Prodigy Eclipse 600, 800, 1000 Service Parts
Transcript of Prodigy Eclipse 600, 800, 1000 Service Parts
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 1
This part list contains the service parts for the Eclipse 600, 800 and 1000 systems.The B series references changes to panels.The models that are covered include:• EH222 - head• C0600CP - compressor pack• C0800CP - compressor pack• C1410CP - compressor pack• ERC680 - condenser, one circuit• ERC1086 - condenser, one circuit• ER2C6810 - condenser, two circuits
Head voltage is independent of the condensing unit voltage.Voltage codes:-1 = 115/60/1-3 = 208-230/60/3-6 = 230/50/1-32 = 208-230/60/1
Contents
EH222 Cabinet - A Series ................................................................................................. Page 2EH222 Cabinet - B Series ................................................................................................. Page 3Back Panel Assembly ...................................................................................................... Page 4EH222 Interior Parts ......................................................................................................... Page 5EH222 Water System ........................................................................................................ Page 6EH222 Refrigeration ......................................................................................................... Page 7EH222 Electrical ................................................................................................................ Page 8C0600CP, C0800CP and C1410CP Cabinet ..................................................................... Page 9C0600CP, C0800CP and C1410CP Refrigeration Components .................................... Page 10C0600CP, C0800CP and C1410CP Compressors .......................................................... Page 11C0600CP, C0800CP and C1410CP Control Box ............................................................ Page 12C0600CP, C0800CP and C1410CP Condensers ............................................................ Page 13EH222 Schematic Diagram ............................................................................................. Page 14EH222 Wiring Diagram .................................................................................................... Page 15C0600CP, C0800CP and C1410CP Single Phase Schematic Diagram ........................ Page 16C0600CP, C0800CP and C1410CP Single Phase Wiring Diagram ............................... Page 17C0600CP, C0800CP and C1410CP Three Phase Schematic Diagram ......................... Page 18C0600CP, C0800CP and C1410CP Three Phase Wiring Diagram ................................ Page 1950 Hz Model Wiring and Schematic Diagram ................................................................ Page 20
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 2
Item PartNumber Number Description 1 A39074-021 Top panel 1a 02-4221-04 Trim strip 1b 02-4221-03 Trim strip 2 A38553-023 Right side panel, includes item 3 3 02-4067-03 Side panel support 4 02-4341-01 Evaporator cover 4a 03-0727-05 Thumb screw 5 02-4324-01 Insulation 6 02-4217-01 Bottom gusset 7 02-4284-01 Bezel, full window 8 02-4214-01 Trim strip 8a 03-1735-03 Screw
9 02-4284-02 Bezel, partial window 10 A39209-001 Machine strap 11 16-1036-01 Flare union 12 A38551-025 Left side panel, includes item 3 13 A38552-026 Front panel, includes items 5, 8, 6, 15 and 7 14 02-4216-01 Upper gusset
1b
EH222 Cabinet - A Series
10
8
8a
7
13
4a
3
12
9
11
1
1
1a
2a
32
6
14
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 3
Item PartNumber Number Description 1 A39074-021 Top panel 1a 02-4221-04 Trim strip* 1b 02-4221-03 Trim strip* 2 A39589-021 Right side panel, 60 Hz A39589-022 Right side panel, 50 hz 3 A39571-001 Panel clip 4 02-4341-01 Evaporator cover 4a 03-0727-05 Thumb screw 5 02-4324-01 Insulation 6 02-4217-01 Bottom gusset 7 02-4284-01 Bezel, full window*** 8 02-4214-01 Trim strip 8a 03-1735-03 Screw 9 02-4284-02 Bezel, partial window** 10 A39209-001 Machine strap 11 16-1036-01 Flare union
12 A39580-025 Left side panel, 60 Hz A39580-027 Left side panel, 50 hz 13 A39578-026 Front panel, includes items 5, 8, 6, 15 and 7 14 02-4216-01 Upper gusset 15 02-4215-01 Receptacle 15a 03-3804-01 Screw receptacle 15b 03-3836-02 Screw, hi-lo 16 03-1733-04 Catch^ 17 03-1733-01 Strike^ 18 03-1531-08 Screw^ 03-1417-27 Washer^ 19 03-1404-12 Screw* Side trim strips discontinued mid 2011.** Item 9 assembled to front panel and item 7 shipped loose, mid 2011.*** Item 7 discontinued from production 2/8/2012.^ 50 Hz model only
EH222 Cabinet - B Series
1b
9
1011
14
8
8a
13
4a
4
12
32
15b
1a
1
5
15
15a
16
16
18
19
7
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 4
Item PartNumber Number Description 1 A39070-001 Top panel bracket 2 12-2922-01 Inlet water sol valve, 60 Hz 2a 11-0568-02 Inlet water sol valve, 50 Hz 3 02-4067-05 Panel support 4 13-0674-02 Tube, use 16 in 5 A39065-001 Back panel, A series A39664-001 Back panel, B series 6 02-4290-01 Vent hoseNot shown 7 02-4716-01 Water inlet tube, 50 Hz only
Back Panel Assembly
3
6
5
4
2
3
1
2a
7
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 5
Item PartNumber Number Description 1 A39078-001 Bracket 2 02-4065-01 Water distributor cover 3 02-4205-02 Mounting bracket 4 02-4297-01 Evap side cover 5 02-4343-01 Controller box 6 02-4611-21 Curtain only (articulated) for units after sn 10101320010556 or those using articulated curtain A39843-001 Curtain kit, includes magnet and curtain switch 6a 11-0563-02 Magnet for single part curtain - single part curtains only 7 A39053-021 Evaporator, small cube A39053-022 Evaporator, med cube 8 A39031-021 Ice thickness sensor 9 02-4064-02 Water distributor 10 A39054-001 Left surround A39056-001 Right surround
EH222 Interior Parts
3
1
2
3
4
10
6
5
87
9
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 6
Item PartNumber Number Description 1 A39277-001 Chase cover 2 11-0564-01 Purge valve 3 11-0563-03 Curtain switch 4 A39232-002 Drain hose 5 02-3692-21 Drain adapter 6 16-1099-01 Fitting 7 16-1134-01 Elbow 8 16-1099-02 Coupling, pvc 9 02-4332-01 Sensor cover, prior 9a 02-4646-01 Sensorguard,fits10a 10 02-4291-01 Pumpbracket-fits9 10a 02-4650-01 Pump bracket for sensor guard, use began w/11121320011187. Fits 9a 11 12-2920-24 Water pump, 60 Hz 12-2920-25 Water pump, 50 Hz
12 A39030-021 Water level sensor 13 02-4292-01 Sump cover 14 02-4286-01 Pump hose 15 02-4296-01 Hose cover 16 12-3060-21 Harvest assist sol, 60 Hz 12-3060-22 Harvest assist sol, 50 Hz 17 A39232-001 Drain tube, inlet 18 11-0515-21 Water temp sensor 19 02-4290-01 Drain and vent tube
EH222 Water System
3
9
11
KVS sensor, order KVS to replace it.
13
10
18
19
12
15
8
14
7
1
5
2
5
4
17
16
April 2013
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 7
Item PartNumber Number Description 1 16-0850-01 Quick connect, vapor 2 16-1063-01 Strainer - discontinued 2012 3 11-0493-02 Vapor solenoid valve - 60 Hz 11-0491-01 Vapor solenoid valve, - 50 Hz 4 16-1142-01 TXV 4a 02-4405-01 Insulation, TXV 5 16-0850-04 Quick connect, suction 6 16-0850-03 Quick connect, liquid
EH222 Refrigeration
1
6
5
2
3
4
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 8
Item Part Number Number Description 1 12-2949-01 Relay, 60 Hz 12-2949-03 Relay, 50 Hz 1a 12-2949-02 Relay base 2 12-2924-01 Transformer, 60 Hz 12-2639-01 Transformer, 50 hz 3 12-2780-01 Terminal strip 4 11-0550-28 Controller 5 02-4189-01 Overlay label 6 02-4076-01 Control box door 7 KVS Vari-Smart control, complete with sensor 8 12-2686-01 Fuse, 50 Hz only 9 12-2687-01 Fuse holder, 50 Hz onlyNot shown: 10 12-1638-19 Power cord, 60 Hz 12-1638-25 Power cord, 50 Hz 11 12-2957-01 High voltage harness, 60 Hz 12-3074-02 High voltage harness, 50 Hz 12 12-2954-01 Low voltage harness, 60 Hz 12-3072-01 Low voltage harness, 50 Hz 13 12-2928-01 Water level sensor harness
EH222 Electrical
1a
1
2
3
1
4,5,6
7
9
8
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 9
Item PartNumber Number Description 1 03-1645-01 Screw 2 A37853-001 Top cover 3 A37845-001 Back panel 4 03-1531-01 Screw 5 A37829-001 Right side panel 6 12-1213-20 Snap bushing 7 A37896-001 Front cover 8 A37829-002 Left side panel 9 A37962-001 Service valve bracket 10 A37948-001 Receiver or accumulator bracket 11 A37949-001 Receiver top bracket 12 A38430-001 Control box cover
C0600CP, C0800CP and C1410CP Cabinet
2
3
1
4
1
4
5
6
1
44
9
1011
9
7
1
8
1
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 10
Item PartNumber Number Description 1 16-0701-14 Mountingflange 2 16-0850-01 Malequickconnect-discharge 3 16-0701-07 Mountingflange 4 16-0850-03 Malequickconnect-liquid 5 16-0832-20 Accessvalve 6 02-3231-02 Filter 7 11-0546-01 Liquidinletvalve(N.O.) 8 A37949-001Topbracket 9 16-1085-01 Receiver 10 A37948-001Bottombracket
11 02-3319-02 Filterdryer 12 16-0801-22 Suctionaccumulator 13 16-0701-18 Mountingflange 14 16-0850-04 Malequickconnect-suction 15 11-0501-22 Hipresscutout 16 16-1096-21 CPRvalve 17 11-0507-03 Bypasssolenoidvalve 18 11-0422-22 Headmaster
C0600CP, C0800CP and C1410CP Refrigeration Components
3
4
5
7
8
9
1
10
2
11
312
4
10
14
13
Compressors,seenextpage
15
5
16
17
1
6
2
18
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 11
Compressor - see table belowCP Model Phase Hz Part NumberC0600CP-32 single 60 18-8768-22C0600CP-3 three 60 18-8768-24C0800CP-32 single 60 18-8813-23C0800CP-3 three 60 18-8813-25C0800CP-6 single 50 18-8749-27C1410CP-32 single 60 18-8749-22C1410CP-3 three 60 18-8749-24
Single phase 60 Hz compressors include starting components. All include a drier. 18-8813 & 18-8749 types include crankcase heaters
18-2308-01 Crankcase heater for 18-8813 and 18-8749 type 12-1868-02 Crankcase heater for 18-8768 type
Mounting parts for 18-8813 and 18-8749 type compressors: 18-2300-27 Mounting grommet 18-2300-26 Sleeve 03-1406-07 Washer 03-1405-20 Cap screwMounting parts for 18-8768 type compressors: 18-2200-28 Mounting grommet 18-2200-27 Sleeve 03-1406-07 Washer 03-1404-20 Cap screw
Parts Shipped in CP unit: 12-2865-01 75’ Interconnecting harness
C0600CP, C0800CP and C1410CP Compressors
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 12
Item PartNumber Number Description 1 12-2637-01 Toggle switch 2 12-1213-20 Snap bushing 3 12-2469-01 Single phase contactor
C0600CP-32 C0800CP-32 C0800CP-6 C1410CP-324 Comp. Relay 18-1903-33 18-1903-33 18-1903-33 18-1903-465 Start Capacitor 18-1901-54 18-1901-15 18-1901-48 18-1901-486 Run Capacitor 18-1902-45 18-1902-53 18-1902-70 18-1902-55
7 12-2533-01 Contactor, 3 phase Not Shown: 8 12-2836-02 Transformer, 60 Hz models 230 volt to 24 volt 12-2639-02 Transformer, 50 Hz models 9 12-2686-01 Fuse, 50 Hz models only 10 12-2687-01 Fuse holder, 50 Hz models only 11 12-2640-01 Terminal block, 50 Hz models only
C0600CP, C0800CP and C1410CP Control Box
Single Phase Control Box Three Phase Control Box
6
54
3
1
2
1
2
7
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 13
Models ERC680, ERC1086 Item PartNumber Number Description 1 03-1405-08 Screw 2 02-3575-01 Fan guard 3 02-3231-03 Filter 4 18-8816-01 Fan blade 5 12-2651-01 Fan motor 6 16-1057-04 Quick connect, disch 16-1057-03 Quick connect, liquid 7 18-8815-01 Coil, ERC680 18-8827-01 Coil, ERC1086Not Shown: A37169-001 Leg A37170-001 Leg brace
Model ER2C6810 (two circuit condenser)Item PartNumber Number Description 1 03-1405-08 Screw 2 02-3770-01 Fan guard 3 02-3231-03 Filter 4 18-8820-01 Fan blade 5 12-2717-01 Fan motor 6 16-1057-04 Quick connect, discharge 16-1057-03 Quick connect, liquidNot Shown: A37169-001 Leg A37296-001 Leg brace 03-1645-01 Screw for legs
C0600CP, C0800CP and C1410CP Condensers
1
2
4
5
6
7
3
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 14
TO CO
MPRE
SSOR
SEC
TION
HGVRELAY
WATER VALVE
HOT GAS
HARVESTASSIST
DUMPVALVE
ELECTRONIC CONTROL
DISCHARGETEMP.
SUMPTEMP.
WATERLEVELSENSOR
WATERPUMP
CONTACTOR RELAY
VALVE
TRANSFORMER12V
LINE
L2L1
CURTAINSWITCH 2
CURTAIN SWITCH 1
ICETHICKNESS PROBE
SOLENOID
EH222 Schematic Diagram
Y
BN
Shown in OFF mode.
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 15
17-3111-01
MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
CAUTION:THIS UNIT MUSTBE GROUNDED.
USE COPPER CONDUCTORS ONLY
CURTAINSWITCH 1
W
GN/Y
GN/Y
W
BK
ICETHICKNESSPROBE
SOLENOID
HARV ASSIST
J10
EARTH ROUND
RBK
W
WATER LEVELSENSOR
SUMP TEMP. SENSOR
DISCHARGETEMP. SENSOR
8
R
J71 2
J81 2
J21
23
45
67
J91 2 3
J11 2 3 4
BK
DUMPVALVE
W
ELECTRONIC CONTROL
BN/W
V
R/WW
BK
W
BU
SEE NAMEPLATE FOR PROPER VOLTAGE REQUIREMENTSAND MAXIMUM FUSE SIZE
WATER HOT GAS
SOLENOIDSOLENOID
MOTPUMP
TRANSFORMER
LOAD
LINE
43
21
J6
CURTAINSWITCH 2
Y
W
BN/W
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
TERM.BLOCK
NL1
BK
W
O
1214
48
913
15
W
WBN/W
HGVRELAY
COMP.RELAY
TO COMPRESSOR SECTION
BN
VV
Y
INLE
TPO
WER
CORD
8 54 1
14 1312 9
Y
EH222 Wiring Diagram
Freeze: Coil Freeze: Contacts Harvest: Coil Harvest: ContactsComp Relay Energized (by Y) 8-12 closed (to Y) Energized (by Y) 8-12 Closed (to Y)HGV Relay NOT Energized 5-9 Open Energized (by BN/W) 5-9 Closed (to BN)
BN Y
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 16
COMPRESSOR SWITCH
HIGHPRESSURECONTROL
CONTACTOR COIL
CONDENSER BYPASS VALVE ( N.C.)
CONTROL WIRE FROMICE MAKING SECTION
24 VOLTFROM ICE MAKING SECTION
CRANKCASE HEATER
ERC CONDENSER FAN (WHEN USED)
L1 L2
COMPRESSOR
RUNCAP.
STARTCAP.
POTENTIALRELAY
POTENTIALRELAY COIL
CONTACTOR T1
LIQUID INLETVALVE (N.O.)
LINETRANSFORMER
LOAD 24VTRANSFORMER
C0600CP, C0800CP and C1410CP Single Phase Schematic Diagram
Y BN
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 17
USE COPPER CONDUCTORS ONLY
THIS UNIT MUSTBE GROUNDED.
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
CAUTION:MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
17-3130-01
BK
BK
24 VOLTFROM ICEMAKINGSECTION
CONDENSER FAN LEADS(USED ONLY WITHERC680 OR ERC1086CONDENSERS)WIRES SUPPLIEDWITH THIS UNIT
CONDENSER BYPASS VALVE
BN
EARTH GROUND
GROUNDSCREW
1
1
CONTACTOR
T2
L2
T1
L1
Y
TERMINAL BOX
C1 S2
R3
COMPRESSOR
W
BK
R
POTENTIAL RELAY
1
2
5
RUNCAP
START CAP
POWER SUPPLY SEE NAMEPLATE FORPROPER VOLTAGE REQUIREMENTSAND MAXIMUM FUSE SIZE
BK Y R
R/W
BN
Y/W
W/R
BU
HIGH PRESSURE CONTROL
COMPRESSOR SWITCH
Y Y
O
O
CRANKCASE HEATER
BK
BK
BN
LIQUIDIINLETVALVE
O
LINE
LOAD
TRANSFORMER
V
BK
BK
PROTECTORINTERNAL
C0600CP, C0800CP and C1410CP Single Phase Wiring Diagram
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 18
LINETRANSFORMER
LOAD 24VTRANSFORMER
LIQUID INLETVALVE (N.O.)
CONDENSER BYPASS VALVE ( N.C.)
T3T2
L3
COMPRESSOR SWITCH
24 VOLTFROM ICE MAKING SECTION
CRANKCASE HEATER
ERC CONDENSER FAN (WHEN USED)
HIGHPRESSURECONTROL
L1 L2
CONTACTOR COIL
COMPRESSOR
CONTACTOR T1
CONTROL WIRE FROMICE MAKING SECTION
C0600CP, C0800CP and C1410CP Three Phase Schematic Diagram
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 19
USE COPPER CONDUCTORS ONLY
THIS UNIT MUSTBE GROUNDED.
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
CAUTION:MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
17-3131-01
BK
BK
V
TRANSFORMER
LOAD
LINE
CONDENSER FAN LEADS(USED ONLY WITHWIRES SUPPLIEDWITH CONDENSING UNIT)
O
LIQUIDIINLETVALVE
BN
BK
BK
24 VOLTFROM ICEMAKINGSECTION
CONDENSER BYPASS VALVE
BN
EARTH GROUND
GROUNDSCREW
1
1
Y
TERMINAL BOX
C1 S2
R3
COMPRESSOR
W
BK
R
POWER SUPPLYSEE NAMEPLATE FORPROPER VOLTAGE REQUIREMENTSAND MAXIMUM FUSE SIZE
R R R
HIGH PRESSURE CONTROL
COMPRESSOR SWITCH
Y Y
O
O
CRANKCASE HEATER
BK
BK
L1
T3T2T1
L3L2
CONTACTOR
1
PROTECTORINTERNAL
C0600CP, C0800CP and C1410CP Three Phase Wiring Diagram
Prodigy Eclipse 600, 800, 1000 Service Parts
July 2012Page 20
VV
FUSE (3A)
BK BK
230V
12V
LOAD
LINE
106
79
12
45
TRAN
SFOR
MER
FUSE
(3A)
Y
912
1314
14
58
INLETPOWERCORD
Y
VV
BNTO COMPRESSOR
SECTION
COMP.
RELAY
HGV
RELAY
BN/W
W
W
5 1 13 9
8 4 14 12
O
BN
BU
L1N
TERM.
BLOCK
1DASHED
LINESINDICATE
FIELDWIRING
WHICHMUST
BEINSTALLEDIN
ACCORDANCE
WITH
THENATIONAL
ELECTR
ICAL
CODE
ANDALLSTATEANDLOCALCODES.
BN/W
W
Y
SOLENOID
ICE
THICKNESS
PROBE
CURTAIN
SWITCH
1
J61234
MOT
PUMP
SOLENOID
SOLENOID
HOT GAS
WATER
USE
COPP
ERCO
NDUC
TORS
ONLY
THIS
UNIT
MUST
BEGROUNDED.
CAUTION:
MORE
THAN
ONEDISCONNECT
MEANSMAYBE
REQUIRED
TODISCONNECT
ALLPOWERTO
THIS
UNIT.
17-3396-01
SEE NAMEPLAT
E FOR PROPER
VOLTAGE RE
QUIREMENTS
AND MAXIMUM
FUSE SIZE
L1L2
LINE
12V
TRANSFORMER
VALVE
CONTACTOR
RELAY
WATER
PUMP
WATER
LEVEL
SENSOR
SUMP
TEMP.
DISCHARGE
TEMP.ELECTRONIC
CONTROL
BU
W
BK
WR/W
BN/W
ELECTRONIC
CONTROL
W
DUMP
VALVE
BK
DUMP
VALVE
43
21J1
32
1 J9 7 6 5 4 3 2 1J2
21J8
21J7
R
8
DISCHARGE
TEMP.
SENSOR
SUMP TEMP.
SENSOR
WATER
LEVEL
SENSOR
WBK
R
EARTH
ROUND
J10
HARV ASSIST
SOLENOID
ICE
THICKNESS
PROBE
BK
W
GN/Y
GN/Y
HARVEST
ASSIST
HOTGAS
W
CURTAIN
SWITCH
1
WATERVALVE
HGV
RELAY
TOCOMPRESSORSECTION
50 Hz Model Wiring and Schematic Diagram