Process engineering test

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HERVE BARON © 2015 – Hervé Baron Welcome to this assessment It will test your knowledge as a Process Engineer acquisition of the contents of Chapter 3 Process of The Guide 1 1 ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015 Process Engineer knowledge test

Transcript of Process engineering test

Page 1: Process engineering test

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Welcome to this assessment

It will test your

knowledge as a Process Engineer

acquisition of the contents of Chapter 3 Process of The Guide1

1 ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015

Process Engineer knowledge test

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Which revision of the P&IDs includes Company comments?

• IFR

• IFD

• IFC

Project Engineer knowledge test

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Which revision of the P&IDs includes Company comments?

• IFR

• IFD

• IFC

Project Engineer knowledge test

”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015

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Which of the following equipment does the Process Engineer specify and which ones does the Process Engineer design?

- Heat exchangers

- Rotating equipment

- Packages

- Columns

- Boilers

- Fired Equipment

- Reactors

Project Engineer knowledge test

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Project Engineer knowledge test

Which of the following equipment does the Process Engineer specify and which ones does the Process Engineer design?

- Heat exchangers - specify

- Rotating equipment - specify

- Packages - specify

- Columns - design

- Boilers - specify

- Fired Equipment - specify

- Reactors - design

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What do Process Flow Diagrams (PFD) show?

- Process Lines

- Utility lines

- Line diameters

- Instruments

- Main process lines

- Controllers

- Control valves

- Emergency ShutDown valves

Project Engineer knowledge test

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What do Process Flow Diagrams (PFD) show?

- Process Lines

- Utility lines

- Line diameters

- Instruments

- Main process lines

- Controllers

- Control valves

- Emergency ShutDown valves

Project Engineer knowledge test

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The Process simulation softwares calculates:

• The surface area of heat exchangers

• The power consumption of pumps

• The equipment duty

Project Engineer knowledge test

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The Process simulation software calculates:

• The surface area of heat exchangers

• The power consumption of pumps

• The equipment duty

Project Engineer knowledge test

”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015

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Which revision of the P&IDs includes HAZOP actions?

• IFR

• IFD

• IFC

Project Engineer knowledge test

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Which revision of the P&IDs includes HAZOP actions?

• IFR

• IFD

• IFC

Project Engineer knowledge test

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Which of the following is defined by Process, hence indicated on the Process data sheet, for a heat exchanger

• Equipment design conditions

• Inlet/outlet fluid conditions and properties

• Heat exchange area

• Size

• Duty

• Weight

• Dimensions

• Material of construction

• Corrosion allowance

• Fouling factor

• Allowable pressure drop

• Equipment overdesign

Project Engineer knowledge test

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Which of the following is defined by Process, hence indicated on the Process data sheet, for a heat exchanger

• Equipment design conditions

• Inlet/outlet fluid conditions and properties

• Heat exchange area

• Size

• Duty

• Weight

• Dimensions

• Material of construction

• Corrosion allowance

• Fouling factor

• Allowable pressure drop

• Equipment overdesign

Project Engineer knowledge test

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Which Process document(s) is(are) used to estimate the CAPEX of the facility?

• Process Flow Diagrams (PFDs)

• Process Equipment data sheets

• Process Equipment list

• Piping & Instrumentation Diagrams (P&IDs)

Project Engineer knowledge test

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Which Process document is used to estimate the CAPEX of the facility?

• Process Flow Diagrams (PFDs)

• Equipment data sheets

• Process Equipment list

• P&IDs

Project Engineer knowledge test

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Which Process document(s) is (are) needed to develop the Plant Equipment Layout (Plot Plan)

• Process Flow Diagrams (PFDs)

• Process Equipment data sheets

• Process Equipment list

• Piping & Instrumentation Diagrams (P&IDs)

Project Engineer knowledge test

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Which Process document(s) is (are) needed to develop the Plant Equipment Layout (Plot Plan)

• Process Flow Diagrams (PFDs)

• Process Equipment data sheets

• Process Equipment list

• Piping & Instrumentation Diagrams (P&IDs)

Project Engineer knowledge test

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For which arrangements are typical P&IDs prepared?

• Filters

• Drains

• Control valves

• Sample connection

• Equipment isolation

• Battery limits

• PSVs

• Flare

Project Engineer knowledge test

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For which arrangements are typical P&IDs prepared?

• Filters

• Drains

• Control valves

• Sample connection

• Equipment isolation

• Battery limits

• PSVs

• Flare

Project Engineer knowledge test

”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015

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Project Engineer knowledge test

The Level Transmitter and shutdown valve shown here in red are part of which instrumented system?

- Process Control System (DCS)

- Emergency Shutdown System (ESD)

- Process Shutdown System (PSS)

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Project Engineer knowledge test

The Level Transmitter and shutdown valve shown here in red are part of which instrumented system?

- Process Control System (DCS)

- Emergency Shutdown System (ESD)

- Process Shutdown System (PSS)

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Which revision of the P&IDs indicates the size of control valves and PSVs?

• IFR

• IFD

• IFC

Project Engineer knowledge test

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Which revision of the P&IDs indicates the size of control valves and PSVs?

• IFR

• IFD

• IFC

Project Engineer knowledge test

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Project Engineer knowledge test

Which of the following does Process define for lines?

• Design conditions

• Material of construction

• Generic material of construction

• Corrosion allowance

• Diameter

• Wall thickness

• Rating

• Insulation

• Routing

• Piping class

• Non Destructive Examination

• Test pressure

• One phase / 2 phase flow

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Project Engineer knowledge test

Which of the following does Process define for lines?

• Design conditions

• Material of construction

• Generic material of construction

• Corrosion allowance

• Diameter

• Wall thickness

• Rating

• Insulation

• Routing

• Piping class

• Non Destructive Examination

• Test pressure

• One phase / 2 phase flow

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Project Engineer knowledge test

The isometric drawing of which of the following lines are checked by Process?

• 2 phase flow

• Inlet lines to control valves

• Lines with flow instrument

• Pump suction lines

• Impulse lines to PSVs

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Project Engineer knowledge test

The isometric drawing of which of the following lines are checked by Process?

• 2 phase flow

• Inlet lines to control valves

• Lines with flow instrument

• Pump suction lines

• Impulse lines to PSVs

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Project Engineer knowledge test

The isometric drawing of which of the following lines are checked by Process?

• 2 phase flow

• Inlet lines to control valves

• Lines with flow instrument

• Pump suction lines

• Impulse lines to PSVs

What kind of check is done by Process for these lines?

• Routing

• Hydraulics

• No pocket

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Project Engineer knowledge test

The isometric drawing of which of the following lines are checked by Process?

• 2 phase flow

• Inlet lines to control valves

• Lines with flow instrument

• Pump suction lines

• Impulse lines to PSVs

What kind of check is done by Process for these lines?

• Routing

• Hydraulics

• No pocket

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Project Engineer knowledge test

The Process Emergency isolation and Shutdown system is designed by

• Process discipline

• Safety discipline

• Process & Safety disciplines together

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Project Engineer knowledge test

The Process Emergency isolation and Shutdown system is designed by

• Process discipline

• Safety discipline

• Process & Safety disciplines together

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Project Engineer knowledge test

What does the P&ID review consist of (select all correct answers)?

• checking that the needed alarms and trips are provided

• checking that the required equipment and control valves isolations and bypasses are provided

• checking that the drains, vents are provided

• checking versus similar equipment/unit P&ID

• checking the adequacy of the equipment design pressure and temperature

• checking the allocation of piping class and insulation type

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Project Engineer knowledge test

What does the P&ID review consist of (select all correct answers)?

• checking that the needed alarms and trips are provided – done in HAZOP

• checking that the required equipment and control valves isolations and bypasses are provided

• checking that the drains, vents are provided

• checking versus similar equipment/unit P&ID

• checking the adequacy of the equipment design pressure and temperature

• checking the allocation of piping class and insulation type

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Project Engineer knowledge test

The Heat & Mass balance shows the flowrate, conditions and composition of:

• process and utility streams

• process streams

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Project Engineer knowledge test

The Heat & Mass balance shows the flowrate, conditions and composition of:

• process and utility streams

• process streams

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Project Engineer knowledge test

Which of the following is necessary to produce the Utility consumption list?

• Heat & Material balance

• Equipment duty

• Equipment sizing

• Utility Flow Diagrams

• Operating manual

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Project Engineer knowledge test

Which of the following is necessary to produce the Utility consumption list?

• Heat & Material balance

• Equipment duty. The utilities consumption is based on the equipment duty, e.g., cooling fluid flow = mCpΔT for heat exchanger. Equipment sizing is not required.

• Equipment sizing

• Utility Flow Diagrams

• Operating manual

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Project Engineer knowledge test

The Process data sheet of a control valve specifies

• The valve type (globe, butterfly, etc.)

• The min/max flow and pressure conditions

• The valve diameter

• The valve Cv

• Requirement for hand wheel

• Type of positioner

• Fail position

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Project Engineer knowledge test

The Process data sheet of a control valve specifies

• The valve type (globe, butterfly, etc.)

• The min/max flow and pressure conditions

• The valve diameter

• The valve Cv

• Requirement for hand wheel

• Type of positioner

• Fail position

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Project Engineer knowledge test

Which Process documents are used for programming the Process Control System?

• PFDs

• P&IDs

• Process description

• Operating manual

• Operating & Control philosophy

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Project Engineer knowledge test

Which Process documents are used for programming the Process Control System?

• PFDs

• P&IDs

• Process description

• Operating manual

• Operating & Control philosophy

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Project Engineer knowledge test

That’s all for now folks, but I won’t be long with tests on knowledge acquisition for the next chapters of the guide…

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The Oil & Gas Engineering Guide - 2nd edition

Table of Contents

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The Oil & Gas Engineering Guide - 2nd edition

Discipline presentation: activities and deliverables

Table of Contents

The overall process

Methods & tools

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The Oil & Gas Engineering Guide - 2nd edition

Table of Contents

Discipline presentation: activities and deliverables

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The work of each Engineering discipline is described

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Design activities are explained, e.g., Plant

Equipment layout

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Complex activities, such as QRA, are explained through a

practical example.

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How are materials of construction selected ?

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How and when are Piping Materials ordered?

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A sample of all common Engineering documents is

included

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A sample of all common Engineering documents is

included

Use this to specify what you want to your Engineering

supplier !

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Verify the contents of engineering documents

with check lists.

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Difference between Engineering and Shop

drawings

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Understand the main technical aspects, e.g., DCS

vs ESD

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The common 2 types of package control

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The different Plant drainage systems

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The dynamic forces to which an Off-Shore

Plant is subject

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The Oil & Gas Engineering Guide - 2nd edition

Table of Contents

The overall process

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Use this as standard, question deviations.

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Understand the new 3D-model centered engineering process

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Know the interfaces between disciplines...

and with Vendors

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Understand what drives the Project schedule

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The Oil & Gas Engineering Guide - 2nd edition

Table of Contents

Methods & tools

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Use these methods as standard, question

deviations.

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Implement powerful procedures

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Request meaningful progress reports

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Implement effective Project Control

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The Oil & Gas Engineering Guide - 2nd edition

This book is destined to both:

Oil & Gas companies Project execution personnel

Oil & Gas contractors Project execution personnel

Date of publication: March, 2015.

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The Oil & Gas Engineering Guide

2nd edition

If your are on the Client side, i.e., contracting Engineering services, this book will help you to:

Specify to an Engineering supplier what you want: what deliverables and with what contents,

Set a standard in Engineering execution that you and your supplier can adhere to: design stages/gates, methods to be used, etc.

Specify the progress report you want, with the meaningful indicators,

Ask the right questions to assess the true progress,

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The Oil & Gas Engineering Guide

2nd edition

If your are on the Contractor side, i.e., performing Engineering activities, this book will help you to:

Understand the work of each discipline and the overall picture,

Challenge what one discipline tells you,

Understand the critical areas,

Put in place the right methods to be successful,