Product Data 231 Model Specifications 235 Fastener ...

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Product Data 231

Model Specifications 235

Fastener Selection 242

Construction Details 245

• Side, End Laps & Fastener Locations 245

• Ridge 246• Verge 247• Eaves 248• Hip 249• Barrel Vault 250• Penetrations 252• Curved Roof 253

Kingzip

229

Insulated Standing Seam Roof System

For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html

Certainty of thermal, air and weathertightness combined

with rapid build speed

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KS500/1000 Zip Roof SystemKingzip - Standing Seam

ApplicationKingzip is a high specification insulated standing seam roof systemsuitable for new build and refurbishment:i) roof slopes 1.5° or greater, after deflectionsii) curved roofs 150 metre radius and over.

1000mm cover width

Panel Length

Dimensions & Weight

500mm cover width

A

B

B

A65

mm

±1

mm

65 m

m±

1 m

m

Product Reference Application Description

KS500/1000 ZIP Standard standing seam roof panel.

KS500/1000 ZIP-LPCB Standing seam roof panel with LossPrevention Certification Board (LPCB)approval for roof applications.

Product Tolerance

Cut to Length -5mm +10mm

Liner Sheet Length -5mm +10mm

Cover Width -2mm +3mm

Thickness -2mm +2mm

Available LengthsIt is recommended (where possible) that panels are continuousfrom ridge to eaves. Panels are available in lengths from 1.8 to 30metres. It is essential to identify panel lengths at specification andquotation time. Panels less than 1.8m long can be supplied but donot have a cut back as standard and are subject to extra charge.

Panel End Cut BackIt is recommended (where possible) that panels are continuousfrom ridge to eaves. Panels are available in lengths from 1.8 to 30metres. It essential to identify panel lengths at specification andquotation time. Panels less than 1.8m long can be supplied but donot have a cut back as standard and are subject to extra charge.

End LapIt is recommended that panels are used in continuous lengthsfrom ridge to eaves with no end laps. However, where an end lapmust be used, the flush end of the down slope panel has a factoryfitted end lap stitching plate, this is shown in the constructiondetails.

Stucco aluminium faced panel end laps can be site welded.

A - Core thickness (mm) 45 90*

B - Overall dimension (mm) 112 157

KS500 ZIP KS1000 ZIP KS500 ZIP KS1000 ZIP

kg/m2 kg/lin m kg/m2 kg/m2 kg/lin m kg/m2

Weight 0.9 aluminium/ 0.4 steel 9.12 4.56 8.26 11.12 5.56 10.26

0.5 steel/0.4 steel 11.12 5.56 10.01 13.12 6.56 12.01

*This panel thickness complies with Part L2 (England & Wales) and Part J (Scotland)

KS1000 ZIP

KS500 ZIP

Cert. No. 260a


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Materials - SteelSubstrate• HPS200: ZA255 Galvalloy hot-dip alloy coated steel (=95%

Zn/=5% Al) to BS EN 10214: 1995.• Hot-dipped zinc coated steel to BS EN 10147: 1992. Coating

lining enamel or Stelvetite.• Standard external sheet thickness 0.5mm, standard internal

sheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet• HPS200 Plastisol: 200 micron thick high performance coating

applied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.

Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for

the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosive environment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of coldstores, food processing orpreparation buildings and other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in stucco embossed finish.

Materials - AluminiumSubstrate• Aluminium substrate, Grades 3105 series.• Standard external sheet thickness 0.9mm.

Coatings - External Weather Sheet• PVDF: 25 micron thick stoved fluorocarbon coating which has

excellent colour stability even at temperatures as high as 120˚C.• ARS Abrasion Resistant: 28 micron thick polyester or

polyurethane resin reinforced with polyamide high durability coating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium term life for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish, stucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB certified product range, please contactKingspan Technical Design Bureau.

SealsFactory Applied Side Lap TapeAll side joints have factory applied airtightness and anti-condensation seals.

For internal high humidity/temperature applications an additionalsite applied side lap seal is required subject to project specificassessment.

Under Lap Protection (steel only)If end laps are required, additional under lap corrosion protectionfor aggressive environments can be factory applied at extra cost.


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PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2K

45 0.45

90 0.25*

U - Thermal transmittance W/m2K* U Value calculated in accordance with the method required by the Building

Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)

Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKingzip KS500/1000 Zip panels are stacked weather sheet up(to allow ease and safety of removal from pack and installation).The top, bottom, sides and ends are protected with foam andtimber packing and the entire pack is wrapped in plastic. Thiscould be subject to change and checks should be made withCustomer Services.

Kingzip KS500/1000 Zip are stacked interleaved weather sheet toweather sheet/liner to liner (to minimise pack height-removal frompack and installation eased due to narrow cover width). Two KS500/1000 Zip panels are transported side by side within apack to minimise packaging and stabilise pack.

The number of panels in each pack depends on panel thicknessand length. The tables below are shown as a guide. Quantities arereduced for exceptionally long panels. Typical pack height is1100mm. Maximum pack weight is 1500kg.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

Delivery All deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from theKingspan Technical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and steel inner facings have Class 1surface spread of flame to BS 476: Part 7: 1987, and are Class 0,as defined by Building Regulations. The panel surfaces are ratedFAA/SAA to BS 476: Part 3: 1975. KS500/1000 Zip panels areavailable with LPCB certification, with steel and aluminium outerfacings and steel internal liners.

AcousticsKingzip panels comply with Building Regulations Part E for non-domestic buildings. For residential, domestic, education andhealthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All steel faced Kingzip KS500/1000 Zip panels have a single figureweighted sound reduction Rw = 27dB.

All aluminium external faced/steel internal faced KingzipKS500/1000 Zip panels have a single figure weighted soundreduction Rw = 25dB.For a building or room where a very quiet internal environment is vital, forexample a library or a bedroom an additional suspended ceiling and possiblyacoustic insulation or other measure may be necessary to reduce the effect ofrain drumming nuisance in ‘heavy downpour’ conditions.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland))

Sound Reduction Index (SRI)

Frequency Hz 63 125 250 500 1k 2k 4k 8k

SRI dB 14 14 19 24 27 34 43 52

KS500 ZIP KS1000 ZIP

Panel Core Thickness 45 90 45 90

No. Panel/Pack (max.) 20 16 9 6


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4. The following deflection limits have been used:Downward loading L/200

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. Minimum 2 No. fasteners per halter per purlin used for KS500 ZIP panel. Minimum 4 No. fasteners per halter per purlin used for KS1000 ZIP panel.

7. Load span tables for panel specifications not shown are available fromthe Kingspan Technical Design Bureau.

8. KS500 ZIP halter working load is 3.1kN

9. KS1000 ZIP halter working load is 5.1kN

KS500 ZIP Load Span TableUnfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in metres

mm 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 45 Downwards 5.29 4.23 3.48 2.92 2.49 2.15 1.87 1.52 1.22Outer sheet Suction 5.31 4.27 3.55 3.01 2.60 2.27 2.01 1.80 1.620.5mm steel 90 Downwards 5.80 5.06 4.48 4.03 3.65 3.34 3.03 2.68 2.26Inner sheet Suction 5.98 5.25 4.67 4.21 3.84 3.52 3.23 2.96 2.720.4 mm steel

Outer sheet 45 Downwards 5.80 5.06 3.96 2.99 2.30 1.80 1.42 1.12 0.890.9 mm alum. Suction 5.63 4.53 3.75 3.18 2.74 2.28 1.82 1.47 1.20Inner sheet 90 Downwards 5.80 5.06 4.48 4.03 3.65 3.20 2.66 2.22 1.870.4mm steel Suction 5.98 5.25 4.67 4.21 3.84 3.52 3.26 3.03 2.60

L

DOUBLE SPAN 45 Downwards 2.58 2.25 1.99 1.78 1.60 1.36 1.17 1.02 0.89Outer sheet Suction 2.25 2.00 1.80 1.59 1.36 1.18 1.05 0.94 0.860.5mm steel 90 Downwards 3.11 2.70 2.39 2.13 1.93 1.76 1.62 1.50 1.39Inner sheet Suction 3.28 2.87 2.56 2.32 2.12 1.95 1.81 1.69 1.590.4mm steel

Outer sheet 45 Downwards 3.17 2.76 2.45 2.20 1.99 1.82 1.68 1.55 1.450.9mm alum. Suction 2.76 2.44 2.20 2.02 1.86 1.74 1.63 1.54 1.46Inner sheet 90 Downwards 3.17 2.75 2.43 2.17 1.97 1.79 1.65 1.52 1.420.4mm steel Suction 2.63 2.29 2.04 1.84 1.69 1.57 1.46 1.38 1.30

L L

KS1000 ZIP Load Span TableUnfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in metres

mm 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 45 Downwards 2.97 2.40 1.99 1.68 1.44 1.25 1.09 0.92 0.72Outer sheet Suction 3.02 2.48 2.10 1.82 1.59 1.42 1.27 1.15 1.050.5mm steel 90 Downwards 4.28 3.68 3.22 2.86 2.56 2.31 2.10 1.91 1.68Inner sheet Suction 4.39 3.82 3.40 3.07 2.80 2.58 2.38 2.20 2.050.4mm steel

Outer sheet 45 Downwards 3.71 3.06 2.56 1.93 1.47 1.13 0.87 0.67 0.510.9mm alum. Suction 3.13 2.57 2.16 1.86 1.63 1.44 1.22 0.99 0.81Inner sheet 90 Downwards 4.75 4.14 3.67 3.29 2.97 2.45 2.03 1.69 1.410.4mm steel Suction 4.94 4.33 3.86 3.48 3.17 2.91 2.70 2.47 2.13

L

DOUBLE SPAN 45 Downwards 2.58 2.25 1.99 1.78 1.60 1.36 1.17 1.02 0.89Outer sheet Suction 2.25 2.00 1.80 1.59 1.36 1.18 1.05 0.94 0.860.5mm steel 90 Downwards 2.53 2.19 1.93 1.72 1.55 1.40 1.21 1.06 0.93Inner sheet Suction 2.69 2.36 2.11 1.91 1.74 1.61 1.50 1.37 1.250.4mm steel

Outer sheet45 Downwards 2.58 2.25 1.99 1.78 1.60 1.36 1.17 1.02 0.890.9mm alum.

Suction 2.25 2.00 1.80 1.59 1.36 1.18 1.05 0.94 0.86Inner sheet90 Downwards 2.57 2.23 1.97 1.76 1.59 1.44 1.33 1.22 1.140.4mm steel

Suction 2.10 1.82 1.62 1.47 1.35 1.25 1.18 1.11 1.05L L

Notes:1. Values calculated in accordance with the ‘European Recommendations for

the Design of Sandwich Panels” written by ECCS document )TC 7 andWorking Group TWG 7.4) and modified to suit UK climate taking imposedloads, temperature and creep into account, by Professor J. Michael Davies,Manchester University.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailed under“Structural Performance” in the Building Design Section.

3. The table is for medium and light coloured panels, as recommended byKingspan for roof applications.


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KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Ref No: 1/5.13/LPS-B

Construction ApplicationStandard External and Internal Environments Aluminium External / Steel Liner - LPS Grade B

ApplicationThe following specification is for the KS500/1000 ZIP/Zero ODP/LPCB certified Kingzip Insulated Standing Seam Roof Panel usedfor buildings with roof slopes of 1.5° and above and internalhumidity class environments 1-4 inclusive.

KS500/1000 ZIP is Loss Prevention Certification Board (LPCB)certified to LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.9mm thick aluminium to BS EN 485, BS EN515,BS EN1396, minimum alloy / temper 3105 H46. External to be millfinish lacquered and stucco embossed.Reverse to have RAL 7035 wash coat.

Insulation CoreTo consist of 90mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick. Colour - White.

Reverse to have a light grey polyester coating.

PerformanceThermal InsulationThe panel must have a Thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3:1975.

The system has passed all the requirements of LPS 1181: Issue 3ceiling lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

Seals & FillersSide JointAll side joints have a 45 x 6mm & 18 x 4mm factory applied anti-condensation tapes.

End LapAll external end laps to be 200mm long, and weather sealed alongthe full width with a single unbroken run of KZ2 50mm wide x3mm thickness co-laminate PVC / low temperature butyl rubbersealant, positioned 10mm back from over-lap.

An additional unbroken 5mm diameter bead of Scapa Tapes non-curing mastic Grade 0100 to be gun applied across full width ofdown slope panel adjacent to flush end.

End laps to be tail stitched with austenitic Grade 304 stainlesssteel low profile headed fixing screws, complete with 19mmdiameter bonded stainless steel washers.

Tail stitching to be positioned 35mm up slope from end lap andfive number per panel.

Fasteners to penetrate the factory applied end lap stitching platepositioned in the down slope panel at the flush end.

Power seaming of end-laps only to be in downwards direction.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM closed cell fillers bed in Scapa Tapes non-curing masticGrade 0100 should be used to seal and close the profile. Theflashing and filler to be supported using a KZ10A support zed.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

FastenersHalter ClipThe panel is fastened to each purlin using the KS1-90 stainlesssteel halter clip with EPDM thermal break pad at each standingseam side joint.

Primary All primary fasteners must be manufactured from austenitic Grade304 stainless steel and be a minimum 5.5mm diameter. Minimumof 2 fasteners per halter per panel seam to be used.To comply with the requirements of BS 6399: Part 2:1997, it maybe necessary to provide additional fixings at the side profile of thepanel in areas of high local suction.

To verges, hips and other areas where a halter clip cannot alwaysbe fitted to the seam, primary fasteners to be used behind sealedflashings and to be high-threaded type manufactured fromaustenitic Grade 304 stainless steel and fitted with a 19mmdiameter bonded stainless steel washer.

Where purlins are of a thickness less than 1.5mm,Kingspan Technical Design Bureau should be contacted.

SecondaryFlashings to be stitched at 400mm centres (maximum) withstainless steel low profile headed stitching screws complete with14mm diameter bonded stainless steel washers.


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Construction DetailsFlashingsAll external flashings to roof to be made from 0.9mm thick millfinish aluminium. All flashings to be weather sealed at laps andalong the full length by an unbroken run of Scapa Tape 20mmwide x 3mm thick butyl rubber sealant tape, Ref: 0311. Flashingsjoints should allow for movement. The joints should be sealed witha 150mm wide butt strap and 4 runs of 9mm x 3mm butyl rubbersealant. Only one flashing end to be stitched to butt strap and a3mm gap should be left between flashing ends. All internalflashings to be made from 0.4mm thick steel substrate, to thesame specification as the inner sheet. Colour - White.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using panel lengths up to amaximum of 30 metres.

EavesFor roof pitches below 4º, the eaves cut back is to be turneddown, typically by 20º. A sealed joint filler, Ref: KZ12-90 bed inScapa Tapes gun applied non-curing mastic Grade 0100 to beused to close off the side joint at the eaves. KZ19A aluminiumangle to be stitched to underside of cut-back to minimise view ofinsulation core where necessary.

RidgeRidge external sheet to be turned up. Ridge sealed using EPDMclosed cell filler bed on Scapa Tapes gun applied non-curingmastic Grade 0100 and 0.9mm aluminium shroud, Ref: KZ4-500A.

Power SeamingSide joint to be hand seamed at ridge, eaves and end-laps prior topower seaming in both directions immediately after panel isfastened to purlins.

GeneralTo comply with Building Regulations Amendments to Part L2(England and Wales) and Part J (Scotland), Kingspan Limitedrecommended construction details should be adopted.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L is thepurlin spacing and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. tobe the minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.Panels to be clamped to adjacent panel at every other purlin priorto fastening to purlins.

Panels to be fitted strictly in accordance with the Kingzip MethodStatement and installers must be trained by the Kingspan FieldServices Engineer prior to commencing installation.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.


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NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins, minimum 1.5mm thick

Bearing width: Minimum 50mmPitch: Min 1.5° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan roof cladding systemfor standard external and internal environments and LossPrevention Certification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181, Issue 3, ceiling lining tests: Passed all requirements.

• Panels:Profile reference: KS500/1000 ZIP/Zero ODP/LPCB - Kingzip Insulated StandingSeam Roof Panel.Cover width: 500mm External facings:• Material: Aluminium to BS EN 485, BS EN 515,

BS EN 1396, 3105 ALLOY H46.• Thickness: 0.9mm• Finish/Colour: Mill finish Stucco Embossed with lacquer.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 155mm overall (90mm core)

• End laps: 200mm.• End lap sealant:

• Single line of 50mm x 3mm co-laminate PVC/lowtemperature butyl rubber sealant, Ref: KZ2, site applied atlap in external facings.

• Single line of non-setting gun-grade, Scapa Tapes Ref: 0100, site applied at lap in external facings.

• Side lap sealant:• Two anti-condensation tapes, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to every support using stainless steelhalter clip, Ref: KS1-90, located through the side of thepanel with a minimum two fasteners per halter per supportas recommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 35mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.



• Accessories: Profiled fillers as Clause 300A.• Ridge shroud Ref: KZ4-500A as Cause 310A.• Ridge flashing and profiled fillers to be supported using zed

support Ref: KZ10A as Clause 310A.• Eaves below 4° - Profiled filler, Ref: KZ412-90 and closure

flashing Ref: KZ19A.• Thermal Transmittance (U Value) calculated using the method

required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:• Internal face of panel to be air sealed along the full length by

an unbroken run of 6mm diameter Scapa Tapes Ref: 0311.• Power seam side joint to be hand seamed at ridge, eaves and

end laps prior to power seaming in both directions immediatelyafter panel is fastened to purlins.

• For roof pitches below 4° - turn up and turn down usingcladding manufacturers supplied tool at ridge and eavesrespectively.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________


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220C - Fasteners• Manufacturer:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Halter fasteners:Self drilling, self tapping screws.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Heads: Not coloured

• End lap stitchers: Self drilling, self tapping screws with bondedwashers.Screw material: As primary fasteners.

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 19mm diameter.Heads: Coloured plastic heads.

• Flashing fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: Low profiled heads to match colour of the flashing.

223 - Prevention of Electrolytic Action• Isolating tape: PVC• Location: To contact surfaces of supports and sheets of

dissimilar metals.

275 - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR fire rated gun applied canister urethaneinsulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0825, type

to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled fillerwith a single line of 12mm x 1mm Scapa Tapes Ref: 0311sealant tape or non-setting gun-grade, Scapa Tapes Ref: 0100.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal Accessories - External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.9mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centresusing secondary fasteners as specified for the claddingsystem. Only one flashing end to be stitched to butt strap anda 3mm gap should be left between flashing ends.

• Sealing: Single line of 20mm x 3mm Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4 mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centresusing secondary fasteners as specified for the claddingsystem.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


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Detail 1 - Side Lap

Detail 3 - Fastener Locations

Detail 2 - End Lap

Detail 4 - Ridge Detail



Halter

Gun-grade sealant

Tail stitcher

Factory fitted plate

Halter

Gun-grade sealant

Halter fasteners

200mm end lap

35mm

50mm x 3mm co-laminate end lap sealant

Ridge support

Halter at side joint

Air seal - 8mm Ø butyl rubber sealant


Shroud over profiled filler

Ridge panels turned up on site prior to fitting

Site applied Alfasbond fire rated(FR) canister insulation

Liner flashing with 150mm end-laps and sealed with

Ridge flashing

EPDM ridge filler

75 mm 66 mm

Note: For curved end lap details contact Kingspan Technical Design Bureau.


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Fastener Selector Guide

SFS Intec Fasteners

EJOT Ecofast Fasteners

Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System

Core Austenitic Stainless Steel Fasteners

Thickness (All Building Classifications) Frequency Per Clip

(mm) Hexagonal Head KS500 ZIP KS1000 ZIP

Cold Rolled 45 SX3/20-5,5x50 Less than 1.8mm = 3 Less than 1.8mm = 41.5-3mm 90 SX3/20-5,5x50 Over 1.8mm = 2 Over 1.8mm = 3

Hot Rolled 45 SX14/38-5,5x61 2 24-14mm 90 SX14/38-5,5x61 2 2

Timber 45 TDA-S-6,5x76 2 2*

90 TDA-S-6,5x76 2 2*

Pre-drill 4mm pilot hole in panel/timber

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The cladding contractor should check this with the fastener supplier.

End lap stitching fasteners SX3/15-L12-S19-5.5x38 5 per end lap 10 per end lap

Stitcher fasteners for steel and aluminium flashings, shrouds etcSXL2-L12-A14-5,5x22 (x colour) Irius head (powder coated where applicable)

PurlinType & Thickness

Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System




Cold Rolled 45 JT3-3 6.3x50 2 31.5-3mm 90 JT3-3 6.3x50 2 3

Hot Rolled 45 JT3-12 5.5x67 2 24-12mm 90 JT3-12 5.5x67 2 2

Timber 45 JT3-2 6.5x80 2 2*

90 JT3-2 6.5x80 2 2*

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The cladding contractor should check this with the fastener supplier.

End lap stitching fasteners

JT3-FR6 5.5x35 S19 5 per end lap 10 per end lap

Stitcher fasteners for steel flashings, shrouds etc

JT3-FR-2H 4.8x19 S14

Stitcher fasteners for aluminium flashings, shrouds etc

JT3-FR-2H 6.3x25 S16






Cold Rolled 45 7516/63/047/E 2 31.5-1.9mm 90 7516/63/047/E 2 3

Cold Rolled 45 7517/63/047/E 2 32-2.5mm 90 7517/63/047/E 2 3

Hot Rolled 45 7530/55/062/E 2 24-12.5mm 90 7530/55/062/E 2 2

Timber 45 7571/55/070/E 2 2*

90 7571/55/070/E 2 2*

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The contractor should check this with the fastener supplier.

End lap stitching fasteners

7110/55/038/E/S19 5 per end lap 10 per end lap

Stitcher fasteners for steel flashings, shrouds etc

7140/48/020/E/S14

Stitcher fasteners for aluminium flashings, shrouds etc

7140/63/022/E/S16

• The load span tables for the Kingzip insulated standing seam roof panel system are generally dictated by the structural performance of the halters which have a working load of 1) 3.1kN for the KS500 Kingzip panel and 2) 5.1kN for the KS1000 Kingzip panel.

• The fastener quantities above are minimum and are to be used as broad guidelines only. With the Kingzip panel, (as with any other panel), design suction loads on the roof cladding should becalculated and issued by the Project Engineer. The uplift load can then be calculated for the purlin spacing and applied to the individual halter. This calculation will give the required quantity offasteners per halter. The design suction loads to local areas of roof such as verges, ridge and eaves can be considerably more than general areas and must also be checked against thefastener arrangement.

• Individual fastener performance values can be obtained from the fastener supplier. Note that when talking directly to a fastener supplier a customer should be aware that the supplier may/willbe talking about a fastener’s ultimate structural characteristic performance and not the working load which will be half of the ultimate as recommended in BS 5427: Part 1: 1996 Annex B.

• Thinner purlins may mean lower fastener pull-out values from the purlins under wind uplift. This may then require the use of additional fasteners. The fastener pull-out values could actuallydictate closer purlin spacings than usual. With purlins of thickness less than 1.5mm, please contact the Kingspan Technical Design Bureau at the earliest opportunity.

• Note that there will be instances where an alternative fastener or pre-drilling will be required, for example, where a gutter wing rests over a purlin. Please contact the fastener supplier for advice.Contact for further advice: Kingspan Technical Design Bureau on Tel: 01352 716101, Fax: 01352 716111

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Fastener Selector Guide

MAGE FastenersProduct: Aluminium - KS500/1000 ZIP Standing Seam Roof System



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Side & End Lap Details

Side Lap Detail

KS 500 Zip End Lap - Fastener Locations

Locations forend lap screwsthrough endlap intostitching plate

500mm cover width

Halter fasteners:KS500 ZIP 2 fasteners

KS1000 ZIP 3 fasteners(minimum)

Gun-grade sealant

Tail stitcher


KS500 Halter

Gun-grade sealant

200mm end lap

35mm


KS500 Halter


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End Lap Details

Ridge Detail* Ridge support

* KZ20-1000S: 1000 wide steel ridge supportKZ20-1000A: 1000 wide aluminium ridge supportKZ20-1000S: 500 wide steel ridge supportKZ20-1000A: 500 wide aluminium ridge support


Air seal - 8mm Ø butyl rubber sealantor 8mm bead of gun-grade sealant

# Shroud over profiled filler.Shroud stitched to each panelwith sealed stitching screws

#KZ4-1000S: 1000 wide steel shroudKZ4-1000A: 1000 wide aluminium shroudKZ4-500S: 500 wide steel shroudKZ4-500A: 500 wide aluminium shroud

Ridge panels turned up on site prior to fitting

Ridge flashing stitched toshroud @ max 400mm c/cs

and bed on 20mm x 3mmbutyl rubber sealant

75 mm

66 mm

EPDM ridge filler: KZ3-500 for 500 wide panelKZ3-1000 for 1000 wide panel bed in 5mm(generous) bead of Scapa Tapes, Ref: 0100

non-curing mastic ensuring no visible gaps between panel profile and filler

Building Regulations Part L2 Thermal Data

fmin = 0.97 Y = 0.004 W/mKThe above values are only applicable to the components on this detail. Changesto the components will have an effect on the given values.

KS1000 Zip End Lap - Fastener Locations

1000mm cover width

KS 1000 Zip End Lap Detail

Gun-grade sealant

Tail stitcher


KS1000 Halter

Gun-grade sealant

200mm end lap

500mm

35mm


KS1000 Halter

Site applied Alfasbond firerated (FR) canister insulation

Note: KS1000 halter onlyused at intermediatepurlin positions. UseKS500 halter at eaves,ridge hips etc.

Liner flashing with 150mm end-laps and sealed with



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Verge Details

Verge Detail - Start

PIR board insulation withAlfasbond fire rated (FR) canisterapplied insulation to fill any gaps ifrequired to maintain continuity ofinsulation

20 x 3mm butyl rubber sealant

Fix flashings at max 400mm centres

Cleader angle by steel sub-contractor withair seal Vapourflex sealant applied at joints

Purlin

KS1000 ZIP insulated roof panel


4mm Ø butyl rubber sealant

KS1000 MR/LPCB horizontally laid


fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

Direction of lay

75m

m

Verge flashing with 150mmsealed butt straps Note: for aluminium flashingsallow for expansion/movement# Flashing max unstiffened legwidth 250mm

Air seal - 8mm Ø butyl rubber sealant or 8mm bead of gun-grade sealant


Verge Detail - End

Fix flashings at max 400mm centres

Air seal - 8mm Ø butyl rubber sealant or 8mm bead of gun-grade sealant

Cleader angle by steel sub-contractor withair seal Vapourflex sealant applied at joints

KS1000 ZIP insulated roof panel

Purlin

Air seal - 6mm Ø bead of gun-grade sealant

PIR board insulation with Alfasbond firerated (FR) canister applied insulation to

fill any gaps if required to maintaincontinuity of insulation

4mm Ø butyl rubber sealant





Direction of lay

Verge flashing with 150mmsealed butt straps

Note: for aluminium flashingsallow for expansion/movement.

# Flashing max unstiffened leg width 250mm


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External Gutter

Site applied Alfasbond fire rated (FR) canister insulation

20 x 3mm butyl rubber sealant under gutter support


Air seal - 6mm Ø bead ofgun-grade sealant

100mm

35mm

Liner side joint locallysealed with ScapaTapes 0100 gradenon-curing mastic

Eaves beam


Joint filler bed in ScapaTapes 0100grade non-curing mastic

PIR insulation boardSite applied Alfasbond fire rated (FR) canister insulation

Air seal - 6mm Ø nominal gun-grade sealant

Parapet flashing with 150mm sealed butt straps

AWP filler bed in Scapa Tapes 0100 grade non-curing mastic

KS1000 MR/LPCB vertically laid


Air seal - 8mm Ø butylrubber sealant or 8mm bead

of gun-grade sealant

KZ12-90 EPDM joint filler tosuit KS500/1000 Zip 90mm

panel at eaves/gutter

100mm

60mm

Air seal - 6mm Ønominal gun-grade sealant

KS1000 MR/LPCBhorizontally laid

Liner side joint locally sealedwith Scapa Tapes 0100

grade non-curing mastic




0.25 W/m2K gutter fmin = 0.74 Y = 1.33 W/mK0.35 W/m2K gutter fmin = 0.71 Y = 1.18 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25or 0.35 W/m2K U-value

Eaves Details

Parapet Detail - Boundary Wall Gutter

Top sheetturned downon site withroof pitchbelow 4˚

600mm long gutter support armfixed over panel crown and alsoto middle of panel cover widthwith KS1000 ZIP


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Hip Details


fmin = 0.97 Y = 0.004 W/mKThe above values are only applicable to the components on this detail. Changesto the components will have an effect on the given values.

Hip Detail

Hip shroud over raking filler. Shroud supplied in 3 metre lengths andnotched neatly on site to panel upstands. Shroud stitched to everyother mini-rib of panel with sealed stainless steel stitching screws

Alfasbond fire rated (FR)gun canister foam


Air seal - 8mm Øbutyl rubber sealant

Hip flashing stitched to shroud atmax 400mm c/cs and bed on

20mm x 3mm butyl rubber sealant

75 mm

66 mm

Hip panels foam routed out andturned up on site prior to fitting

Hip support

Skewed EPDM raking fillers to suit pitch and angle of hip.Filler bed in 5mm (generous)bead of Scapa Tapes, Ref:0100 non-curing mastic,ensuring no visible gapsbetween panel profile and filler


Valley Gutter Detail

Fix angle to valleyof panel, typicallytwice per 500mm

KZ19A (aluminium)or KZ19S (steel)85 x 45 angle tominimise view ofpanel foam

Top sheetturned down onsite for roofpitches below 4˚

Liner side jointlocally sealed withScapa Tapes,Ref: 0100 gradenon-curing mastic

KZ12-90 EPDMjoint filler to suitKS500/1000 Zip90mm panel ateaves/gutter

2mm external non-thermally broken

factory made gutterwith PIR insulation

to 0.25 or 0.35W/m2K U-value

Air seal - 8mm Ø butylrubber sealant


Air seal - 8mm Ø butylrubber sealant


0.25 W/m2K gutter fmin = 0.74 Y = 1.07 W/mK0.35 W/m2K gutter fmin = 0.71 Y = 1.38 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

Where necessary (e.g. at bottom panelrake) a stainless steel high threaded

fastener with 19mm Ø washer to be used

Liner flashing with 150mm end lapsand sealed with Vapourflex or gun-

grade sealant

Continuous cleader angles tohips supplied by steelwork

sub-contractor. Note: top leg minimum

100mm bearing face


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Barrel Vault Details

Barrel Vault Rooflight Detail - Panel to Rooflight


KZ4 shroud over KZ3profiled filler. Shroud stitchedto each pan of panel withsealed stitching screws.

Upstand flashing stitchedto shroud at max 400mmcentres and bed on 20mmx 3mm butyl rubber sealant

Profiled filler bed in mastic closing offunderside of rooflight profile

Double-skin in-plane rooflight *

Kerb supporting rooflight jamb

Rooflight integral profile filler

Rooflight profile filler

Barrel or multivault rooflight

* One metre cover width in-plane rooflight is a different profile to the Kingzip panel. The KS500 Zip panel therefore would need central side-joint crown removed on site atend-lap with in-plane rooflight

Barrel Vault Rooflight Detail - Side Laps

Alfas C sealcompressed 80%

Single skin GRP multivault or barrel vault weather sheet

2No. stainless steelfixings per corrugation

2 runs of 9mm x 3mmbutyl rubber sealant

Double-skin GRP rooflightwith factory applied vapour

check seals

66mm

75mm

Minimum 6 No. stainless steelprimary fixings at all purlinpositions. 2 No. throughweather sheet supportbedded on 2 runs of 9mm x3mm butyl mastic sealant

EPDM ridge filler: KZ3-500 for 500 wide panelKZ3-1000 for 1000 wide panelbed in 5mm (generous) bead ofScapa Tapes, Ref: 0100 non-curingmastic ensuring no visible gapsbetween panel profile and filler

20mm x 3mm butylrubber sealant


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Barrel Vault Detail


KZ4 shroud

Angle flashing support to soaker

Profiled filler bed in mastic closingoff underside of rooflight profile

Kerb supporting rooflight jamb

Rooflight integral profile filler

Rooflight profile filler

Site applied soaker

Panel upstands notched awayto allow drainage around head

of rooflight upstand

Barrel Vault Rooflight Detail - Rooflight to Panel


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Penetration Detail

Insulated flue and sealed cowlby others at eaves/gutter

Site applied soaker

Gun applied neutralcure silicone sealant

Coated steel closure


Standing seam notchedon site if necessary

Trimmingsteelwork maybe required to

be checkedwith Aperture

Insulated Flue Penetration


Aluminium Option

Typical air extractor unit

Sealed washered fastener



20mm x 3mm butyl rubber sealant

Aluminium upstand

On site weld

Site inserted aluminiumheat barrier plate

PIR insulation board

Galvanised support kerb

Thermal break

150mm min


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Generous (approx 5mm Ø bead) gunapplication on site of Scapa Tapes, Ref: 0100non-curing sealant to rounded part of upstandensuring the bead meets the KZ2 seal

Generous (approx 5mm Ø bead) gun application on siteof Scapa Tapes, Ref: 0100 non-curing sealant to rounded

part of upstand ensuring the bead meets the KZ2 seal


Factory fitted end lap plate

200mm end lap

Nominal bearing top panel 50mm

35mm

10mm 10mm

Low profile headed fastener with 19mm Ø stainless steel washer.Fastener to be stainless steel for aluminium panels/coastal or extendedwarranty requirements. Thread type to suit end lap plate. One fixing pertrough i.e 5 fixings per panel end lap

Kingspan KZ2 50 x 3mm co-laminatePVC/low temperature butyl end-lap seal,site applied, ensuring seal is pushed intoall profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile

10 x 150 x 10 x 1.6mm thick galvanised steelextension channel to give greater bearing forcurved roof end lap tolerances accumulation

KS1000 Curved Roof - End Lap Detail

Generous (approx 5mm Ø bead) gunapplication on site of Scapa Tapes, Ref: 0100non-curing sealant to rounded part of upstandensuring the bead meets the KZ2 seal

Generous (approx 5mm Ø bead) gun application on siteof Scapa Tapes, Ref: 0100 non-curing sealant to rounded

part of upstand ensuring the bead meets the KZ2 seal


Factory fitted end lap plate

200mm end lap

Nominal bearing top panel 50mm

35mm

10mm 10mm

Low profile headed fastener with 19mm Ø stainless steel washer. Fastenerto be stainless steel for aluminium panels/coastal or extended warrantyrequirements. Thread type to suit end lap plate. One fixing per trough i.e 10 fixings per end lap

Kingspan KZ2 50 x 3mm co-laminatePVC/low temperature butyl end lap seal,site applied, ensuring seal is pushed intoall profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile

10 x 150 x 10 x 1.6mm thick galvanised steelextension channel to give greater bearing for

curved roof tolerances accumulation

KS500 Curved Roof - End Lap Detail

Curved Roof Panel Details

Curved Roof Panel Layout Sequence

Ridge panel with end lapat each panel end

Downslope

Upslope

Panel 2(Crown)

Panel 1

(Eaves)Panel 3(Eaves)

Building width of between 70m to 100m approx.

Panel length (L)

Minimum 150m radius (R)

Lap angle minimum1.5˚ after deflections


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Product Data 231 Model Specifications 235 Fastener ...

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