Process Sheet for Cyclone Welded 573329-80. Small

8/16/2019 Process Sheet for Cyclone Welded 573329-80. Small

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PROCESS SHEET FOR COMPONENE MANUFACTURING

Part Name :- Cambered flange end piee!"i#$ed-end%Artile N& :- 259523 22

"ra'ing N& :- 259523 Re( N&:- --

"&)ment :-

"&* Re( :-

"ate :- +,*,+*+.

Appr&(ed /0 :-

Ra' Material "etail# :-

"e#ripti&n Material Re1)irement In#peti&n

4 mm Thk. Plate AL 111 2349 -02 (SS-316) CR/HR Plate. Chemical CC!"i#$

Pr&e## :-

Sr*

NO

Pr&e## Referene S$emati "ig* Remar2#

1 Plate C%tti&' a e!

*!a+i&'.(,'e&

Lae! C%tti&' +illal$ e alte!&atie

meth$ $! c%tti&')

Sketch 1) Check c%tti&' ma!ki&' e$!e late c%tti&'.

2) e A&'le !i&e! a& c$!!ect te $

c%tti&' +heel.(Lae! C%tti&' +ill al$ ealte!&atie meth$ $! c%tti&'.)

3) Check ime&i$& ate! c%tti&'.4) Rem$e ha! e'e.

02 *ihe e& !ei&'

$& *ie-P%&ch.(*7/**/C8/01)

Sketch 1) Check *ime&i$& ate! !ei&'.

2) Rec$! H!a%lic !e%!e $! *ihe-7& !ei&' +hich +ill e hel%l $! &et

atch.


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03 #achi&i&'.(.* a&:ace )

1) *$ the machi&i&' $& Lathe #achi&e a e! !a+i&'.

2) #ai&tai& all the ime&i$& a e!!a+i&'.

3) A$i ch%ck-ma!k t$$l- ma!k %!i&'

machi&i&'.

4) #ai&tai& 230 chame! $& lathe machi&e$&l $! +eli&' %!$e.

5) #ea%!e the hei'ht $& %!ace late.6) St$!e mate!ial ca!e%ll.

04 :i&ihi&'/P$lihi&'. 1)*$ the &ie ; $%tie i&ihi&' a&

P$lihi&'$ *ihe


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4/23


5/23


Part Name :- 8a2et

Artile N& :- 5332 -01

"ra'ing N& :- 5332 Re( N&:- 2

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-



04 mm Thk. Plate. AL 111 2349 -02 (SS-316) CR/HR Plate. 1) Chemical CC!"i#$2) @i%al &ecti$&.(A$i *e&t a& hea

c!atche)

Pr&e## :-

Sr*

NO


01 Plate C%tti&' .

(ReB%i!e Sie32 930 D/- 0.5

mm)

Sketch 1) C%t the late a e! !a+i&'.

2) Tae! h$%l e +ithi& 01 mm.3) Al chame! 2.0 mm 30 e'.

4) Rem$e >%!! ate! c%tti&'.5) St$!e mate!ial !$e!l .

02 R$lli&' 1) R$ll the E$ $& !$lli&' machi&e a e! !a+i&'.2) 7&%!e that P!e Pi&chi&' i $&e e$!e !$lli&'.

3) 7&%!e a et+ee& E$i&t i 1.5 t$ 2.0 mm.4) 7&%!e the!e i &$ ,alit i& the hell.

03 eli&' 1) Check the ime&i$& ate! !$lli&' i the

iamete! i a!i&' the& $ the itti&' a e!

!eB%i!e iamete!.2) &c!eae the tack +el $t.

a) e *ia2.0 mm SS 316L ille! +i!e.

) Al >acki&' a (A!'$& $! "it!$'e& )


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3) Al +i!e !%h $! a&e! ih 60 !it $&

+el E$i&t.4) *$ the +eli&' $ L-Seam.

a) e *ia2.0 mm SS 316L ille! +i!e.

) Al >acki&' a (A!'$& $! "it!$'e& ).

c) C%!!e&t 90 am.) Al i!e >!%h $& +el E$i&te) Check !eB%i!e am$%&t $ +el

e&et!ati$& $e!e $& ack ie $+el E$i&t.

) Pe&et!ati$& i &$t !$e! the& ack

chi +he!e ee! !eB%i!e a& $ a e! $i&t ac.

04 F$i&t :i&ihi&' 1) Al Sa&e! ih 36 !it $& +el E$i&t.2) Check the $alit i& iamete! i !eB%i!e

al hamme!i&' $ c$!!ect&e.

3) e c$!!ect te $ t$$l a& hamme!.4) !eB%i!e e& the hell $! Re-R$lli&'.

5) Al 2 30*e' Chame! $& $&e e& $ thehell.

6) *$ the i&ie i&ihi&' $ hell. a) *$ the &ie i&ihi&' $ hell(Facket)

) e :leile !i&e! a& =0 !it P$lih

ae! $! i&ihi&'.) Ca!! $%t *.P Tet $! +el E$i&t !$m

$th ie.a) i& a& $i&t the& ack chi a&

!e+el.

) :i&ih the E$i&t $&ce a'ai& a& ca!!$%t *.P Tet $&ce a'ai&.

c) Reeat the !$ce%!e till $% 'et *.P,ka.


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04 F$i&t :i&ihi&' 1) Al Sa&e! ih 36 !it $& +el E$i&t.2) Check the $alit i& iamete! i !eB%i!e

al hamme!i&' $ c$!!ect&e.3) e c$!!ect te $ t$$l a& hamme!.

4) !eB%i!e e& the hell $! Re-P!ei&'.

5) Ca!! $%t *.P Tet $ +el E$i&t ate!

i&i&i&'.

05 Re !ei&' $&

H!a%lic !e

machi&e %i&' *ie-P%&ch P!e T$$l

(*7/*C/01)

1) P!e the $!me a!t $& !e m/c

2) e P!e T$$l *ie-P%&ch(*7/*C/01)

3) Check ime&i$& ate! !ei&'.4) Check tae!e'!ee S: a& $the!

a!amete!.

06 #achi&i&' 1) Tack +el #.S. !i&' !$m ack ie $ c$&e$! machi&i&' %!$e.

2) H$l the C$&e i& #.S.!i&' a& $ the aci&'

a& chame!i&' a e! !a+i&'.3) Check the ime&i$& like hei'htS: a&

$the! a!amete!.


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Part Name :- T)be

Artile N& :- 545411 -01

"ra'ing N& :- 545411 Re( N&:- --

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-



*ia 101.6 mm 2 Thk.Pie.

AL 111 2349 -02 (SS-316) 7R 1) Chemical CC!"i#$2) @i%al &ecti$&.(A$i *e&t a& hea

c!atche)

Pr&e## :-

Sr*

NO


01 PieC%tti&' .

(ReB%i!e Sie

105 D/- 01 mm)

Sketch 1) C%t the ie a e! !a+i&' (e GG A&'le

!i&e! a& c$!!ect te $ c%tti&' +heel)

2) Tae! h$%l e +ithi& 01 mm.3) Rem$e >%!! ate! c%tti&'.

02 #achi&i&' (:aci&'

!$m $th e&)

1) T%!& the E$ a e! !a+i&' !$m $th e&.

(:ace c%t $&l)2) #ai&tai& Le&'th

3) Rem$e ha! e'e

4) Check B%a!e&e.

03 H$e >ii&' a e!!a+i&'

1) e ei'&e t$$l $! thi a& ca!! $%t ii&' $e!ati$&.

2) Check the ime&i$& ate! ii&'.

04 #achi&i&' (:aci&'

!$m $th e& a&

chame!!i&')

1) T%!& the E$ a e! !a+i&' !$m $th e&.

(:ace c%t $&l)

2) #ai&tai& Le&'th a& chame! a e!!a+i&'.

3) Rem$e ha! e'e


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Part Name :- ,%Taper!C&ne% and T)be A##l0*

"rg N& :- 4577+3 R+ !Art N& 4577+3 ,%

Artile N& :- 53324 01 545411- 01

"ra'ing N& :- 53324 Re "0 03 545411 Re --

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-

Ra' Material "etail# :-"e#ripti&n Material Re1)irement In#peti&n

01) 04 mm Thk. C$&e AL 111 2349-02 (SS-316) P!e a!t *%all +elea& i&ihe.

*ime&i$&al @i%al

02) *ia 101.6 2 thk ie. AL 111 2349-02 (SS-316) H$e eae ie. *ime&i$&al @i%al

Pr&e## :-

Sr*

NO


01 :itti&' $ T%e t$tae! (C$&e)

Sketch 1) *$ the itti&' a e! !a+i&' a& tack el at 4 $t.

2) Check SB%a!e&e a& ime&i$&.3) &c!eae Tack +el $t.

4) Al +i!e !%h $! a&e! ih 60 !it $&+el $t.

5) *$ the +eli&' !$m $%tie.a. e *ia 1.6 mm 316L ille! +i!e.

. C%!!e&t =0-90 am.c. Al acki&' 'a (A!'$& $! "2)

. Al i!e >!%h $& +el E$i&t

e. Check !eB%i!e am$%&t $ +el e&et!ati$& $e!e $& ack ie$ +el E$i&t.

. Pe&et!ati$& i &$t !$e! the& ack chi +he!e ee! !eB%i!e a&

$ a e! $i&t ac.

02 :i&ihi&' a&

P$lihi&'

1)*$ the &ie ; $%tie i&ihi&' $ C$&e.2) e :leile !i&e! e&cil c%tte! a& =0

!it P$lih ae! $! i&ihi&'.3) Ca!! $%t *.P.Tet.

4) St$!e mate!ial ca!e%ll.


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Part Name :- 8a2et and Taper !'it$ t)be 'elded% a##l0*

"rg* N& :- 4577+3 R+ !Art N& 4577+3 ,%

Artile N& :- 5332 01 53324 01 ; 545411- 01

"ra'ing N& :- 5332 Re "0 02 53324 R03 ; 545411 Re --

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-


01) 04 mm Thk. Shell AL 111 2349-02 (SS-316) R$lle a!t. *ime&i$&al @i%al

02) C$&e +ith t%e +ele. AL 111 2349-02 (SS-316) ele a!t. *ime&i$&al @i%al

Pr&e## :-

Sr*

NO


01 :itti&' $ c$&e t$

Eacket.

Sketch 1 ) *$ the itti&' a e! !a+i&' a& tack

el at 4 $t.

2) Check SB%a!e&e a& ime&i$&. 3) &c!eae Tack +el $t.

4) Al +i!e !%h $! a&e! ih 60 !it $&+el $t.

5) *$ the +eli&' !$m $%tie.

a. e *ia 2.0 mm 316L ille! +i!e. . C%!!e&t 90-100 am.

c. Al acki&' 'a (A!'$& $! "2) . Al i!e >!%h $& +el E$i&t

e. Check !eB%i!e am$%&t $ +el

e&et!ati$& $e!e $& ack ie$ +el E$i&t.

'. Pe&et!ati$& i &$t !$e! the& ack chi +he!e ee! !eB%i!e a&

$ a e! $i&t ac.

02 F$i&t :i&ihi&' a&

P$lihi&'

1) Al 36 '!it a&e! ih $& +el E$i&t

a& $ the E$i&t i&ihi&' !$m &ie ;$%tie

2) e :leile !i&e! a& =0 !it P$lih

ae! $! i&ihi&' a& $lihi&'.

3) Ca!! $%t *.P.Tet.


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Part Name :- FlangeArtile N& :- 53333 01

"ra'ing N& :- 53333 Re( N&:- 0

"&)ment :-

"&* Re( :-

"ate :- +,*,+*+.

Appr&(ed /0 :-



25 mm Thk. Plate AL 111 2349 -02 (SS-316) HR Plate c%t. Chemical CC!"i#$

Pr&e## :-

Sr*

NO


01 P!e #achi&i&' 1) *$ the P!e machi&i&' a e! !a+i&' $&

lathe machi&e .

2) Check all the ime&i$& a& i&ih $ thela&'e.

3) *$ the $cket milli&' a e! !a+i&' $&milli&' machi&e.

4) Check all the ime&i$&.

5) 7&%!e that the!e i &$ t$$l a& c!atchma!k $& the %!ace a& ,.* $ the

la&'e.6) St$!e mate!ial ca!e%ll.


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Part Name :- Inlet pipe

Artile N& :- 5329 -01

"ra'ing N& :- 5329 Re( N&:- 01

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-



1)SB. Pie =9 =9 4 Thk.0R

2) 4 mm thk Plate

AL 111 2349 -02 (SS-316)

AL 111 2349 -02 (SS-316)

*!a+ T%e/ie.

CR/HR Plate.

1) Chemical CC!"i#$2) @i%al &ecti$&.(A$i *e&t a& hea

c!atche)

Pr&e## :-

Sr*

NO


A Pie C%tti&' .

A e! *!a+i&'.

Sketch 1) #ake a Temlate a e! !a+i&'.

2) C%t the ie a e! !a+i&'/Temlate

(e GG A&'le !i&e! a& c$!!ect te $c%tti&' +heel)

3) Tae! h$%l e +ithi& 01 mm.4) Rem$e >%!! ate! c%tti&'.

5) St$!e mate!ial ca!e%ll.

/ :a!icati$& $

SB.Pie/T%e

a% Plate C)tting*

b% /ending*

Sketch 1) C%t the 4 thk Plate a e! eel$me&t/*!'.

(e GG A&'le !i&e! a& c$!!ect te $

c%tti&' +heel)2) *$ the ma!ki&' $! e&i&'.

1) *$ the e&i&' a e! ma!ki&' / *!a+i&' $&

e&i&' machi&e.

2) Check all the ime&i$&.


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% 9elding*

d% 8&int fini#$ing

1) *$ the itti&' $ t+$ C-Cha&&el/e&t

ie(a e! !'.) $ that it +ill take thehae $ B.ie.

2) Tack +el at 4 $t take all the ime&i$&

eel the E$i&t leel. a)e *ia 2.0 mm 316L ille! +i!e.

)C%!!e&t =0-90 am.c)Al acki&' 'a (A!'$& $! "2)

)Al i!e >!%h $& +el E$i&t

3) &c!eae the +el $t.(Reeat the

!$ce%!e ac)4) ie the %$!t t$ $th e&t late(T$

a$i it$!ti$& %!i&' +eli&'.)5) *$ the %ll +eli&'.

(Reeat the !$ce%!e ac)

1) Al 36 !it a&e! ih $& +el E$i&t .

2) e e&cil c%tte!/!$%& t$$l +he!e ee!

&ecea!.3) *$ the i&ihi&' %i&' :leile '!i&e!

e =0 !it $lih ae!

3) Reeat the !$ce%!e $ !$ce A.(P$i&t01 t$ 05)


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Part Name :- 1) Rib +% RibArtile N& :- 5334 01 53501 01

"ra'ing N& :- 5334 Re( N&:- 0 53501 Re 0

"&)ment :-

"&* Re( :-

"ate :- +,*,+*+.

Appr&(ed /0 :-



=mm Thk. Plate AL 111 2349 -02 (SS-316) HR Plate. Chemical CC!"i#$

Pr&e## :-

Sr*

NO


1 Plate C%tti&' a e!

*!a+i&'.(,'e&

Lae! C%tti&' +illal$ e alte!&atie

meth$ $! c%tti&')

Sketch 1) #ake temlate a e! !a+i&'.

2) Place the temlate $& =mm thk late a&

ma!k the $%&!ie $i&te t%&'te&ti(0.5 mm)

3) Check c%tti&' ma!ki&' e$!e latec%tti&'.

4) e A&'le !i&e! a& c$!!ect te $

c%tti&' +heel.(,'e& Lae! C%tti&' +illal$ e alte!&atie meth$ $! c%tti&'.)

5) Check ime&i$& ate! c%tti&'.6) Rem$e ha! e'e.


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Part Name :- 8a2etC&ne 'it$ t)be; Inlet Pipe; Flange and Rib A##l0*

"rg N& :- 4577+3 R+ !Art N& 4577+3 ,%

Ref Artile N& :- 5332 01 53324 01 545411 01 5329- 01 53333 01 5334 0153501 01Ref "'g N& :- 5332 R02 53324 R02 545411 5329 R01 53333 R05334 R053501 R0

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-


01) C$&e a& t%e al. AL 111 2349-02 (SS-316) *%all aemle (:a!icate) *ime&i$&al @i%al

02) &let ie 4 mm Thk AL 111 2349-02 (SS-316) C%t a e! temlate(*!'.) *ime&i$&al @i%al

03) :la&'e 22.5 thk. AL 111 2349-02 (SS-316) *%all T%!&e. *ime&i$&al @i%al

04) Ri = thk. AL 111 2349-02 (SS-316) C%t a e! temlate $! Lae! c%t. *ime&i$&al @i%al

Pr&e## :-

Sr*

NO


01 :itti&' $ &let ie t$ Eacket Ri t$ Eacket

a& la&'e t$ i&let ie.

Sketch 1 ) *$ the ma!ki&' $! itti&' i&let ie t$ Eacket ; Ri $& the Eacket.

a e! !a+i&' .2) C%t The ma!ke $!ti$& $ Eacket +he!e i&let

ie +ill it i&..3) Take the i&let ie a& lace it $& the c%t

$!ti$& tack el at 4 $t. 4) Check SB%a!e&e a& $the! ime&i$&.

5) Take the t%!&e la&'e a& it it $& the i&let

ie a e! !a+i&'.Tack +el at 02

$t.Take $the! ime&i$&.6) Take the $th !i a& it it $& the Eacket a

e! ma!ki&' a& !a+i&'

) Check !eB%i!e all ime&i$&.

=) &c!eae Tack +el $t.

9) Al +i!e !%h $! a&e! ih 60 !it $&+el $t.


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Part Name :- ,%Cambered Flange End +%/&tt&m b&d0!Inl)de#

Piee 'it$ "in male Part 8a2et;Taper 'it$ t)be;inlet

pipe; rib# and flange*%

"rg N& :- 4577+3 R+ !Art N& 4577+3 ,%

Ref Artile N& :- 259523 22 54203- 095332 0153324 01545411 015329 015334 0153333 0153501 01

Ref "ra'ing N& :- 259523 Re "0 - ; 44203 Re 0

"&)ment :-

"&* Re( :-

"ate :- ,3*,+*+.

Appr&(ed /0 :-



01) Cambered Flange End

Piee 'it$ "in male Part

AL 111 2349-02 (SS-316) :a!icate Pa!t *%all

:i&ih /$lih.

*ime&i$&al @i%al

02) /&tt&m b&d0!Inl)de#

8a2et;Taper 'it$ t)be;inlet

pipe; rib# and flange*%

AL 111 2349-02 (SS-316) :a!icate Pa!t *%all

:i&ih /$lih.

Tet Ce!tiicate *ime&i$&al @i%al

Pr&e## :-

Sr*

NO


, Fitting &f Cambered

Flange End Piee

!'it$ "in male

Part%

T& b&tt&m b&d0*

Sketch 1) Take #.S Ri&' , .* 300.4 a& tack +el it$& the $tt$m $ i.e $& the Eacket &ea! t$

e& 10 mm a+a !$m e&.t +ill act liketi&e! +hich +ill e %i&' $! !ee&ti&'it$!ti$& %!i&' +eli&' $ >$tt$m $ a&came!e la&'e e& iece.

2) Take the Came!e :la&'e 7& Piece +ith*i& male Pa!t a& lace it $& the $tt$m

$.?ee the 'a $ 2.0 mm $! +eli&' %!$e i& et+ee& came!e la&'e a& $tt$m $.

3) Tack el at 4 $t.4) Check SB%a!e&e a& ime&i$&.5) &c!eae Tack +el $t.6) Al +i!e !%h $! a&e! ih 60 !it $&

+el $t.

) *$ the +eli&' !$m $%tie(C-Seam)


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a. e *ia 2.0 mm 316L ille! +i!e. . C%!!e&t =0-90 am.

c. e >acki&' 'a (A!'$& $! "2). 7&%!e that !eB%i!e am$%&t $

e&et!ati$& i c$mi&' !$m the ackie.

e)Slack a& $iati$& h$%l &$t all$+e

i&ie. + Fini#$ing and

P&li#$ing *

1)*$ the $%tie i&ihi&' Al +i!e !%ha& the& a&e! ih 36 !it $& +el E$i&t.

2) Rem$e #.S.Ri&' !$m Eacket a& '!i&

+el $t.2) e :leile !i&e! a& =0 !it P$lih

ae! $! i&ihi&'.3)*$ the i&ihi&'/$lihi&' all-$e!.*$ &$t

leae a& c!atch ma!ke&t ma!k $& thet$tal %!ace $ the c$m$&e&t.

4) Ca!! $%t *.P tet.5) Al ?2 Pate !$m i&ie $& +el E$i&t A& the& !i&e +ith +ate!.8ell$+ a&

lack $t a!e &$t all$+e.6) Check all the the ime&i$&.

) St$!e mate!ial ca!e%ll.

7 Fini#$ Ma$ining e *!a+i&' "$. 53329 R2 1) *$ the i&ih machi&i&' a e! !' &$

me&ti$&e a$e.2) Check all the ime&i$& B%a!e&e a&

!emai&i&' a!amete!.3) St$!e mate!ial ca!e%ll.

6 Final P&li#$ing * 1) Check $! a& c!atch ma!k e&t ma!k

a& $the! i%al; i !eB%i!e $ the i&al i&ihi&' /$lihi&' %i&' leile '!i&e!

a& =0/120 '!it $lih ae!.

6 Cleaning and

Stainle## #teel #$&t

1) Clea& the c$m$&e&t +ith $a a&

&$!mal +ate!.


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bla#ting 2) Clea& the c$m$&e&t +ith ! cl$the.3) *$ the !emai&i&' al a e! !'. Like

itti&' 'aket la&k a& &%t t$ i& male a!t.

4) *$ the tai&le teel lati&' a e!

!eB%i!e ta&a! .5) St$!e the mate!ial ca!e%ll.

4 Final in#peti&n e *!a+i&' "$. 53329 R2 1) Ca!! $%t the i&ecti$& a e! !a+i&'

&$ 53329 R2.2) #ake :i&al i&ecti$& !e$!t.

< Pa2ing and

f&r'arding a# per

in#tr)ti&n#*

Ree! &t!%cti$& *$c%me&t.Pack the E$ ca!e%ll a e! i&t!%cti$&.


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Process Sheet for Cyclone Welded 573329-80. Small

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Transcript of Process Sheet for Cyclone Welded 573329-80. Small