PRODUCT CATALOGUEsyncrousa.net/wp-content/themes/Syncro_USA/pdf/cst.pdf> CV-40 > CV-80 > CV-100 >...

PRODUCT CATALOGUE

INDEX

Syncro group ......................................................................................................4

about us ...................................................................................................................6

C-one ...........................................................................................................................8

C-twyn .......................................................................................................................10

C-flexy ........................................................................................................................12

C-vybro .....................................................................................................................14

C-lab .............................................................................................................................16

C-multy ......................................................................................................................18

C-view 4.0 explorer .....................................................................................20

C-ebs ...........................................................................................................................22

C-ebbs .......................................................................................................................23

C-jfc ...............................................................................................................................24

C-rvh ............................................................................................................................25

C-dense ....................................................................................................................26

SYNCRO LATINA, LTDA Rua Paranapanema N° 248, Taboao, DiademaCP.09930-450, Sao Paulo-BrasilPhone +55.11.99625-3385Web www.syncro-group.itE-mail [email protected]

PLUS srlVia Braccesca, 8048100 Ravenna - ItalyPhone +39.0544.270335Fax +39.0544.271498Web www.plusmarine.comE-mail [email protected]

SYNCRO ASIA CO., LtdWj. unit 5, 27/F., Richmond comm.bldg., 109 Argylestreet, Mongkok, Kowloon, HKPhone +852-8226-6113Fax +852-8226-8113web www.syncroasia.comE-mail [email protected]

SYNCRO INDIAC-204, Vaibhav Industrial Premises, Saki Vihar Road, Andheri (East). Mumbai - 400072, INDIAPhone +91.22.28571193Fax +91.2135.660629Web www.syncroindia.comE-mail [email protected]

SHINI-SYNCRO Extrusion control, INCNo.1, Shini Road, Shixia, Dalang, Dongguan, Guangdong - ChinaPhone +86.769.8267.7669Fax +86.769.8267.7663Web www.shini-syncro.comE-mail [email protected]

BLOwNTEC srlViale dell’Industria, 4221052 Busto Arsizio (Va)Phone +39.0331.340818Fax +39.0331.326581Web www.blowntec.itE-mail [email protected]

SYNCRO JAPAN CO., LTD 1-6-16-104 Iizuka Kawaguchi-shi Saita-ma-ken JapanPhone +81 048-212-2284 Web www.syncro.jpE-mail [email protected]

SYNCRO USA, LLC 223 W. Depot Street Antioch, IL 60002Phone +1.888.778.9804Fax +1.847.556.6099 Web www.syncrousa.netE-mail [email protected]

SYNCRO srl Viale dell’Industria, 4221052 Busto Arsizio (VA)Phone +39.0331.677716Fax +39.0331.326581Web www.syncro-group.itE-mail [email protected]

PLASmAC, Ltd Units 11&12 Aylesbury Business Centre Chamberlain Road - Aylesbury Bucks HP19 8DY - UK Phone +44 (0)1296 398 698Fax +44 (0)1296 395 110Web www.plasmac.co.uk E-mail [email protected]

syncro-group.it

CTS srl Viale dell’Industria, 4221052 Busto Arsizio (VA)Phone +39.0331.677716Fax +39.0331.326581Web www.ctsync.comE-mail [email protected]

CTS is the ideal partner for plastics and chemicals processors who

require innovative technology to gain a competitive edge.

We provide reliable process control products, paired with fast service

and support.

With our manufacturing plant based in Italy, CTS utilises the group

branch offices throughout Europe, North America, Latinamerica, Asia

and the Middle East to offer local support and service.

We continuously listen to our customers’ needs and requirements in

order to offer ideas and solutions developed with CTS passion.

Our rapid growth is attributed to our professional team members who

design unique flexible solutions to meet our customer’s needs.

From design and manufacture through installation, training and after

sales support, CTS works closely with you, the customer. Through the

HQ Service Department based in Italy we provide the best and fastest

support all over the world coordinating with our Group local service

offices to be closer to our customer.

syncro-group.it

YOUR GLOBAL LOCAL COMPANY

About us

Research and Development

Technology

Customer Care

7

SCREW DISASSEMBLY

Fast screw replacement without tools through a bayonet fitting. Fast and easy maintenance and cleaning.

C-one: single screw feeding unitC-one is CTS’s single screw feeding unit engineered in different sizes in order to feed powders, granules, pellet, flakes and fibres.

Available in volumetric or gravimetric versions. In the loss-in-weigh modules, an analogue load cell is installed guaranteeing a high weighing accuracy.

One single motor, through an integrated aluminium gear box drives the feeding screw and the horizontal agitator, which avoids bridging and keeps constant material flow.Different screw configurations allows the user to feed any kind of product with any kind of throughput accurately and with consistency.The modular design of the C-one series, permits the user to change material and feed-rate by simply changing the screw and discharge outlet.

SIN

GLE

SC

RE

W F

EE

DE

RC -

on

e

FEATURES > Compact design.> Easy and fast maintenance/cleaning without using tools.> ATEX compliant if required.

STANDARD CONFIGURATIONS

> Parts in contact with the product are made in stainlees steel AISI304 or AISI316L.

> AC, DC or brushless motors.

> DM-80> DM-60 > DM-100

SCREWS

Different kind of screws for different kind of products:

> AUGER> SPIRAL > SQUARE SPRINGS

Each different product requires its own kind of screw. CTS feeders are engineered on a case by case basis with the right screw suitable used for the product to be fed.

MODULAR HOPPERS

High modularity is the principal feature of all CTS equipment. For this reason standard feeder hoppers can be perfectly combined with various measure extensions, chosen in relation to flow rate.

LOAD CELL

High accuracy analogue load cell. Available on the base frame or platform.

RESOLUTION: 1:8388608 (± 23 bit)ACCURACY: ± 0.03%CAPACITIES: from 30 to 1200 kgINTERFACE: Powerlink remote devicePROTECTION CLASS: IP65

syncro-group.it

C -o

ne

SIN

GLE

SC

RE

W F

EE

DE

R

8 9

C-twyn: Twin screw feeding unitC-twyn is CTS’s twin screw feeding unit engineered in different sizes in order to feed powders, granules, pellet and flakes. Available in gravimetric or volumetric versions. In the loss-in-weight modules, an analogue load cell is installed guaranteeing a high weighing accuracy.

When precision and high consistency are integral parts of the production process, a twin screw system is a great asset. One single motor, through an integrated aluminium gear box drives the feeding screw and the horizontal agitator, which avoids bridging and keeps constant material flow.Different screw configurations allows the user to feed any kind of product with any kind of throughput accurately and with consistency.

The modular design of the C-twyn series, permits the user to change material and feed-rate by simply changing the screws and discharge outlet.

syncro-group.it

TW

IN S

CR

EW

FE

ED

ER

C -tw

yn

TW

IN S

CR

EW

FE

ED

ER



> Parts in contact with the product are made in stainless steel AISI304 or AISI316L. > AC, DC or brushless motors.

> DT-28> DT-19 > DT-46

C -tw

ynMODULAR HOPPERS


HORIZONTAL AGITATOR

In some cases sticky materials need to be moved in order to flow freely and to avoid the creation of blocks or bridging.

vertical agitator

AC, DC or brushless motors

gear unit

feeder gearbox

shaft drive

feeding screw

horizontal agitator

10 11

FLE

XIB

LE

HO

PP

ER

FE

ED

ER

C-f

lex

y

14

FEATURES > Compact design. > Easy and fast maintenance/cleaning without using tools. > ATEX compliant if required.


> Parts in contact with the product are made in polyurethane, stainless steel AISI304 or AISI316L.

> AC, DC or brushless motors

> F-DT-19 > F-DT-28 > F-DM-60 > F-DT-80

C-flexy: Twin or mono screw feeding unit with flexible hopperC-flexy is CTS’s twin or single screw feeding unit engineered in different sizes that feed hard-to-flow materials, powders, granules, regrind and fibres.C-flexy-twyn and C-flexy-one are available in gravimetric or volumetric versions. In the loss-in-weight module, an analogue load cell is installed guaranteeing a high weighing accuracy.A principal feature of this equipment is the internal polyurethane hopper, which guarantees high flexibility. The material inside the flexible hopper is continuously kneaded by external paddles with adjustable speed in order to avoid bridging. Then, the product is constantly fed through a single or twin screw dosing device. In case of “very difficult” materials C-flexy is designed to allow the user to install a horizontal agitator in addition to paddles.It features an easy removal design for cleaning during a product change. The easy removal also allows a quick change from a single to a twin screw feeding device.C-flexy’s modular design achieves the highest standard of flexibility in the dosing market.

syncro-group.it

EASY DISASSEMBLY

Easy disassembly and easy cleaning of the modules.

INTERNAL PADDLES

Even the most hard to flow products can be fed thanks to the continuous kneading action of the paddles which avoid bridging and material degradation.

SCREWS

Different kind of screws for different kind of products:AUGERSPIRAL CONCAVE AUTO CLEANINGSQUARE SPRINGSEach different product requires its own kind of screw. CTS feeders are engineered on a case by case basis with the right screw suitable used for the product to be fed.

LOAD CELL

High accuracy integrated analogue load cell.


FLE

XIB

LE

HO

PP

ER

FE

ED

ER

C-f

lex

y

12 13

VIBRATING TRAY

Vibrating tray with electromagnetic drive.

C-vybro: feeding unit with vibrating trayC-vybro is CTS’s feeding unit with vibrating tray, engineered in different sizes in order to feed fragile, abrasive and free flowing materials, such as granules, flakes and fibres.

Available in gravimetric or volumetric versions. In the loss-in-weight modules, an analogue load cell is installed guaranteeing a high weighing accuracy.

A vibrating tray with an electromagnetic drive feeds the material at the throughput required. No mechanical friction during the dosing, allows the product to keep its characteristics without degradation.Different vibrating device and tray sizes allows the user to feed the product with any throughput accurately and with consistency.

VIB

RATIN

G F

EE

DE

RC-

vy

bro

16

FEATURES > Compact design.

> Easy and fast maintenance/cleaning.


> Parts in contact with the product are made in stainless steel AISI304 or AISI316L.

> ATEX compliant if required.

> CV-100> CV-80 > CV-40 > CV-200

syncro-group.it

PLATFORM SCALE

High accuracy platform with an analogue load cell


MODULAR HOPPERS


FLUIDIZED HOPPER

In some cases it is necessary to install a fluidisation system by driving air through nozzles to simplify material flow.

VIB

RATIN

G F

EE

DE

RC-

vy

bro

14 15

EASY DISASSEMBLY

Easy disassembly/change and easy cleaning of the modules.

C-lab: feeding unit for low throughputC-lab is CTS’s single or twin screw feeding unit engineered in different sizes in order to feed very low throughputs of powders, granules, pellet and flakes.

C-lab-twyn and C-lab-one are available in gravimetric or volumetric versions. In the loss-in-weight modules, an analogue load cell is installed guaranteeing a high weighing accuracy.One single motor, through an integrated aluminium gear box drives the feeding screw and the horizontal agitator, which avoids bridging and keeps constant material flow.Different screws configurations allows the user to feed any kind of product with a very high accuracy and consistency.

C-lab is particularly suitable when a fast change of material is required. The detachable storage hopper (no tools required) allows the operator to replace the unit with a new one dedicated for the new product, avoiding any kind of product contamination.

LA

BO

RATO

RY F

EE

DE

RC-

lab



> Parts in contact with the product are made in stainless steel AISI304 or AISI316L. > AC, DC or brushless motors.

> DLT-12 > DLM-40

syncro-group.it

SCREW DISASSEMBLY

Fast screw replacement without tools through a bayonet fitting. Fast and easy maintenance and cleaning.

SCREWS

Different kind of screws for different kind of products.

AUGERSPIRAL SQUARE SPRINGS

PLATFORM SCALE

High accuracy platform analogue load cell


LA

BO

RATO

RY F

EE

DE

RC-

lab

16 17

MU

LTI C

OM

PO

NE

NT D

OS

ING

STA

TIO

NC-

mu

lty

FEATURES > Compact design. > Parts in contact with the product are made in stainless steel AISI304 or AISI316L.


> ATEX compliant if required. > AC, DC or brushless motors.

> DS-6 Feeding station max. 6 components



C-multy: multi component dosing stationC-multy is CTS’s modular multi component continuous gravimetric feeding and blending station suitable for starve feed extrusion and “full” screw extrusion systems. The dosing station can be completely customized for the customer recipe. The entire range of CTS feeders can be combined in order to guarantee a constant flow of each component independently of product specifications.

The dosing station is available in 3 standard sizes, each able to house from 2 up to 8 single feeding units.Each individual component is separately fed through a loss-in-weight continuous system in to a common collecting hopper. The blend is immediately fed into the extruder inlet. It’s suitable for free flowing or non-free flowing products.

CTS’s modular dosing station can be modified in case of production changes.

syncro-group.it

LOAD CELL ON

BASE FRAME

Analogue load cells for high weighing accuracy are installed directly on the frame allowing for an extremely compact design.


OVERALL DRAWING

Overall drawing C-multy-DS-6

INTERCHANGEABLE

MODULES

MU

LTI C

OM

PO

NE

NT D

OS

ING

STA

TIO

NC-

mu

lty

1600 mm

1550

mm

1200

mm

18 19

C-vi

ew 4

.0 e

xp

lore

r

22

C-view 4.0 explorer is the CTS complete supervisory system for a new process line or it can be retrofitted to an existing line, it is designed with a high level of modularity and allows the user to manage the system from material handling storage to conveying and/or dosing.

Based on industrial B&R technology, C-view 4.0 is a state-of-the-art solution to completely manage the extrusion line with an HTML user friendly operator interface which also allows easy access from smartphones and tablets guaranteeing the customer can continuously keep their business under control.

C-view 4.0 as with all CTS machines, integrates OPC-UA which allows information to be easily and securely exchanged between diverse platforms from multiple vendors at zero cost.

Thanks to this OPC technology C-view 4.0 saves engineering costs when exchanging process data between C-view 4.0 controlled machines and other process machines plus allows easy communication between a customer’s management software such as MRP, ERP or CRM.

Different options are available to control existing and/or new utilities.

Wide range of HMI’s available E.g. MultiTouch screen 15”-19”-21”.

FEATURES > OPC.UA communication protocol.

> Multi touch technology. > Powerlink technology.

> Ethernet connection.

> Remote assistance.

> Modbus TCP/IP

> PROFINET

syncro-group.it

CO

NTR

OL S

YS

TE

MC-

view

4.0

ex

plo

rer

CO

NTR

OL S

YS

TE

M

Unified ArchitectureCHARACTERISTICS

> Multi line control

> Variable speed drive of the dosing devices

> Monitoring of the recipes

> Recipes storage

> Alarm history

> Graphic display

> Multi-level protection through passwords

> Air conditioning for cabinet temperature control (optional)

20 21

Empty big bag stationC-ebbs is CTS’s solution to handle materials stocked in big bags. Every empty big bag model can be customized on the basis of the material to be handled and on the basis of the plant layout.

The empty big bag station is suitable for all bulk solid materials.The big bag can easily be fixed on the support frame by means of a forklift or by means of an electrical hoist in order to discharge the material in to the hopper below.

Discharge hoppers and unloading systems are available in different configurations, depending on the specific customer needs and on the product to be handled.

syncro-group.it

EM

PTY B

IG B

AG

STA

TIO

N

23

C-EBBS-H

Electrical hoist version.

C-EBBS

Fork lift version.

C-e

bs

24

Empty bag stationC-ebs is CTS ’s solution to handle all materials stocked in bags.

The manual empty bags station makes it easy for the emptying of the bags by the operator. The unit is engineered to handle 25 kg bags (or bigger) containing powders (free or non-flowing), ground materials, pellets and flakes of different particle sizes.

The CTS empty bag station’s are equipped with a front door with integrated shock absorber, an internal grid, a support surface for the bags, sleeve filters and aspirators when required.

FLUIDISATION SYSTEM

In some cases it is necessary to install a

fluidisation system by driving air through

nozzles to simplify material flow.

EM

PTY B

AG

STA

TIO

N

FEATURES > Parts in contact with the product are made in stainless steel AISI304 or AISI316L.


> Frame in painted carbon steel.


> Discharge hopper in carbon steel or stainless steel AISI304 or AISI316L.

FEATURES C-e

bb

s

22 23

26

Jet filterC-jfc is CTS’s jet filter to de-dust air during material transport operations.

The jet filter C-jfc with its high filtering capacity is the best solution for dust collection. It’s particularly suited for automatic pneumatic conveying systems (vacuum or pressure) of dusty materials. The front or side door allows easy access to the filtering sleeves or cartridges in order to inspect them.

Jet filter uses a self-cleaning system by means of pulsed jets of compressed air, in this way most of the filtered powder returns back to the hopper or silo and the sleeves or cartridges are kept clean during the conveying phase.

IMPULSE MANIFOLD

Mainfolds for the cleaning of

the filtering elements.

ELECTRIC BOARD

For the control of the impulse valves.

syncro-group.it

HO

PP

ER

LO

AD

ER

C-rv

h

27

PUMPS GROUP

JE

T F

ILTE

R

FEATURES > Easy and fast maintenance. > Programmable cleaning time. > Available in different sizes and filtering surfaces.

> Available in different sizes. > ATEX compliant if required.

> Sleeves or cartridge filtering elements.

> Parts in contact with the product are made instainless steel AISI304 or AISI316L. > ATEX compliant if required.

> Parts in contact with the product are more in stainlees steel AISI304 or AISI316L.

FEATURES

Hopper loaderC-rvh is CTS’s vacuum conveying system.

The hopper loader is composed of a hopper with an integrated filter for granules or non-critical powders. The material is sucked by means of a single, double or triple stage side channel vacuum pump.

The material is discharged by means of a paddle. This unit, available in different volumetric sizes, can be perfectly integrated into all CTS or existing feeding systems.

C-jfc

24 25

C-d

en

se

26

C-dense: dense phase transportC-dense is CTS’s dense phase conveying system especially suited to transport abrasive, fragile and sticky materials.

The material inside the pipes is conveyed at low speed in order to avoid product degradation or separation and pipe wear. The material can be transported up to 500 meters and reach flow rates of up to 100 t/h. Another advantage is the significant energy savings made, thanks to the use of low volumes of air.

Boosters are installed on the dense phase line to facilitate the conveying over long distances avoiding pipe blockages. Boosters are driven by a dedicated line, taking air from a pneumatic cabinet.

DE

NS

E P

HA

SE

TR

AN

SP

OR

T

FEATURES > Compact design.

> Low piping wear.

> Parts in contact with the product are made in carbon steel or stainless steel AISI304 or AISI316L. > ATEX compliant if required.

BOOSTER

PROPELLER

26

Viale dell’Industria, 42

21052 Busto Arsizio (VA)

+39.0331.677716

www.ctsync.com

[email protected]

PRODUCT CATALOGUEsyncrousa.net/wp-content/themes/Syncro_USA/pdf/cst.pdf> CV-40 > CV-80 > CV-100 >...

Documents

Transcript of PRODUCT CATALOGUEsyncrousa.net/wp-content/themes/Syncro_USA/pdf/cst.pdf> CV-40 > CV-80 > CV-100 >...