel in the deboding
tool (40min with 80 degree)
2.Then remove frame
Debonding 0.10 2020/1/10
Debonding tool 1
Load fixture 1
Picture 1
Picture 2