PRODUCT CATALOGUE - Izodom 2000 Polska · IZOOM Product catalogue Durable structure The Izodom...

2IZODOM Product catalogue

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M Product catalogue

PRODUCTCATALOGUEIZODOM 2000 POLSKAQuick, simple and complete system for construction of passive buildings

www.izodom.pl

ROOF100% WARMER THAN CONVENTIONAL ROOFS

WALLS250% WARMER THAN CONVENTIONAL

FOUNDATIONS 400% WARMER THAN CONVENTIONAL FOUNDATIONS

EN

2 3IZODOM Product catalogue

Registered Office

IZODOM 2000 Polska Sp. z o.o.ul. Ceramiczna 2a 98-220 Zduńska WolaCustomer service:0048 – 43 – 823 – 41 – 880048 – 43 – 823 – 89 – 47e-mail: [email protected] office/fax:0048 – 43 – 823 – 23 – 68e-mail: [email protected]

NIP: 726 000 04 14REGON: 730192247KRS: 0000225099

Share capital PLN 2,646,600

Table of Contents

Some of our projects completed in EuropeBuilding with Izodom technology The Izodom System Raw materials Izodom quality Technical Certificates Awards and prizes Supporting the Polish economy

Wall construction elementsElements for wall construction Standard System Prince Blok System King Blok System Super King Blok System Blok Plus System Universal System Universal Plus System Benefit SystemAdditional elementsCeiling elementsFoundation slabRoof insulation panelsFacade panelsPerimeter panelsAccessories

Laying Izodom foundation slabs Erecting Izodom walls Laying Izodom floor slabs Putting up Izodom roof slabs Mounting Izodom facade panels

Some of our completed residential housing projects

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2529353740

43

Izodom products are develo-ped in our own testing labo-ratory, and Andrzej Wójcik, the company founder, desi-gns most of them. Over 26 years of develop-ment, our product range has increased from 8 to 200 pa-tented products, including restricted utility models and industrial designs.

Some of our projects completed in Europe


Save time!Construction of one medium-sized storey takes only 2 to 3 days, while construction of an entire house, from the foundations to the roof, takes no longer than a few weeks.

Save your money!You will pay bills that are 10 times lower! This amounts even to PLN 120,000 over 20 years! If your ho-use has been constructed using Izo-dom elements, you will pay less for heating and air conditioning of your house. The foamed plastic used to manufacture element walls ensures pleasant cold in summer and effi-cient retention of heat in winter.

Not waste any space!The walls constructed according to the Izodom technology are thinner compared to traditional ones with the same thermal performance in-dex. Therefore, even up to several metres of additional usable area, which is not obstructed by walls, can be obtained.

Protect the environment!An energy-saving house helps to avoid emissions of at least 18 ton-nes of CO2 a year! a low energy demand may be satisfied by me-ans of solar generation, photovol-taic panels and other eco-sources of pure energy.

Constructing buildings using Izodom technology lets you...

Join the group of satisfied house owners.

The Izodom elements have been used to construct the royal pala-ce of the King of Morocco and more than 18,000 other buildings worldwide, including 10,000 ho-uses in Germany, the Netherlands, France, England, Poland and Scan-dinavian countries.

The system consists of

foundation slab

walls

ceiling

roof

Construction

Elements used for the construction of walls, the ceiling and the fo-undation slab are filled with con-crete. Roof slabs are placed on woodwork. Concrete grade and reinforcement (if any) are deter-mined depending on the require-ments specified in standards for individual structural components of the building.

The Izodom elements can be used to erect any type of structures, such as multi-storey residential buildings, single-family houses, schools, hospitals, hotels, churches, and even swimming pools.

The technology is safe and poses no hazard to health. Also, it is cer-tified in the European Union and Poland.

The Izodom system comprises more than 200 elementswhich can be put together like toy blocks to obtain the specified size and shape of your house.

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Find out more about the full pro-duct offer. Request a product catalogue or visit the websitewww.izodom.pl


Durable structure

The Izodom construction techno-logy involves the so-called per-manent formwork, which consists in building permanent concrete or reinforced concrete structures at the construction site.

The formwork, in which concrete is cast, includes Izodom shaped units made of durable thermal in-sulation materials.

Energy efficiency

All elements, i.e. walls, the foun-dation slab and the roof slab in a facility built according to the Izodom technology combine with one another to create a conti-nuous layer of thermal insulation with perfect fit.

This makes it possible to avoid thermal bridges, i.e. spots where cold and moisture may penetrate inside the house. Heat is encap-sulated and accumulated inside the building. The main advantage of the technology is the obtained low energy consumption of the building; it can be higher even by 80%, compared to conventional

The formwork elements are not removed, as is the case of co-nventional formwork. They are left in place to provide internal and external insulation of the constructed wall. Our company offers element sets with various thicknesses of the insulation layer as well as varied concrete core thicknesses. Durability of the

technologies. The thicker the in-sulation layer, the lower the cost incurred for building heating. Therefore, taking future-oriented approach, it is worth investing in good insulation.

structure is estimated to exceed 150 years. With the right reinfor-cement, there can be constructed not only high buildings featuring several dozen or so storeys, but also structures in seismic zones or areas experiencing mine-related damage.

Savings in the conditions pre-sent in Poland are estima-ted to amount to more than PLN 120,000 over 20 years.

System

Heat-transfer coefficient (U)*

Wall cross section

0.28 W/m2K 0.15 W/m2K 0.10 W/m2K

Standard King Blok Super King Blok

energy-efficient industrial buildings

0.22 W/m2K

Prince Blok

Element type MC 2/25 MC 2/35 MC 2/45MC 2/30

improved energy-efficient passive

Wall thicknessInt. insul. / concrete core / ext. insul.

Building rating

none 12% warmer than with current requirements

40% warmer than with current requirements

60% warmer than with current requirements

Benefits

5 / 15 / 5 cm

25 cm

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0.25

W/m

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ant t

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l of L

aws i

tem

926

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5 / 15 / 10 cm

30 cm5 / 15 / 15 cm

35 cm5 / 15 / 25 cm

45 cm

25

5 515

25

5 15 15

25

5 2515

25

5 1015

220C

-200C

220C

Izodom technology

Conventional technology

-200C

Various thicknesses of Izodom element walls make it possible to erect buildings rated under four energy efficiency classes.

A lower

heat-transfer

coefficient U

means better

insulation.

HOTEL

A building of any size

By selecting appropriate types of formwork elements, the type of concrete and reinforcement, the Izodom elements can be used to erect any type of building, such as multi-storey residential buildings, energy-efficient sin-gle-family houses, public access buildings, swimming pools, fac-tory floors, utility buildings, cold stores, freezer rooms, etc.

Note that European regulations do not impose any height restric-tion or limitation on civil structu-res erected according to the Izo-dom technology.

Pace of construction

The Izodom elements are large and light. The basic “brick” has a surface area of 0.5 m2 and weighs 1.8 to 4.8 kg before con-creting (depending on the ele-ment width). While pouring the wall constructed with the Izodom materials with concrete, it is pos-sible to finish 4.5 m2 of wall (raw state) in an hour. Once cubic me-tre of concrete is sufficient to cast

While erecting very high buildin-gs, the designer is only required to select a suitable type of con-crete, reinforcement and ele-ments with the core width suffi-ciently large to transfer all loads occurring in the structure being designed. The highest civil struc-

concrete in 8 m2 of wall. This so-lution is 6 times faster in compari-son to traditional brick laying and installation on thermal insulation on walls. This quick pace of con-struction is not achievable when other energy-efficient technolo-gies are employed. A reduced construction time means not only lower labour costs, but also lower cost of credit or flat rental.

tures constructed using the Izo-dom technology include eleven--storeye residential buildings.

In order to obtain the shell finish for a building whose architecture is not much complicated, a mode-rately trained construction teams need 4 to 6 weeks to complete the work.

>2kg

Construction pace

4.5 m2/hConcreting

pace 45 m2/h


Additional area in a warm house

The walls made of the Izodom elements are relatively “narrow”. Compared to a brick wall with the heat-transfer coefficient of U=0.15W/m2 K, the wall width would be 40-50 cm. a wall with the same level of insulation and

Finish work

For finishing internal walls, it is re-commended to use gypsum boards or gypsum plaster with the thick-ness of at least 10 mm, applied mechanically using a generator unit. Finishing of external walls is usually made by applying thin--layer mesh plastering, facade with clinkers, ceramic tiles, facade panels, siding, etc.

For installation of cabinetry (e.g. kitchen cupboards) on the walls, it is required to apply suitably long expansion bolts screwed into the concrete core of the wall. One bolt with the length of 150 mm and diameter of 8 mm, anchored in concrete to the depth of only

Easy arrangement of systems

Systems are arranged within the wall core before concreting. Electrical cables may be arranged in the room, by placing them in grooves carved in the foam-type internal wall to be covered with the finish coating.

constructed according to the Izo-dom technology would be only 35 cm thick. The same thermal performance, but with a lower wall thickness, allows the develo-per to create approx.

100 mm, provides the load ca-pacity greater than 150 kg. This means that a 500 kg boiler can be installed using only 4 bolts and a mounting bar.

5 m2 of additional usable area while constructing a house with the floor area of 140 m2. This aspect is particularly significant when it comes to selling the house.

The Izodom system is suitable for construction in earthqu-ake zones and areas sub-ject to mine-related dama-ge. While designing a civil structure to be constructed in this type of area, it must be reinforced accordingly by creating a type of cast-in--situ reinforced concrete box in which the foundation slab, walls and the ceiling are jo-ined together and stiffened. For more information, please refer to Information Bulletins for Designers (see page 36).

max 150 kg

Improved fire resistance

Izodom offers special elements with improved fire resistance, de-signated as REI 120. They comply with the strictest EU’s standards so that facilities such as schools, inc-luding nursery schools, hospitals and hotels can be constructed.

Positive environmental impact

Life Cycle Analysis studies how the product affects the ma-nufacturing, operation and use environments. The results of such an analysis completed for two passive houses show that the house constructed according to the Izodom technology has an advantage over the brick house insulated with mineral wool.

The research conducted by War-saw University of Technology, in accordance with ISO 14040, has shown a reduced emission of CO2 by 56% and reduction of the ac-cumulated energy by 11%. The technology has been appreciated by the Ministry of the Environment and the United Nations.

Izodom is a winner in the competition for the best Polish green technology.

Raw material

There are three types of EPSs used to manufacture foam elements; all of which are manufactured by the chemical industry company – BASF.

The first one relates to expanded polystyrene, aka Styrofoam in Po-land. The second type of raw ma-terial, which is grey EPS – Neopor, features better insulating proper-ties. The third type – Peripor – is characterised by its material with minimum water absorbability and high resistance to external forces. Polystyrene is also used to

manufacture food trays, added as the aerating agent in soil for cultivating gentle orchids as well as insulation in beehives.

Neopor – grey expanded poly-styrene – with the additive of graphite and the property of retention of heat escaping by thermal radiation provides better insulating properties, compared to white EPS with the same densi-ty. Therefore, the insulation made of Neopor is thinner in comparison to typical white polystyrene.

Izodom has been using for yearsthe best raw materials supplied by the leading chemical industry supplier – BASF.

Styropor

Neopor (before expansion)

Neopor (expanded)

Neopor (in the element)

Peripor


Technical Approvals

The Izodom products hold a CE--marking. In addition, pursuant to the Council Decision 93/465/ECC, the products have been granted a marketing authorization and are approved for trade throughout the European Union. Since 2007, our wall products have been granted prestigious European Technical Ap-proval No. ETA-07/0117, issued by the German Institute for Building Technology (DIBt Deutsches Institut für Bautechnik).

The Building Research Institute in Poland supervises quality control in our manufacturing plant, issuing the Certificate of Factory Pro-duction Control No. 1488-CPR--0412Z. This certificate confirms not only safety of use, but also compliance with the strictest Eu-ropean safety standards, fire and quality regulations with which the Izodom elements comply. Follo-wing the highest quality stan-dards is one of the most important objectives for our company.

Technique d’Application Deman-de AC 2009179-16D, issued by the Institute of Building Techno-logy in France (Centre Scienti-fique et Technique du Bâtiment) is a special additional approval for use on the French market. www.cstb.fr.

Since 1995, the company has run the implemented quality control system conforming to Standard ISO 9001:2008, with TÜV Rhe-inland (Certificate No. 0198 100 01425) as the supervising body.For quality research and deve-lopment work, it is very help-ful to have one’s own laborato-ry in which testing, such as fire, strength and thermal tests, can be carried out. We also appre-ciate cooperation with Polish and German research institutes and universities.

Safety, health and hygiene

The National Institute of Public Health, Municipal Hygiene Divi-sion, has granted Approval No. H/KB/1495/01/2007 to certify that “shaped units available in the Izodom construction system, containing polystyrene and ad-ditives, are approved for use in-side and outside buildings”. An additional confirmation of safety

while using our raw materials is the fact that we supplied poly-styrene to the Polish Mother’s Memorial Hospital in Lodz for years as fillers in pressure relief mattresses to prevent bedsores for premature babies. This fact has been confirmed by numero-us gratitude letters to be seen on the walls in our office.

Since the establishment, Izodom has been taking care about provision of the highest quality of the offered products and healthy climate.

International awards and more than 50 prizes for Izodom

Major prizes:

Gold Medal at BUDMA International Construction and Architecture Fair in 2015,

Orły Budownictwa 2015 (Eagles of Polish Construction Industry 2015), Personality of Building Industry for the creator of technology,

Company with Energy 2015 (Contest held by the Gazeta Bankowa magazine),

The Most Innovative Company in the Lodz province 2014,

Exceptional Exporter of the Year 2014 awarded by the Association of Polish Exporters,

Gold Badge - for those who have rendered great service to civil engineering and the industry of buil-ding materials – awarded by the Ministry of Spatial Development and Building,

The first prize in the Small--Sized Exporting Enterpri-se) category awarded by the Ministry of Economy and the Foundation of Small and Medium-Sized Enterprises.

Teraz Polska (“Poland Now”) Emblem obtained in 2013,

Three nominations to the Economic Award granted by the President of the Republic of Poland

in the categories as follows: “Polish small enterprise”, Exporter” and “Innovative Company”,

Reliable Partner Certificate confirming reliability, honesty and timeliness in business,

Grand Prix Award at 16th Gryf Construction Fair,

First prize – Złoty Kask (Gold Hat) – awarded by the Polish Chamber of Building Industry and Commerce,

Third prize – Złoty Kask (Bronze Hat) – awarded by the Polish Chamber of Building Industry and Commerce.

Awards:

Our company is the first manufactu-rer of building materials awarded by the Ministry of the Environment under the GreenEvo project (www.greenevo.gov.pl) in terms of buil-ding energy-efficiency features and the positive environmental im-pact exerted by the buildings.

In 2013, the European Commission awarded Izodom under the EU--Gateway Programme. The initia-tive was aimed at identification of the best 40 European building products and their demonstration in Japan.

Izodom is a member of Caring for Climate initiative run under the United Nations Environmental Pro-gramme, UN Global Compact and

the United Nations Framework Co-nvention on Climate Change.

This elite initiative comprises only 350 companies worldwide, tho-se which singed a commitment agreement to act to the benefit of atmosphere protection and counteracting climate changes.

The cooperation of Izodom with the UN also involved a speech on energy-efficiency aspects delivered by a representati-ve of the company during the World Climate Summit 2013 as well as a publication in the Global Compact Yearbo-ok 2014 on sustainable deve-lopment, issued by the local office of the UN in Warsaw. www.caringforclimate.org.

1312

In September 2015, Izodom be-came entitled to use the “Polski Ślad” (Polish Footprint) symbol. The symbol indicates Polish compa-nies contributing to the prosperity of our country. Here is a quotation by the organiser – Fundacja Ka-zimierza Wielkiego (The Casimir the Great Foundation): “The sym-bol of Polish Footprint is a sign in-dicating what and when is worth spending your money on to make it return as new jobs, infrastructure and public services. The red and white foot designates companies which pay their taxes in Poland, create not only jobs, but most first of all, actively build the strength of the Polish economy and contri-bute to the common budget of the entire society. The Polish Footprint

symbol indicates companies which are worth choosing as they create the potential of Polish entrepreneur-ship while growing in strength and decisions to invest their profits are made by our fellow countrymen.” www.polskislad.pl

Izodom supports Polish economy every day

Izodom supports:

Polish-Estonian MTU Pro Polonia Club attached to the Embassy of the Repu-blic of Poland in Tallinn. www.poola.ee

“Płazik” Students’ Tourism Association at Lodz University of Technology, in particular during the event of the Yapa Tourism Song Contest. www.yapa.art.pl

Actions taken by Lodz Young Team of the Polish Association of Civil Engineering Engineers and Technicians, e.g. during the renovation of a kindergarten in Lodz.

“ŻURAW” Student Academic Association attached to the Civil Engineering Faculty at Lodz University of Technology.

Passive housing construction

Since 2014, our company has been a member of the Gün-ter Szlagowski Polish Institute of Passive Building and Renewa-ble Energy; also, we have beco-me the Passive Building Ambas-sador. www.pibp.pl

Izodom is one of 6 founder members of the Polish Chamber of Building Industry and Com-merce associating leaders in the sector for 25 year now. www.pi-phb.pl

MC 1/25Basic element100x25x25 cm

* Elements cut to size and joined on request.

STANDARD SYSTEM

Available raw material: EPS U0=0.29 W/m2KNEOPOR U0=0.28 W/m2K


MCF 1/25Basic element with plastic tie 100x25x25 cm

MCF 0,7/25Hinge element with plastic tie 70x25x25 cm

MCF25 E45 LA/RI *45° corner with plastic tie 85.4(64.6)x25x25 cm(external left / internal right)

MCF25 E45 RA/LI *45° corner with plastic tie 85.4(64.6)x25x25 cm(external right / internal left)

MC25 E45 LA/RI *45° corner (left)110(90)x25x25 cm(external left / internal right)

MH 1/25Height adapter100x5x25 cm

MHF 0,7/25Height adapter for hinge element 70x5x25 cm

MLA 1,2/25 *Door header element120x25x25 cm

MCF 1/15Partition wall element100x25x15 cm

ML 1/25Header block100x25x25 cm

MP 1/25Ceiling support element100x25x25 cm

5 515

14 15

PRINCE BLOK SYSTEM

Available raw material: EPS or NEOPOREPS U0=0.23 W/m2KNEOPOR U0=0.22 W/m2K

MC25 E45 RA/LI *45° corner (right)110(90)x25x25 cm(external right / internal left)

ML25 E45 A/I *45° header corner95(75)x25x25 cm

MP25 E45 A*45°ceiling support element (external) 75x25x25 cm

MP25 E45 I *45° ceiling support element (internal) 75x25x25 cm

MH25 E45 A/I *45° corner height adapter95(75)x25x25 cm

MCB 1/25Element for swimming pool construction 100x25x25 cm





MCFU25 E90 LA/RI90° corner100(60)x25x25 cm(external left / internal right)

MCFU25 E90 RA/LI90° corner100(60)x25x25 cm(external right / internal left)

MH 1/15Height adapter forpartition wall 100x5x15 cm

5 1015

MCFU30 E90 LA90° corner (external / left)110x25x30 cm

MCFU30 E90 RA90° corner (external / right)110x25x30 cm

MCFU30 E90 LI90° corner (internal / left)40x25x30 cm

MCFU30 E90 RI90° corner (internal / right)40x25x30 cm



MCFU35 E45 RA *45° corner (external / right) 93.6x25x35 cm

MCFU35 E45 LA *45° corner (external / left) 93.6x25x35 cm





KING BLOK SYSTEM

Available raw material:EPS or NEOPOREPS U0=0.16 W/m2KNEOPOR U0=0.15 W/m2K

5 1515

For more

information on

the installation,

go to page 29


16 17

MCFU35 E45 RI *45° corner (internal / right) 56.4x25x35 cm

MCFU35 E45 LI *45° corner (internal / left) 56.4x25x35 cm

MH 35 E45 A *45° height adapter (external)93x25x35 cm

MH 35 E45 I *45° height adapter (internal) 67x25x35 cm

MP 35 E45 A *45° floor support element corner (external) 93x25x35 cm

MP 35 E45 I *45° floor support element corner(internal) 67x25x35 cm

MH 1/35 Height adapter100x5x35 cm

Schematic arrangement of corners (viewed from the inside of the building).Applied elements: 1 MCFU35 E90 LA, 2 MCFU35 E90 RA, 3 MCFU35 E90 LI, 4 MCFU35 E90 RI.

MCFU35 E90 RA 90° corner (external / right)120x25x35 cm

MCFU35 E90 LI 90° corner (internal / left)30x25x35 cm

MCFU35 E90 RI 90° corner (internal / right)30x25x35 cm

ML 35 E45 A *45° header corner (external) 93x25x35 cm

ML 35 E45 I *45° header corner (internal) 67x25x35 cm


1

1

1

2

2

2

3

3

3

4

4

4





MCFU45 E90 LI

CURVED ELEMENTS

90° corner (internal / left)35x25x45 cm

Available on special request.Curved elements are manufactured with any thickness and curvature.

MCFU45 E90 RI90° corner (internal / right)35x25x45 cm


MLA 1,2/45 *Door header element 120x25x45 cm


MCFU45 E90 RA90° corner (external / right)140x25x45 cm

SUPER KING BLOKSYSTEM

Available raw material: EPS or NEOPOREPS U0=0.11 W/m2KNEOPOR U0=0.10 W/m2K

5 2515


For more

information on

the installation,

go to page 29

18 19

BLOK PLUS SYSTEM

Elements with 20 cm core Available raw material: EPS or NEOPOREPS U0=0.29-0.11 W/m2KNEOPOR U0=0.28 - 0.1 W/m2K

The system is available on special request only.

UNIVERSAL SYSTEMDismountable elements with 20 cm coreAvailable raw material: EPS or NEOPOR EPS U0=0.29-0.11 W/m2KNEOPOR U0=0.28 - 0.10 W/m2K

MCF 1/30+Basic element100x25x30 cm, core 20 cm

MCF 1/50+Basic element100x25x50 cm, core 20 cm

MCF30+ E45 LA/RI*45° corner (left), core 20 cm

MCF30+ E45 RA/LI*45° corner (right), core 20 cm

MCFU 2/50Element with plastic tie200x25x50 cm, core 40 cm

MCFU 5Single notched wall 200x25x5 cm







Perfect for

the foundation

footing

!

UNIVERSAL PLUS SYSTEMDismountable elementswith 20 cm core

Available raw material:EPS or NEOPOR

BENEFIT SYSTEM

13 cm thick elementswith 7 cm core



MCR 5Single wall w/o notches200x25x5 cm

MCR 15Single wall w/o notches200x25x15 cm

MCFU 2/40+Hollow block with plastic tie200x25x40 cm, core 20 cm

MCFU 2/50+Hollow block with plastic tie200x25x50 cm, core 20 cm

MCFU 2/30+

ML 1,1/13

MC 1,1/13

Hollow block with plastic tie200x25x30 cm, core 20 cm

Header block110x25x13 cm

Basic element 110x25x13 cm

MCFU 2/35+

MP 1,1/13

Hollow block with plastic tie200x25x35 cm, core 20 cm

Ceiling support element 110x25x13 cm

For more

information on

the installation,

go to page 29

20 21

ADDITIONALELEMENTS


OHTop plug15x10x5 cm

OBBottom plug15x8x5 cm

OCInsert element15x25x5 cm

OC BISDouble insert element15x25x10 cm

OC 0,2/1Insert element, core 20 cm20x25x5 cm

MLIP 15 = MRD 15Bottom of the header element 15200x8x15 cm

MLIP 20 = MRD 20Bottom of the header element 20200x8x20 cm

EC 9090°corner reinforcing element15x25x12 cm

MHD 1/10Height adapter MD 1/10 100x5x10 cm

LWGUpper trimming strip100x2.5x5 cm

LWDBottom trimming strip100x2.5x5 cm

OC 0,2/2Double insert element,core 20 cm 20x25x10 cm

OC 0,4/2Double insert element,core 40 cm 40x25x10 cm

MD 1/10Additional element100x25x10 cm

FLOORELEMENTS

Available raw material: EPS or NEOPOREPS U0=0.27-0.34 W/m2 KNEOPOR U0=0.26-0.32 W/m2K

The light and warm Izodom flo-ors are built by placing pre--cast reinforcing beams be-tween the rows of shape units, and 3 cm above the units there is a reinforcing bar mesh (5 or 6 mm thick, aperture 20 x 25 cm). This structure is poured with con-crete up to 6 cm above the sur-face of the hollow blocks. This results in a reinforced concrete load-bearing rib-slab structure. Our company selects appropria-te principal reinforcement of the ribs for the span and the number of insulating units. The typical ma-ximum span can reach 7.8 m. Con-crete consumption amounts to only 70-90 l/m2 which depends on the span.

The solution is very light, even 3 ti-mes lighter in comparison with ca-st-in-situ concrete floors; the ther-mal insulation is also very good. It is perfect not only for newly con-structed buildings, but also for mo-dernisation of old buildings with low load capacity of the walls.

Standard loads transferred by the Izodom floors amount to 150 kg/m2 (typical load in residential buildings). For floors subject to greater forces, it is recommended to have the design developed by a statics engineer.

The floors are designed ap-propriately to ensure conformity with wall elements. Also, they can be successfully used in buildings constructed according to other technologies.

For more information, please refer to Information Bulletin no. 3.

STPFloor intermediate hollow block75x20x25 cm

STKFloor terminal hollow block57x20x25 cm

STNFloor cover element100x5x60 cm

IZO/KJTruss3.6 - 7.8 m

STP +2 STNSpan: 6.6 - 7.8 m, height: 35 cmConcrete consumption: 90 l/m2

STPSpan: < 5.5 m, height: 25 cmConcrete consumption: 70 l/m2

STP + STNSpan: 5.5 - 6.6 m, height: 30 cmConcrete consumption: 80 l/m2

For more

information on

the installation,

go to page 35

22 23

The foundation slab offered by Izodom can be successfully used instead of conventional founda-tion footing and walls. This is an on-site cast concrete slab with co-nventional bar reinforcement or fibre reinforcement.

For construction of the slab, basic formwork elements manufactured by Izodom are used. They make it possible to create various shapes of the slab, in accordance with the structure design. Concrete grade and reinforcement ratio are to be determined by the designer.

FOUNDATIONSLAB

Available raw material:PERIPORU0=0.14-0.09 W/m2 K FPL 250

Foundation slab190x25x90 cm

FPL BStFoundation slab kerb200x50x55 cm

FPL EAExternal corner for foundation slab(80+80)x50x55 cm

FPL EIInternal corner for foundation slab(40+40)x50x55 cm

FPL 120Auxiliary foundation slab195x12x95 cm; davailable with other thicknesses: 6, 8, 10 cm

FPL 250Principle of joining foundation slabs

MC25 E45 RA/LI *Narożnik 450 prawy110(90)x25x25cm

DPL GLT

Spód elementów

Above-rafter insulating panel(plain) 190x22x90 cm

Grooves facilitate installation on roof boards

DPL ZIG DPL ZIGAbove-rafter insulating panelplaced under plain tiles, 190x25x90 cm

Special channels and hook locks facilitate drainage of water and condensate.The blue line indicates the escape path for moisture.

ROOF INSULATION PANELS

Available raw material: EPS U0= 0.15 W/m2K

For more

information on

the installation,

go to page 25

For more

information on

the installation,

go to page 37


Schematic principle of the IZOALFA panel

Installation of the IZOBETA panel

FACADE PANELS

IZOALFA / IZOBETA


PL NEO 120 KK panel (“IZOALFA”), 56.7x100x12 cm; also available with other thicknesses:6, 8 and 10 cm

PL NEO 120 LL panel (“IZOALFA”), 64.8x100x12 cm; also available with other thicknesses: 6, 8 i 10 cm

The IZOFALA panels offered by Izodom make it possible to com-plete permanent and tight thermal renovation of old buildings. The insulation panels with grout are suitable for easy finishing of the facade with 71 mm high clinker tiles.

Vented facade panel the so-called IZOBETA, 150x37.5x8 cm

Vented facade panel the so-called IZOBETA, 150x37.5x12 cm

PLB NEO 80 PLB NEO 120

The IZOBETA facade vented panel is a product for thermal renovation of existing buildings. With the use of the innovative solutions deve-loped by Izodom, the application of the vented panels provides two effects: thermal insulation of the existing buildings and permanent drying of the insulated wall.

The perimeter (drainage) panels manufactured by Izodom provide efficient insulation of undergro-und parts of the building (base-ment, garage). The drainage sys-tem provides protection from the pressure of groundwater, and geotextile shields the channels to avoid soiling.Panels featuring the density of 30 g/l are used to the depth of 3 m, harder panels with the density of 40 g/l – for deeper installation.

PERIMETERPANELS

Available raw material: PERIPOR

dimensions: 195x95 cmthickness: 6, 8, 10, 12 cm

PER PL GEO 30/60Perimeter panel with geotextile, density 30 g/l, 195x95x6 cm; also available with other thicknesses: 8, 10, 12 cm

PER PL GEO 40/60Perimeter panel with geotextile, density 40 g/l, 195x95x6 cm; also available with other thicknesses: 8, 10, 12 cm

PER PL 30/60Perimeter panel w/o geotextile, density 30 g/l, 195x95x6 cm; also available with other thicknesses: 8, 10, 12 cm

PER PL 40/60Perimeter panel w/o geotextile, density 40 g/l, 195x95x6 cm; also available with other thicknesses: 8, 10, 12 cm

For more

information on

the installation,

go to page 40

25IZODOM Product catalogue24


IZO OBSteel clamp (painted) for fixing supports

IZO FISCHERScrew for fixing supports

IZO FISCHER + IZO OBIZO FID 50Installation of the support in the wall

EPS mounting screws

IZO PODP/4,5Steel support (painted)Height: 450 cm

IZO PODP/1,1Support extension (painted)Height: 110 cm

IZO LEJConcrete funnel

IZO LEJ

IZO PODP/2,6

The funnel helps to protect element teeth from soiling.

Steel support (painted)Height: 260 cm

ACCESSORIES

top panel

6 cm foil

IZO BEL tube

bottom panel

IZO BELIZO BELIZO BEL tube installationin the IZOBETA panel

For 80 mm thick vented panels, there should be mini vent grilles with the length of 40 mm, and for 120 mm thick panels – 80 mm long grilles. The mini vent grilles should be glued in in the prepared ope-nings with the depth of 35 and 75 mm, respectively. For more in-formation, go to page 42.

Water vapour discharge tube

The foundation slab is one of the products offered by Izodom; it can be successfully used instead of traditional foundation footing and walls. This is an on-site cast concrete slab with fibre reinfor-cement or conventional reinfor-cing bars. For construction of the slab, basic formwork elements

Advantages of the Izodom foundation slab:

Quick construction.With our elements, it is possible to reduce significantly the time required for foundation construc-tion to 2-3 days!

Stability.The foundation slab is cast-in--situ, which is much more stable compared with the foundation footing and walls currently designed.

Easier thermal and moisture protection.Slab insulation is easier – the-re is no additional vertical or horizontal insulation necessary when constructing conventional foundation footing and walls.

manufactured by Izodom are used. They make it possible to create various shapes of the slab, in accordance with the structure design.

Concrete grade and reinforce-ment ratio are to be determined by the designer. The thickness of the reinforced concrete foun-dation slab is 25 cm. In excep-tional cases when requested by the designer, the thickness may be increased up to 40 cm by applying special cover elements to increase height of the kerb element, and as such increasing

Easy construction.The design of the slab is exceptionally simple, so any errors during construction are avoided.

Shallow slab installation.As it is possible to install the slab at a depth of only 0.5 m, the scope and time of earthwork can be reduced.

Soil load capacityAs the slab transfers smaller load to the soil, compared with the conventional foundation, there are more options of constructing the buildings on weaker soils.

thickness of the reinforced con-crete slab. Insulation thickness can be increased by another 6, 8, 10 or 12 cm when auxiliary foundation slabs are used.

In addition, the auxiliary slabs must protrude from the external outline of the foundation slab be-ing constructed to approx. 1.5 m to prevent soil freezing under the slab type foundation.

Laying Izodom foundation slabs

1

2

3

4

5

6


Subbase preparation

Stripping of top soil and nati-ve soil to the depth specified in the documentation. Precise arrangement of the water and sewage system and other utili-ty systems. While carrying out this work, great care must be taken to avoid alternation at a further stage of the alrea-dy installed risers related to building internal systems. a fil-tration layer must be made on the stripped subsoil using coar-se-grained aggregate or key aggregate. The material is to be laid in layers, wherein each layer is to be well compacted.

The recommended thickness of the filtration layer is 15 to 20 cm. Next, 3-4 cm thick sand bed-ding is made on the top of the filtration layer. Once the sand is levelled out and compac-ted, a damp-proof membrane consisting of two 0.3 mm thick film layers is made. The edges of the film are overlaid on the filtration layer edges to ma-ximise protection of the slab from adverse impact of moistu-re. Also, only one base layer, approx. 15 cm thick and made of lean concrete, can be imple-mented instead of the filtration layer.

Perimeter drainage

If the level of groundwater is high, perimeter drainage must be constructed in the fo-undation excavation, possibly close to the lower edge of the filtration layer. The diame-ter of drainage pipes and the distance from the designed walls must comply with the do-cumentation. The drained wa-ter must be discharged into the well, sewage system or the ne-arby watercourse.

Formwork installation

The insulating formwork ele-ments are to be placed so that the required size and shape of the slab can be obtained. The slab shape must be made using the 5 cm module. Bottom ele-ments must be joined with one another and with kerbs using hook bolt locks. The kerbs and corners are joined using do-vetail joints. In order to obtain the required dimensions of the elements, they are cut with a wood saw or a special ther-mal guillotine cutter (also ava-ilable in the Izodom offer).

Reinforcement

Reinforcement must be instal-led in accordance with the documentation. This should be fibre or traditional mesh rein-forcement; also, a combination of these two solutions can be applied.

Concreting

The formwork is filled with con-crete of the right grade and consistency. Always follow stric-tly the design and concrete ma-nufacturer’s recommendations. Gaps in the top part of corner elements are filled with shape units made of insulating plastic offered by Izodom. The freshly cast concrete must always be protected from adverse impact of weather conditions.

Construction of the foundation slab using formwork elements is a very simple process, which saves much time.Main construction stages are as follows:

Construction stages of the Izodom foundation slab

The hook bolt lock provides a stable joint of the slabs.

While constructing a passive ho-use, suitably thick and warm wal-ls made of Izodom’s Super King Blok U0=0.10 W/m2 K are used, and the foundation slab is fitted with additional insulation.

The heat-transfer coefficient for this kind of foundation may be as high as 0.09 W/m2 K, which makes it the warmest founda-tion in Europe. An additional MD element increases kerb thickness and facilitates installation of

a bridge-free joint between the slab and the wall. If the level of groundwater is high, an ad-ditional waterproof barrier given as plastic sheet used for construc-tion purposes can be applied.

Traditionally, to protect the buil-ding from bursting, foundation wal-ls are constructed below the so--called “freezing depth”, which is 1 to 1.4 m. This protects the structure being constructed from consequences of soil freezing. a less expensive solution consists in making the FPL insulation pa-nel (6-12 cm) protrude from the building outline by 1-1.5 m.

As a result, the so-called freezing path is considerably extended. This measure protects the buil-ding even more effectively by avoiding deep and expensive excavation work.

While building an energy-effi-cient house, it is possible to use the Izodom King Blok elements (U0=0.15 W/m2K) and the foun-dation slab.

A thick layer of insulation under the building is perfect for pro-tection from frost entering be-neath the building, freezing and bursting phenomena. This is the reason why foundation slabs are so popular in Scandinavian coun-tries.

Fig. 1 Schematic construction of the slab foundation with 45 cm thick external walls (Super King Blok)

Fig. 2 Schematic construction of the slab foundation using additional thermal insulation.

0 cm

- 25 cm- 30 cm

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- 70 cm

RYS. 2 SCHEMAT WYKONANIA FUNDAMENTU PŁYTOWEGO W WERSJI ZE ŚCIANAMI ZEWNĘTRZNYMI O SZER. 45 cm (SUPER KING BLOK)

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RYS. 3 SCHEMAT WYKONANIA FUNDAMENTU PŁYTOWEGO ZE WZMOCNIONĄ IZOLACJĄ TERMICZNĄ DO GRUNTU(ZASTOSOWANO PŁYTY DODATKOWE PROD. IZODOMUO WYMIARACH 195x95x12 (10/8/6) cm.

100 - 150 cm


Essential characteristics for the intended application, for thermal insulation in the building industry

Dimensional tolerance classes:thickness,length,width,squareness,flatnessBending strength levelDimensional stability class under constant normal laboratoryconditionsDimensional stability level under specified conditions – temperature 70 °C, 48 hCompressive stresses at 10% strainDeclared thermal conductivity λDCompression behaviour during long-term compressive stresses 90 kPa (= 90 T/m2)Water absorption by immersionWater vapour diffusion coefficientFire reaction class

Declared performance, rating or level

T2 (± 2 mm)L3 (± 3 mm)W3(± 3 mm)S5 (± 5 mm/1m)P10 (10 mm)BS 500 (≥500 kPa)DS(N)5 - (±0.5 %)

DS(70.-)2 - (≤2 %)

CS(10)300 - (≥ 300 kPa)0.034 W/(mK)

2% relative creep deformation at compression WL(T)11 %MU70EUROKLASS E

Testing standard

EN 823EN 822EN 822EN 824EN 825EN 12089EN 1603

EN 1604

EN 826

EN 12667

EN 13163

EN 12087

EN 13163EN 11925-2

Harmonised technical specification

PN-EN 13163:2013-05E

PN-EN 13501-:2007+A1:2009

Deklarowane właściwości użytkowe

Exceptionally low absorption!!

500% more!Izodom foundation slab withstands 9t/m2

250% higher strength than conventional solutions

300% stronger than conventional solutions

What is needed to construct the slab

Soil investigation, depth determi-nation at which the groundwater is located, linear and concentra-ted loads applied to the slab, building type and the land de-velopment plan with spatial loca-tion of the building on the plot.

When our elements of the foun-dation slab are ordered, we will cut them to the right size before shipment and attach a technical drawing to indicate the manner of professional installation.

acc. to Declaration of Performance No. 11/09/2014

The table presented above collects results obtained from testing elements of the foundation slab.The results conclude that the Izodom products are manufactured very carefully, they are exceptionally resistant to pressure, guarantee moisture protection and provide excellent cold protection.

Benefits: you build reliably, accurately, durably and save time, produce no waste on site and avoid thermal bridges.

Erecting Izodom walls

What you should know before commencing works

The wall elements manufactured by Izodom make it possible to erect external, internal, par-tition walls as well as foundation footing and walls. Our company offers elements of various thick-nesses of the thermal insulation layer ranging from 5 cm up to 30 cm. All elements have some space for concrete filling to construct concrete walls of two thicknesses of the load-bearing cores: 15 or 20 cm.

The construction is quick as the elements are light and easy to handle. 1 m2 of wall usually consists of two basic elements – the weight is 4-9 kg/m2, but the concrete poured inside weighs as much as 300 kg/m2. Therefo-re, even up to 4 m2 of durable and warm wall can be construc-ted within an hour!

Depending on its weight, one element weighs from 1.8 to 4.8 kg. Each element yields as much as 0.5 m2 of wall!

For the construction, you will need a hammer, a level, a wood saw and caulking foam.

Advantages of the Izodom walls:

Five times faster construction compared to conventional methods,

The Izodom wall requires no thermal insulation,

Perfect insulation tightness- absolutely no thermal bridges,

Allergy-sufferer-friendly wall - resistant to moisture and fungi growth,

Durability lasting over 150 years,

Good sound insulation.

1

2

3

4

6

5


External walls

When you start construction with the Izodom elements, the first ele-ments are placed on foundation walls or the foundation slab, on the prepared waterproof mem-brane, e.g. strip of film or mem-brane. Now, external walls are to be reproduced along the building outline, with the internal and divi-sion wall elements erected at the same time.

Internal load-bearing walls

The internal walls are usually constructed using elements ava-ilable in the Standard System – MC 2/25 or MCFU 2/25. By cutting openings at the point where elements are joined, it will be possible to make a monolithic connection of both walls.

In most cases it is not necessary to take out any reinforcement from the foundation. The elements are placed in such a way that they are staggered to avoid overlap-ping of element joints.

While joining thicker elements of external walls with internal walls or constructing corners using basic elements, cut out openings to join the concrete in both cavities.

Once three layers of the ele-ments are arranged, i.e. a wall which is 75 cm high is ready, the elements must be checked for le-velling. Should it turn out that any of the wall sections is below the assumed level, it can be raised using wooden wedges mounted between the flooring and the first layer. If the expected level is ex-ceeded, the lower teeth layer can be cut. When the walls are level-led, proceed with the installation of steel supports supplied by Izo-dom. The joint of the first layer with the base must be made with caulking foam.

Once the first three layers are le-velled, continue to construct the structure up to the storey height.

While constructing reveals and blunt wall endings, close up openings in the formwork with OH, OB and OC elements.

Construction stagesof the Izodom walls

The first layer of elements.

When a portion of the element is re-moved, continuity of concrete filling will be obtained.

Steel supports make it easier to con-struct the wall, ensure plane control and maintain the vertical orientation. Red supports are suitable for instal-lation of the 110 cm high extension element.

Headers

To make the work easier at the construction site and avoid ther-mal bridges in headers, our com-pany offers a range of ML he-ader elements.

Partition walls

Partition walls can be constructed with MCF 1/15 elements or by conventional methods; just build the walls or install gypsum bo-ards on the steel frame.

Corners

The corners are constructed by means of special corner elements – they feature 900, 450 and 1350 angles. The photo shows MCFU 35 elements constituting an inter-nal corner.

All corner elements are manufac-tured in two versions as left and right elements – one element portion is longer to connect it by overlapping with wall elements.

MCFU 35 corner elements (right and left versions).

The header element with two side walls and a bottom is used to place easily reinforcement of the header beam which, once concreted, becomes a structural component with monolithic con-nection to the walls. The external wall of the insulation element will provide appropriate thermal in-sulation.

Placement of reinforcement in the ML header element is simple.

The header element has a U-shaped cross-section.

The use of hinge elements to shape corners at any angle.

The full range of corner units also includes the internal and external versions to construct external building corners and bays – located at wall internal angles , e.g. balconies, porches.

The MCF 0,7/25 hinge elements are used to shape corners at any angle.

MCF 1/15 element at the corner..


Ring beam

The ring beam, where the floor meets with walls, is a very impor-tant building component. It can be constructed using the MP element.

Water and sewage systems

Water and sewage risers can be arranged during erection of wal-ls, before concreting. Horizontal branches are routed through side walls of the elements and sealed with caulking foam.

The MP ring beam element has an externalinsulation layer, which is the same as in the entire wall.

The MP element makes it possible to place reinforcement of the ring beam within the wall axis and floor support.

The illustration presents very good thermal protection ensured by the use of the MP element while con-structing the knee wall. Continuity of the insulation layer protects the building from heat loss and moisture.

The water and sewagesystem can also be placed in the grooves in the floor internal wall (5 cm thick).

The MP element is perfect for insulating the wall plate. This element can be used to finish the knee wall by fixing the wall board to the concrete wall within the wall axis. Insulation of the MP element can be easily joined with roof insulation.

By using the ring beam element, continuity of thermal insulation is obtained and thermal bridges at the contact of the wall with the floor are avoided. Blue colour in-dicates the area of low tempe-rature, which is kept distant from the building interior.

Construction stages of the Izodom walls

Electrical systems

Electrical systems are arranged along grooves. Prior to applica-tion of the finish material on the wall, the grooves can be filled with gypsum or caulking foam.

Stairs

Stairs are usually constructed in a traditional manner, as a cast--in-situ concrete structure or sel-f-supporting wooden or steel structure.

Windows and doors

Door and window frames are mounted by attaching them to the wall concrete core using bolts of appropriate length. Gaps are filled with caulking foam.

Concreting The Izodom elements are suita-ble for pumping concrete up to the height of 3 m – the entire height of a storey. Its unique strength is due to a special ma-nufacturing process and high material density. Concrete we-ighs 2.5 t/m3, and a medium-si-zed house is equal to as many as 130 tonnes of the mix. The concrete mix can be cast manu-ally, but it will be much quicker and efficient to use a pump for this purpose. Pumping concrete reduces the time necessary for concreting walls in one storey in a house occupying an area of 150 m2 to 4-4.5 hours. Con-crete must be poured by circular moves in layers of 0.8 to 1 m high. To make sure that there will be no bug holes in the con-creted walls, aggregate with the maximum size up to Ø 8 mm must be used. For better concre-te spread without adding more water, plasticisers can be used. Vibrators commonly applied in the construction industry must not be used. Concrete can be com-pacted by rodding or tapping of the concrete wall.

The illustration presents how good “warm installation” is to protect windows from cold intrusion.

If energy efficiency is required, the frames are mounted within the plane of the external insulation layer using the so-called “warm installation” according to recom-mendations provided by the jo-inery manufacturer.

While pouring concrete with a pump at a speed of 6 - 9 m3, as many as 40 to 70 m2 of walls can be filled in just one hour!


Internal finish work

Inside the house, plasters of the minimum thickness of 10 mm are most common; the plaster is ap-plied directly on the wall (dedu-sted, primed and wiped with a notched trowel). An equally popular solution is to use 13 mm gypsum boards fixed with bolts or adhesive.

Hanging

Light objects (paintings, clocks) up to 3 kg are hung by ancho-ring them in the plaster layer, whereas heavy objects are hung with expansion bolts by fixing them in the concrete core. One 15 cm long bolt anchored in the concrete to the depth of 10 cm has a load capacity of approx.

150 kg. This means that 4-6 bolts are sufficient to hang very he-avy kitchen cabinetry, a boiler, etc. In order to maintain conti-nuity of the insulation layer, the IZO FID 50 bolts (see page 24) are used to hang objects on the external building facade.

External finish work

Any finishing material can be applied on the external side: clinker, wood, siding, stone or thin-layer plaster using the adhesive-mesh--plaster arrangement.

While applying gypsum pla-stering, corners are reinforced using profiles to provide them with better impact strength.

In Scandinavian countries, a wooden facade mounted on frames, which are fixed with expansion bolts screwed into the insulation layer, is popular.

The most popular thin-layer plaster can be combined with other materials.

In the Netherlands, Belgium and Germany, the Izodom houses are finished with clinker.

The finish on an energy-saving Izodom house is really a matter of your choice.

max 150 kg

Construction stages of the Izodom walls

The market offers many tech-nologies designed to construct floor slabs. There are cast-in--situ concrete floor slabs, pre--cast floor slabs and multichan-nel wooden slabs. The TERRIVA beam and block flooring system has enjoyed much popularity. Izodom offers a floor slab sys-tem which makes it possible to construct beam and block floor slabs with the advantage of li-ghter filling elements since they are made of EPS.

The Izodom beam and block flo-oring system is very light. 1m2 of such a floor slab amounts to only 180-200 kg, which corre-sponds to 30% of the weight of conventional cast-in-situ floor slabs, and therefore they are often applied in buildings with low load capacity walls. This so-lution is very durable, ensures high load capacity to be selec-ted as per the needs. With ty-pical reinforcement of ribs, the floor slab is capable of trans-ferring loads up to 4 kN/m2

(residential housing) to 16 kN/m2/[1.6 ton/m2] (public access buildings, utility buildings). An essential advantage here is the thermal insulation characterised by 0.26 – 0.32 W/m2K. The Izodom floor slab products are also suitable for green, inverted roofs, slab roofs as well as ter-races with residential parts.

For more information, please re-fer to Information Bulletin no. 3.

Laying Izodom floor slabs

The reinforced concrete floor slab (6 cm thick) is supported on horizontal beams – ribs spaced at 75 cm. All structural components are permanently fixed on load-bearing walls.The graphic representation shows the situation with removed EPS elements to emphasize concrete structural components.

Concrete is poured onto floor slab shape units and the reinforcement.It fills hollow sections to shape structural reinforced concrete beams, with the load-bearing plate formed at the same time on the top.Cast-in-situ slabs are joined with walls within the plane of the ring beam to create a compact and durable structure.

Pre-cast reinforcement beams supplied by Izodom are placed between floor slab elements. Depending on the width of the Izodom room, beams of suitable length are selected; they can be as long as 7.8 m. Reinforcement of the floor slab is placed on the top of the elements. Reinforcement of ribs – beams is supported on the load-bearing walls.

If a large span or heavily loaded slab is constructed, structural carrying capacity of the beam (rib) can be increased. By arranging additional STN 5 cm thick cover type floor elements on STP floor shape units, the resulting rib height is increased.The standard rib height is 20 cm, with one STN cover element – 25 cm, with two STN cover elements – 30 cm.


Placement of the Izodom floor slab

Support installation

Floor construction begins with installation of support and belt type formwork or shuttering bo-ards on which floor shape units are to be placed.

Placement of slabs

The elements are placed next to one another, with the installation of rib reinforcement at the same time.

Slab reinforcement

Rib reinforcement is supplied with a sufficient length margin so that it can be supported on load-be-aring walls within the ring beam plane. The picture also shows ring beam reinforcement and the re-levant insulation (MP element).

Additional protection

Once concrete is cast, immersion vibrators can be used to avoid pocket forming. Then the level-ling compound must be trowelled. The MP end elements will make it easier to place subsequent wall elements on the higher storey. System risers (shown in the pic-ture) are to be inserted into the wall element cores.

Finish work

Finish the floor by analogy with walls. Apply gypsum plaster, gypsum boards or arrange the suspended ceiling.

List of available Information Bulletins issued by Izodom:

Issue No. 1: Basic information on material and erection technology offered by Izodom 2000 Polska

Issue No. 2: Design and calculation guidelines for walls of the Izodom 2000 Polska system

Issue No. 3: Floors of the Izodom 2000 Polska system

Issue No. 4: Halls, cold stores, warehouses of the Izodom 2000 Polska system

Issue No. 5: Design and calculation guidelines for sand concrete walls of the Izodom 2000 Polska

Issue No. 6: Design and calculation guidelines for swimming pools of the Izodom 2000 Polska system

Issue No. 7: Roofs of the Izodom 2000 Polska system

Rules of using thermal insulation on rafter and flat reinforced concrete roofs.

Issue No. 8: Foundations slabs of the Izodom 2000 Polska system

Issue No. 9: Application of the Izodom 2000 Polska wall system in regions of seismic risk

Issue No. 10: Ground temperature distribution following application of the Izodom slab foundation

Issue No. 11: Catalogue of linear thermal bridges for selected structural details of the Izodom system

Issue No. 12: Thermal conductivity of space dividers in the Izodom technology Foundation, walls and roofs

The large-size insulating roof slab (above the rafter) is used to install tight wooden roof in-sulation with the rafter structure.

Another use of the slab is to in-sulate flat roofs and slab roofs of reinforced concrete structure.

Both types of slabs are provi-ded with perimeter hook locks, which join adjacent slabs into monolithic thermal insulation to avoid thermal bridges in the contact zone of conventional EPS slabs commonly used in the construction industry.

In addition, the slabs have 10 mm wide channels spaced at 100 mm. The channels dischar-ge condensate and water on the surface from any leakage in the installed roof covering.

The design of these channels allows water discharge from the roof planes, the slope of which exceeds 11 degre-es. If it is required to increase thickness of the roof insulation, common EPS slabs can be used to fill in the spaces between roof rafters.

There are two types of roof slabs:

DPL – GLT slab (dimensions 190x90x22/25 cm) – used un-der flat covering, including tra-pezoidal metal sheet, corruga-ted metal sheet and panels as well as membrane covering.

DPL – ZIG slab (dimensions 190x90x22/25 cm) – used un-der covering consisting of pla-in tiles.

Advantages of the Izodom roof slabPerfect thermal insulation without undesirable leakageUO=0.15-0.11 W/m2K, as standard for the passive house, reduced heat loss through the roof,Excellent building protection against moisture,Quick and easy installation.

Putting up Izodom roof slabs

Types of the Izodom roof slabs and their characteristics

1

2

3Schematic joint of the Izodom roof slab with the wall.

The DPL - ZIG slab is designed for perfect protection of the roof and easy installation of plain tiles.

Expansion bolt used to fix the Izodom roof slab.


Installation of the slabs begins on the right side of the roof (see Fig. A) at the lowest row parallel to the roof eave. For the first slab, cut up the right hook lock and ar-range the slab on horizontal roof planes spaced axially at 30 cm. The roof boards are nailed to the upper rafter edge.

Arrange subsequent panels so that they join one another by side hook locks. The second row must be arranged as staggered relative to the first one. For this purpose, divide the first slab to be placed into two parts; begin with the left side of the cut part. This is how the flat slab edge be-comes parallel to the end wall, and hook locks on the other side allow proper attachment of sub-sequent slabs. Next, arrange rows of slabs by staggering, by analogy with the first two ones.

EPS slabs should be attached to the roof trusswork at as many points as specified in the design.The number of fixing points de-pends on the wind load zone, ve-getation of the land, density and height of land development, roof plane slope, roof type, etc. For more information on the instal-lation of roof insulation, please refer to Information Bulletin No. 7 issued by Izodom.

If it is assumed that the rafter he-ight is not less than 16 cm and slab thickness is 25 cm, the final insulation will be 41 cm thick. This insulation thickness is required for construction of passive houses (Fig. B).

Placement of the Izodom roof slab

Left half side of the second row

Righ

t edg

e of

the

roof

First board next to the roof eave with the cut hook bolt

300

krokiewparoizolacjapodsufitka

DPL ZIG / DPL GLT

Wooden battenspaced at 30 cm

Additional insulation

220

(250

)16

0

Fig. a Schematic placement of the roof slab.

Fig. B Horizontal section through the roof plane with additional rafter insulation.

Installation of the Izodom slab on flat reinforced concrete roofs

With this type of solutions, DPL--GLT 190x90x25 cm slabs are used to make thermal insulation.In order to fix insulation slabs to the slab roof structure, plastic con-nectors (minimum length 300 mm) must be used as the minimum an-chorage in concrete is 50 mm.

Installation of the Izodom slab on rafter roofs with roof mem-brane

With this solution, DPL-GLT 190x90x25 cm flat slabs are used. If the slab roof is horizon-tal, adequately profiled EPS wedges are to be used to ob-tain the minimum slope of the roof plane. Once the underlay-ment membrane is placed, use top membrane according to the membrane manufacturer.

Installation of the Izodom slab on roofs with metal roofing ti-les, trapezoidal metal sheet or corrugated metal sheet

In this case smooth slabs for above-rafter insulation (DPL--GLT 190x90x25 cm) must be used.Once the slabs are pla-ced on horizontal roof boards, each slab must be attached to the roof trusswork with special collar bolts.The next task is to deal with flashings and attach the underlayment and top mem-branes. The arrangement of the first row with slabs placed at the roof eave must be the same as in case of roof tiling. There must be 400 mm long counter battens installed on the external surfa-ce of the thermal insulation. The roof battens are attached to the counter battens with the spacing specified by the roof covering manufacturer.

Installation of the Izodom slabs on tiled roofs

For this solution, DPL-ZIG 190x90x22/25 slabs must be used. Details of possible solu-tions relating the roof eave are presented in the figure.

Fig. C. View illustrating a variant of roof plain tiling.

Facing boards

Facing board fixing block

Flashing

Gutter

Wall plate

DPL-ZIG panels

Batten

Rafter

Vapour-proof membrane

Ridge cap

EPS wedge

Ceramic or cement roof tiles

Izodom wall


The wide offer of Izodom includes special thermal insulation panels for any type of construction for easy and efficient insulation of the building. The vented insulation panels and panels with grout present a perfect solution for the existing buildings requiring thermal insulation.

IZOBETA vented panels

The vented panel is designed for thermal renovation of buil-dings. With the use of innovative solutions developed by Izodom, application of this panel type provides two effects: thermal in-sulation of the existing buildings and permanent drying of the in-sulated wall. As a result of migra-ting water vapour from the wall, running through internal vertical and horizontal channels, it is final-ly evacuated into the atmosphere through the installed mini ventila-tion grilles.

The panel is installed in a conven-tional manner using adhesive and plastic collar expansion bolts. The bolts fix the panel by means of a special collar in the upper and right edge of the panel. This collar is covered by another pa-nel mounting, which makes it pos-sible to avoid thermal bridges. Insulation consisting of the IZO-BETA panels can be finished with thin-layer plaster or facade tiles.

Advantages of thermal insulation panels:

Excellent insulation performance,Non-absorptive surface,Repeatable dimensions and angles,No thermal bridges,Perimeter “tongue and groove” locks,Quick installation,Durability and simple installation.

IZOALFA panels with grout

Insulation panels with grout are suitable for easy finishing of the facade with 71 mm high clinker tiles. Comfortable and simple in-stallation of the tiles is possible due to the special profile of the external panel surface fitted with parallel several millimetre ho-rizontal “strips”. Applied clin-ker tiles are finished with epoxy grout providing both elegant and very durable building facade.

The panels are joined using tongue and groove connectors around the perimeter. This type of connection between the pa-nels prevents thermal bridges and provides a smooth and tight surface of the installed insulation.

Mounting Izodom facade panels

Our offer includes panels made of conventional white EPS and grey Neopor. These raw ma-terials are manufactured by BASF. They are characterised by a low heat-transfer coeffi-cient and are resistant to mi-crobial corrosion.

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The IZOALFA panel means easy insulation of the building and aesthetic finishing.

The IZOBETA panel insulates and dries building walls.

Each type of the panel is made in an individual mould. Thus, geometry of the panels and the perfect smoothness of all surfaces ensure excellent jo-ining of adjacent panels and no gaps. Also, the obtained in-sulation plane is exceptionally even. There is no need to grind the external insulation surface.

Installation conditions

Thermal insulation work must be performed at a temperature ran-ging from 5 to 25 °C on dry days. Do not start the work on walls exposed to intense sunlight or if rapid temperature drops below 0 °C occur as this may cause fa-cade damage at a later time. For the thermal insulation, any flat load-bearing substrate featuring appropriate strength and surface evenness can be used. The subs-trate must be cleaned from dirt, in particular dust, fat and any other anti-adhesion substances. It is re-commended to have the substrate cleaned with water under pressure in advance.

Substrate inspection

Once cleaned, the substrate must be tested for its strength. This test must be carried out by the insulation designer using suitable equipment.

Panel preparation

Prior to installation, the panels must be seasoned. They must not be exposed to weather conditions for longer than 7 days; semi-y-ellowed surfaces must be ground off and dedusted.

Panel installation

Always start and finish panel arrangement evenly with the edge of the wall being insulated. They must be attached to the substrate with the staggered configuration of vertical joints ensured; tongu-es and grooves must mate on the panel periphery. Panel joints can-not be crossed or located on wall cracks. When arranged, the pa-nels must cling to one another. No adhesive compound can be left in the joints. Panel parts protru-ding from the wall edges must be cut off. When continuing with the insulation of another wall, install the panels in such a way that they overlap with the insulation instal-led on the previous wall.

Application of adhesive compound

Apply adhesive compound on the rear surface of the panel along strips and points. The amount and thickness depends on the substra-te condition; however, good con-tact with the wall must be ensured.

Once covered with the adhesive compound, put the panel on the wall and press it down. Do not press again or displace the panel once it has been applied. Insulation sealing

The surface of the applied panels should be even, and the gaps be-tween the panels must not exceed 2 mm. Any surface uneven must be smoothened using abrasive paper.

Mechanical fixture

In some cases it is recommended to provide additional mechani-cal fixture using connectors. The type, length and quantity of con-nectors is to be determined by the designer.

Wall finishing

Wall insulation is finished by ap-plying clinker tiles between exi-sting “strips” on the insulation pa-nel. Once the adhesive is cured, the gaps between the panels are filled with some epoxy grout.

Placement ofthe IZOALFA panel

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Adhesive-applied wall insulation is arranged with lapping joints.


below the upper external edge of the panel spaced at 1.5 to 3 m. The tubes must be installed when the fibre glass mesh is be-ing glued. For this purpose, you need:

drill a hole in the external layer of the gap panel,

cut up the mesh at the drilled hole,

continue to work according to the technology of thin-layer plastering,

glue in the vent tubes at the marked places.

Panel preparation

Attach the start strip for the 8 cm or 12 cm thick panels, depending on the chosen insulation thickness. For panels to be installed in the first bottom row of the insulation, the lower tongue must be removed.

Subsequent storeys

For multi-storey buildings, foil baffles must be the same as in the one-storey buildings. The baffles must be located at the grade of each storey.

Beginning of the installation

Start installation of the first pa-nel row by cutting the left protru-ding side of the first panel. Ap-ply the panel with adhesive and fix it using 3-4 expansion bolts attached to the collar of the up-per and right side of the panel.Arrange the panels beginning on the right side in each subsequent insulation row.

Panel installation

For insulation of the building surfa-ce, follow the following rule: while insulating the first panel, start and end attaching the panels evenly re-

lative to the left and right edge. Shift each subsequent panel row relative to the previous one by approx. 1/2 of the panel length. While insulating a subsequent wall, attach the first panel of the lower row so that the left side can overlap onto the already installed installation. All panels of any sub-sequent row of panels must be cut to fit the right edge of the wall.

Insulation sealing

Prior to finishing the facade, all visible ducts on the corners, win-dow and door openings must be blanked off using low pressure foam to the depth equal to the thickness of the installed thermal insulation.

Water vapour discharge system

In order to evacuate excessive water vapour from walls in one--storey buildings into the atmo-sphere, a baffle made of 6 cm wide foil strips should be placed between the last but one and the last row of the arranged slabs. The foil closes vertical gaps and prevents water vapour from mi-grating upwards inside the ven-tilation panel. Water vapour will accumulate in the upper inter-nal horizontal duct below the foil barrier. The accumulated vapour is discharged through the IZO BEL vent tubes supplied by Izodom. Such foil barriers must be also installed under windows openin-gs to prevent water vapour from penetration into the space under the window sill. The tubes should be glued in the openings located 35 mm

Placement ofthe IZOBETA panel

top panel

6 cm foil

IZO BEL tube

bottom panel

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Some of our completed residential housing projects

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POLAND

ZDUŃSKAWOLA

IZODOM 2000 Polska Sp. z o.o.ul. Ceramiczna 2a 98-220 Zduńska WolaCustomer service:0048 – 43 – 823 – 41 – 880048 – 43 – 823 – 89 – 47e-mail: [email protected] office/fax:0048 – 43 – 823 – 23 – 68e-mail: [email protected]

www.izodom.plwww.pasywnedomy.eu

GPS: N 51°35’37.75” E 18°58’28.55”

PRODUCT CATALOGUE - Izodom 2000 Polska · IZOOM Product catalogue Durable structure The Izodom...

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