Product Design and Manufacturing Emphasis.ppt

7/30/2019 Product Design and Manufacturing Emphasis.ppt

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Apple had 700,000 factory workers employed inChina, he said, and that was because it needed

30,000 engineers on-site to support thoseworkers. You cant find that many in America tohire, he said. These factory engineers did nothave to be PhDs or geniuses; they simply

needed to have basic engineering skills formanufacturing.

According to Jobs biographer Walter Isaacson:


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Product Design and

Manufacturing Emphasis

PDMProduct Innovation is the answer!


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History Need Help withManufacturing

Need Help with BigPicture Global Skills

1988: Mech/Elect Programs

1996: Manufacturing Program

2004: PDM Program


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The Future of Companies

The Old Is Outsourced

5 Times More Productive

Innovation and Intellectual Property

Commodities Require Excellence


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What PDM Is......

People

Products

Innovation

Systems Level Thinking


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What PDM Is Not.....

Outsourced

Routine

Standard

Old Fashioned


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PDM Process

From Concept to Delivery

Products - The Process determine need

generate concepts and designs prepare for manufacturing it

make it

deliver it

improve it

IterateDesign


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Types of Design

Mechanical Stress analysis (209), Part sizing, Thermal analysis,

Kinematic linkages

Electrical Electronics, Motors, Power systems (214)

Computer Circuit board design, Programming (226)

Product Customer Interaction, CAD/CAM (101), Patents, New

Concepts, Design for the environment - cuts across all

disciplines


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The Design Framework

Broad and diverse VS. deep and narrow

MechanicalMedical Electrical Industrial.............

Product Design and Manufacturing

Products


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PDM - The Big Picture

Increase rate of product introductions.

Prospering companies have new products.

Innovativeness drives investment value.

Companies ask 'Do you teach this?'


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The Goal of the PDM Program

Educate engineers who can . . . . Recognize opportunity

Turn an idea into a successful product Benefit Consumers and Companies

Compete on a Global Basis

Change the way we do things

Be more than employees


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PDM Engineers

Work with people outside their discipline.

Design products combining mechanical,

computer, electrical and computer components.

Develop new design concepts. Work with modern technology.

Impact all areas of the company.

Keep Michigan competitive. Get Patents!


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Student Profile

Innovators

Satisfy social and economic needs

Think in different ways

Future entrepreneurs

Interested in applying theory

Operate well in new and different environments


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Jobs

A search of Monster.com Sept., 2012 - Within 200

miles of Grand Rapids

Electrical Engineer - 61

Design Engineer - 105

Manufacturing Engineer - 39

Mechanical Engineer - 65 Product Engineer - 81


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PDM Core Courses

EGR 101 - CAD/CAM EGR 209 - Static Mechanical Systems EGR 250 - Materials EGR 301 - Product Design EGR 345 - Dynamic Systems Modeling and Control EGR 367 - Manufacturing Processes EGR 401 - Advanced Product Design EGR 440 - Production Modeling EGR 450 - Manufacturing Control EGR 485/6 - Senior Project

EGR Co-op


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PDM Electives

EGR 403 - Medical Device Design EGR 405 Material Failure and Selection EGR 409 Machine Design II EGR 413 Battery Technology EGR 445 - Robotics EGR 453 - Biomedical Materials EGR 463 Alternative Energy Systems

Biomed Minor Alternative Energy Certificate Articulated Masters


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Supporting Technical Courses

EGR 261 - Programming

EGR 226 - Embedded Systems

EGR 214 - Circuits


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PDM vs. Other Engineering Progs.

Courses

Philosophy of Teaching

Student Profile


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Teaching Philosophy

Solve unsolved problems.

Theory, Insight and Creativity. (Hard Work)

Entrepreneur versus employee.

Fuzzy Front End of Product Development.


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Fall After Coop

EGR 301 Fund. Prod. Des.

EGR 345 Dyn. Sys. Mod.

EGR 367 Manuf. Proc.

GE-Arts ECO 211/210 Economics


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Spring/Summer

EGR 440 Sched. & Simulat.

EGR 309 Mach. Design I

EGR 450 Mfg. Controls

GE-World Persp.


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Winter

EGR 360 Thermodynamics

EGR 401 Adv. Prod. Design

EGR 485 Senior Project I

PDM ElectiveGE-Theme


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Spring/Summer

EGR 486 Senior Project II

PDM Elective

GE-LS (BIO 105)

GE-Hist.GE-Theme


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Fundamentals of Product Design

EGR 301 Tools for developing new products

How to meet customer needs

Concept Generations

Concept Selection Globally competitive design

Function

Form

Assembly

Recyclability


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Advanced Product Design

EGR 401

Intellectual propertyWrite our own patents

Identifying customer needs Material and process selection

Design for Assembly

Tolerance analysis


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Production Operations Modeling

EGR 440

Modern manufacturing systems Assembly lines

Cells

Pull systems How do they work?

How are they controlled?

How does manufacturing affect the design?


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Register for Courses After Spring

Break!!


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Why is New Product

Development Important?

NPD is the challenge for the next century. US can compete in this area

After a product has been on market for 3 yrs

U.S. and Mexico Experience

NPD and Innovation Key to High Wage Jobs


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Product Design Perspectives

Customer Great products, low cost

Producer Satisfy customers, make money

Manufacturer High quality, low cost

Designer Easy to manufacture, high quality

Professionals Enjoyable career

Students Intellectual stimulation and future

HS Graduates Potential and future


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What is the difference between Ford

and Apple?


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The Opportunity

Open chest heart valve replacement is current

state of the art

Much damage to the patient

Long recovery times Could it be done without cutting open the

patient?


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The Idea

Closed chest heart valve replacement Tools inserted through ports

Remove valve

Insert and secure replacement Remove tools

Shorten patient recovery time


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The Sketch


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The Model


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The Prototype

Manual machines

CNC mill and lathe

Rapid prototyping machine

Design - Build Test - Design

Product Design and Manufacturing Emphasis.ppt

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