ProAll Mobile Mixerproallinc.com/wp-content/uploads/Manuals/Technical-Manual.pdf · 29 780123 stw...

ProAll Mobile Mixer

Technical Manual P Model

MX02233 8 June 2017 Rev.1.4

5810 - 47 Avenue, Olds, Alberta, Canada, T4H 1V1 E [email protected] | P 403-335-9500 | F 403-335-9560

i Rev.1.4 08 Jun 2017

This technical manual covers ProAll mobile mixers

manufactured in and after 2016.

BEFORE ordering replacement parts you must know your

model AND serial number.

ii Rev.1.4 08 Jun 2017

Table of Contents

Valve Assembly ...................................................................... 1

Electrical Drawings ................................................................. 8

Power Positive VDC Wiring Diagram ..................................................... 8

Ground Distribution Wiring Diagram .................................................... 9

Cab Wiring Diagram ............................................................................ 10

Admix-Work Lights Wiring Diagram .................................................... 11

Battery Wiring Diagram ...................................................................... 12

Vibrators-Cooler Wiring Diagram ....................................................... 13

Hydraulic-1 Wiring Diagram ................................................................ 14

Flow Meters Wiring Diagram .............................................................. 15

Hydraulics-2 Wiring Diagram .............................................................. 16

Display Wiring Diagram ....................................................................... 17

J1939 Wiring Diagram ......................................................................... 18

Back Panel Wiring Diagram ................................................................. 19

P Model Hydraulic Set-up Procedures ................................... 20

Rexroth 71-45-25 Pump ....................................................... 21

BILL OF MATERIAL

QTYDESCRIPTIONPART NO.ITEM

8CAPSCREW, M10 X 25mm PL1283251

2U-BOLT, 1 1/8" x 1/4" NC PLATED1380212

116 MJIC-16FJIC-SORB GP1961503

1TEE 06 MJIC-06 MJIC-06 FJIC BR SW19677714

1ADP 08 MORB-06 MJIC1967815


1ADP 06 MORB X 04 MJIC1967897



1ADP 10 MORB-06 MJIC19679810

1ELB 90 06 MORB-04 MJIC196802911

1ELB 90 06 MORB-06 MJIC19680312

4ELB 90 06 MJIC-10 MORB19680813

1ELB 90 10 MORB-08 MJIC19680914

1ELB 90 12 MORB-12 MJIC19681215

1ELB 90 16 MORB-12 MJIC19681316

1ELBOW, 90 16 MORB-16 MJIC19681517

2TEE 04 MJIC-04 MJIC-04 MORB BR19683318

1TEE 04 MJIC-04 MJIC-06 MORB BR19683419

1ELB 90 08 MJIC-10 MORB LONG19696020

1ELB 90 12 MJIC-12 MORB LONG19696321

1ELB 90 04 MORB-04 FORB19698522

1BUSHING 04 MNPT X 04 FBSPP20124023

4NUT 1/4 NYLON LOCK UNC GR8232004824

4WASHER FLAT, 1/4 F436 STRUCTURAL38770425

8WASHER FLAT, 3/8 F436 STRUCTURAL38770626

1BCR SECTIONAL LVS12/08 12V78002227

1BCR BELT/WATER MANIFOLD 12VDC78003328

1STW TEMP TRANS J1939, 1/4"BSPP78012329

1BCR PRV HYD WATER/CHAIN OIL78013930

1CMD SOL. VALV CHAIN OIL 12VDC78015331

1BALL VALVE 1/4" #4 SAE PORTSHYV016B32

2TRANSDUCER PRESSUREME02133

APPRDATEBYDESCRIPTIONREV

OFSHEET

DECIMAL ANGULAR LINEAR

DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN

VALVE ASSEMBLY - 12V

PM30252-01

1 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

GENERAL ARRANGEMENT

THIS DRAWING AND THE INFORMATION IT DISCLOSES ARE

CONFIDENTIAL PROPERTIES OF PROALL INTERNATIONAL

MFG. INC. AND MAY NOT BE REPRODUCED OR DISCLOSED

TO OTHERS OR USED FOR THE MANUFACTURE OR OTHER

PURPOSES WITHOUT PRIOR CONSENT. THIS DRAWING

SHALL BE RETURNED TO PROALL INTERNATIONAL MFG.

INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV

International Manufacturing Inc.

12

30 27

26

31

32

11

21

10

20

14

15

16

22

17

28

31

31

20

14

151221

30

1119

23

29

3

8

13

13

9

33

6

1327

33 9

13

18

32

18

12

4

10

1

FRONT ELEVATION VIEW

A A


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

2 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

FRONT ELEVATION VIEW







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


WATER

VALVE

BELT

VALVE

BELT BYPASS VALVE

RELIEF-3900 PSI

AUX VALVE

LOCATION

CEMENT

BELT PRESSURE

COMPENSATOR

BELT PUMP IN

CEMENT OUT

2

VIEW A-A

E

E

B

B

CC

D

D


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

3 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

VIEW A-A







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


NOTE A: MANUAL OVER-RIDE

REMOVE ACORN NUT AND ADJUST HEX SCREW IN TO FORCE VALVE OPEN &

CONTINUE TO TURN IN TO ADJUST SPEED. USED FOR TROUBLE SHOOTING

PURPOSES ONLY. SHOULD NOT BE TURNED IN UNDER NORMAL OPERATION.

NOTE B: SPOOL SPRING TENSION ADJUSTMENT.

ADJUSTING THIS WILL CHANGE THE MINIMUM CURRENT

REQUIRED TO SHIFT THE SPOOL. PRE-SET AT THE FACTORY.

DO NOT ADJUST.

NOTE C: MANUAL OVER-RIDE.

USE SMALL ALLAN KEY TO SHIFT SPOOL USED

FOR EMERGENCY/TROUBLE SHOOTING PURPOSES.

NOTE D: COUNTER BALANCE VALVE ADJUSTMENT

ADJUST AS REQUIRED TO PREVENT OVER RUNNING LOADS.

COUNTER CLOCKWISE ADJUSTMENT INCREASES SETTING.

AUGER MIX

COIL

AUGER

REVERSE COIL

CHAIN

OILER

VALVE

CHAIN

OILER

OUT

CHAIN OILER PRV

BOOM UP COIL

CHUTE UP COIL

SWING-RIGHT COIL

HECO

DRAIN

AUGER

PRESSURE

PUMP

BELT

MANIFOLD

DRAIN

NOTE C

SEE NOTE B

NOTE C

AUX RETURN

AUX OUT

SEE NOTE A

SWING

LEFT

COIL

BELT

PUMP IN

CHUTE

DOWN

COIL

BOOM

DOWN

COIL

WATER VALVE

CEMENT OUT

CEMENT VALVE

3

VIEW B-B


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

4 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

VIEW B-B







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


CHAIN OILER PRV

BOOM-UP

COIL

CHUTE-UP

COIL

SWING-RIGHT

COIL

HECO DRAIN

4

VIEW C-C


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

5 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

VIEW C-C







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


BELT PUMP PRESSURE

BELT-RETURN

BELT-OUT

WATER PUMP

OUT

5

SECTION D-D


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

6 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

VIEW D-D







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


CHAIN

OILER

VALVE

AUGER PUMP

LOAD SENSE

RELIEF 3600 PSI

BOOM

DOWN

COIL

CHUTE

DOWN

COIL

SWING

LEFT

COIL

6

VIEW E-E


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN


PM30252-01

7 7

1/32" 1 .002"

TC 14 Nov 16

PGN 14 Nov 16

NTS

VIEW E-E







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV


CHAIN

OILER

VALVE

CEMENT

7

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER

I/O #1 HYDRAULICS #1


I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

A1

A1

A2

A2

A3

A4

A5

A6

B1

B2

B3

B4

B5

B7

B9

B10

B11

B12

B15

B16

B17

B18

C1

C2

C10

C11

D1

E2

F1

F2

F4

F5

F7

F8

F9

MASTER

RELAY

COOLER

RELAY

86

30

85

87a87

COOLER RELAY

MASTER RELAY

35

1

2

F8-1

C10-1 F9-3

D1-3



E2-4

E2-1

TERMINAL 'A' CONNECTION TABLE

TERMINAL 'A' A1-A1 A2-1 A3-1 A4-1 A4-2 A5-2 A6-1 A6-2

CONNECTION B17-1 A1-11 STW-3XM-P3 STW-3XM-P4 F5-1 STW-3XM-P5 STW-3XM-P6 F9-1

WIRE GAUGE 18 14 18 18 14 18 18 18

TERMINAL 'B' CONNECTION TABLE

TERMINAL 'B' B1-1 B2-1 B3-1 B4-2 B5-1 B5-2 B7-2 B9-11 B9-14 B9-14 B12-1 B15-1 B16-1 B17-1

CONNECTION C11-1 B16-1 B9-12 B9-14 C1-1 F2-1 B9-14 B3-1 B4-2 B7-2 C1-2 C2-1 B2-1 A1-A1

WIRE GAUGE 18 18 18 18 18 14 18 18 18 18 14 14 18 18

TERMINAL 'C' CONNECTION TABLE

TERMINAL 'C' C1-1 C1-2 C2-1 C2-4 C10-2 C11-1

CONNECTION B5-1 B12-1 B15-1 F4-1 MR-1 B1-1

WIRE GAUGE 14 14 14 14 18 18

TERMIAL 'D' CONNECTION TABLE

TERMINAL 'D' D1-3

CONNECTION CR-87

WIRE GAUGE 14

TERMINAL 'E' CONNECTION TABLE

TERMINAL 'E' E1-1 E2-1 E2-4

CONNECTION F1-1 HYD2-1 HYD1-1

WIRE GAUGE 14 18 18

TERMINAL 'F' CONNECTION TABLE

TERMINAL 'F' F1-1 F2-1 F2-2 F4-1 F4-2 F7-4 F8-1 F9-1 F9-3 F9-4

CONNECTION E1-1 B5-2 F5-4 C2-4 F9-3 F8-4 CR-30 A6-2 MR-3 F4-2

WIRE GAUGE 18 18 14 18 18 14 14 18 18 18

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1 :1

B

PROALL INC.

E+

P-MODEL MAIN BOX

POWER POSITIVE VDC

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

COOLER RELAY CONNECTION TABLE

RELAY TERMINAL # 30 87

CONNECTION # F8-1 D1-3

WIRE GAUGE 14 14

RED

RED

MASTER RELAY CONNECTION TABLE


CONNECTION # C10-1 F9-4

WIRE GAUGE 18 18

I/O #1 HYDRAULICS #1 BULKHEAD

CONNECTION TABLE

BULKHEAD PIN # 1

CONNECTION # E1-3

WIRE GAUGE 14

RED

RED


CONNECTION TABLE

BULKHEAD PIN # 1

CONNECTION # E1-2

WIRE GAUGE 14

TERMINAL A = WORK LIGHTS/PLC POWER

TERMINAL B = CAB WIRE/RPM RELAY

TERMINAL C = DISPLAY BOX

TERMINAL D = VIBRATORS/COOLER

TERMINAL E = I/O#3 (FLOW METERS/AIR VALVES)

TERMINAL G = ADMIX PUMPS

TERMINAL F = MAIN POWER/GROUNDS

REDRED

REVISION HISTORY

REV DESCRIPTION DATE APP

A INITIAL ISSUE

5/5/2016

B BLOCK E TERMINAL MODIFIED

5/6/2016

STW-3MX

I/O #1 HYDRAULICS #1 I/O #2 HYDRAULICS #2

A1

WORK LIGHTS

B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17 B-18

CAB

Ign

Truck RPM RPM Truck RPM RPM RPM

Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle

Ignition Work Lights

Sw Wire + Wire -

High

Low + - - + 1 2

C-1 C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11 C-12 C-13 C-14 C-15 C-16 C-17 C-18 C-19 C-20 C-21 C-22

+ + - Can Print J1939 Master

E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7

E-1 E-2 E-3 E-4 E-5 E-6 E-7 E-8 E-9 E-10 E-11 E-12 E-13 E-14 E-15 E-16 E-17 E-18 E-19 E-20

- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux

Water Admix 1 Admix 2 Admix 3 Admix 4 Water Admix 1 Admix 2 Admix 3 Admix 4 Water Admix 4 Feeder Out

Pin 2 Pin 2 Pin 2 Pin 2 Pin 2 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4

G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE

A2 15 AMP WORK LIGHTS

A3 15 AMP STW SUPPLY



A6 5 AMP IGN

F1 15 AMP MISC. POWER SUPPLY


F3 - SPARE

F4 5 AMP DISPLAY BOX BATTERY +

F8 30 AMP COOLER FAN

JUMPERS

A2,A3

A3,A4

A4,A5

B6,B7

F1,F2

F2,F3

F5,F6

F6,F7

GENERAL NOTES:

1. PLEASE NOTE: THE WIRE THAT CONNECTS 'STW-3XM-P6 ' TO TERMINAL 'A6-1' CAN

BE WHITE OR RED AS PROVIDED BY THE ORIGINAL EQUIPMENT MANUFACTURER.

2. TABLES MAY CONTAIN 'CIRCULAR' CONNECTION REFERENCES. PLEASE NOTE THAT

THERE IS ONLY ONE WIRE PER TERMINAL/STW-3MX CONNECTION.

1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

1

2

3

4 5

6

7

8

9

10

11

12

13

14

15 16

17

18

20

19

8

F17-1


CONNECTION CROSS REFERENCE TABLE

BULKHEAD PIN # 2

CONNECTION # F16-4

WIRE GAUGE 18


CONNECTION CROSS REFERENCE TABLE

BULKHEAD PIN # 2

CONNECTION # F17-4

WIRE GAUGE 18

COOLER RELAY CONNECTION TABLE

RELAY TERMINAL # 86

CONNECTION # F17-1

WIRE GAUGE 18


RELAY TERMINAL # 2

CONNECTION # F12-4

WIRE GAUGE 18

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

A1

B8

B9

B14

C3

E1

F10

F11

F12

F13

F15

F16

F17

MASTER

RELAY

COOLER

RELAY

86

30

85

87a87

COOLER RELAY

MASTER RELAY

35

1

2



F16-4

F17-4

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1 :1

B

PROALL INC.

E+

P-MODEL MAIN BOX

GROUND DISTRIBUTION

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

GRN

GRN

GRN

GRN

F12-4








TERMINAL 'A' CONNECTION TABLE

TERMINAL 'A' A1-A2

CONNECTION B8-4

WIRE GAUGE 14


TERMINAL 'B' B8-1 B8-2 B8-3 B9-A2 B14-1

CONNECTION B9-A2 C3-2 F11-1 B8-1 C3-1

WIRE GAUGE 18 18 18 18 18


TERMINAL 'F' F10-1 F10-3 F11-1 F11-3 F12-2 F12-4 F13-2 F13-4 F15-1 F16-2 F16-4 F17-1 F17-4

CONNECTION E1-1 12SB-3 B8-3 12SB-4 STW3XM-P2 MR-2 STW3XM-P40 M12-BLUE STW3XM-P24 STW3XM-P56 HYD1-2 CR-86 HYD2-2

WIRE GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18

REVISION HISTORY


A INITIAL ISSUE

5/5/2016


5/6/2016

1 2 3 4 5 6

12 11 10 9 8 7

GRN

12SB BLACK

F11-3

12SB CONNECTION CROSS REFERENCE

TABLE

12SA PIN # 3 4

CONNECTION # F10-3 F11-3

WIRE GAUGE 18 18

GRN

F10-3

12SB BLACK

654321

789101112


TERMINAL 'C' C3-1 C3-2

CONNECTION B14-1 B8-2

WIRE GAUGE 18 18

I/O #1 HYDRAULICS #1 I/O #2 HYDRAULICS #2

STW-3MX

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR

TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

B13,B14

E2,E3,E4,E5

F10,F11,F12,F13

F13,F14

F14,F15

F15,F16,F17

1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

9

CAB WIRE

CAB WIRE

B1

B2

B3

B6

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1 :1

A

PROALL INC.

E+

P-MODEL MAIN BOX

CAB WIRE

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church


TERMINAL 'B' B1-2 B2-2 B3-2 B6-2 B9-A1 B10-2 B11-2 B12-2 B13-2 B14-2 B15-2 B16-2 B17-2 B18-2

CONNECTION A B C D STW3MX-P74 E F G H J K L M N

WIRE GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18

RED/WHT

GRN

BLU/BLK

BLK/RED

RED

ORG/BLK

WHT/BLK

BLU/WHT

GRN/WHT

BLK/WHT

BLK

BLU-RED

GRN/BLK

B17-2

B3-2

B18-2

B6-2

B1-2

B10-2

B11-2

B16-2

B15-2

B14-2

B2-2

B13-2

B12-2








REVISION HISTORY


A INITIAL ISSUE

05/05/2016

STW-3MX

CAB WIRE

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

B6,B7

B13,B14

10

ADMIX/WORK LIGHTS BULKHEAD

A1-14

G1-1G2-1

G3-1

G4-1

F12-1

F10-2

F11-2

F13-1

F16-1

ADMIX/WORK LIGHTS BULKHEAD CONNECTION TABLE

BULKHEAD PIN # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CONNECTION # G-1 F-10 G-2 F-11 G-3 F-12 - G-4 - F-13 - A1-14 - F-16 - - - - -

WIRE GAUGE 14 14 14 14 14 14 - 14 - 14 - 14 - 14 - - - - -

1 2 3 4 5 6

12 11 10 9 8 7

RED/BLK

X8_TINY_DOT_DONT_REMOVE

12SB BLACK

G1-3

12SB CONNECTION CROSS REFERENCE TABLE

12SB PIN # 2 9 10 11 12

CONNECTION # G1-3 G3-3 G2-3 G1-2 D7-2

WIRE GAUGE 18 18 18 18 18

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

A1

D7

F10

F11

F12

F13

F14

G1

G2

G3

G4

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN BOX,

ADMIX/WORKLIGHTS

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church








RED

GRN

RED

GRN

GRN

GRN

GRN

RED

RED

RED

BLK

G1-2

BLK/RED

G2-3

BLK/RED/WHT

G3-3

RED/BLK/WHT

D7-2

12SB BLACK

12SA GREY

1 2 3 4 5 6

12 11 10 9 8 7

BLU

12SA GREY

G4-3

12SA CONNECTION CROSS REFERENCE

TABLE

12SA PIN # 1 12

CONNECTION # G4-3 G4-2

WIRE GAUGE 18 18

GRN/WHT

G4-2

REVISION HISTORY


A INITIAL ISSUE

05/05/2016

ADMIX/WORK LIGHTS

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR

TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

F10,F11,F12,F13

F13,F14

F14,F15

11

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

F6

F14

MASTER

RELAY

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN

BOX, BATTERY

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church








1

2

MASTER RELAY



CONNECTION # BP-3 F6-2

WIRE GAUGE 6 6

F6-2

GRN

BATTERY

F14-1

BLK

MR-1

RED

BATTERY BULKHEAD CONNECTION TABLE


CONNECTION # MR-1 F14-1

WIRE GAUGE 6 6


TERMINAL 'F' F6-1 F6-2 F14-1

CONNECTION # EDI-P MR-2 BP-4

WIRE GAUGE 6 6 6

REVISION HISTORY


A INITIAL ISSUE

05/05/2016

BATTERY

BP-3

RED

EDI POWER

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

F5,F6

F6,F7

F13,F14

F14,F15

EDI POWER

F6-1

RED

EDI POWER CONNECTION TABLE

RELAY TERMINAL # 1

CONNECTION # F6-1

WIRE GAUGE 6

12

VIBRATOR/COOLER

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

D1

D2

D3

D4

D5

D6

D7

D8

F10

F11

F12

F13

F15

F16

F17

G4

COOLER

RELAY

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN BOX

VIBRATORS/COOLER

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

1 2 3 4 5 6

12 11 10 9 8 7

RED

12SB BLACK

D7-3

12SB CONNECTION TABLE

12SB PIN # 12 1

CONNECTION # D7-2 D7-3

WIRE GAUGE 18 18

TERMINAL 'D' CONNECTION TABLE

TERMINAL 'D' D1-1 D2-1 D3-1 D4-1 D5-1 D6-1 D7-1 D7-3 D7-2 D8-1

CONNECTION VIB-A VIB-C VIB-E VIB-G VIB-J VIB-L VIB-N 1 12 VIB-R

WIRE GAUGE 14 14 14 14 14 14 14 14 14 14


TERMINAL 'F' F10-4 F11-4 F12-3 F13-3 F15-3 F15-4 F16-3 F17-3

CONNECTION VIB-B VIB-D VIB-F VIB-H VIB-M VIB-K VIB-P VIB-S

WIRE GAUGE 14 14 14 14 14 14 14 14

12SB BLACK








D7-2

D1-1

RED

F-10-4

GRN

D2-1

RED

F-11-4

GRN

D3-1

RED

F-12-3

GRN

D4-1

RED

F-13-3

GRN

D5-1

RED

F-15-4

GRN

D6-1

RED

F-15-3

GRN

D7-1

RED

F-16-3

GRN

D8-1

RED

F-17-3

GRN

86

30

85

87a87

COOLER RELAY

STW3MX-P36

COOLER RELAY CONNECTION

TABLE

RELAY TERMINAL # 85

CONNECTION # STW-3MX-P36

WIRE GAUGE 18

YLW

1 2 3 4 5 6

12 11 10 9 8 7

BLU

12SA BLACK

G4-3

12SA CONNECTION CROSS REFERENCE TABLE

12SA PIN # 1 2 3 4 5 6 7 8 9 10 11 12

CONNECTION # G4-3 D2-3 D3-3 D4-3 D5-3 D6-3 D6-2 D5-2 D4-2 D3-2 D2-2 G4-2

WIRE GAUGE 18 18 18 18 18 18 18 18 18 18 18 18

GRN/WHT

G4-2

12SA BLACK

BLK/RED/WHT

GRN/BLK

D2-3

RED/WHT

D3-3

RED/GRN

D5-3

BLK/WHT

D4-3

ORG/GRN

D6-3

BLU/WHT

D2-2

BLU/RED

D3-2

BLU/BLK

D4-2

GRN/BLK/WHT

D6-2

WHT/BLK/RED

D5-2

654321

789101112

6 5 4 3 2 1

7 8 9 10 11 12

REVISION HISTORY


A INITIAL ISSUE

05/05/2016

VIBRATOR/COOLER

STW-3MX

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

F13,F14

F14,F15

F15,F16,F17

A

B

C

D

E

FG

H

J

K

L M

N

P

R

S

13

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)


SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN BOX


WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

I/O #1 HYDRAULICS #1 BULKHEAD CONNECTION TABLE

BULKHEAD PIN # 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CONNECTION # STW3MX-P59 STW3MX-P78 STW3MX-P20 STW3MX-P39 STW3MX-P58 STW3MX-77 STW3MX-P19 STW3MX-P38 STW3MX-P33 STW3MX-P70 SYW3MX-P32 STW3MX-P12 STW3MX-P15 STW3MX-P16 STW3MX-P51 STW3MX-69

WIRE GAUGE 181 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18








STW3MX-P19

STW3MX-P38

STW3MX-P69STW3MX-P33

STW3MX-P70

STW3MX-P59

STW3MX-P32

STW3MX-P12

STW3MX-P78

STW3MX-P39

STW3MX-P16

STW3MX-P51

STW3MX-P20

STW3MX-P15

ORG

WHT/RED

ORG

WHT/RED

YLW

YLW

WHT/RED

WHT/RED

WHT

ORG

WHT/RED

WHT

WHT/RED

WHT

REVISION HISTORY


A ISSUED FOR REVIEW

05/05/2016

STW-3MX


A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

STW3MX-P58

WHT/RED

STW3MX-P77

WHT/RED

14

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

E1

E2

E3

E4

E5

E8

E9

E10

E11

E12

E15

E16

E17

E18

E19

E20

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

B

PROALL INC.

E+

P-MODEL MAIN BOX

FLOW METERS

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

I/O #3/FLOW METERS

TERMINAL 'E' CONNECTION TABLE

TERMINAL 'E' E2-3 E1-4 E3-4 E4-4 E5-4 E8-4 E9-4 E10-1 E10-4 E11-1 E11-4 E12-1 E12-4 E15-1 E15-4 E16-1 E16-4 E17-1 E17-2 E18-1 E18-2 E19-1 E19-2 E20-1 E20-2

CONNECTION

A B C D E F G STW3MX-P68 H STW3MX-P10 J STW3MX-P29 K STW3MX-P48 L STW3MX-P67 M STW3MX-P75 N STW3MX-P17 O STW3MX-P35 P STW3MX-P73

Q

WIRE GAUGE

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18








E2-3

RED

E1-4

GRN

E3-4

BLU

E4-4

GRN/BLK

E5-4

RED/WHT

E8-4

BLK/WHT

E10-4

ORG/GRN

E9-4

RED/GRN

E11-4

GRN/WHT

E12-4

BLU/WHT

E15-4

BLU/RED

E16-4

BLU/BLK

E17-2

WHT/BLK/RED

E18-2

GRN/BLK/WHT

E19-2

E20-2

RED/WHT/BLK

BLK/RED/WHT

REVISION HISTORY


A ISSUED FOR REVIEW

05/05/2016


06/05/2016

STW-3MX

I/O #3/FLOW METERS

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

E2,E3,E4,E5

E5,E6,E7

A

B

C

D

E

F

G

H

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

15

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1 / 4

A

PROALL INC.

E+

P-MODEL MAIN BOX


WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

I/O #2 HYDRAULICS #2 BULKHEAD CONNECTION TABLE

BULKHEAD PIN # 3 4 5 6 7 10 11 12 13

CONNECTION # STW3MX-P52 STW3MX-P55 STW3MX-P13 STW3MX-P14 STW3MX-P50 STW3MX-P31 STW3MX-P57 STW3MX-P76 SYW3MX-P72

WIRE GAUGE 18 18 18 18 18 18 18 18 18








STW3MX-P31

STW3MX-P57

STW3MX-P76

STW3MX-P52

STW3MX-P72

ORG

ORG

ORG

ORG

ORG


STW3MX-P14

STW3MX-P13

ORG

ORG

STW3MX-P55

ORG

STW3MX-P50

ORG

REVISION HISTORY


A ISSUED FOR REVIEW

05/05/2016

STW-3MX


A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



16

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN BOX

DISPLAY

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church








DISPLAY BOX BULKHEAD


TERMINAL 'C' C1-3 C2-4 C3-4 C4-1 C4-4 C5-1 C5-4 C6-4 C7-4 C8-3 C9-3 C10-2 C10-4 C11-2 C12-2 C13-2 C14-2 C15-2 C16-2 C17-2 C18-2 C19-2 C20-2 C21-1 C22-1

DISPLAY BOX BULKHEAD

1 2 3 STW3MX-P8 4 STW3MX-P27 5 6 7 8 9 STW3MX-P25 10 11 12 13 14 15 16 17 18 19 20 STW3MX-7 STW3MX-P26

WIRE GAUGE

18 18 18 20 18 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 20 20

BLK

RED/BLK

BLK/RED

RED

WHT ORG

WHT/BLK

BLU

BLU/BLK

RED/WHT

BLK/WHT

GRN

RED/GRN

ORG/RED

ORG/GRN

RED/WHT

GRN/WHT

ORG/BLK

BLU/WHT

BLU/RED

C8-3C9-3

C10-4C20-2

C19-2

C7-4

C1-3

C2-4

C11-2

C3-4C18-2

C12-2

C13-2

C14-2

C4-4

C6-4

C16-2

C5-4

C17-2

C15-2

REVISION HISTORY


A ISSUED FOR REVIEW

05/05/2016

STW-3MX

DISPLAY BOX

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

17

C1-4

C8-4

C9-4

F13-4

J1939 COM BULKHEAD

BLU

GRY

WHT

BLK

RED

ORG

GRN

WHT

BLU

GRY

WHT

BLK

CAB WIRE

ADMIX/WORK LIGHTS

BATTERY

VIBRATOR/COOLER



I/O #3/FLOW METERS

DISPLAY BOX

J1939 COM

TRUNK (M12)

B10

B11

C1

C6

C7

C8

C9

F13

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1:1

A

PROALL INC.

E+

P-MODEL MAIN BOX

J1939 BULKHEAD

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church








GRN

WHT

RED

ORG

A

B

C


TERMINAL 'B' B10-1 B11-1

CONNECTION C6-1 C7-1

WIRE GAUGE 18 18


TERMINAL 'C' C1-4 C6-1 C7-1 C8-1 C8-2 C8-4 C9-1 C9-2C9-4

CONNECTION J1939 RED TO WHT B10-1 B11-1EDI-3S-A STW3MX-P45 J1939 ORG TO BLK EDI-3S-B STW3MX-P64 J1939 WHT TO GRY

WIRE GAUGE 18 18 1818 18

18 18 18 18


TERMINAL 'F' F13-4

CONNECTION J1939 GRN TO BLU

WIRE GAUGE 18

REVISION HISTORY


A ISSUED FOR REVIEW

05/05/2016

A1

WORK LIGHTS


CAB

Ign


Charge

Truck

Truck

MASTER RPM

Relay

RPM

Relay Relay

Can Can Cradle


Sw Wire + Wire -

High

Low + - - + 1 2



E-Stop Can

Open

Can Can

Programming

High

Low

D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8

COOLER

VIBRATOR

1 2 3 4 5 6 7


- + FLOW METERS

Config

Flow Meters

Config

Valves Fibre Aux



G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8

Admix Pumps

1 2 3 4

RESISTOR

TABLE

C4-2 C5-2

C21-2 C22-2

FUSE TABLE





A6 5 AMP IGN



F3 - SPARE



JUMPERS

F10,F11,F12,F13

F13,F14

A

B

C

ORG

WHT

C8-1

C9-1

EDI-3S BULKHEAD

18

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

1 :1

A

PROALL INC.

D+

P-MODEL DISPLAY BOX

BACK PANEL

WIRING DIAGRAM

MX30088

4/13/2016

Todd Church

REVISION HISTORY


A INITIAL ISSUE

5/5/2016

H-1 H-2 H-3 H-4 H-5 H-6 H-7 H-8 H-9 H-10 H-11 H-12 H-13 H-14 H-15 H-16 H-17

+

+

-

CanOpen

Printer J1939

E-Stop

Can Can Can

Ignition

BATTERY

High

Low

High

Low

High

Low In Out

RESISTOR TABLE

H8-2 H9-2

H10-2 H11-2

H13-3 H14-3

WACHENDORFF 4.3IN DISPLAY

WACHENDORFF 4.3IN DISPLAY/3-143-7290-7 CONNECTOR CONNECTION TABLE

TERMINAL # H4-1 H6-2 H8-1 H9-1 H1-2 H5-2 H10-1 H11-1

DISPLAY PIN # 1 3 8 9 2 4 10 11

WIRE GAUGE 18 18 18 18 18 18 18 18

CANBUS KEYPAD - 20 BUTTON

EMERGENCY STOP BUTTON

E-STOP BUTTON CONNECTION TABLE

TERMINAL # H16-1 H17-1

CONNECTION # 1 2

WIRE GAUGE 16 16

CANBUS JOYSTICK

CANBUS JOYSTICK/DT06-6S CONNECTION TABLE

TERMINAL # H5-1 H1-1 H12-1 H15-1

JOYSTICK PIN # 1 2 3 4

WIRE GAUGE 18 18 18 18

CANBUS DIAL

OMNEX R260 WIRELESS RECEIVER

OMNEX R260 WIRELESS RECEIVER CONNECTION TABLE

TERMIAL # H3-2 H7-2 H12-2 H15-2

R260 PIN # 6 3 7 8


H1

H2

H3

H4

H5

H6

H7

H8

H9

H10

H11

H12

H13

H14

H15

H16

H17

DISPLAY PANEL BULKHEAD-SPARE

DISPLAY PANEL BULKHEAD 'SPARE' CONNECTION TABLE

BULKHEAD PIN # 12 13 14 15 16 17 18 19 20 21

TERMINAL # SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

WIRE GAUGE 18 18 18 18 18 18 18 18 18 18

DISPLAY PANEL BULKHEAD-ACTIVE

DISPLAY PANEL BULKHEAD 'ACTIVE' CONNECTION TABLE

BULKHEAD PIN # 1 2 3 4 5 6 7 8 9 10 11

TERMINAL # H1-4 H4-2 H5-4 H8-3 H9-3 H10-3 H11-3 H12-3 H15-3 H16-2 H17-2

WIRE GAUGE 18 18 18 18 18 18 18 18 18 18 18

SPARE

RED/WHT

SPARE

SPARE

SPARE

BLK/WHT

RED/GRN

ORG/GRN

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

GRN/BLK

BLU

BLU/BLK

BLU/RED

BLU/BLK

GRN/WHT

H12-3

H11-3

H9-3

H10-3

H1-4

H15-3

H16-2

H4-2

H17-2

H5-4

H8-3

P-1

P-4

P-2

P-3

P-5

P-6

P-7

P-8

P-9

P-10

P-11

WHT

BLK/RED

RED/BLK

BLK

GRN

ORG/RED

ORG

WHT/BLK

RED

ORG/BLK

WHT/RED

RED

RED

/BLK

GRN

ORG

/RED

RED

/W

HT

ORG

/BLK

WH

T/BLK

ORG

WH

T

BLK/RED

BLK

H3-2

RED

H7-2

BLK

H12-2

WHT

H15-2

GRN

BLK

RED

WHT

GRN

H5-1

H1-1

H12-1

H15-1

DT06-6S CONNECTOR

3-143-7290-7 CONNECTOR (PINS ENLARGED FOR CLARITY)

RED

BLK

H2-1

H6-1

DT06-6S-EP11 CONNECTOR

GRN

WHT

H14-1

H13-1

CANBUS DIAL/DT06-6S-EP11 CONNECTION TABLE

TERMINAL # H2-1 H6-1 H13-1 H14-1

ENCODER PIN # 1 2 3 4


RED

BLK

H3-1

H7-1

DT06-6S-EP11 CONNECTOR

GRN

WHT

H14-2

H13-2

CANBUS KEYPAD-20 BUTTON/DT06-6S-EP11 CONNECTION TABLE

TERMINAL # H3-1 H7-1 H13-2 H14-2

KEYPAD PIN # 1 2 3 4


BLK

H16-2

WHT

H17-2

H4-1

RED

1 2 3 4

8 9 10 11H8-2

WHT

BLK

H5-2

GRN

H11-2

H1-2

RED BLK

H6-2

H9-2

GRN WHT

H10-2

WHT

DIAL P-3

GRN

DISPLAY P-9

RED

DISPLAY P-1

RED

DISPLAY P-2

RED

DIAL P-1

RED

KEYPAD P-1

BLK

JOYSTICK P-1

BLK

DISPLAY P-4

BLK

DIAL P-2

WHT

JOYSTICK P-3

GRN

DISPLAY P-11

WHT

DISPLAY P-10

WHT

DISPLAY P-8

BLK

KEYPAD P-2

BLK

DISPLAY P-3

RED

JOYSTICK P-2

WHT

KEYPAD P-3

GRN

DIAL P-4

GRN

KEYPAD-P4

GRN

JOYSTICK P-4

1

2

JUMPERS

H1,H2,H3

H5,H6,H7

H12,H13

H14,H15

RED

BLK

WHT

GRN

6

3

7

8

DTM06-12SA

CONNECTOR

DTM06-12SB

CONNECTOR

1

2

3

45

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

1

2

3

45

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

19

P MODEL HYDRAULIC SET-UP PROCEDURES BELT PUMP (REAR PISTON PUMP)

Steps:

Preliminary: The belt circuit must be dead ended. Plug the hose where convenient to block circuit. Typically this is done right at the

belt motor with a plug in the motor inlet hose.

1. Turn relief valve on top of belt control manifold in all the way.

2. Set the belt pump compensator to 3900psi by turning the belt ON (dead ended).

3. Turn the relief valve on back of belt control manifold out until the pressure on the display starts to drop below 3900psi.

You should here the engine load up as well. Turn the relief valve back until the display reads 3900psi and the engine load is

reduced. Lock the relief valve setting.

4. Adjust the belt pump compensator until it reads 3600psi.

5. Relief valve is now 300psi higher than pump compensator setting.

6. Turn belt OFF. Set pump standby pressure to 250psi.

NOTE: It is very important that the relief valve be set higher than the pump compensator setting. If it is set lower significant

amounts of heat can be generated when operating at max relief pressure.

AUGER PUMP (FRONT PISTON PUMP)

Steps:

Preliminary: The auger circuit can be dead ended for max pressure setting by running the chute cylinder all the way in or retracted.

1. Turn LS relief on auger control sectional valve inlet cover (top side) all the way in.

2. Have someone dead end the chute cylinder while adjusting the pump compensator to 3900psi.

3. With chute cylinder dead ended adjust the relief valve out until the pressure reads 3600psi on the display.

4. With all auger pump functions OFF set the pump standby pressure to 320psi.

NOTE: The relief valve on the auger control valve inlet is a load sense relief hence it can be adjusted lower than the pump

compensator setting. The load sense relief is only used as a max signal control to the pump and no significant volume of oil is lost to

tank when this max pressure is reached.

CHARGE PUMP (REAR GEAR PUMP)

This pump is a low pressure pump that does not require any pressure adjustment. It will typically run at less than 100psi, which is

dictated by the pressure drop of the return filter element and oil cooler. Both of these components have internal bypass valves to

prevent over pressurization of the return line circuit.

START-UP PROCEDURE (COMPONENT / LINE REPLACEMENT)

The closed circuit hydraulic system on the mixer requires all return oil and supplemental charge pump oil to be routed back to the

inlet of the main piston pumps. When components are replaced including valves or hydraulic lines the system should be run at a

slow speed to ensure all entrained air is allowed to dissipate to tank. The slower operating speed will allow the charge pump to

provide all the required inlet flow to the pumps hence forcing trapped air into the reservoir. The recommended speed for the belt is

50% and the mix auger is 35%. It also helps if the high idle RPM is left off during the initial purge. Run each function individually for

about 3-5min until all air is removed from the system.

20

VIEW A-A

BELT COMPENSATORMIX AUGER COMPENSATOR

A A


OFSHEET


DWG

NO

TOLERANCES - UNLESS

OTHERWISE SPECIFIED

SCALE

MODEL DATE

DATEDWN

REXROTH 71-45-25 PUMP1 1

1/32" 1 .002"

TC 07 Jun 16

TC 07 Jun 16

NTS

RIGHT HAND ROTATION







INC. UPON REQUEST.

DIAMETRICAL ±

1/64"

REV

A


Rexroth 71-45-25 Pump

LOAD SENSE INLET

250 PSI (17 bar)

3600 PSI (248 bar)

PUMP LOAD SENSE

ADJUSTMENT

PUMP PRESSURE

COMPENSATION

ADJUSTMENT

CASE DRAIN

OUTLET

OUTLET

OUTLET

CHARGE PUMP

INLET

INLET

BELT PUMP

CASE DRAIN

INLET

MIX AUGER

PUMP

CASE DRAIN

320 PSI (22 bar)

3900 PSI (269 bar)

CASE

DRAIN

LOAD SENSE INLET

GENERAL NOTES:

1. RIGHT HAND PUMP ROTATION IS SHOWN.

21

5810 - 47 Avenue, Olds, Alberta, Canada, T4H 1V1 E [email protected] | P 403-335-9500 | F 403-335-9560

ProAll Mobile Mixerproallinc.com/wp-content/uploads/Manuals/Technical-Manual.pdf · 29 780123 stw...

Documents

Transcript of ProAll Mobile Mixerproallinc.com/wp-content/uploads/Manuals/Technical-Manual.pdf · 29 780123 stw...