Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING...

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LIFE SCIENCES A Seamless Operation from concept to production

Transcript of Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING...

Page 1: Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING SUPPORT SERVICES Applications Laboratory • Assembly-specific design support •

SA-D-723-01-01

Improving Plastic ProductsDESIGN & ENGINEERING SUPPORT SERVICES

Applications Laboratory• Assembly-specific design support• Plastics joining process selection• Feasibility studies• Process optimization• Design of Experiments (DOE)• Burst and leak testing• Tensile testing• Microstructure analysis

Prototyping• Prototype tooling• Pre-production part runs• Assembly feasibility analysis

Production• User requirement specification• Project management design and build• Factory Acceptance Test (FAT)• Factory calibration• Site Acceptance Test (SAT)• Re-qualification of product parameters at customer location

Global Service and Support• Set-up and installation• On-site training and service

designs and manufactures exceptional plastics joining solutions to meet the most stringent of demands. Our experienced team of engineers creatively develops a bridge from the initial concept to production. Our objective? To improve the way your plastic products are made.

Custom & Standard Assembly MachinesInfrared Welding & Staking

• InfraWeld®• InfraStake®

Hot Plate Welding• Rapid Conductor™

• Compact Fusion™

Spin Welding• Vortex® PRECEDENCE™

Ultrasonic Welding• Flexible integration

Adjustable Work Stations• ErgoStation®

Custom Leak-Testing Machines

LIFE SCIENCES

Improving Plastic ProductsPRODUCTS & PROCESSES

A Seamless Operation from concept to production

651 Case Karsten Drive • Zeeland, MI 49464 USA800.324.6205616.748.9955 • Fax: 616.748.0555www.extolinc.com • [email protected]

Page 2: Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING SUPPORT SERVICES Applications Laboratory • Assembly-specific design support •

pharmaceutical filtration single use disposable

medical device catheter & tubing

Extol offers innovative, servo-driven plastics welding technology which produces particulate-free, low-stress, repeatable parts for filtration devices. This leading-edge technology allows for single set-up, progressive stack welding.

Reduce costs by eliminating adhe-sives, curing, and long cycle times with Extol’s plastics joining processes. From rigid, heavy-wall components to micro-thin materials, our unique ability to apply and control thermal energy provides dimensional repeat-ability and exceptional results.

From an intricate circuit board to an adjustable oxygen flow device, staking medical components in place with our patented InfraStake® process is just one example of Extol’s comprehensive range of plastics joining expertise.

A key benefit to Extol’s infrared technology is the ability to thermally join or reshape tubing with focused energy. Whether tipping, flaring, flanging, marking, or balloon cuff welding, our techniques reduce cycle times, improve quality, and lower costs.

Page 3: Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING SUPPORT SERVICES Applications Laboratory • Assembly-specific design support •

pharmaceutical filtration single use disposable

medical device catheter & tubing

Extol offers innovative, servo-driven plastics welding technology which produces particulate-free, low-stress, repeatable parts for filtration devices. This leading-edge technology allows for single set-up, progressive stack welding.

Reduce costs by eliminating adhe-sives, curing, and long cycle times with Extol’s plastics joining processes. From rigid, heavy-wall components to micro-thin materials, our unique ability to apply and control thermal energy provides dimensional repeat-ability and exceptional results.

From an intricate circuit board to an adjustable oxygen flow device, staking medical components in place with our patented InfraStake® process is just one example of Extol’s comprehensive range of plastics joining expertise.

A key benefit to Extol’s infrared technology is the ability to thermally join or reshape tubing with focused energy. Whether tipping, flaring, flanging, marking, or balloon cuff welding, our techniques reduce cycle times, improve quality, and lower costs.

Page 4: Process optimization - EXTOL, Inc · SA-D-723-01-01 Improving Plastic Products DESIGN & ENGINEERING SUPPORT SERVICES Applications Laboratory • Assembly-specific design support •

SA-D-723-01-01

Improving Plastic ProductsDESIGN & ENGINEERING SUPPORT SERVICES

Applications Laboratory• Assembly-specific design support• Plastics joining process selection• Feasibility studies• Process optimization• Design of Experiments (DOE)• Burst and leak testing• Tensile testing• Microstructure analysis

Prototyping• Prototype tooling• Pre-production part runs• Assembly feasibility analysis

Production• User requirement specification• Project management design and build• Factory Acceptance Test (FAT)• Factory calibration• Site Acceptance Test (SAT)• Re-qualification of product parameters at customer location

Global Service and Support• Set-up and installation• On-site training and service

designs and manufactures exceptional plastics joining solutions to meet the most stringent of demands. Our experienced team of engineers creatively develops a bridge from the initial concept to production. Our objective? To improve the way your plastic products are made.

Custom & Standard Assembly MachinesInfrared Welding & Staking

• InfraWeld®• InfraStake®

Hot Plate Welding• Rapid Conductor™

• Compact Fusion™

Spin Welding• Vortex® PRECEDENCE™

Ultrasonic Welding• Flexible integration

Adjustable Work Stations• ErgoStation®

Custom Leak-Testing Machines

LIFE SCIENCES

Improving Plastic ProductsPRODUCTS & PROCESSES

A Seamless Operation from concept to production

651 Case Karsten Drive • Zeeland, MI 49464 USA800.324.6205616.748.9955 • Fax: 616.748.0555www.extolinc.com • [email protected]