1.Product Catalogue Welding machines Welding torches Welding consumables Plasma cutting Oxy-fuel welding and cutting Mechanisation, automation and process planning Surface treatment Protective equipment and safety Advice and serviceBlueEvolution the major sustainability initiative from EWM. Saves money, secures jobs and protects the environment. www.blueevolution.info1st Edition2013

2. EWM HIGHTEC WELDING GmbH Simply more! EWM has a fully coordinated system in which all components are systematically geared towards delivering consistently high welding quality, conserving resources and reducing the workload. The advantages for our customers are obvious the complete product portfolio means that they only have one contact. EWM provides you with advice and service. We also guarantee the quickest availability and delivery times for all of our products. In doing so, we take technological responsibility for the entire welding process. This catalogue contains the complete EWM product range from welding machines, welding torches and welding consumables through to welding accessories.n Advice + service Have you got any questions which are not answered in this price list? Our global EWM branches and sales partners are happy to help and advise you at any time. You will find your local partner online at www.ewm-group.com. Alternatively, please contact the EWM works team at any time on +49 2623 9276-0 or info@ewm-sales.com.n Financing Do you only require a machine temporarily or you would like to finance it? We will naturally be happy to provide you with an attractive leasing or rental quotation. Contact us or your dealer.n Up to five-year warranty Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our products and therefore provide you with a five or three-year warranty on our welding machines in accordance with the current version of the warranty conditions.n Returns If you do need to return a product for some reason, please discuss this with the seller in advance. Your return can only be accepted and processed to your satisfaction as quickly as possible in accordance with our return conditions if previously agreed upon and if the goods are in their original packaging. Custom-made products cannot be exchanged.n T&Cs + technical data All products are supplied in accordance with the Terms and Conditions of the EWM sales company. The information in our documents is non-binding. We retain the right to make changes on the grounds of technical developments or errors.2ewm Hightec Welding GmbH /// www.ewm-group.com 3. Arc weldingWelding machine sets 7Welding torches 97Welding consumables 295Welding accessories 367Orbital welding 395Plasma cuttingCutting machines and torches 411Compressed air accessories 433Oxy-fuel welding and cuttingTorches, machines and accessories 451Mechanisation and process planningPositioners Turning rolls Circumferential welding machines Electrode grinders Induction heaters 537Surface treatmentSeam cleaning Grinding and cutting discs Cleaning and anti-spatter sprays 549Protective equipment and safetyHelmets Personal safety equipment Welding curtains Fume extraction Process planning Work clothes 565ServicesRepairs Renting Certification to EN 1090 629 4. The EWM Total System Concept The Welding Code: At EWM, the Welding Code means an in-depth understanding of what constitutes a perfect weld in the context of your specific welding task. Only with this knowledge and decades of experience is it possible to make sustainable improvements to your complete welding process BlueEvolution - The Sustainability Initiative from the Inventors of the Welding Code: The complete EWM system offers you a great deal of benefits: You not only save money and protect the environment but you also make sure your employees health is cared for and secure their jobs EWM will help you to comply with EN 1090 criteria! As part of the CE marking qualification process, you need to ensure qualification of your welding production process by an approved testing centre by the end of the transition period (July 1, 2014). By acquiring the EWM EN 1090 WPQR Package (Welding Procedure Qualification Report) and using EWM machines covered by the EWM EN 1090 WPQR package, you achieve the required qualification automatically. Save time and money by acquiring standard welding procedure specifications qualified by the appropriate procedure tests (WPQR) directly in the EWM EN 1090 WPQR Package! Up to five-year warranty Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our products and therefore provide you with a five or three-year warranty on our welding machines, also for 3-shift operation, in accordance with the current version of the warranty conditions.Sales and Logistics Centre A3 exit Ransbach-Baumbach, Germany www.ewm-sales.com4ewm Hightec Welding GmbH /// www.ewm-group.com 5. Symbols 1-phase connection7-pole remote control connection2-phase connection8-pole torch connection3-phase connection12-pole torch connection3-phase connection TNS net14-pole remote control connection5-pole torch connection19-pole torch connectionTorch hose package lengthIntermediate hose package lengthThe correct type of current and correct polarity for direct current are important for the welding of consumables suitable for electric welding. They are indicated by code numbers in the respective DIN abbreviations which are replaced by compound symbols here. From the four symbols known in electrical engineering ~ for alternating current = for direct current+ for plus pole for minus poleseven possibilities for the suitable current of the welding consumables emerge: = Alternating current = Direct current (plus pole)= Direct current (plus pole) or alternating current= Direct current (minus pole)= Direct current (minus pole) or alternating current= Direct current (plus pole or minus pole)= Direct current (plus pole or minus pole) or alternating currentAbbreviations 2DVTwo wire feed unitsGD UDGas cooled, decentral, Up/Down2TDouble push buttonGDVRotary gas valve2U/D2x Up/DownHFLHighly flexible hose package4R4 rollersHWHotwire5P5-pole connection socketKGE8P8-pole connection socketCompact, gas cooled, euro torch connectionADAPAdapterMVMultivoltASMConnection capabilityPC1Powercontrol 1AWConnection capability filler wirePC2Powercontrol 2celCellulose electrodespwsPole reversing switchCWCold wireTDGPortable, decompact, gas cooledDDouble wire feed unitTGDPortable, gas cooled, decentralD2Wire spool D200D3Wire spool D300DGDecompact, gas cooledDWDecompact, water cooledEZAEuro torch connectionFDWMobile, decompact, water cooledFWDMobile, water cooled, decentralGDGas cooled, decentralTGEPortable, gas cooled, euro torch connectionTKMPortable, compact, modularTMDPortable, modular, decentralU/DUp/DownWDWater cooled, decentralWD UDWater cooled, decentral, Up/DownWEWater cooled, Euro torch connectionVPEPacking unitewm Hightec Welding GmbH /// www.ewm-group.com5 6. Further components and accessoriesMore detailed information on our plasma welding components, tigSpeed wire feeders, miniDrive feeders, automation components and other numerous accessories can be found in our machine catalogue (WM.0824.01), automation catalogue (WM.0837.01) and on the internet at www.ewm-group.comContact EWM Internetwww.ewm-sales.com E-Mailinfo@ewm-sales.comYou can contact us by phone Monday to Friday from 7.00 am to 5 pm:+49 2623 9276-0Sales, service and training Salessales@ewm-group.com Serviceservice@ewm-group.com Trainingtraining@ewm-group.comWelding consultancy and product information Products and process technologywelding@ewm-group.com Marketingmarketing@ewm-group.com Technical documentationdocumentation@ewm-group.com Quality managementqm@ewm-group.com Automationautomatisierung@ewm-group.comFollow us on Facebook and YouTube http://www.facebook.com/ewmhightecwelding http://www.youtube.com/EWMwelding6ewm Hightec Welding GmbH /// www.ewm-group.com 7. MIG/MAG welding OverviewOverview Inverter welding machinesInverter welding machinesStep switch controlled welding machinesPage Picomig alpha Q Phoenix Phoenix Taurus Taurus Mira Saturn WegaPulse, portable Multiprocess, alpha Q Pulse, modular Pulse, mobile Standard, modular Standard, mobile Standard, mobile Standard, mobile Standard, mobile10 12 16 18 26 30 44 46 50Symbols for welding processesMIG/MAG standardMMApulseTIGcoldArc superPuls Process switchingpipeSolution GougingforceArc activeArcewm Hightec Welding GmbH /// www.ewm-group.com7 8. Processes MIG/MAGMachines and processes from EWM the optimum solution for every need.alpha QPhoenixHighly dynamic forceArc power moduleHighly dynamic forceArc power moduleHigh-performance inverter 80 V output voltageHigh-performance inverter 80 V output voltagecoldArc power module for heat-reduced weldingMIG/MAG standardMIG/MAG standardpulsepulsecoldArc pipeSolution forceArcforceArc rootArcMMA TIG (lift Arc)TIG (lift Arc)superPuls Process switchingsuperPuls Process switchingGouging8MMAGougingewm Hightec Welding GmbH /// www.ewm-group.com 9. Processes MIG/MAGEWM power sources stand out due to a high-performance inverter with high open circuit voltage and excellent arc characteristics. This creates unique welding properties for perfect results as well as excellent quality with 100% reproducibility. EWM can provide the perfect solution for every technical welding requirement from the Taurus Basic through to our complete solution, alpha Q. Upon request, and depending on requirements and investment capabilities, customers can profit from bespoke, optimised power modules for innovative welding processes.Taurus Synergic STaurus BasicPicomigHighly dynamic forceArc power moduleHigh-performance inverter 80 V output voltageMIG/MAG standardHigh-performance inverter 80 V output voltageMIG/MAG standardHigh-performance inverter 80 V output voltageMIG/MAG standard pulseforceArc rootArc MMArootArc MMATIG (lift Arc)Gouging(only Picomig 305)MMA TIG (lift Arc)Gougingewm Hightec Welding GmbH /// www.ewm-group.com9 10. MIG/MAG welding Inverter welding machinesPulse, portable Picomig 180 Picomig 305zz zz zz zz zz zzInverter welding machine, DC, pulse, gas-cooled Multiprocess: MIG/MAG, TIG lift arc and MMA Portable, compact Robust plastic casing with no corners or edges Polarity selection and display: superb for welding self-shielding flux cored wires 4-roll drivePicomig 180 puls TKG zz zz zz3.5 m mains lead with 16 A earthed plug Equipped for 0.8 mm + 1.0 mm steel wires Spool diameter up to 200 mmMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight1x 230V (-40%- +15%) 1x 16A 5A - 180A 180A / 25% 120A / 60% 100A / 100% 685mmx280mmx360mm 15kgDesignationItem no.Complete set: Including pressure regulator, gas hose, welding lead, 2kg flux cored wire, 2kg steel wire, gas nozzle and welding torch Picomig 305 D2 puls zzm 3 4 5Mounting for wire spool diameter D200 (5 kg)Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Spool diameter External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 16A 5A - 300A 300A / 40% 260A / 60% 200A / 100% 200mm 535mmx300mmx480mm 27kgDesignationItem no. m 3 4 5Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle Picomig 305 D3 puls zzSpool diameter External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 16A 5A - 300A 300A / 40% 260A / 60% 200A / 100% 300mm 625mmx300mmx480mm 29kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle ewm Hightec Welding GmbH /// www.ewm-group.com391-005266-00000 391-005266-00001 391-005266-00002Mounting for wire spool diameter D300 (15 kg)Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C10091-005135-00502 391-005135-00001 391-005135-00002Item no. m 3 4 5391-005267-00000 391-005267-00001 391-005267-00002PK 2013 2013-3-19 11. Multiprocess MIG/MAG pulse welding machines Overview - alpha Q - controlalpha QMIG/MAG standardMMAPulseTIGcoldArcpipeSolutionsuperPuls process switchingGougingforceArcSelection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via welding sequence with LED user menuNo settings required on decompact welding machineHighlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Synergic one-knob operation forceArc, coldArc, pipeSolution and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging 12. MIG/MAG welding Inverter welding machinesMultiprocess, alpha Q zzalpha Qzzzz zz zz zz zzInverter welding machine, DC, pulse One-knob operation (Synergic): Setting of all welding parameters and functions easy setting of operating point on the wire feeder, pre-programmed JOBs (welding tasks) can be selected from JOB list Maximum efficiency thanks to coldArc, forceArc and pipeSolution Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine 4-roll drive. Equipped for 1.0mm + 1.2mm steel wires 5 m mains supply leadalpha Q 330 TKM gasgekhlt Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 330A 330A / 40% 270A / 60% 210A / 100%DesignationItem no. m 3 4 5Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchalpha Q 330 TKM wassergekhlt Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 330A 330A / 40% 270A / 60% 210A / 100%DesignationItem no. m 3 4 5Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchalpha Q 351 FDW Cooling output Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. WeightItem no. m 312ewm Hightec Welding GmbH /// www.ewm-group.com391-005119-01000 391-005119-01001 391-005119-010021500W 3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 135kgDesignationComplete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch391-005119-00000 391-005119-00001 391-005119-000024 5m 1 5 10 1 5 10 1 5 10391-005130-00110 391-005130-00120 391-005130-00130 391-005130-00111 391-005130-00121 391-005130-00131 391-005130-00112 391-005130-00122 391-005130-00132PK 2013 2013-3-19 13. MIG/MAG welding Inverter welding machinesalpha Q 551 FDW Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1500W 1100mmx455mmx1000mm 138.5kgCooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-194 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005074-00110 391-005074-00120 391-005074-00130 391-005074-00111 391-005074-00121 391-005074-00131 391-005074-00112 391-005074-00122 391-005074-0013213 14. Multiprocess MIG/MAG welding machines Overview Phoenix controlsProgress No electronics in the wire feed unit Setting of operating point, arc length correction, non-latched/latched and standard/pulse on the wire feed unitSelection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the welding machine Setting of the welding parameters via welding sequence with LED user menuHighlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list. Synergic one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gougingExpert / M 3.00 Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feed unitSelection and display of the welding task via LED user menu Selected welding task is constantly visible on the welding machine Setting of all welding parameters and welding data displays on the welding machineHighlights Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the different materials, gas types and wire diameters Synergic one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging 15. Multiprocess MIG/MAG welding machines Overview Phoenix controlsExpert / M 3.70 Setting of all welding parameters and welding data displays on the wire feed unit Setting of the welding parameters via welding sequence with LED user menuSelection and display of the welding task via LED user menu Selected welding task is constantly visible on the welding machine Setting of all welding parameters and welding data displays on the wire feed unit and on welding machineHighlights Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the different materials, gas types and wire diameters Synergic one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging 16. MIG/MAG welding Inverter welding machinesPulse, modular zzPhoenix 355 Phoenix 405 Phoenix 505zz zz zz zzInverter welding machine, DC, pulse Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine 4-roll drive. Equipped for 1.0mm + 1.2mm steel wires 5 m mains supply leadPhoenix 355 Progress TKM zzEasiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 40% 300A / 60% 270A / 100% 625mmx300mmx480mm 33kgExternal dimensions, compl. Weight DesignationItem no. m 3 4 5Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Phoenix 355 Progress puls TDM zzEasiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 60% 300A / 100% 625mmx300mmx535mm 41kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch16ewm Hightec Welding GmbH /// www.ewm-group.com391-005271-00000 391-005271-00001 391-005271-000024 5m 1 5 10 1 5 10 1 5 10093-005283-01110 093-005283-01120 093-005283-01130 093-005283-01111 093-005283-01121 093-005283-01131 093-005283-01112 093-005283-01122 093-005283-01132PK 2013 2013-3-19 17. MIG/MAG welding Inverter welding machinesPhoenix 405 Progress puls TDM zzEasiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100%DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 505 Progress puls TDM zz4 5m 1 5 10 1 5 10 1 5 10Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 500A 500A / 60% 430A / 100%DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005240-01110 391-005240-01120 391-005240-01130 391-005240-01111 391-005240-01121 391-005240-01131 391-005240-01112 391-005240-01122 391-005240-011324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005220-01110 391-005220-01120 391-005220-01130 391-005220-01111 391-005220-01121 391-005220-01131 391-005220-01112 391-005220-01122 391-005220-0113217 18. MIG/MAG welding Inverter welding machinesPulse, mobile Inverter welding machine, DC, pulse, water-cooled Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging zz Gouging with carbon electrode diameters (551) of up to 10mm zz Very high power reserves enable use of long intermediate hose packages: 70 mm up to 30 m 95 mm up to 40 m zz Decompact, mobile, can be lifted by crane and moved by fork lift zz Equipped with PC interface as standard zz Connection capability for remote control and function torch zz 4-roll drive. Equipped for 1.0mm + 1.2mm steel wires zz Powerful cooling system with centrifugal pump, pressure switch and large 12l tank. Temperaturecontrolled pump and fan zz 5 m mains supply lead zzPhoenix 351 Phoenix 401 Phoenix 451 Phoenix 551zzPhoenix 351 Progress puls FDW zzEasiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 129kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 351 Expert puls FDW zzzz4 5m 1 5 10 1 5 10 1 5 10Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 129kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch18ewm Hightec Welding GmbH /// www.ewm-group.com391-004848-00110 391-004848-00120 391-004848-00130 391-004848-00111 391-004848-00121 391-004848-00131 391-004848-00112 391-004848-00122 391-004848-001324 5m 1 5 10 1 5 10 1 5 10391-004849-05110 391-004849-05120 391-004849-05130 391-004849-05111 391-004849-05121 391-004849-05131 391-004849-05112 391-004849-05122 391-004849-05132PK 2013 2013-3-19 19. MIG/MAG welding Inverter welding machinesPhoenix 351 Expert puls M3.00 FDW zzzzIdeal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 129kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 401 Progress puls FDW zz4 5m 1 5 10 1 5 10 1 5 10Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-004849-00110 391-004849-00120 391-004849-00130 391-004849-00111 391-004849-00121 391-004849-00131 391-004849-00112 391-004849-00122 391-004849-001324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005247-00110 391-005247-00120 391-005247-00130 391-005247-00111 391-005247-00121 391-005247-00131 391-005247-00112 391-005247-00122 391-005247-0013219 20. MIG/MAG welding Inverter welding machinesPulse, mobile Phoenix 401 Expert puls FDW zzzzIdeal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 401 Expert puls M3.00 FDW zzzz4 5m 1 5 10 1 5 10 1 5 10Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch20ewm Hightec Welding GmbH /// www.ewm-group.com391-005248-05110 391-005248-05120 391-005248-05130 391-005248-05111 391-005248-05121 391-005248-05131 391-005248-05112 391-005248-05122 391-005248-051324 5m 1 5 10 1 5 10 1 5 10391-005248-00110 391-005248-00120 391-005248-00130 391-005248-00111 391-005248-00121 391-005248-00131 391-005248-00112 391-005248-00122 391-005248-00132PK 2013 2013-3-19 21. MIG/MAG welding Inverter welding machinesPhoenix 451 Progress puls FDW zzEasiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 451 Expert puls FDW zzzz4 5m 1 5 10 1 5 10 1 5 10Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005010-00110 391-005010-00120 391-005010-00130 391-005010-00111 391-005010-00121 391-005010-00131 391-005010-00112 391-005010-00122 391-005010-001324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005011-05110 391-005011-05120 391-005011-05130 391-005011-05111 391-005011-05121 391-005011-05131 391-005011-05112 391-005011-05122 391-005011-0513221 22. MIG/MAG welding Inverter welding machinesPulse, mobile Phoenix 451 Expert puls M3.00 FDW zzzzIdeal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 551 Progress puls FDW zz4 5m 1 5 10 1 5 10 1 5 10Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB listMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch22ewm Hightec Welding GmbH /// www.ewm-group.com391-005011-00110 391-005011-00120 391-005011-00130 391-005011-00111 391-005011-00121 391-005011-00131 391-005011-00112 391-005011-00122 391-005011-001324 5m 1 5 10 1 5 10 1 5 10391-005013-00110 391-005013-00120 391-005013-00130 391-005013-00111 391-005013-00121 391-005013-00131 391-005013-00112 391-005013-00122 391-005013-00132PK 2013 2013-3-19 23. MIG/MAG welding Inverter welding machinesPhoenix 551 Expert puls FDW zzzzIdeal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPhoenix 551 Expert puls M3.00 FDW zzzz4 5m 1 5 10 1 5 10 1 5 10Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feederMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005014-05110 391-005014-05120 391-005014-05130 391-005014-05111 391-005014-05121 391-005014-05131 391-005014-05112 391-005014-05122 391-005014-051324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005014-00110 391-005014-00120 391-005014-00130 391-005014-00111 391-005014-00121 391-005014-00131 391-005014-00112 391-005014-00122 391-005014-0013223 24. Multiprocess MIG/MAG welding machines Overview Taurus controlsBasic No electronics in the wire feed unit Setting of operating point, wire speed and non-latched/latched on the wire feed unit Twin-knob operationSetting of all welding parameters and welding data displays on the welding machineHighlights MIG/MAG welding with solid and flux cored wire, MMA welding, air arc gougingSynergic S Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via welding sequence with LED user menu Synergic one-knob operationNo settings required on decompact welding machineHighlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Synergic one-knob operation forceArc, rootArc and standard MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging Extensive remote control options 25. MIG/MAG welding Inverter welding machinesStandard, modular Taurus 355 Taurus 405 Taurus 505Inverter welding machine, DC Multiprocess: MIG/MAG, MMA and air arc gouging zz Modular (gas- or water-cooled) zz Gouging with up to 10mm carbon electrode diameter (505) zz Very high power reserves enable use of long intermediate hose packages: 70 mm up to 30 m 95 mm up to 40 m zz Tool-free polarity selection: ideal for welding self-shielding flux cored wires zz Connection capability for remote control, function torch, cooling unit zz Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine zz zzTaurus 355 Basic TKMzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 40% 300A / 60% 270A / 100% 624mmx300mmx480mm 33kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchTaurus 355 Basic TKMzz zzItem no. m 3 4 5The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 40% 300A / 60% 270A / 100% 624mmx300mmx480mm 33kgDesignation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch26ewm Hightec Welding GmbH /// www.ewm-group.com391-005214-00000 391-005214-00001 391-005214-00002Item no. m 3 4 5391-005273-01000 391-005273-01001 391-005273-01002PK 2013 2013-3-19 26. MIG/MAG welding Inverter welding machinesTaurus 355 Basic TDMzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 60% 300A / 100% 624mmx300mmx535mm 41kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 355 Synergic S TDM zz zz4 5m 1 5 10 1 5 10 1 5 10All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 350A 350A / 60% 300A / 100% 624mmx300mmx535mm 41kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005286-01110 391-005286-01120 391-005286-01130 391-005286-01111 391-005286-01121 391-005286-01131 391-005286-01112 391-005286-01122 391-005286-011324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005285-01110 391-005285-01120 391-005285-01130 391-005285-01111 391-005285-01121 391-005285-01131 391-005285-01112 391-005285-01122 391-005285-0113227 27. MIG/MAG welding Inverter welding machinesStandard, modular Taurus 405 Basic TDMzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 624mmx300mmx535mm 41kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 405 Synergic S TDM zz zz4 5m 1 5 10 1 5 10 1 5 10All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 624mmx300mmx535mm 41kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch28ewm Hightec Welding GmbH /// www.ewm-group.com391-005214-01110 391-005214-01111 391-005214-01112 391-005214-01120 391-005214-01121 391-005214-01122 391-005214-01130 391-005214-01131 391-005214-011324 5m 1 5 10 1 5 10 1 5 10391-005244-01110 391-005244-01111 391-005244-01112 391-005244-01120 391-005244-01121 391-005244-01122 391-005244-01130 391-005244-01131 391-005244-01132PK 2013 2013-3-19 28. MIG/MAG welding Inverter welding machinesTaurus 505 Basic TDMzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 500A 500A / 60% 430A / 100% 624mmx300mmx535mm 45kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 505 Synergic S TDM zz zz4 5m 1 5 10 1 5 10 1 5 10All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 500A 500A / 60% 430A / 100% 624mmx300mmx535mm 45kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005221-01110 391-005221-01111 391-005221-01112 391-005221-01120 391-005221-01121 391-005221-01122 391-005221-01130 391-005221-01131 391-005221-011324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005219-01110 391-005219-01111 391-005219-01112 391-005219-01120 391-005219-01121 391-005219-01122 391-005219-01130 391-005219-01131 391-005219-0113229 29. MIG/MAG welding Inverter welding machinesStandard, mobile Taurus 401 Taurus 351 Taurus 451 Taurus 551Inverter welding machine, DC Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging zz rootArc: Stable, soft, short arc even with long welding leads; ideal for simple, reliable root welding without weld pool backing, effortless gap bridging. (Only with Taurus Synergic) zz Gouging with carbon electrode diameters (551) of up to 10mm zz Very high power reserves enable use of long intermediate hose packages: 70 mm up to 30 m 95 mm up to 40 m zz Connection capability for remote control and function torch zz 4-roll drive. Equipped for 1.0mm + 1.2mm steel wires zz More effective welding with forceArc technology (Taurus Synergic) zz Powerful cooling system with centrifugal pump, pressure switch and large 12l tank. Temperaturecontrolled pump and fan zz zzTaurus 401 Basic FKWzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3 4 5Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchTaurus 351 Basic FDGzz zzThe most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch30ewm Hightec Welding GmbH /// www.ewm-group.com391-005232-00000 391-005232-00001 391-005232-000024 5m 1 5 10 1 5 10 1 5 10391-005174-00110 391-005174-00111 391-005174-00112 391-005174-00120 391-005174-00121 391-005174-00122 391-005174-00130 391-005174-00131 391-005174-00132PK 2013 2013-3-19 30. MIG/MAG welding Inverter welding machinesTaurus 351 Synergic S FDG zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 401 Basic FDGzz zz4 5m 1 5 10 1 5 10 1 5 10The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 107kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005193-00110 391-005193-00111 391-005193-00112 391-005193-00120 391-005193-00121 391-005193-00122 391-005193-00130 391-005193-00131 391-005193-001324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005249-00110 391-005249-00111 391-005249-00112 391-005249-00120 391-005249-00121 391-005249-00122 391-005249-00130 391-005249-00131 391-005249-0013231 31. MIG/MAG welding Inverter welding machinesStandard, mobile Taurus 401 Synergic S FDG zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 107kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 451 Basic FDGzz zz4 5m 1 5 10 1 5 10 1 5 10The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 118kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch32ewm Hightec Welding GmbH /// www.ewm-group.com391-005255-00110 391-005255-00111 391-005255-00112 391-005255-00120 391-005255-00121 391-005255-00122 391-005255-00130 391-005255-00131 391-005255-001324 5m 1 5 10 1 5 10 1 5 10391-005176-00110 391-005176-00111 391-005176-00112 391-005176-00120 391-005176-00121 391-005176-00122 391-005176-00130 391-005176-00131 391-005176-00132PK 2013 2013-3-19 32. MIG/MAG welding Inverter welding machinesTaurus 451 Synergic S FDG zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 118kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 551 Basic FDGzz zz4 5m 1 5 10 1 5 10 1 5 10The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 118kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005195-00110 391-005195-00111 391-005195-00112 391-005195-00120 391-005195-00121 391-005195-00122 391-005195-00130 391-005195-00131 391-005195-001324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005178-00110 391-005178-00111 391-005178-00112 391-005178-00120 391-005178-00121 391-005178-00122 391-005178-00130 391-005178-00131 391-005178-0013233 33. MIG/MAG welding Inverter welding machinesStandard, mobile Taurus 551 Synergic S FDG zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 118kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 351 Basic FDWzz zz4 5m 1 5 10 1 5 10 1 5 10The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 129kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch34ewm Hightec Welding GmbH /// www.ewm-group.com391-005197-00110 391-005197-00111 391-005197-00112 391-005197-00120 391-005197-00121 391-005197-00122 391-005197-00130 391-005197-00131 391-005197-001324 5m 1 5 10 1 5 10 1 5 10391-005149-00110 391-005149-00111 391-005149-00112 391-005149-00120 391-005149-00121 391-005149-00122 391-005149-00130 391-005149-00131 391-005149-00132PK 2013 2013-3-19 34. MIG/MAG welding Inverter welding machinesTaurus 351 Synergic S FDW zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 25A 5A - 350A 350A / 100% 1100mmx455mmx1000mm 129kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 401 Basic FDWzz zz4 5m 1 5 10 1 5 10 1 5 10The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005187-00110 391-005187-00111 391-005187-00112 391-005187-00120 391-005187-00121 391-005187-00122 391-005187-00130 391-005187-00131 391-005187-001324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005250-00110 391-005250-00111 391-005250-00112 391-005250-00120 391-005250-00121 391-005250-00122 391-005250-00130 391-005250-00131 391-005250-0013235 35. MIG/MAG welding Inverter welding machinesStandard, mobile Taurus 401 Synergic S FDW zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C External dimensions, compl. Weight3x 400V (-25%- +20%) 3x 35A 5A - 400A 400A / 100% 1100mmx455mmx1000mm 118kgDesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 451 Basic FDWzz zz4 5m 1 5 10 1 5 10 1 5The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch36ewm Hightec Welding GmbH /// www.ewm-group.com391-005256-00110 391-005256-00111 391-005256-00112 391-005256-00120 391-005256-00121 391-005256-00122 391-005256-00130 391-005256-001314 5m 1 5 10 1 5 10 1 5 10391-005150-00110 391-005150-00111 391-005150-00112 391-005150-00120 391-005150-00121 391-005150-00122 391-005150-00130 391-005150-00131 391-005150-00132PK 2013 2013-3-19 36. MIG/MAG welding Inverter welding machinesTaurus 451 Synergic S FDW zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 450A 450A / 80% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchTaurus 551 Basic FDWzz zz4 5m 1 5 10 1 5 10 1 5 10391-005189-00110 391-005189-00111 391-005189-00112 391-005189-00120 391-005189-00121 391-005189-00122 391-005189-00130 091-005256-00131 391-005189-00132The most important functions can be set at the workplace (wire feeder) Twin-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch4 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005151-00110 391-005151-00111 391-005151-00112 391-005151-00120 391-005151-00121 391-005151-00122 391-005151-00130 391-005151-00131 391-005151-0013237 37. MIG/MAG welding Inverter welding machinesStandard, mobile Taurus 551 Synergic S FDW zz zzAll functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 35A 5A - 550A 550A / 60% 420A / 100% 1100mmx455mmx1000mm 129kgExternal dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch38ewm Hightec Welding GmbH /// www.ewm-group.com4 5m 1 5 10 1 5 10 1 5 10391-005191-00110 391-005191-00111 391-005191-00112 391-005191-00120 391-005191-00121 391-005191-00122 391-005191-00130 391-005191-00131 391-005191-00132 38. MIG/MAG welding OverviewOverview Step switch controlled welding machines MIG/MAG weldingPK 2013 2013-3-19PageStep switch controlled welding machinesMira Saturn Wegaewm Hightec Welding GmbH /// www.ewm-group.com44 46 5039 39. MIG/MAG intermediate drive miniDriveminiDrive MIG/MAGYou can get anywhere with the miniDrive. Is your welding location confined and far away from the power source and is great weight an impediment? Then the miniDrive is the solution. nn Robust and lightweight in an aluminium housing: Justnn Operating point setting, correction of the arclength and wire inching directly at the miniD-7.5 kg and compact size nn Optimal protection due to round edges and plasticrive nn Can be operated even with gloves.protectors nn Reliable wire feeding even over long distances, samerollerdiameter as in EWM wire feeders nn Cover up to 50 m with the miniDrive nn The miniDrive fits through almost any gap and can benn The most important functions are directly acces-sible as remote control or function torches can be connected. nn With strain relief for extra long life of the hosepackagesused in extremely confined spacesTechnical data miniDrive Duty cycle 40CTaurus 401 Synerrgic SWire feed speed Roller diameter Dimensions L x W x H in mm Weight (w/o hose package)400 A/60 % 300 A/100 % 1 m/min - 20 m/min 37 mm 302 x 176 x 196 7.5 kgMains voltage (tolerances) Mains fuse (slow-blow) Setting range for welding current Duty cycle 40C3 x 400 V (-25 % to +20 %) 3 x 25 A 5 A400 A 400 A/100 %Areas of application:For welding machines of the following series:e.g. shipyards, crane construction, container and equipment construction, rail vehicle construction and much morealpha Q, Phoenix Progress*, Phoenix Expert, Taurus Synergic S* (* except Phoenix Progress / Taurus Synergic S 355 TKM)Variants TypeminiDrive GSminiDrive WS40Short descriptionLengthItem no.10 m 090-005262-00110 15 m 090-005262-00115 Intermediate drive with hose package** for gascooled welding torches 20 m 090-005262-00120 25 m 090-005262-00125 10 m 090-005262-01110 15 m 090-005262-01115 Intermediate drive with hose package** for watercooled welding torches 20 m 090-005262-01120 25 m 090-005262-01125 ** Hose packages factory-equipped with steel liner for steelwires ewm Hightec Welding GmbH /// www.ewm-group.com 40. MIG/MAG intermediate drive miniDriveSystem example Taurus 401 Synergic S (compact)Remote controls (optional)Up to5mUp to25 mOptional: Wire fed from drum, e.g. 250 kgMT451W 5M (standard torch) or function torchminiDrive WS 25MTaurus 401 Synergic S FKWSolution 1 Sample price Taurus 401 Synergic S FKW miniDrive WS 25M MT451W 5MCompact Taurus Synergic S + miniDrive Welding machine, compact Intermediate drive Welding torchConnection of miniDrive to welding machine with integrated wire feeder090-005293-00502 090-005262-01125 094-500095-00005Up to 30 m radius of action!Gas-cooled welding machine on requestSystem example Taurus 401 Synergic S (decompact)Remote controls (optional)Up toUp to20 m5mUp to25 mMT451W 5M (standard torch) or function torchMIG 7POLTaurus 401 Synergic S FDWTaurus Synergic S drive 4L with wheel assembly kit (optional)Solution 2Sample price Taurus 401 Synergic S FDW* Taurus Synergic S drive 4L ON WAKD2 4l/41L miniDrive WS 25M MT451W 5M MIG 7POL 20MminiDrive WS 25MWelding machine, decompact Wire feeder Wheel assembly kit Intermediate drive Welding torch Intermediate hose packageGas-cooled welding machine on request090-005250-00502 090-005201-00502 090-008151-00000 090-005262-01125 094-500095-00005 094-000407-00007Taurus Synergic S with separate wire feeder + miniDrive Connection of miniDrive to separate wire feederUp to 50 m radius of action!*Optional: Reinforced water pumpewm Hightec Welding GmbH /// www.ewm-group.com41 41. Standard MIG/MAG welding machines, step switch controlled Overview controls for Mira, Saturn, WegaM 1.02 Setting of the wire feed speed on the wire feed unit or on compact welding machine Twin-knob operationSetting of the welding voltage via step switch on welding machineHighlights MIG/MAG welding with solid and flux cored wire Wide range of functions: non-latched; latched; interval; spot welding Adjustable spot time, interval time and pause timeM 2.20 Setting of wire feed speed and welding data displays on the wire feed unit or on compact welding machine Twin-knob operationSetting of the welding voltage via step switch on welding machineHighlights MIG/MAG welding with solid and flux cored wire Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test Adjustable spot welding, interval, pause, gas post-flows and wire burn-back times 42. Standard MIG/MAG welding machines, step switch controlled Overview controls for Mira, Saturn, WegaM 2.40 Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via LED user menu Synergic one-knob operationSetting of the operating point via step switch on welding machineHighlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test Adjustable spot welding, interval, pause, gas post-flows and wire burn-back times 43. MIG/MAG welding Step switch controlled welding machinesMira Mira 151 Mira 221 Mira 251 Mira 301zz zzMIG/MAG standard welding machines, step switch controlled, gas-cooled Mobile, compact, sturdy construction with small housing dimensionsMira 151 FKGMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight1x 230V (-15%- +15%) 1x 16A 30A - 150A 150A / 15% 55A / 100% 6 880mmx385mmx610mm 47kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchMira 221 MV FKGMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. WeightItem no. m 3 4 52x 400V (-15%- +15%) 2x 16A 30A - 220A 220A / 15% 85A / 100% 6 880mmx385mmx610mm 56kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchMira 251 FKGMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. WeightItem no. m 3 4 544ewm Hightec Welding GmbH /// www.ewm-group.com391-005085-00000 391-005085-00001 391-005085-000023x 400V (-15%- +15%) 3x 16A 30A - 250A 250A / 20% 125A / 100% 8 880mmx385mmx610mm 60kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch391-005084-00000 391-005084-00001 391-005084-00002Item no. m 3 4 5391-005086-00000 391-005086-00001 391-005086-00002PK 2013 2013-3-19 44. MIG/MAG welding Step switch controlled welding machinesMira 301 M1.02 FKGzz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 20% 150A / 100% 12 880mmx385mmx610mm 72kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchMira 301 M2.20 FKGzz zzItem no. m 3 4 5Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 20% 150A / 100% 12 880mmx385mmx610mm 72kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchMira 301 M2.40 FKGzz zzItem no. m 3 4 5391-005207-03000 391-005207-03001 391-005207-03002Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 20% 150A / 100% 12 880mmx385mmx610mm 72kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005181-00000 391-005181-00001 391-005181-00002Item no. m 3 4 5ewm Hightec Welding GmbH /// www.ewm-group.com391-005182-04000 391-005182-04001 391-005182-0400245 45. MIG/MAG welding Step switch controlled welding machinesSaturn Saturn 301 Saturn 351zz zz zz zzMIG/MAG standard welding machines, step switch controlled, gas-cooled Mobile, can be lifted by crane and moved by fork lift 4-roll drive. Equipped for 0.8mm + 1.0mm steel wires Perfect ignition and welding by means of optimised choke with 2 tappingsSaturn 301 M1.02 FKGzz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 40% 190A / 60% 160A / 100% 12 930mmx460mmx730mm 100kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchSaturn 301 M2.20 FKGzz zzItem no. m 3 4 5Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 40% 190A / 60% 160A / 100% 12 930mmx460mmx730mm 100kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch46ewm Hightec Welding GmbH /// www.ewm-group.com391-004977-00000 391-004977-00001 391-004977-00002Item no. m 3 4 5391-004978-03000 391-004978-03001 391-004978-03002PK 2013 2013-3-19 46. MIG/MAG welding Step switch controlled welding machinesSaturn 301 M2.40 FKGzz zzSelection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 16A 30A - 300A 300A / 40% 190A / 60% 160A / 100% 12 930mmx460mmx730mm 100kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchSaturn 351 M1.02 FKGzz zzItem no. m 3 4 5Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 112kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchSaturn 351 M2.20 FKGzz zzItem no. m 3 4 5391-004983-00000 391-004983-00001 391-004983-00002Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 112kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-004979-04000 391-004979-04001 391-004979-04002Item no. m 3 4 5ewm Hightec Welding GmbH /// www.ewm-group.com391-004984-03000 391-004984-03001 391-004984-0300247 47. MIG/MAG welding Step switch controlled welding machinesSaturn Saturn 351 M2.40 FKGzz zzSelection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 112kgSwitching steps External dimensions, compl. Weight DesignationItem no.Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchSaturn 351 FDG M1.02zz zzm 3 4 5Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 100kgSwitching steps External dimensions, compl. Weight DesignationComplete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch48ewm Hightec Welding GmbH /// www.ewm-group.com391-004985-04000 391-004985-04001 391-004985-04002Item no. m 3 4 5 3 4 5 3 4 5m 1 5 10391-004991-02110 391-004991-02111 391-004991-02112 391-004991-02120 391-004991-02121 391-004991-02122 391-004991-02130 391-004991-02131 391-004991-02132PK 2013 2013-3-19 48. MIG/MAG welding Step switch controlled welding machinesSaturn 351 FDG M2.20zz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 100kgSwitching steps External dimensions, compl. Weight DesignationComplete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchSaturn 351 FDG M2.40zz zzItem no. m 3 4 5 3 4 5 3 4 5m 1 5 10Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 350A 350A / 40% 250A / 60% 220A / 100% 16 930mmx460mmx730mm 100kgSwitching steps External dimensions, compl. Weight DesignationComplete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-004991-03110 391-004991-03111 391-004991-03112 391-004991-03120 391-004991-03121 391-004991-03122 391-004991-03130 391-004991-03131 391-004991-03132Item no. m 3 4 5 3 4 5 3 4 5m 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-004991-04110 391-004991-04111 391-004991-04112 391-004991-04120 391-004991-04121 391-004991-04122 391-004991-04130 391-004991-04131 391-004991-0413249 49. MIG/MAG welding Step switch controlled welding machinesWega Wega 401 Wega 501 Wega 601zz zz zz zz zzMIG/MAG standard welding machine, step switch controlled, water-cooled 4-roll drive. Equipped for 1.0mm + 1.2mm steel wires Perfect ignition and welding by means of optimised choke with 3 tappings Powerful cooling system with centrifugal pump, pressure switch and 7l tank. Temperature-controlled pump and fan 5 m mains supply leadWega 401 M1.02 FKWzz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps Cooling output External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx550mmx1000mm 165kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchWega 401 M2.20 FKWzz zzItem no. m 3 4 5Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C Switching steps Cooling output External dimensions, compl. Weight3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx550mmx1000mm 165kgDesignation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch50ewm Hightec Welding GmbH /// www.ewm-group.com391-005227-00000 391-005227-00001 391-005227-00002Item no. m 3 4 5391-005228-03000 391-005228-03001 391-005228-03002PK 2013 2013-3-19 50. MIG/MAG welding Step switch controlled welding machinesWega 401 M2.40 FKWzz zzSelection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx550mmx1000mm 165kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3 4 5Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torchWega 401 FDW M1.02zz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause timeMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx560mmx1000mm 159kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005229-04000 391-005229-04001 391-005229-040024 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-004949-02110 391-004949-02120 391-004949-02130 391-004949-02111 391-004949-02121 391-004949-02131 391-004949-02112 391-004949-02122 391-004949-0213251 51. MIG/MAG welding Step switch controlled welding machinesWega Wega 401 FDW M2.20zz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx560mmx1000mm 159kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchWega 401 FDW M2.40zz zz4 5m 1 5 10 1 5 10 1 5 10Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 25A 30A - 400A 400A / 60% 300A / 100% 2x12 1200W (1l/min) 1100mmx560mmx1000mm 159kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch52ewm Hightec Welding GmbH /// www.ewm-group.com391-004949-03110 391-004949-03120 391-004949-03130 391-004949-03111 391-004949-03121 391-004949-03131 391-004949-03112 391-004949-03122 391-004949-031324 5m 1 5 10 1 5 10 1 5 10391-004949-04110 391-004949-04120 391-004949-04130 391-004949-04111 391-004949-04121 391-004949-04131 391-004949-04112 391-004949-04122 391-004949-04132PK 2013 2013-3-19 52. MIG/MAG welding Step switch controlled welding machinesWega 501 FDW M1.02zz zzSelection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 32A 50A - 500A 500A / 60% 400A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 200kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchWega 501 FDW M2.20zz zz4 5m 1 5 10 1 5 10 1 5 10Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 32A 50A - 500A 500A / 60% 400A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 200kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005088-02110 391-005088-02120 391-005088-02130 391-005088-02111 391-005088-02121 391-005088-02131 391-005088-02112 391-005088-02122 391-005088-021324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005088-03110 391-005088-03120 391-005088-03130 391-005088-03111 391-005088-03121 391-005088-03131 391-005088-03112 391-005088-03122 391-005088-0313253 53. MIG/MAG welding Step switch controlled welding machinesWega Wega 501 FDW M2.40zz zzSelection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 32A 50A - 500A 500A / 60% 400A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 200kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchWega 601 FDW M1.024 5Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40Cm 1 5 10 1 5 10 1 5 103x 400V (-15%- +15%) 3x 32A 50A - 600A 600A / 45% 450A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 228kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch54ewm Hightec Welding GmbH /// www.ewm-group.com391-005088-04110 391-005088-04120 391-005088-04130 391-005088-04111 391-005088-04121 391-005088-04131 391-005088-04112 391-005088-04122 391-005088-041324 5m 1 5 10 1 5 10 1 5 10391-005089-02110 391-005089-02120 391-005089-02130 391-005089-02111 391-005089-02121 391-005089-02131 391-005089-02112 391-005089-02122 391-005089-02132PK 2013 2013-3-19 54. MIG/MAG welding Step switch controlled welding machinesWega 601 FDW M2.20zz zzSetting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 32A 50A - 600A 600A / 45% 450A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 228kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchWega 601 FDW M2.40zz zz4 5m 1 5 10 1 5 10 1 5 10Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operationMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-15%- +15%) 3x 32A 50A - 600A 600A / 45% 450A / 100% 3x12 1200W (1l/min) 960mmx560mmx1010mm 228kgSwitching steps Cooling output External dimensions, compl. Weight DesignationItem no. m 3Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torchPK 2013 2013-3-19391-005089-03110 391-005089-03120 391-005089-03130 391-005089-03111 391-005089-03121 391-005089-03131 391-005089-03112 391-005089-03122 391-005089-031324 5m 1 5 10 1 5 10 1 5 10ewm Hightec Welding GmbH /// www.ewm-group.com391-005089-04110 391-005089-04120 391-005089-04130 391-005089-04111 391-005089-04121 391-005089-04131 391-005089-04112 391-005089-04122 391-005089-0413255 55. TIG welding DC TIG welding machinesPortable Picotig 200zz zz zz zz zz zz zzInverter welding machine, DC, gas-cooled TIG and MMA welding Practical reduction of the operating elements down to the most important functions portable, shoulder strap Also available as multivolt version (automatic mains voltage adaptation 115/230V) or in case as a set 3m mains lead with 16A earthed plug (multivolt model without mains plug) Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltagePicotig 200 5P TGMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 5A - 200A 200A / 25% 150A / 60% 120A / 100% 475mmx135mmx250mm 6.9kgExternal dimensions, compl. Weight Designation Complete set in case: Including mains plug, pressure regulator, gas hose, welding lead and welding torchPicotig 200 MV 5P TGItem no. m 4 8Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C51x 230V (-40%- +15%) 1x 16A 5A - 200A 200A / 25% 150A / 60% 120A / 100% 475mmx180mmx295mm 8.9kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch56ewm Hightec Welding GmbH /// www.ewm-group.com391-002058-00001 391-002058-00003Item no. m 4 85391-002059-00001 391-002059-00003PK 2013 2013-3-19 56. TIG welding OverviewOverview TIG welding DC TIG welding machinesAC/DC TIG welding machinesPK 2013 2013-3-19Page Picotig Tetrix Tetrix Picotig Tetrix TetrixPortable Portable, modular Mobile Portable Portable, modular Mobileewm Hightec Welding GmbH /// www.ewm-group.com56 60 70 75 78 8257 57. TIG DC welding machines Overview Tetrix controlsSmart Very simple to operate just switch on and start welding Direct access to only the most important TIG parameters, other parameters have optimum default settings, which can be changed if required One-knob operation and clear, self-explanatory operating panel Reproducible setting of all welding parameters by means of digital displayHighlights activArc precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Spotmatic saves 50% of tacking time Connection capability: remote control, up/down torchClassic Classic operation Direct access to welding parameters via rotary knobs Self-explanatory operating panel Reproducible setting of all welding parameters by means of digital displayHighlights activArc precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges with or without remote control for thin metal sheets, difficult materials and special welding tasks Spotmatic saves 50% of tacking time Connection capability: remote control, up/down torch58ewm Hightec Welding GmbH /// www.ewm-group.com 58. TIG DC welding machines Overview Tetrix controlsComfort Proven convenience all welding parameters can be adjusted One-knob operation and clear, self-explanatory operating panel LED user menu for setting all welding parameters 10 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital displayHighlights activArc precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges with or without remote control for thin metal sheets, difficult materials and special welding tasks Spotmatic saves 50% of tacking time Connection capability: remote control, up/down and Retox torches Also ideal for mechanised and automated applicationsSynergic Very easy and extremely convenient to use thanks to EWM TIG Synergic operation Synergic one-knob operation and clear, self-explanatory operating panel Selection and display of the welding task (JOB) via LED user menu 256 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital displaysHighlights Ideal for changing welding tasks with user-friendly JOB selection menu for selecting material type, seam type, tungsten electrode diameter and welding current/panel thickness activArc precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges with or without remote control for thin metal sheets, difficult materials and special welding tasks Spotmatic saves 50% of tacking time Connection capability: Remote control, up/down and Retox torches, PC with welding data and documentation software ewm Hightec Welding GmbH /// www.ewm-group.com Also ideal for mechanised and automated applications59 59. TIG welding DC TIG welding machinesPortable, modular Tetrix 200 Tetrix 230 Tetrix 300-2 Tetrix 300 Tetrix 400-2zz zz zz zz zz zz zz zzInverter welding machine, DC TIG and MMA welding Modular (gas- or water-cooled) Practical transport cart for power source, cooling unit and shielding gas cylinder More effective welding with activArc technology Spotmatic saves 50% of tacking time Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machineTetrix 200 Smart TG zz zzDirect access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessaryMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 5A - 200A 200A / 25% 150A / 60% 120A / 100% 475mmx180mmx295mm 10kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 200 Comfort TG zz zzItem no. m 4 85One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 5A - 200A 200A / 25% 150A / 60% 120A / 100% 475mmx180mmx295mm 10kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch60ewm Hightec Welding GmbH /// www.ewm-group.com391-000182-00001 391-000182-00003Item no. m 4 85391-000183-00001 391-000183-00003PK 2013 2013-3-19 60. TIG welding DC TIG welding machinesTetrix 230 Smart TM zz zzDirect access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessaryMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 3A - 230A 230A / 35% 160A / 60% 130A / 100% 600mmx205mmx415mm 17.5kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 Comfort TM zz zzItem no. m 4 85One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 3A - 230A 230A / 35% 160A / 60% 130A / 100% 600mmx205mmx415mm 17.5kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 Smart TM zz zzItem no. m 4 85391-000157-00001 391-000157-00003Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessaryMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 3A - 230A 230A / 35% 160A / 60% 130A / 100% 600mmx205mmx415mm 17.5kgExternal dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torchPK 2013 2013-3-19391-000156-00001 391-000156-00003Item no. m 4 85ewm Hightec Welding GmbH /// www.ewm-group.com391-000156-01001 391-000156-0100361 61. TIG welding DC TIG welding machinesPortable, modular Tetrix 230 Comfort TM zz zzOne-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C1x 230V (-40%- +15%) 1x 16A 3A - 230A 230A / 35% 160A / 60% 130A / 100% 600mmx205mmx415mm 17.5kgExternal dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Smart TM zz zzItem no. m 4 85Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessaryMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 300A 300A / 35% 270A / 45% 180A / 100% 600mmx205mmx415mm 20kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Comfort TM zz zzItem no. m 4 853x 400V (-25%- +20%) 3x 16A 5A - 300A 300A / 35% 270A / 45% 180A / 100% 600mmx205mmx415mm 20kgExternal dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torchewm Hightec Welding GmbH /// www.ewm-group.com391-000185-00001 391-000185-00003One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C62391-000157-01001 391-000157-01003Item no. m 4 85391-000186-00001 391-000186-00003PK 2013 2013-3-19 62. TIG welding DC TIG welding machinesTetrix 300-2 Smart TM zz zzDirect access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessaryMains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40C3x 400V (-25%- +20%) 3x 16A 5A - 300A 300A / 35% 270A / 45% 180A / 100% 600mmx205mmx415mm 20kgExternal dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Comfort TM zz zzItem no. m 4 85One-knob operation a