Product and Technology Portfolio 2014 - HALA Contec …€¦ · · 2014-07-02Product and...
Transcript of Product and Technology Portfolio 2014 - HALA Contec …€¦ · · 2014-07-02Product and...
Product and Technology
Portfolio 2014
www.opteminc.com
Represented by
ISO 9001:2008 REGISTERED COMPANY
Who We Are
• Recognized leader in design and manufacturing of some of the world’s most complex high performance materials that can be used in a broad range of products
• A platform technology company not simply a single product company
• A revenue generating portfolio, not a science experiment, with strong competencies:
– Polymer chemistry and nano materials design
– Polymer compounding including reactive extrusion, dispersion and morphology design in wide range of polymers
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Market Focus • Electronics, Semiconductor & Disk drive
• LED Lighting
• Industrial, Energy & Infrastructure
• Market - Geography : North America, China, India, Thailand, Malaysia.
Technology Focus • Nano engineered materials
• Conductive polymer compounds
• High performance/high temperature compounds
and composites
Technology and Market – Value Addition from Optem
Technology Platform – A (OpteSTAT and Nemcon E)
• Technology - Electrically Conductive Compounds platform technology based on Carbon Nanotubes and Nano-hybrids
• Market: Disk Drive Industry
Technology Platform – B (Nemcom H)
• Technology - Thermally conductive compounds platform technology
• Market: LED Heat Sink for Global LED light OEM’s
Technology Platform – C (ArctiCon and Extima)
• Technology - Performance Master Batches based on Graphene and Graphites.
• Market – Energy / Insulation
Technology Platform – D (High Performance Engineering Plastics)
• Technology – Chemistry and Processing Science for specialty Compounds/composites
• Market – Industrial, Automotive, Infrastructure, E & E, etc.
Confidential 6
Level III
Nano-Hybrid
Polymer Science
Electrically Conductive Compounds
Thermally Conductive Compounds
Conductive and Shielding Products
High Performance Polymer Compounds
Engineered Plastic Compounds and Specialty TPE’s
Functional Masterbatches and Nanocomposites
Level I
Process
Excellence
Level II
Innovative
Polymer
Chemistry and
Processing
OpteSTAT™
Nemcon™ H
Nemcon™ S
Nemcon™ E
Uttap™
Opnyl™, Rigitron™
Optrene™,
Softaplas™,
Nima FR
Extima™
ArctiCon™
BUSINESS FOCUS
7 Confidential
Technology Platform
Thermally Conductive Compounds
(Nemcon™ H)
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Proprietary & Patented thermal compounds
Industry segments: LED Lighting, Industrial, Automotive.
NEMCON™ H Technology Platform
Commercial Grades:
Nemcon™ H LCP
Nemcon™ H PPS
Nemcon™ H PC
Nemcon™ H POM
Nemcon™ H PC/ABS
Nemcon™ H PA
Nemcon™ H PEI
Nemcon™ H PPO
Nemcon™ H PPA
Nemcon™ H PE
Nemcon™ H PP
Nemcon™ H TPU
Available with or without electrical conductivity. Ideal for ceramic and metal replacement
Custom solutions with tailored conductivities:
* In-Plane conductivity up to 20 W/mK
* Through-Plane conductivity up to 6 W/mK
Customized, Consistent quality, clean products
Excellent Heat Transfer:
•Heat dissipation can be superior to metals
•Integrate cooling into more parts
Design Benefits:
•40% lighter than metals
•Design flexibility
•Faster production cycles via injection molding
•Electroplatable resins available
•Flame Retardant
•Corrosion Resistant
Superior Product Performance:
•Greater reliability
•Longer service life
•Higher operating levels
Patented Technology
Nemcom™H
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NEMCON™ H Patented Technology & Products
Applications:
• Solid State Lighting
– LED module components
– LED luminaire & housings
• Electronics
– Housings / Enclosures
– PCB materials
– Chip sets and IC assembly
– Connectors
• Industrial
– Pumps
– Motors / Armatures
– Transformers
– Batteries
– Automotive
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Thermal Conductivity in Plastics Principles
In-
Plane
Thru-Plane
Polymer
flow
HEAT
In plane conductivity higher than thru-plane ; complex designed
parts require high thru-plane conductivity 11
Sample Measuring Point (Temp in Deg. C)
1 2 3 4 5
Aluminum 79.0 76.0 67.5 59.3 22.0
Nemcon H PA 307N35B 85.4 81.2 67.0 61.0 22.4
Nemcon H PA 332F024B 86.9 84.0 66.1 58.5 23.1
Nemcon H PA 317F018 88.4 85.2 65.5 58.0 22.8
Nemcon H PA 345F013 90.2 86.9 64.6 57.6 23.0
Competitor 1 89.9 86.3 65.6 58.1 23.3
Competitor 2 88.5 86.8 64.0 58.5 23.5
Heat Sink Comparative Materials Study
1 2
3
4
5
20,025,030,035,040,045,050,055,060,065,070,075,080,085,090,095,0
1 2 3 4 5
Aluminium
Nemcon H PA 307N35B
Nemcon H PA 332F024B
Nemcon H PA 317F018
Nemcon H PA 345F013
Competitor 1
Competitor 2
Heat Sink Comparative Materials Study
Nemcon™ H PA Grades
E - Insulative
White / Natural
345 Series
DP 273
336 Series
317 Series
325 Series
Grey / Ivory
340 Series
3210 Series
E - Conductive
Grey / Black
332 Series
DP 264X3M
307 / 337
FR Levels Within Each Series: FR0 – V0 @ 1.2mm F0 – V0 @ 3.2mm F1 – V1 @ 3.2mm F2 – V2 @ 3.2mm
Incre
asin
g T
herm
al C
on
du
cti
vit
y
an
d P
rice
Nemcon™ H in LED Bulbs
Nemcon™ H PA Grades –
FR, Elec Insulative
Nemcon™ H Platable/Paintable
Grades – PPA, LCP, PC, PA,
PC/ABS
Nemcon™ H –
Heat Spreaders
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Nemcon™ H in LED Light Fixtures
Nemcon™ H –
Fixtures
Nemcon™ H /Uttap -
High Strength back
plates
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NEMCON™ H vs. Aluminum
Property Aluminum Nemcon™ H
Thermal Conductivity ~ 80 - 200 W/m-K ~ 20 – 60 W/m-K
Electrical Conductivity Highly Conductive Excellent Insulator. Dielectric
grades withstand 5KV.
Weight Heavy About 40% lighter than
Aluminum
Processing Die casting and further
machining.
Injection Molding
Processability – Mass
Production
Limited to small to medium
volume production
Ideal for high volume
production.
Part Complexity &
Design
Not suitable for complex
shapes and designs
Infinite possibilities of complex
shapes & designs
Prototype to mass
production
Time consuming and Capital
intensive process
Quick and Cost effective
Process
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• Electronics – Heat sinks – Housings / Enclosures – Interface materials – Chip sets and IC assembly – Connectors
• Energy – LED Heat Sinks
• Automotive
• Industrial – Coils – Pumps – Motors / Armatures – Transformers
• Heating and Cooling – Heat exchangers – Radiant heating – Pipe / Tubing – HVAC
• Medical – Housing
– Heat sink for devices
Nemcon™H / TCP market
Potential Applications
Technology Platform
Electrically Conductive Compounds
(OpteSTAT™ and Nemcon™ E)
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Proprietary & Patented Carbon Nano Tube (CNT) and Polymer
Compounds and composites
Industry segments: Hard Disk Drive, Electronics & Semiconductor,
ESD safe packaging, ESD safe industrial & automotive products.
OpteSTAT™ compounds are Ovation Polymers’ line of nano-compounds based on carbon
nanotubes. Our proprietary dispersion technology debundles and disentangles carbon nanotubes
without compromising their integrity. OpteSTAT™ compounds exhibit excellent ESD performance
at minimal nanotube loadings, achieving exceptional cleanliness and physical property retention.
OpteSTAT™
Technical features:
Broad range Tunable conductivity:
• ESD to Conductive to EMI Grades
Processing:
• Easy to Mold and Extrude
• Primer free Paintability / Platability
Exceptional cleanliness:
• Low out-gassing
• Low ionic content
• ROHS compliant
Proprietary dispersion technology
resulting in:
• Tight dimensional control
• Improved physical properties
• Ease of Processing
Carbon Nanotube-based ESD compounds
Patented Products 23
Commercial Grades:
OpteSTAT™ PETG
OpteSTAT™ PET
OpteSTAT™ PC
OpteSTAT™ PP
OpteSTAT™ PA
OpteSTAT™ PPS
OpteSTAT™ PE
OpteSTAT™ PEEK
OpteSTAT™ PEI
OpteSTAT™ PES
OpteSTAT™ PSU
OpteSTAT™ PBT
OpteSTAT™ TPU / TPO
OpteSTAT™ POM
OpteSTAT™ LCP
Carbon Nanotube based ESD compounds – HDD Applications
OpteSTAT™
Melt Extruded Sheets
Thermoformed Trays and Shipping Carriers
Injection Molded Trays and other components
OpteSTAT™ Pellets
PATENTED
Technology &
Product
First in PETG/CNT
Sheet for
thermoforming
With right performance
properties
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NEMCON™ E Products Electrically Conductive, Reinforced Composites
NEMCON™ E Conductive Systems
• Carbon fiber-based compounds
• IDP-based compounds
• Carbon powder-based compounds
• Metal-filled compounds
• Nano-Hybrid Systems
• Custom compounds
• Broad range of conductivities available
•ESD to Conductive to Shielding Grades
• Exceptional cleanliness
• High Strength composites
Advantages of NEMCON™ E Compounds
Nemcon™ E
Compounds Based On:
ABS, PPS, PES, PSU,
POM, LCP, PC, PEEK,
PP, PA, TPU, Polyesters
and custom alloys and
blend
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Product Applications:
Electrically Conductive
Product Markets
• High Cleanliness ESD packaging/components
• Semiconductor handling
• Disk drive
• Optical assembly/packaging
• Electronics
• Critical ESD Components
• Circuit protection devices
• Clean/ESD-safe internal components
• Automotive:
• Electronics,
• Fuel Management
• Paintable Body Parts
• Industrial : Gas Pipes, W&C, Powder Coating/Painting
• High Performance Composites
• Military/aerospace structures
• Health Science, Security & Intelligence
Technology Platforms
- Functional Master Batches
- High Performance Engineering
Plastics Compounds and
Composites
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Level III
Nano-Hybrid
Polymer Science
Electrically Conductive Compounds
Thermally Conductive Compounds
Conductive and Shielding Products
High Performance Polymer Compounds
Engineered Plastic Compounds and Specialty TPE’s
Functional Masterbatches and Nanocomposites
Level I
Process
Excellence
Level II
Innovative
Polymer
Chemistry and
Processing
OpteSTAT™
Nemcon™ H
Nemcon™ E
Nemcon™ S
Uttap™
Opnyl™, Rigitron™
Optrene™,
Softaplas™,
Nima FR
Extima™
ArctiCon™
BUSINESS FOCUS
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Product – Extima™
Graphene based Master Batches
Industry – Potential in Aerospace,
Electronics, Automotive, Energy,
Industrial
Product – Arcticon™
Specialty Graphite based
Master Batches
Industry – Infrastructure,
Energy
Technology Platform:
Arcticon™ & Extima™
Graphites, TEG, Graphenes
Engineered Plastics from OPTEM
Standard & specialty Engineered plastics
FR Technology
Reinforcement and Dispersion technology
Reactive extrusion Technology
High Temperature & High performance Polymers
Thermoplastics Elastomers (specialty grades)
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UTTAP™
HIGH TEMPERATURE HIGH PERFORMANCE ALLOYS & COMPOSITES
Advantages of UTTAP™ Compounds: • Ideal for bakeable applications
• High chemical resistance
• Resistant to high temperature soldering
• High strength structural grades
• Custom compounds
• Thermally and/or electrically conductive grades
UTTAP™ Product Lines: • UTTAP™ SF Series: Based on Sulfone Polymers – PES, PSU, PPSU
• UTTAP™ QU Series: Engineering Polymer Alloys based on PPA type Semi-
Aromatic Polyamides
• UTTAP™ ES Series: Based on High Temperature Polymer Alloys
• UTTAP™ PK Series: Based on Polyketones – PEEK, and PEK.
• UTTAP™ PPS Series: Based on PPS – composites and compounds
• UTTAP™ LCP Series - LCP based composites.
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NIMA™
FLAME RETARDANT COMPOUNDS
PA, PPA,PC,PET/PBT,TPO,ETPE Advantages of Nima™ :
• Non-Hal compounds are ROHS/WEE/ELV compliant
• Custom grades in Non-Hal and Hal types with excellent balance of properties
Nima™ product ranges:
• Low smoke zero halogen (LSZH) – compounds based on polyolefins and EVA for
wire and cable applications
• Polycarbonate molding compounds with high RT and -30°C impact
• Polyester-based molding compounds for connectors and other electronic
components. Ex – Non Halogenated FR in PBT compounds.
• Polyamide-based FR compounds for lead-free soldering applications
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Lubricated Polymers LSE Series – Self Lubricated Wear Resistant Compounds
1030 W. SMITH RD | MEDINA, OH 44256 | T 330.723.5686 | www.opteminc.com
Advantages over conventional polymer compounds:
• Self-lubricating
• Excellent wear resistance and reduced friction properties
• Easier processing
• Low tribocharging
LSE compounds and composites are available in a wide variety of polymers:
polyolefins, polyesters, polyamides, PC, PEEK, and TPU
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Opnyl™ - Polyamide Compounds
N6, N66, N12, Semi-Aromatic and Copolymers
Reinforced Grades Specialty
functional Filler:
-Tungsten
- CF
- SSF
- Ferrites
- Brass/Copper
Specialty
GF, Mineral and GMF •Ultra Tough
(UT) Grades
•FR Grades
•Conductive
•E Beam grades
•HighTemp
•Extrusion
•Blow Molding
•Roto molding
Performance Grades
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RIGITRON™ - Polyester Composites and Compounds
Polyesters (PC, PET, PBT)
High Impact Grades
Functionalized Grade
Nano-filler Grade
FR Grades
Alloys / Blends
High Temp
•Super Tough (ST)
•ST-GF
•ST-Nano Grade
•V1, and V0 grades V0 Grades -GF
Reinforced Grades
Short GF – 10 to 50%
Glass-Mica grades
CF – 10 to 50%
GreenPET™ from PET bottles
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Softaplas
Functionalized ELASTOMERS
- Tunable Shore Hardness 56A to 80D - Chemistry – Alloys and Blends of Thermoplastic Polyurethane with
- Specialty TPU, - Styrenics – block co-polymers - Fluoro chemistry - Silicones - Acrylates - Nano & Functional materials
- Highly flexible compounds with low tensile and compression set - Short glass fiber reinforced grades - Improved thermal and chemical performance - Custom designed for extrusion, blow, injection molding or compression molding
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Optrene™ - Polyolefins Compounds
PP / PE Homopolymer/
Copolymer
High Impact Grades
Reinforced Grades
Filled Grades
(specialty)
FR Grades
Mineral
Nano-filler
Short GF – 10 to 40%
•Super Tough (ST) and Fractional MFI Grades.
• With GF levels of 10-40%
• FR grades against spec
NOTE : Colors – Natural, Black, or White FR grades-based on internal tests, UL approval is required. Prior to commercial use/sales.
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