Process Flow Diagram: CHF Processing & Softwater Production PLant
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Stream 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Coconut Husk
Defibered Raw Fibers
Spent Husk Spent Brine Soft WaterWashed Raw
Fiber Waste water
Drained Raw Fiber
Run-off Water from Drain-
Press
Feed Air to CHF Dryer 1
Moist AirPartially
Dried CHFPelletized
CHFFeed Air to
CHF Drryer 2Moist Air
Pelletized Dried CHF
Raw Hard Water to
Storage Tank
Sodium chloride
crystals as regenerant
Hardwater for softening on IE-1A/2A
Softwater/ Brine is
pumped to IE-2A
Softwater produced from IE-
1A/2A and IE- 1B/2B
Softwater recycle stream
for final fiber washing
Softwater for Brine
preparation
Brine solution as
regenerant to IE-1A/2A
Spent Brine from IE-
1A/2A and IE-1B/2B
Spent Brine for
preliminary washing
Hardwater/ Brine to IE-
1B/2B
Softwater/brine is pumped
to IE-2B
Brine solution as regenerant to IE-
1B/2B
Soft Water Product for
Use/ Storage
Flowrate (kg/day)
949.28 500 449.28 3822.70 3793.72 1941.32 6449.1012 944 8,880 9,352 796 796 8,880 9,352 500 90,312 6.61 90,312 90,312/59.45 63,218.40 18,062.40 9,031.20 9,031.20 59.45 59.45 90,312/59.45 90,312/59.45 9,031.20 63,218.40
Temp. (deg. C) 30 30 30 30 30 30 30 30 30 30 50 50 30 30 50 50 30 30 30 30 30 30 30 30 30 30 30 30 30 30
Pressure (atm) 1 1 1 1 1 1 1 --- 1 1 1.04 --- --- 1 1.04 --- 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Wt. % Water 32 32 32 98 100 55 - 64 2.19 4.58 48 48 2.19 4.58 32 100 - 100 100 100 100 90 100 100 90 100
Wt. % NaCl - - - 2 - Trace --- --- --- --- --- --- --- --- 98.5 10 2 2 10
Wt. % Ca2+ --- --- --- Trace Trace --- Trace --- Trace --- --- --- --- --- --- --- --- Trace --- --- Trace Trace Trace Trace Trace Trace --- Trace --- ---
Wt % Mg2+ --- --- --- Trace Trace --- Trace --- Trace --- --- --- --- --- --- --- --- Trace --- --- Trace Trace Trace Trace Trace Trace --- Trace --- ---
Process Input
Process Output
Pipelines
Manual Loading
Stream Number
Valve
Spray
Heating Coils
Flowmeter
Displayed Text DescriptionDisplayed
TextDescription
D-1 CHF Dryer (for preliminary drying) P-6 Pump for fluid to IE-2B
D-2 CHF Dryer (for final drying of CHF pellets) P-7 Pump for softwater to TK-2 and TK-4
DM-1 Defibering Machine P-8 Pump for spent brine to TK-1
DP-1 Drain-Press PL-1 CHF Pelletizer
IE- 1A/B First Ion-Exchanger (in a series of 2) TK-1 Storage Tank for Spent Brine
IE- 2A/B Second Ion-Exchanger (in a series of 2) TK-2 StorageTank for Soft Water used in Washing
P-1Pump for Spent Brine Used in Preliminary Fiber Washing
TK-3 Storage Tank for Hard Waterpss
P-2Pump for Soft Water Used in Final Fiber Washing
TK-4 Storage Tank for Brine Used in Regeneration
P-3 Pump for Brine to IE-1A/2A TK-5 Storage Tank for Soft Water Product Storage
P-4 Pump for Brine to IE-1B/2B WT-1 Wash Tank
P-5 Pump for fluid to IE-2A