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Procut A system designed to control & monitor your Fabric Utilisation
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ProcutA system designed to control & monitor your
Fabric Utilisation
o Save up to 3% fabric
o Produce Fabric reconciliations.
o Group Fabric for better Marker Utilization
o Improve Fabric utilisation in the Cutting room.
o Produce efficient marker plans automatically.
Password
protected
login
Multiple user
functionality
Authorized
username
Create
StockCuttin
g
Room
Create
Stock
Lets you enter fabric
Detail :
Meter / weight wise
Enter Supplier info.
Enter Roll Details and generate
roll barcodes
View Roll Details
Do bulk entry
Issue fabric by roll
Issue fabric by group
Group Fabrics byShade
Width
Shrinkage
Group 1
Group 2
Width loss
No loss
Automatic
cut order
planning with
a button
click
Traditional Method
Maximum plies- 170Allowed variance- 5%
32 34 36 38 40 42 44
1110 1465 1789 1278 1890 1200 1268
Extra 3%
1143 1509 1843 1316 1947 1236 1306
120 1 2 2 1 1 1 1
1023 1269 1603 1196 1827 1116 1186
120 1 2 2 1 1 1 1
903 1029 1363 1076 1707 996 1066
120 1 2 2 1 1 1 1
783 789 1123 956 1587 876 946120 1 2 2 1 1 1 1
663 549 883 836 1467 756 826
120 1 2 2 1 1 1 1
543 309 643 716 1347 636 706
120 1 2 2 1 1 1 1
423 69 403 596 1227 516 586
120 1 0 2 1 2 1 1
303 69 163 476 987 396 466
120 1 0 1 1 2 1 1
183 69 43 356 747 276 346120 1 0 0 1 2 1 2
63 69 43 236 507 156 106
120 0 0 0 1 2 1 0
63 69 43 116 267 36 106110 0 0 0 1 2 0 0
63 69 43 6 47 36 106
63 1 1 0 0 0 0 1
0 6 43 6 47 36 43
36 0 0 1 0 1 1 1
0 6 7 6 11 0 78 0 1 1 1 1 0 1
0 -2 -1 -2 3 0 -1
Contd...
Automatic cut order planning
1417
1291
Manual Software
Laid Plies
Manual Software % Saving
1417 1291 9%
Savings
No of Lays
Manual Software % Saving
14 10 28.50%
Manual Software
14
10
Savings
Laid Bodies
Manual Software % Saving
95 78 18%
Manual Software
95
78
Savings
Fabric Savings
Previous Consumption New Consumption Saving
1.34 1.28 4.47%
1.34
1.28
Previous Consumption New Consumption
Liaise with CAD through Marker Plan Report
Fields marked by * to be filled By CAD department
* * * * *
Associate Fabric Groups To
Markers
Group 12467 mtrs
Group 21786 mtrs
Group 31045 mtrs
Group 1
Group 2
Group 3
Program will advise the following
Most Suitable groups for markers
Ensure best use of width
Update group quantity after allocation
Combine remainders quantities from each group
Marker Plan
Fabric GroupsAssign Fabric groups to
Markers
Style 123 S M L XL Total
Order Qty 908 1245 1564 786 4503
Lot 1= 18%
Remaining Qty
Lotting Receive Fabric Define Lots
LOT1 987 Mtrs
LOT 2-2067Mtrs
The Program will Automatically
workout the number of garments per lot and distribute the
proportional quantities over all
sizes
Lot 2= 38%
165 227 285 143 820
347 1720300597475
LOT 3-2367Mtrs
822 pcs 1722
pcs
743 1018 1279 643 3683
1972 pcs
Remaining Qty
LOT 3= 44%
Remaining Qty 0 0 0 0 0
231 343682543 1963
231 343682543 1963
Generate Fabric Requisition Slip
Generate Automatic Layslips
Style Details
Marker Details
Plies Required
Capture ......•Roll No •Plies •Endbits•Joins•Damages •Balance
Fabric Details
Capture Real Time Data
Through Barcode ScanningNo Manual Data entry
required
Complete reconciliation
through scanning lay slips
SCAN SYNC GENERATE
Profit/Loss
Consolidated reports over a period
Monitor Dead StockProfit and Loss Cutting wastage %
Costed Vs Achieved consumption
WIDTHEND BITS
MARKER EFFICIENCIES
FABRIC DISCIPLINESEvery Cm Create
Pro- Cut SMV
Designed specifically for
the cutting room
Based on
MTM2
Allows Method
Investigation
Establishes Standard
Time
Produces Cutting Eff.
Reports
Produces Cutting WIP Reports &
Much more….
Cutting Time Take the Pattern and establish length of
60 cm
70 cm
40 cm
212 TMU
266TMU
337 TMU
Straight Edges
Curved Edges Software will
Automatically calculate the cutting times
No of Notches
Time of Total Meters Laid
End Cutting time
Time to Change Rolls
End bit Administration
Add all to get Spreading Time
for the Lay
Spreading Time
Calculations
Monitor Efficiencies
Control WIPMonitor Lost
TimeAct on poor performers
Use Barcodes Solutions
Return on Investment
Up to 5% fabric savings and at least 15% productivity improvement in the cutting room
will result in Payback period less than 6 months
Pro Cut Reports
Marker Plan Report
Fabric Requisition
Lay Slip
Completed Laying Up Details
Fabric Reconciliation Report
Final Cut Order Summary
Individual Efficiency
every 2 hrs
WIP Tracking
Lost Time Monitoring
Pro Cut – SMV Reports
Consolidated Reconciliations
THANK YOU!!!
