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CTX TC / TC 4A - Turn / Mill Machines

6-sided complete machiningCTX TC - Turn / Mill Universal Turning Machines

CTX TC 4A - Turn / Mill Universal Production Turning Machines

02

Engineering1: Turret disc produced on a

CTX gamma 1250 TC (CK45 / 180 minutes)

2: Ship crankshaft produced on a

CTX gamma 3000 TC (42CrMo4 / 280 minutes)

21

CTX beta and gamma TC –

5-axis universal turning

+ Universal production – for small &

medium batches, or shaft machining

+ Tool holder as a NC-controlled B-axis

+ Unbeatable flexibility with up to

180-slot tool magazines

+ Optimal accessibility with short reach-in

depth to main spindle. e.g. 13.8 in. on

the CTX beta 1250 TC

+ ShopTurn 3G for shopfloor-oriented

programming directly on the machine

CTX TC / TC 4A

Turn/mill machines for 6-sided complete machining.

Highlights

Machine and technology

Technology and options

Applications and parts

Control technology

Work areas / Floor plans / Technical data

03

Automotive4: Crankshaft produced on a

CTX gamma 2000 TC 4A

(42CrMo4 / 56 minutes)

Aerospace3: Diffuser produced on a

CTX beta 1250 TC 4A

(titanium / 6 hours)3 4

CTX beta and gamma TC 4A

5-axis production turning

+ Highly productive machining for

medium & large batches

+ Greatest productivity with sim-

ultaneous use of two tool holders

+ Turret with impressive long-term

accuracy via a TRIFIX® precision

interface for < 30 sec. tool setup

+ Ideal for serial production through

optimal automation solutions,

including integrated handling

systems and gantry loading

+ Programming via ShopTurn 3G,

or external programming systems

Highlights




Control technology


04

3D control with exclusive

DMG MORI Technology Cycles

+ Siemens 840D solutionline control with ShopTurn 3G

for easy programming through animated instructions

+ Exclusive DMG MORI Technology Cycles for easy,

dialogue-guided programming via parameterized

interfaces (e.g. gear milling or eccentric machining)

Maximum stability and machining performance

through highly stable traveling column design concept

+ Up to 29.5 in. wide spacing of the traveling

column linear guides (X / Y / Z):

- CTX beta 1250 TC / TC 4A: 15.7 / 24.8 / 16.7 in.

- CTX beta 2000 TC: 21.5 / 29.1 / 29.6 in.

- CTX gamma TC / TC 4A: 21.5 / 29.1 / 29.6 in.

+ Highly stable and optimized power from the turn / mill

spindle in the machine bed for heaving machining

+ Turn / mill spindle optionally available with HSK-A100

or Capto C8 reception and 118.0 ft. / lbs. torque for

the CTX gamma TC / TC 4A

Highest precision and long-term accuracy

+ Exceptional precision with direct measuring

systems in all axes

+ Maximum thermal stability through liquid-cooled

integrated spindle motors and headstocks as well

as optional Direct Drive turret

+ Maintenance-free linear drive in the Z-axis* with a

60-month warranty and 1g acceleration for the

highest dynamics and long-term precision**

* Optional, ** Not available for the CTX beta 1250 TC 4A, CTX beta 2000 TC

and gamma 3000 TC / TC 4A

05

CTX TC / CTX TC 4A

Turn/mill machines for up to 50% more productivity.

TC 4A: Direct Drive turret for

exceptional machining performance

+ < 30 sec. tool setup and < 0.0002 in. repeat accuracy through

the TRIFIX® precision quick change interface (comes standard)

+ VDI 40 Direct Drive turret with 10,000 rpm., 25.1 ft. / lbs.

and 19.0 hp. (optional)

+ Direct Drive turret on the CTX beta 1250 TC 4A incl.

Y-travel (1.6 in.)

100 rpm. rapid traverse via the

B-axis with a directly driven

torque motor

+ Direct Drive in the B-axis with

a torque motor for the highest

dynamics and precision

+ Turn / mill spindle with

12,000 rpm., 29.5 hp.

and 73.8 ft. / lbs. (optional:

18,000 rpm. or 8,000 rpm.,

52.3 hp. and 118.0 ft. / lbs.)

+ 5-axis simultaneous machining

with technology cycle (optional)

for 5-axis interpolation on the

main and counter spindle

06

CTX TC

5-axis universal turning of workpieces up to ø 27.6 in. and 9.8 ft. long.

Premium components (come standard)

CTX beta 1250 TC ( linear) CTX beta 2000 TC

Workpiece length, max. in. 49.2 80.7

Workpiece diameter, max.* in. ø 19.7 ø 21.7

Swing diameter, max.* in. ø 19.7 ø 24.8

Y-travel in. ±3.9 ±5.9

Main spindle rpm. ISM 76 / 5,000 ISM 76 / 5,000

Torque / Power ft. / lbs. / hp. 280.3 / 45.6 280.3 / 45.6

Counter spindle (optional) rpm. ISM 52 plus / 6,000 ISM 76 / 5,000

Torque / Power ft. / lbs. / hp. 125.4 / 36.2 280.3 / 45.6

Disc tool magazine slots 24 24

Chain tool magazine (optional) slots 48 100

* For optional chain magazine, ø 24.8 in. with disc magazine

Turning length

CTX gamma TC // ø 27.6 in. 51.2 in. 80.7 in. 120.1 in.

CTX beta 2000 TC // ø 21.7 in. 80.7 in.

CTX beta 1250 TC // ø 19.7 in. 49.2 in.

Highlights




Control technology


1 2

07

CTX gamma 1250 TC ( linear) CTX gamma 2000 TC ( linear) CTX gamma 3000 TC

51.2 80.7 120.1

ø 27.6 ø 27.6 ø 27.6

ø 27.6 ø 27.6 ø 27.6

±7.9 ±7.9 ±7.9

ISM 102 / 4,000 ISM 102 / 4,000 ISM 127 / 2,500

567.9 / 60.3 567.9 / 60.3 1,622.6 / 69.7

ISM 76 / 5,000 ISM 76 / 5,000 ISM 102 / 4,000

280.3 / 45.6 280.3 / 45.6 567.9 / 60.3

36 36 36

(180) (180) (180)

Highlights

+ 6-sided complete machining through the

main and counter spindle, counter spindle

on the CTX gamma TC comes standard*

+ 5-axis simultaneous machining via the

B-axis with ±120° swivel range (±110° on

the CTX beta 1250 TC) combined with the

optional technology cycle

1: Complete machining on a CTX beta 2000 TC with an optional

counter spindle and a B-axis with 240° swivel range

2: Machining on a CTX gamma 3000 TC with optional steady rest for

workpieces up to 18.1 in. and a counter spindle (comes standard)

+ Turn / mill spindle with 12,000 rpm.,

29.5 hp. and 73.8 ft. / lbs. (optional: max.

18,000 rpm. or 8,000 rpm. with 52.2 hp.

and 118.0 ft. / lbs.)

* Optional

08

CTX TC 4A

5-axis production turning with an additional turret.

Premium components (come standard)

Workpiece length, max. in.

Workpiece diameter, max.* in.

Swing diameter, max.* in.

Y-travel in.

Main spindle rpm.

Torque / Power ft. / lbs. / hp.

Counter spindle rpm.

Torque / Power ft. / lbs. / hp.

Disc tool magazine slots

Chain tool magazine (optional) slots

Turret (12-slot VDI 40) rpm. / ft. / lbs. / hp.

* For optional chain magazine, ø 24.8 in. with disc magazine

Turning length

CTX gamma TC 4A // ø 27.6 in. 51.2 in. 80.7 in. 120.1 in.

CTX beta 1250 TC 4A // ø 19.7 in. 47.2 in.

Highlights

+ Highly productive 6-sided complete

machining through simultaneous use

of two tool holders as well as a main

and counter spindle (comes standard)

+ 5-axis simultaneous machining through

a B-axis with a ±120° swivel range (±110°

for the CTX beta 1250 TC 4A) combined

with optional technology cycle

+ Turn / mill spindle with 12,000 rpm.,

CTX gamma TC 4A (optional: max.

18,000 rpm., or 8,000 rpm. and 118.0 ft. / lbs.)

+ Second tool holder as a 12-slot VDI 40

turret with the TRIFIX® precision quick

change system, for < 30 sec. retooling

and < 0.0002 in. repeat accuracy

+ Ideal for serial production with optional

automation solutions (e.g. integrated

handling system or gantry loading)

Highlights




Control technology


09

CTX beta 1250 TC 4A CTX gamma 1250 TC 4A ( linear) CTX gamma 2000 TC 4A ( linear) CTX gamma 3000 TC 4A

47.2 51.2 80.7 120.1

ø 19.7 ø 27.6* ø 27.6 ø 27.6

ø 19.7 ø 27.6* ø 27.6 ø 27.6

±3.9 ±7.9 ±7.9 ±7.9

ISM 76 synchro / 5,000 ISM 102 / 4,000 ISM 102 / 4,000 ISM 127 / 2,500

265.5 / 42.9 567.9 / 60.3 567.9 / 60.3 1,475.1 / 69.7

ISM 76 synchro / 5,000 ISM 76 / 5,000 ISM 76 / 5,000 ISM 102 / 4,000

265.5 / 42.9 280.3 / 45.6 280.3 / 45.6 567.9 / 60.3

24 36 36 36

120 180 180 180

4,000 / 20.7 / 15.0 4,000 / 20.7 / 13.4 4,000 / 20.7 / 13.4 4,000 / 20.7 / 13.4

Highly productive machining on

a CTX 1250 TC 4A with a B-axis

and lower turret

+ Turret optionally available with

Direct Drive motor for speeds

up to 10,000 rpm.

+ Direct Drive turret on the

CTX beta 1250 TC 4A incl.

Y-travel with ±1.6 in.

Support long workpieces via a

turret-mounted tailstock center

and / or a turret head steady rest

+ Workpieces up to ø 6.5 in. clamping

diameter, ø 4.0 in. on the

CTX beta 1250 TC 4A

+ Optional technology cycles for easy

selection of the steady rest as well as

the tailstock center from tool storage

via dialogue programming

1

2

3 4

5

10

Turn / mill complete machining with unrivalled stability and long-term precision.

1 B-axis with Direct Drive

For impressive precision and

dynamics with 100 rpm.

2 Unmatched stability

Constant rigidity through robust

guides up to size 2.2 in. and up

to ø 2.0 in. ball screws

3 Maximum precision

Direct measuring systems in all linear

axes, for the main and counter spindle

as well as the turret on the TC 4A

4 Thermal stability

Liquid-cooled main and counter spindle

as well as optional Direct Drive turrets

5 Greatest dynamics

Maintenance-free linear drive in the Z-axis

(optional) with a 60-month warranty and 1 g

acceleration for the highest dynamics and

long-term precision*

* Not available for the CTX beta 1250 TC 4A,

CTX beta 2000 TC and gamma 3000 TC / TC 4A

Highlights




Control technology


6 7 8

9

12

10 11

12

12122122121

11

Intelligently designed modular system for all requirements with 2 to 4 axes.

6: Traveling column with a turn/mill spindle: 12,000

/ 18,000 / 8,000 rpm. (up to 52.3 hp. and 118.0 ft. / lbs.)

7: Traveling column with linear drive in the Z-axis:

not available on the CTX beta 1250 TC 4A, CTX beta

2000 and gamma 3000 TC 8: Tool magazine: up to

180 slots 9: Additional magazine for up to 6 oversized

tools: via the counter spindle (available starting with

the CTX beta 2000 TC) 10: Main spindle up to ISM

127 PLUS: max. 5,000 rpm., or 79.1 hp. and

2,950.2 ft. / lbs. 11: Counter spindle up to ISM 127

(CTX gamma TC): max. 6,000 rpm., or 69.7 hp. and

1,622.6 ft. / lbs. 12: Basic machine with a B-axis, disc

magazine and counter spindle (counter spindle on the

CTX TC is optional)

CTX TC

Steady rests for workpieces up to ø 18.1 in.

CTX TC 4A

Second tool holder as a lower turret, optionally

available as a Direct Drive turret – Direct Drive

turret on the CTX beta 1250 TC 4A incl.

±1.6 in. Y-travel

12

Premium components – designed for every use

CTX beta 1250 TC CTX beta 1250 TC 4A CTX beta 2000 TC CTX gamma 1250 /

2000 / 3000 TC / TC 4A

1.8 in. roller guides 1.8 in. roller guides 2.2 in. roller guides 2.2 in. roller guides

1.6 in. ball screws 1.6 in. ball screws 2.0 in. ball screws 2.0 in. ball screws

Linear measuring systems in the traveling column linear axes (X1 / Y1 / Z1)

–

linear measuring systems

in Z3 optional

(counter spindle / tailstock)


in Z3 optional



in Z3 optional


–TC 4A: glass measuring scales

in X2, optional in Y2 / Z2–

TC 4A: linear measuring systems

in X2 / Z2

Water-cooled integrated spindle motors and spindle headstocks

Turret drive cooling

Cooling of X- / Y- / Z-motors and the lower turret

Unbeatable precision and temperature stability through cooling of the main and counter spindle as well as direct measuring systems.

Highlights




Control technology


0°

90°

180°

270°

Skala μm/div.

-0.0002

-0.0001

0.0

0.0001

0.0002

Deviation (in.)

Machine position (in.)

0.0 2.6 5.2 7.8 10.4 13.0 15.6 18.2 20.8 23.4 26.0

13

< 0.0002 in. concentricity of the workpiece for turning

Workpiece ø 1.7 in. cut piece, aluminum

Clamping 3.1 in. programming length,

clamped directly in the spindle

Cutting speed 11,023.6 in. / min.

Cutting depth 0.008 in.

Feed rate 0.004 in. / rpm.

Tool diamond tool

Circular accuracy

on the workpiece

(scale: 0.00002 in. / div.)

Accuracy in the micron range

Positioning accuracy

(P max)

Repeat accuracy

(Ps max)

X-axis < 0.0002 in. < .00008 in.

Y-axis < 0.0002 in. < .00008 in.

Z-axis < 0.0004 in. < 0.0002 in.

C-axis < 18" < 5"

Laser measuring according to VDI / DGQ 3441 (Z-axis)

Technology advantage with the SPRINT™ high-speed

scanning system. In-process measuring with 0.000004 in. resolution

in 3 dimensions and 1,000 measuring points per second.

+ Faster with 590.5 ipm. measuring speed

+ High-precision feature detection through geometric

tactile scanning

+ Comprehensive support throughout production:

1. Process foundation: dynamic machine evaluation

2. Process setup: automated workpiece position measuring.

Recognition and preparation of complex geometries for

adaptive machining

3. In-process measuring: tool optimization and adjustment

of the tool parameters

4. Process monitoring: automated measuring of critical

process features

1

2

3

4

14

1 g acceleration and 2,362.2 ipm. rapid traverse

Highlights




Control technology


Linear drive* – minimal

maintenance costs, maximum

precision and productivity

+ 60-month warranty on the

linear drives

+ Highest long-term precision,

minimal wear parts

+ Impressive acceleration, no

mechanical transfer elements

+ Minimal maintenance, almost

no wear parts

+ Reduced production costs

through lower service and

repair requirements

* Optional, not available for the CTX beta 1250 TC 4A,

CTX beta 2000 TC and gamma 3000 TC / TC 4A

1 2

15

1 Automatic traveling steady rests*

for vibration-free machining of

long workpieces (e.g. shafts)

+ CTX beta 1250 TC: max. ø 6.5 in. workpiece

diameter (not combined with a counter spindle,

towed via traveling column)

+ CTX beta 2000 TC: max. ø 13.8 in. workpiece

diameter (travel over NC-axis)

+ CTX gamma TC: max. ø 18.1 in. workpiece

diameter (travel over NC-axis)

+ 50% faster setup through optional quick change

system with double cone clamping for 0.0001 in.

repeat accuracy

* Optional

Turn / mill machining

Needs-based customization for maximum productivity.

2 Use of clamping chucks up to ø 24.8 in.

through highly stable machine design

and high-torque spindles

+ CTX beta 1250 TC: max. ø 15.7 in. clamping

diameter* (counter spindle up to 10.2 in.*)

+ CTX beta 1250 TC 4A: max. ø 12.8 in.

clamping diameter*

+ CTX beta 2000 TC: max. ø 19.7 in.

clamping diameter*

+ CTX gamma TC / TC 4A: max. ø 24.8 in.

clamping diameter*

+ Special solutions (e.g. magnetic chucks)

available by request

* Optional: dependent upon the integrated spindle motor

on the main and counter spindle

Steady rests: ø 18.1 in. Clamping chuck: ø 24.8 in.

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

2,5

00

6,0

00

4,2

00

1,5

00

93.7

26.836.2

0.3

125.417.4

15.5

0.5

33.5

45.6

0.8

1.1

280.3206.5

38.435.4

5,0

00

5,0

00

850

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

5,0

00

85

0

265.542.9 206.5

45.0

33.5

35.4

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

567.9442.5

59.066.4

51.045.6

475

540

4,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

4,0

00

55

0

567.9

1.72.1

60.3

442.5

78.1

46.9

61.2

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

1.3

73.8

420.4501.5

53.664.4

84.84,

000

675

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

2,50

0

225

1,622.6

3.12.4

6.7

69.7

1,253.9

143.8

53.6

112.8

10

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

2,0

00

14

0

2,950.2

4.85.6

67.179.1

2,507.7

206.5258.1

10

Sp

eed

(rp

m. )

Power(hp.)

Torque(ft. / lbs.)

16

Integrated spindle drives with up to 2,950.2 ft. / lbs. for exceptional cutting performance.

Highlights




Control technology


ISM 102 PLUS / ISM 127 ISM 127 PLUS

2,500 rpm. / 69.7 hp. / 1,622.6 ft. / lbs. 2,000 rpm. / 79.1 hp. / 2,950.2 ft. / lbs.

ISM 102 ISM 102 ISM 102 synchro

4,000 rpm. / 51.0 hp. / 567.9 ft. / lbs. 4,000 rpm. / 60.3 hp. / 567.9 ft. / lbs. 4,000 rpm. / 64.4 hp. / 501.5 ft. / lbs.

ISM 52 PLUS ISM 76 ISM 76 synchro

6,000 rpm. / 36.2 hp/ / 125.4 ft. / lbs. 5,000 rpm. / 45.6 hp. / 280.3 ft. / lbs. 5,000 rpm. / 42.9 hp. / 265.5 ft. / lbs.

17Motor spindle Machine

Type // Speed

Power // Torque (40 / 100 % DC)

Bar capacity // Spindle head (flat flange)

CTX beta

1250 TC

CTX beta

1250 TC 4A

CTX beta

2000 TC

CTX gamma

1250 / 2000 TC /

TC 4A

CTX gamma

3000 TC /

TC 4A

MS CS MS CS MS CS MS CS* MS CS*

ISM 52 PLUS // 6,000 rpm.

36.2 / 26.8 hp. // 125.4 / 93.7 ft. / lbs.

2.0 (2.6) in. // 140h5

ISM 76 // 5,000 rpm.

45.6 / 33.5 hp. // 280.3 / 206.5 ft. / lbs.

2.6 (3.0) in. // 170h5

ISM 76 synchro // 5,000 rpm.

42.9 / 33.5 hp. // 265.5 / 206.5 ft. / lbs.

2.6 (3.0) in. // 170h5

ISM 102 // 4,000 rpm.

51.0 / 45.6 hp. // 567.9 / 442.5 ft. / lbs.

3.7 (4.0) in. // 220h5

ISM 102 // 4,000 rpm.

60.3 / 46.9 hp. // 516.3 / 442.5 ft. / lbs.

3.7 (4.0) in. // 220h5

ISM 102 syncro // 4,000 rpm.

64.4 / 53.6 hp. // 501.5 / 420.4 ft. / lbs.

4.0 in. // 220h5

ISM 102 PLUS // 2,500 rpm.

69.7 / 53.6 hp. // 1,622.6 / 1,253.9 ft. / lbs.

4.0 in. // 220h5

ISM 127 // 2,500 rpm.

69.7 / 53.6 hp. // 1,622.6 / 1,253.9 ft. / lbs.

– / A15

ISM 127 PLUS // 2,000 rpm.

79.1 / 67.1 hp. // 2,950.2 / 2,507.7 ft. / lbs.

– / A15

MS = Main spindle, CS = Counter spindle, Standard, Optional, * Standard on TC 4A

Highlights




Control technology


18

Type

Speed

Power // Torque (40% DC)

ISM 52 PLUS

6,000 rpm.

36.2 hp., 125.4 ft. / lbs.

ISM 76

5,000 rpm.

45.6 hp., 280.3 ft. / lbs.

ISM 76 synchro

5,000 rpm.

42.9 hp., 265.5 ft. / lbs.

MS CS MS CS** MS CS

CTX beta 1250 TC

CTX beta 1250 TC 4A

CTX beta 2000 TC

CTX gamma 1250 TC / TC 4A



MS = Main spindle, CS = Counter spindle, Standard, Optional, * CTX beta 2000 TC, ** Standard for TC 4A

High-performance roughing (CK 45)

Component diameter in. 3.0 5.9 5.9

Material removal rate in.3 / rpm. 20.5 30.8 28.2

Cutting depth in. 0.2 0.2 0.2

Cutting speed ipm. 9,448.8 9,448.8 9,448.8

Feed in. / rpm. 0.01 0.01 0.01

High-performance drilling (CK 45)

Tool diameter in. 1.6 2.2 2.6

Spindle speed rpm. 636 462 391

Cutting speed ipm. 3,149.6 3,149.6 3,149.6

Feed in. / rpm. 0.006 0.006 0.006

Powerful turning with up to 79.1 hp. and 2,950.2 ft. / lbs.

+ Highest dynamics through integrated spindle drives with 6,000 rpm. or

2,950.2 ft. / lbs. and an integrated C-axis (0.001°)

+ Maximum precision and temperature stability through liquid-cooled main

and counter spindle drives

+ 6-sided complete machining through the main and counter spindle

(counter spindle comes standard on the CTX TC 4A)

+ Service-friendly spindle with a cartridge design

Integrated spindle motors for

unbeatable removal rates

19

ISM 102

4,000 rpm.

60.3 (51.0)* hp., 567.9 ft. / lbs.

ISM 102 synchro

4,000 rpm.

64.4 hp., 501.5 ft. / lbs.

ISM 102 PLUS

2,500 rpm.

69.7 hp., 1,622.6 ft. / lbs.

ISM 127

2,500 rpm.

69.7 hp., 1622.6 ft. / lbs.

ISM 127 PLUS

2,000 rpm.

79.1 hp., 2,950.2 ft. / lbs.

MS CS** MS CS MS CS MS CS MS CS

* *

7.9 7.9 15.7 15.7 19.7

38.4 43.6 65.9 65.9 96.7

0.3 0.3 0.4 0.4 0.5

9,448.8 9,448.8 9,448.8 9,448.8 9,448.8

0.01 0.01 0.02 0.02 0.02

2.8 2.8 4.1 4.1 4.1

353 462 242 242 242

3,149.6 3,149.6 3,149.6 3,149.6 3,149.6

0.006 0.006 0.006 0.006 0.006

±120°

20

Complete machining with up to 120° swiveling B-axis.

Highlights




Control technology


Highlights+ Direct measuring systems in all

linear axes of the traveling column

for maximum long-term accuracy

+ 5-axis simultaneous machining

through technology cycle (optional)

for 5-axis interpolation on the main

and counter spindle

+ 0.001° resolution for the direct

measuring system in the B-axis -

the best surfaces with 5-axis

machining

21

Y-axis with up to 15.7 in. travel

+ CTX beta 1250 TC / TC 4A: Y-axis with ±3.9 in. travel

+ CTX beta 2000 TC: Y-axis with ±5.9 in. travel

+ CTX gamma TC / TC 4A: Y-axis with ±7.9 in. travel

Highest stability through widely spaced traveling column guideways

+ CTX beta 1250 TC / TC 4A:

15.7 / 24.8 / 16.7 in. (X / Y / Z)

+ CTX beta 2000 TC:

21.5 / 29.1 / 29.6 in. (X / Y / Z)

+ CTX gamma TC / TC 4A:

21.5 / 29.1 / 29.6 in. (X / Y / Z)

Direct Drive for up to 100 rpm. rapid traverse

+ B-axis with Direct Drive for impressive dynamics

and 100 rpm. rapid traverse speeds

(CTX beta 1250 TC with 70 rpm.)

+ ±120° B-axis swivel range (±110° for the

CTX beta 1250 TC / TC 4A)

100 rpm.

16.7 // 29.6 in.

(beta 1250 //

beta 2000 and

gamma)

Y axis

X a

xis

22

Standard spindle (HSK-A63 / Capto C6*)

CTX beta 1250 TC // gamma TC / TC 4A CTX beta 1250 TC 4A

12,000 rpm., 29.5 hp., 73.8 ft. / lbs. 12,000 rpm., 38.9 hp., 58.3 ft. / lbs.

Mill / turn spindles for 5-axis simultaneous machining with up to 18,000 rpm. or 52.3 hp. and 118.0 ft. / lbs.

20.728.0

106.980.4

32.2

8,0

00

2,1

00

42.9

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

13.4

29.5

73.8

44.3

10.3

5.9

12

,00

0

8,9

50

2,1

00

20

17.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

38.929.5

58.344.3

17.013.3

3,50

0

12,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

10.7

17.7

30.8

77.4

44.3

3.1

18

,00

0

7,5

00

2,1

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

8.9

33.5

52.3

118.094.4

22.1

8,0

00

2,3

00

41.6

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

Optional spindle (HSK-A63 / Capto C6*) Optional spindle (HSK-A100 / Capto C8*)

CTX beta 1250 TC // gamma TC / TC 4A CTX gamma TC / TC 4A CTX gamma TC / TC 4A

18,000 rpm., 30.8 hp., 77.4 ft. / lbs. 8,000 rpm., 42.9 hp., 106.9 ft. / lbs. 8,000 rpm., 52.3 hp., 118.0 ft. / lbs.

Highlights




Control technology


23

Speed // Power (40 / 100% DC)

Torque (40 / 100% DC) // tool holder

CTX

beta 1250 TC

CTX

beta 1250 TC 4A

CTX

beta 2000 TC

CTX gamma 1250 /

2000 / 3000 TC /

TC 4A

12,000 rpm. // 38.9 / 29.5 hp.

58.3 / 44.3 ft. / lbs. // HSK-A63 // C6*– – –

12,000 rpm. // 29.5 / 17.7 hp.

73.8 / 44.3 ft. / lbs. // HSK-A63 // C6*–

18,000 rpm. // 30.8 / 17.7 hp.

77.4 / 44.3 ft. / lbs. // HSK-A63 // C6*–

8,000 rpm. // 42.9 / 32.2 hp.

106.9 / 80.4 ft. / lbs. // HSK-A63 // C6*– – –

8,000 rpm. // 52.3 / 41.6 hp.

118.0 / 94.4 ft. / lbs. // HSK-A100 // C8*– – –

* Optional, Standard, Optional

CTX beta 1250 TC

CTX gamma TC / TC 4A:

standard (optional)

12,000 rpm. (18,000 rpm.),

29.5 hp. (30.8 hp.),

73.8 ft. / lbs. (77.4 ft. / lbs.)

HSK-A63 // Capto C6*

CTX beta 1250 TC 4A:

standard

12,000 rpm.,

38.9 hp., 58.3 ft. / lbs.



optional

8,000 rpm.,

42.9 hp., 106.9 ft. / lbs.

HSK-A63 / HSK-A100*

Capto C6* / C8*


optional

8,000 rpm.,

52.3 hp., 118.0 ft. / lbs.


High-performance milling / milling spindle

Material removal rate in.3 / min 29.1 29.1 36.4 39.5

Spindle speed rpm. 1,989 1,989 1,263 1,263

Power hp. 20.1 20.4 25.5 27.6

Torque ft. / lbs. 53.8 53.8 106.2 115.1

Feed in. / tooth 0.01 0.01 0.01 0.01

Cutting depth in. 0.2 0.2 0.2 0.3

Cutting width in. 1.6 1.6 2.5 2.5

Cutting speed ipm. 9,842.5 9,842.5 9,842.5 9,842.5

Number of teeth 4 4 5 5

Milling diameter in. 1.6 1.6 2.5 2.5

Specific cutting force lbf. /in.2 429.4 429.4 429.4 429.4

Tapping

Tapping size M20 × 2 M20 × 2 M34 × 2 M24 × 3

Spindle speed rpm. 318 265 187 318

* Optional

1

Tool sorting cycle

+ Less idling with automatic tool sorting in the tool

magazine; available for all chain magazines

+ Tool sorting in the chain magazine according to

order of use in the machining program

+ Time-optimized sorting in the chain magazine

through use of tool shuttle (vs. spindle)

24

Highlights




Control technology


2 3

25

1: Tool magazine with up to 180 slots

2: Special magazine for 6 (3)* oversized tools

3: Tool loading station for the CTX gamma TC

with optimal access from the front

CTX beta

1250 TC

CTX beta

1250 TC 4A

CTX beta

2000 TC

CTX gamma

1250 TC / TC 4A

CTX gamma

2000 TC / TC 4A

CTX gamma

3000 TC / TC 4A

Tool magazine version

Disc magazine (HSK-A63/Capto C6*) 24 / standard 24 / standard 24 / standard 36 / standard 36 / standard 36 / standard

Disc magazine (Capto C8*) – – – (36 slots) (36 slots) (36 slots)

Chain magazine, 48 slots

(HSK-A63 / Capto C6*)– – – –


(HSK-A63 / Capto C6*)– –


(HSK-A63 / Capto C6*)– – – – –


(HSK-A63 / Capto C6*)– –


(HSK-A63 / Capto C6*)– – –


(HSK-A100 / Capto C6*)– – –


(HSK-A100 / Capto C6*)– – –

Special magazine

for oversized tools– –

Tool data (HSK-A63 / Capto C6*) disc magazine (chain magazine)

Tool diameter, max.

(vacant / occupied adjacent slots)

in. ø 3.1 / ø 4.7 ø 3.1 / ø 4.7 ø 3.1 / ø 4.7 ø 3.1 (4.3)

ø 5.5

ø 3.1 (4.3)

ø 5.5

ø 3.1 (4.3)

ø 5.5

Tool length, max. in. 11.8 11.8 11.8 (15.7) 19.7 (21.7**) 19.7 (21.7**) 19.7 (21.7**)

Weight, max. lbs. 15.4 (17.6) 15.4 (17.6) 15.4 (17.6) 26.5 26.5 26.5

Tool-to-tool time sec. 2.5 (1.2) 2.5 (1.2) 2.5 (1.2) 2.5 (1.2) 2,5 (1,2) 2.5 (1.2)

Chip-to-chip time sec. 11.5 (9.5) 11.5 (9.5) 11.5 (9.5) 11.5 (9.5) 11.5 (9.5) 11.5 (9.5)

Chip-to-chip time

(with linear drive)

sec. 10.9 (8.9) – – 10.9 (8.9) 10.9 (8.9) –

Tool data (HSK-A100 / Capto C8*) disc magazine (chain magazine)

Tool diameter, max.

(vacant / occupied adjacent slots)

in. – – – ø 3.1 (4.3)

ø 5.5

ø 3.1 (4.3)

ø 5.5

ø 3.1 (4.3)

ø 5.5

Tool length, max. in. – – – 19.7 (21.7) 19.7 (21.7) 19.7 (21.7)

Weight, max. lbs. – – – 26.5 (55.1) 26.5 (55.1) 26.5 (55.1)

Tool-to-tool time sec. – – – 2.8 2.8 2.8

Chip-to-chip time sec. – – – 10.7 10.7 10.7

Chip-to-chip time

(with linear drive)

sec. – – – 10.2 10.2 –

Optionally available, * Optional, ** Special magazine version, otherwise 15.7 in.

CTX beta 2000 TC

Slots 1-3: length 27.6 in., ø 3.1 in.

CTX gamma TC / TC 4A

Slots 1-3: length 27.6 in., ø 3.1 in.

Slots 5: length 14.2 in., ø 6.3 in.

or length 19.7 in., ø 3.1 in.

Slots 6: length 11.8 in., ø 6.3 in.

or length 9.8 in., ø 7.9 in. or

length 19.7 in., ø 3.1 in.

CTX TC / TC 4A

Innovative tool handling

4

2

3

1

5

26

Comprehensive technology expertise.

Highlights




Control technology


1: ToolingTool holder // CTX beta 1250 TC

Material: 42CrMo4

Workpiece dimensions: ø 3.1 in. × 4.9 in.

Machining time: 5.8 min.

Highlight: gear milling

2: Mechanical engineeringIndexing plate // CTX gamma 1250 TC

Material: steel


Machining time: 124 min.

Highlight: gear milling, free form milling

3: Oil / gas industryValve // CTX gamma 2000 TC

Material: GGG70



Highlight: 6-sided complete machining

4: Energy technologyGuide vane // CTX gamma 2000 TC

Material: X 13Cr12Ni2W1V-5

Workpiece dimensions:

6.1 in. × 4.3 in. × 30.3 in.


Highlight: 5-axis milling

5: Energy technologyChain wheel // CTX beta 1250 TC

Material: 42CrMo4



Highlight: multi-threading

CTX beta and gamma TC:

8

6

9

7

10

27

6: AutomotiveCoupling element // CTX beta 1250 TC 4A

Material: 42CrMo4


ø 3.9 in. × 3.1 in.

Machining time: 12.5 min.


8: Fittings industryValve housing // CTX gamma 2000 TC 4A

Material: cast aluminum


7.1 in. × 17.7 in. × 9.8 in.



7: AutomotiveCamshaft // CTX gamma 1250 TC 4A

Material: 16MnCr5

Workpiece dimensions: ø 2.8 × 40.9 in.


Highlight: 6-sided complete machining,

adjusting speeds to counter critical vibration

9: Drive technologyPart of a ship camshaft //

CTX gamma 2000 TC 4A

Material: 42CrMo4


ø 5.9 in. × 14.6 in.


Highlight: 6-sided complete machining,

automatic switchable face driver and

center point, turret head steady rest

10: AerospaceChassis components //

CTX beta 1250 TC 4A

Material: Steel


ø 5.1 in. × 11.4 in.


Highlight: free form milling

CTX beta and gamma TC 4A:

28

CTX TC 4A

Maximum productivity through simultaneous machining with two tool holders.

Turret head steady rest**

+ Hydraulic steady rest for support of long

and slender components

+ Workpieces with up to ø 6.5 in. clamping diameter,

ø 4.0 in. on the CTX beta 1250 TC 4A

+ Turret head steady rest available for all turrets

+ Technology cycle* for easy steady rest selection

from tool storage via dialogue programming; steady

rest insertion and retraction via this cycle is

also possible

Turret head live center*

+ Use of a turret-mounted live center

+ Use of a fixed or spring-loaded live center

+ Technology cycle* for easy selection

of the live center from tool storage

* Optional

Highlights




Control technology


TRIFIX® - quick and precise

setup with VDI compatibility

+ Standard for all star turrets

+ < 30 sec. tool setup via VDI

with TRIFIX®

+ Greatest stability and long-term

accuracy: VDI interface, fixed

and spring-loaded double centering

and increased sturdiness through

enlarged face contact with

hole patterns

+ < 0.0002 in. repeat precision

(same tool, same slot)

+ < 0.0004 in. positioning accuracy

from one slot to another

+ Fully aligned driven tools

+ VDI holders can be used

Direct Drive turret with

10,000 rpm., for maximum

removal rates

+ Low-wear Direct Drive with

minimal heating through

elimination of the gearbox

+ Quieter running through the

gear-free drive

+ Higher speed, power and torque

than conventional drives: 12-slot VDI

40 turret with 10,000 rpm., 19.0 hp.

and 25.1 ft. / lbs., optional for

CTX beta 1250 TC 4A and

CTX gamma TC 4A

+ TRIFIX® precision interface with

< 30 sec. tool setup (comes standard)

+ Highest material removal power with

up to 118.0 ft. / lbs. of torque thanks

to the compact design of the turret

and tools with a 4:1 gear ratio

29

15.2

7.5

26.620.7

13.3

3,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

4,0

00

13.410.7

20.717.716.214.0

4,0

00

3,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

19.0

14.6

25.119.2

10.07.7

10,0

00

4,0

00

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

30

Highlights




Control technology


Motor spindles Machine

Type // Speed

Performance (40 / 100% DC)

Torque (40 / 100% DC)

CTX beta

1250 TC 4A

CTX gamma

1250 / 2000 / 3000

TC 4A

VDI 40, 12-slot star turret with TRIFIX®

12 × 4,000 rpm., 15.2 / 7.5 hp., 20.7 / 13.3 ft. / lbs.

VDI 40, 12-slot disc turret with TRIFIX®

12 × 4,000 rpm., 13.4 / 10.7 hp., 20.7 / 16.2 ft. / lbs.

VDI 40, 12-slot disc turret with TRIFIX®

Direct drive, 12 × 10,000 rpm., 19.0 / 14.6 hp., 25.1 / 19.2 ft. / lbs.

Standard, Optional

VDI 40 Standard turret

CTX beta 1250 TC 4A CTX gamma TC 4A

4,000 rpm., 15.2 hp., 20.7 ft. / lbs. 4,000 rpm., 13.4 hp., 20.7 ft. / lbs.

Optional Direct Drive turret

CTX beta 1250 TC // gamma TC / TC 4A

10,000 rpm., 19.0 hp., 25.1 ft. / lbs.

CTX TC 4A

Production turning – up to 10,000 rpm. and 25.1 ft. / lbs. turret for highest removal rates.

+ TRIFIX® precision quick change system for > 30 sec.

tool setup and > 0.0002 in. repeat precision

+ Use of large tools for with up to 4:1 gear ratio on the

Direct Drive turret for the best machining performance

31

CTX beta 1250 TC 4A

standard turret (VDI 40)

4,000 rpm.

15.1 hp., 20.7 ft. / lbs.

CTX gamma TC 4A

standard turret VDI 40

4,000 rpm.

13.4 hp., 20.7 ft. / lbs

CTX beta / gamma TC 4A

optional Direct Drive turret

(VDI 40), 10,000 rpm.

19.0 hp., 25.1 ft. / lbs.

CTX beta / gamma TC 4A

optional Direct Drive turret

(VDI 40), 10,000 rpm.

19.0 hp., 25.1 ft. / lbs.

High-performance milling (CK45)

Tool drive 1 : 1 1 : 1 1 : 1 4 : 1

Material removal rate in.3 / min 8.0 6.7 10.5 23.5

Spindle speed rpm. 1,401 2,546 4,775 5,602 : 4

Power hp. 5.6 8.7 3.2 6.3

Torque ft. / lbs. 20.7 19.9 3.7 24.3

Feed in. / tooth 0.01 0.004 0.03 0.01

Cutting depth in. 0.1 0.2 0.04 0.2

Cutting width in. 2.0 0.8 0.8 2.0

Cutting speed ipm. 8,661.4 6,299.2 11,811.0 8,661.4

Number of teeth 5 4 2 4

Milling diameter in. 2.0 0.8 0.8 2.0

Specific cutting force lbf. / in.2 429.4 429.4 429.4 429.4

Tapping

Thread size M16 × 1.5 M16 × 1.5 M20 × 1.5 M20 × 1.5

Spindle speed rpm. 397 397 318 318

32

Highlights




Control technology


Standard and custom automation solutions + Gantry solution with

pallet conveyor belt

2

1

33

Intelligent workpiece handling for maximum productivity.

1: Bar machining package with gripper to pick up

the workpiece from the main or counter spindle

2: Integrated handling with a double gripper for

raw parts and pick-up of finished components

CTX beta TC CTX beta TC 4A CTX gamma TC

DMG MORI Systems

WH3 – – –

WH 10 | 25 –

WH 10 TOP –

Additional solutions

Integrated workpiece handling – –

Articulated arm robot

Gantry loader

Expansion options / Accessories

Cleaning

Deburring

Measuring

Workpiece marking

Complete packages for bar machining

+ Automatic workpiece pick-up device

+ Transport conveyor for transferring workpieces

from the machine

+ Preparation for bar feeding or bar loading magazine

+ CTX beta TC: ø 4.0 × 7.9 in. / 13.2 lbs.

CTX beta TC 4A: ø 4.0 × 23.6 in. / 22.0 lbs.

CTX gamma TC / TC 4A: ø 4.0 × 9.8 in. / 33.1 lbs.

* Not available for the CTX gamma 3000 TC

34

DMG MORI ERGOline® panel with aSiemens control and ShopTurn 3G.

Highlights + DMG MORI ERGOline® panel with a 19"

display and Siemens 840D solutionline

Operate control

+ ShopTurn 3G shopfloor programming for

up to 30% greater productivity

+ Up to 60% faster programming through

innovative multi-channel programming

for even complex structures

+ 3D multi-channel workpiece simulation

DMG MORI ERGOline® control

with a 19” display

+ Complete flexibility between DIN and

shopfloor-oriented programming through

DIN / ISO interface ShopTurn cycles and

DIN functionality

+ Up to 40% faster machining with 4-axis

or simultaneous machining

+ Fast, easy and clearly-structured

tool management

+ Full ShopMill functionality

Highlights




Control technology


35

Siemens control with ShopTurn 3G –

1-channel or 2-channel for TC 4A

+ Direct programming

+ 3D graphics including real-time

simulation

+ New, clearly-arranged display layout

+ Traffic light diagnosis for all drives

+ Easy graphical programming

+ User diagrams for fast setup

+ Ethernet and USB interface for fast

data transfer

Heidenhain with DINPlus

(TurnPlus optional) – 1-channel

+ Graphical dialogue programming

(structured machining time)

+ 3D real-time simulation workpiece

program memory > 1 GB

+ Tool details for 999 tools and

64 materials

+ Tool service life monitoring

+ User-friendly: comprehensive

cycle selection

+ Compatible with Heidenhain 1190

and 3190 controls

+ Ethernet and USB interface for

fast data transfer

1: Clear representation of block structures:

through orientation with synchronous points;

color display of production and idling time and

the spindles

2: Tool management: efficient tool management

including all details (e.g. sister tools and service life)

3: Animated representation of cycles:

graphically simulated machining process

with animated dialogue elements for a

clear representation

4: Combination of DIN and ShopTurn

programming: technical program elements for the

blocks can consist of DIN code, programGUIDE

and even ShopTurn / ShopMill production steps

5: 3D simulation: visualize multi-channel

machining with 3D views, detailed

representations and workpiece sectioning

6: Copy & paste:

with block copying, cutting, and pasting, optimized

complex programming is also possible in two

channels simultaneously

1

3

5

2

4

6

36

Exclusive DMG MORI Technology Cycles – simple programming for complex machining.

5-axis simultaneous machining

+ Machining of free form surfaces

+ Turning and milling with an

interpolating B-axis

Gear milling with the

hobbing process

+ Automatic generation of toothed

gears, and helical toothed gears

+ Repositioning for even wear of

the milling tool

+ Conventionally: time-consuming

DIN programming

Eccentric turn / mill machining

+ Machining of cylinder elements

for a workpiece with a center

point that is not in the center

of the turning spindle

Multi-threading cycle

+ Cycle description via a user

screen for pitch, number of

threads, and contour description

EasyTool Monitoring

+ Driven tool load monitoring

during machining to avoid

machine and equipment

damage

Adjusting speed

+ Main, counter or tool spindle

speed adjustment during

machining to compensate for

critical vibration (with specific

target speed variations)

Highlights




Control technology


Technology integration

Technology integration Process reliability Component quality

37

User-friendly

Tool sorting cycle

+ Tool sorting in the chain

magazine according to order of

use in the machining program

+ Time-optimized sorting in the

chain magazine through use

of tool shuttle (vs. spindle)

Retraction cycle

+ Recovery function for X- and

Z-axes retraction at the touch

of a button

+ Operation via SOFTkeys®

Turret head steady rest

+ A turret-mounted steady rest can

support or extract a workpiece

via the cycle

Turret head

+ Preposition and support position

in X and Z are entered directly

via the user interface

+ Automatic calculation of

approach path

Program status display

+ Expanded program information

for detailed part status and

representation on the control

Time-saving User-friendly

Highlights+ Up to 50% greater productivity with exclusive DMG MORI Technology Cycles

+ Parameterized, exclusive context menus; easy parameter input via dialog

+ Standardized input screens that are easy to navigate and require no prior training

+ No complicated DIN programming

+ Representation of the workpiece

position in the spindle and

machining process (e.g. raw

part, semi-finished part,

machining step)

38

1:1 simulation DMG Virtual Machine and NX CAM from Siemens

Idea

from the idea to the CAM model

CAM programming

with NX CAM from Siemens

1 : 1 simulation

with DMG Virtual Machine

Production

with DMG MORI machines

CAD / CAM programming with Siemens NX

+ Programming for single- and multi-channel turning

machines with a main and counter spindle

+ Milling with the C-, Y- and B-axis, 2D, 3D and

5-axis simultaneous machining

+ Turning routines for roughing, finishing, piercing,

thread cutting and drilling

+ Multi-channel synchronization

+ Program structure output (post processor)

Simulation with DMG Virtual Machine

+ Highest process reliability through collision

and work area evaluation

+ Authentic machine model with exact

work area representation

+ Complete control of programming and

production in advance (exact 1:1 simulation)

+ Shopfloor programming

+ Real-time workpiece production time calculation

through PLC integration

+ Significantly faster setup

+ Efficient production through optimal preparation

DMG MORI Process Chain – from the idea to the finished workpiece.

Highlights




Control technology


39

5-axis simultaneous machining on a CTX gamma 2000 TC

12

3

4

56

7 8 9

10

11

40

Up to 38% energy savings with standardized energy efficiency measures.

1 Frequency-regulated

hydraulic pumps

-12.7% // -5,575 kWh p.a.

2 Cooling unit with

cold water mixing

-51.9% // -22,800 kWh p.a.

33 Efficient electrical

cabinet cooling

-5.5% // -2,400 kWh p.a.

44 Synchronized chip conveyor

-1.6% / -720 kWh p.a.

55 Minimal friction

roller guides

-0.6% // -275 kWh p.a.

66 Class IE2 three-phase motors

-0.1% // -25 kWh p.a.

7 Recycled braking energy

-1.3% // -587 kWh p.a.

8 Direct Drive with

synchronous motor

-9.5% // -4,160 kWh p.a.

9 Minimal oil leak

clamping cylinder

-4.9% / -2,158 kWh p.a.

1010 Needs-based sealing air

-5.9% // -2,583 kWh p.a.

11111 LED work area lighting

-0.5% // -233 kWh p.a.

DMG AUTOshutdown for auto

shut-off upon program completion

-5.4% // -2,375 kWh p.a.

* Calculations depend on

production conditions

General information

Machine utilization hours / day 16

Work days / year days / year 250

Production proportion % 50

Operation-ready

proportion

% 40

Standby proportion % 10

Production time allocation

Roughing % 25

Average power % 25

Finishing % 50

Highlights




Control technology


41

+ 125 kVA power supply

+ 107.3 hp. max. spindle power

+ 21.7 hp. average spindle power

CTX gamma 3000 TC

63,054 kWh / year

38% energy savings*

40 % 60 % 80 % 100 %

earlier model (2009)

(101,204 kWh / year)

CTX gamma 3000 TC Earlier model

(2009)

Energy use 63,054 kWh p.a. 101,204 kWh p.a.

Savings 38,150 kWh p.a. // -38 % –

M

EFF 2

EFF 1

IE1standardefficiency

IE2high

efficiency

IE3premiumefficiency

IE4super premium

efficiency

High efficiency

IEC motors

Design

FEM-optimized design with maximum

static and minimal moving masses.

Linear guides

Lowest friction through systematic use

of roller bearing technology.

Servo technology / Frequency control

Frequency-controlled coolant and hydraulic

pumps (vs. constant-flow pumps with

metering technology).

Drives

Spindle and feed drive braking energy

recycled for future run-up use.

Motor

Modern drive motors with up to

93% efficiency.

Cooling*

Inverter-controlled systems for

needs-based cooling.

* Optional

L1

Z1

Z3

X1Y1

Z1

B

E1 E2 E3 E4 E5 (E1)

max. A3

M1

A2

M2

D1

-B

T1

C

A1

-B

+B

F

J1 J1

M2

Z4

J4

Z3Z2

J2

E1

M1

max. L2

D4

+Y1 -Y1

D2

0

X1

H1

G1

42

Highlights




Control technology


A1 A2 A3 C D swing D1

Machine

CTX beta 1250 TC 2.8 1.8 3.9 15.7 19.7 19.7

CTX beta 1250 TC 4A 2.8 1.8 3.1 12.8 19.7 19.7

CTX beta 2000 TC 2.8 / 4.3*** 1.8 / 2.5*** 4.9 19.7 24.8 21.7

CTX gamma 1250 TC / TC 4A 2.8 / 4.3*** 1.8 / 2.5*** 5.5 24.8 24.8 / (27.6) 24.8 / (27.6)

CTX gamma 2000 TC / TC 4A 2.8 / 4.3*** 1.8 / 2.5*** 5.5 24.8 24.8 / (27.6) 24.8 / (27.6)

CTX gamma 3000 TC / TC 4A 2.8 / 4.3*** 1.8 / 2.5*** 5.5 24.8 24.8 / (27.6) 24.8 / (27.6)

E5 E6 F1 F2 F3 F4

Machine

CTX beta 1250 TC 13.7 – – – – –

CTX beta 1250 TC 4A 10.7 7.9 13.4 5.9 4.7 7.1

CTX beta 2000 TC 10.7 18.9 – – – –

CTX gamma 1250 TC / TC 4A 10.7 7.9 15.0 8.7 3.9 7.1

CTX gamma 2000 TC / TC 4A 10.7 18.9 / 15.7*** 15.0 8.7 3.9 7.1

CTX gamma 3000 TC / TC 4A 10.7 39.0 / 36.2*** 15.0 8.7 3.9 7.1

J2 J4 L1 L2 X1 X2

Machine

CTX beta 1250 TC 10.6 7.4 57.9 49.2 17.7 –

CTX beta 1250 TC 4A – – 57.9 – 17.7 7.7

CTX beta 2000 TC 4.7 4.0 89.0 75.2 25.6 –

CTX gamma 1250 TC / TC 4A 4.7 4.0 59.4 45.7 25.6 8.3

CTX gamma 2000 TC / TC 4A 4.7 4.0 89.0 75.2 25.6 8.3

CTX gamma 3000 TC / TC 4A 8.7 4.0 132.3 120.1 25.6 8.3

* Steady rest clamping area, ** Tailstock spindle sleeve travel, *** HSK-A100 / Capto C8, () for chain magazine

CTX TC / TC 4A

Work areas

CTX beta and gamma TC work area

0

0

H2 D2

X1

H1

G1

+Y1 -Y1

F5

F1+Y2

-Y2

D3

F6

X2

G2

L1

Z1

Z3

Z2

X2

F2

max. A3

F4

A1

A2

B

E1(E6)E5E4E3

E2

Z2

-B

X1 Y1Z1

M1 M2

T2

C

T1

D2

F3

D1

(E1)

43

D2 D3 D4* E1 E2 E3 E4

15.4 – 7.9 4.4 15.7 11.8 6.9

15.4 13.4 – 5.7 7.9 11.8 6.9

21.7 – 13.8 6.7 18.9 15.7 9.8

24.0 / 20.9*** 17.3 18.1 6.7 7.9 7.9 9.8 / 10.2***

24.0 / 20.9*** 17.3 18.1 6.7 18.9 / 15.7*** 15.7 / 21.7*** 9.8 / 10.2***

24.0 / 20.9*** 17.3 18.1 8.1 39.0 / 36.2*** 15.7 / 21.7*** 39.0 / 36.2***

F5 F6 G1 G2 H1 H2 J1

– – 10.4 – 17.3 – 5.6

4.7 13.6 10.4 11.4 17.3 18.1 4.8

– – 14.8 – 24.6 – 6.9

4.7 14.2 14.8 / 14.4*** 12.6 24.6 20.1 6.9

4.7 14.2 14.8 / 14.4*** 12.6 24.6 20.1 6.9

4.7 14.2 14.8 / 14.4*** 12.6 24.6 20.1 6.9

Y1 Y2 Z1 Z2 Z3 Z4** B

±3.9 – 49.2 38.2 47.2 – ±110°

±3.9 (±1.6) 47.2 47.2 47.2 – ±110°

±5.9 – 80.7 – 75.2 – ±120°

±7.9 – 51.2 45.7 45.7 7.1 ±120°

±7.9 – 80.7 75.2 75.2 7.1 ±120°

±7.9 – 120.1 112.2 112.2 7.1 ±120°

CTX beta and gamma TC 4A work area

B

E

L2

L1

A

E

A

L2

L1

1)

B

D

C

C

D

44

Highlights




Control technology


CTX TC / TC 4A

Floor plans

CTX beta 1250 TC / TC 4A floor plan

Front view Top view

CTX beta 2000 TC and gamma TC / TC 4A floor plan

Front view Top view

A B C D E F L1 L2

Machine

CTX beta 1250 TC 81.4 40.9 117.0 73.8 48.0 – 223.3 194.5

CTX beta 1250 TC 4A 94.2 51.6 123.0 95.1 50.3 13.4 234.4 223.6

A B C D E L1 L2

Machine

CTX beta 2000 TC 93.7 50.4 131.1 98.2 49.2 279.6 254.6

CTX gamma 1250 TC / TC 4A 101.6 50.4 135.2 102.7 49.2 269.7 225.1

CTX gamma 2000 TC / TC 4A 101.6 50.4 135.2 102.7 49.2 299.3 254.6

CTX gamma 3000 TC / TC 4A 101.6 50.4 135.2 102.7 49.2 366.4 320.5

1) CTX gamma 1250 TC (left work area door)

45

+ Greatest long-term

accuracy and dynamics

60-month warranty on the linear drives

46

CTX TC / TC 4A

Technical dataCTX beta 1250 TC CTX beta 1250 TC 4A

Work area

Swing diameter, max. in. 19.7 19.7

Turning diameter, max. (disc or chain magazine) in. 19.7 19.7

Distance from main spindle to tailstock (without chuck) in. 50.5 –

Tailstock workpiece length, max. (machinable) in. 49.2 –

Distance from main spindle to counter spindle (without chuck) in. 57.9 57.9

Counter spindle workpiece length, max. (machinable) in. 49.2 47.2

Main spindle (standard) ISM 76 ISM 76 synchro

Integrated motor spindle (ISM) with a C-axis (0.001°) rpm. 5,000 5,000

Drive power / Torque (40% DC) hp. / ft. / lbs. 45.6 / 280.3 42.9 / 265.5

Spindle bearing – ø front bearing in. 5.1 5.1

Clamping tube – inner – ø in. 2.6 (3.0*) 2.6

Spindle head (flat flange) / Clamping chuck diameter, max.* in. 170 h5 / 12.4 170 h5 / 12.4

Counter spindle (standard on TC 4A)* ISM 52 ISM 76 synchro

Integrated motor spindle (ISM) with a C-axis (0.001°) rpm. 6,000 5,000


Spindle bearing – ø front bearing in. 3.9 5.1

Clamping tube – inner – ø in. 2.0 2.6

Spindle head (flat flange) / Clamping chuck diameter, max.* in. 140 h5 / 8.3 170 h5 / 12.4

B-axis with turn / mill spindle (standard)

Tool reception / Tool slots HSK-A63 / 24 HSK-A63 / 24

Spindle speed rpm. 12,000 12,000


Swivel range, B-axis degree ±110 ±110

Rapid traverse, B-axis rpm. 70 100

Turret for TC 4A 12-slot VDI 40 with TRIFIX®

Driven tools / Speed, max. rpm. – 12 / 4,000

Drive power / Torque (40% DC) hp. / ft. / lbs. – 15.2 / 20.7

Indexing time 30° sec. – 0.4

Upper slides for B-axis

X / Y / Z in. 17.7 (-0.4) / ±3.9 / 51.2 17.7 (-0.4) / ±3.9 / 47.2

Rapid traverse speed, X / Y / Z ipm.1,181.1 / 1,181.1 / 1,181.1

(2,362.2**)1,181.1 / 11,811.0 / 1,771.7

Feed force, X / Y / Z lbf.2,248.1 / 1,573.7 /

2,315.5 (1,573.7**)

2,248.1 / 1,573.7 /

2,810.1

Lower turret slides for TC 4A

X / Y* / Z in. – 7.7 / ±1.6* / 47.2

Rapid traverse speed, X / Y* / Z ipm. – 1,181.1 / 1,181.1 / 1,771.7

Feed force, X / Y* / Z lbf. – 1,011.6 / 1,011.6 / 2,023.3

Counter spindle slides

Z in. 47.2 47.2

Rapid traverse speed, Z ipm. 1,181.1 1,771.7

Feed force, Z lbf. 16,63.6 2,023.2

Tailstock

Travel (hydraulic) in. 47.2 –

Power lbf. 3,147.3 –

Live center reception MK 5 6

Machine

Footprint (incl. chip conveyor) ft.2 114.1 176.5

Discharge height for chip conveyor in. 48.0 49.2

Height in. 81.4 94.2

Weight lbs. 17,637.0 31,967.0

* Optional, ** For linear version

Highlights




Control technology


47

CTX beta 2000 TC CTX gamma 1250 TC (4A) CTX gamma 2000 TC (4A) CTX gamma 3000 TC (4A)

24.8 27.6 27.6 27.6

21.7 24.8 / 27.6 24.8 / 27.6 24.8 / 27.6

75.9 46.4 75.9 112.9

75.2 45.7 75.2 112.2

89.0 59.4 89.0 132.3

80.7 51.2 80.7 120.1

ISM 76 ISM 102 ISM 102 ISM 127

5,000 4,000 4,000 2,500

45.6 / 280.3 60.3 / 567.9 60.3 / 567.9 69.7 / 1,622.6

5.1 6.3 6.3 8.7

2.6 (3.0*) 4.1 4.1 5.0

170 h5 / 12.4 220 h5 / 15.7 220 h5 / 15.7 A15 / 24.8

ISM76 ISM 76 ISM 76 ISM 102

5,000 5,000 5,000 4,000

45.6 / 280.3 45.6 / 280.3 45.6 / 280.3 60.3 / 567.9

5.1 5.1 5.1 6.3

2.6 2.6 2.6 4.1

170 h5 / 12.4 170 h5 / 12.4 170 h5 / 12.4 220 h5 / 15.7

HSK-A63 / 24 HSK-A63 / 24 HSK-A63 / 24 HSK-A63 / 24

12,000 12,000 12,000 12,000

29.5 / 73.8 29.5 / 73.8 29.5 / 73.8 29.5 / 73.8

±120 ±120 ±120 ±120

100 100 100 100

12-slot VDI 40 with TRIFIX® 12-slot VDI 40 with TRIFIX® 12-slot VDI 40 with TRIFIX®

– 12 / 4,000 12 / 4,000 12 / 4,000

– 13.4 / 20.7 13.4 / 20.7 13.4 / 20.7

– 0.44 0.44 0.44

25.6 (-0.8) / ±5.9 / 80.7 25.6 (-0.8) / ±7.9 / 51.2 25.6 (-0.8) / ±7.9 / 80.7 25.6 (-0.8) / ±7.9 / 120.1

1,574.8 / 1,574.8 / 1,181.11,574.8 / 1,574.8 /

1,181.1 (2,362.2**)

1,574.8 / 1,574.8 /

1,181.1 (2,362.2**)1,574.8 / 1,574.8 / 1,181.1

2,383.0 / 2,293.1 / 2,855.12,383.0 / 2,293.1 / 2,855.1

(2,338.0**)

2,383.0 / 2,293.1 / 2,855.1

(2,338.0**)

2,383.0 / 2,293.1 / 4,181.4

(2,338.0**)

– 8.3 / – / 45.7 8.3 / – / 75.2 8.3 / – / 112.2

– 1,574.8 / – / 1,574.8 1,181.1 / – / 1,181.1 1,181.1 / – / 787.4

– 1,461.3 / – / 2,023.3 1,461.3 / – / 2,023.3 1,461.3 / – / 1,573.7

75.2 45.7 75.2 112.2

1,181.1 787.4 1,181.1 787.4

2,023.2 2,023.2 2,023.2 2,023.2

75.2 NC-controlled 45.7 NC-controlled 75.2 NC-controlled 112.2 NC-controlled

4,046.6 4,046.6 4,046.6 5,620.2

6 6 6 6

191.6 192.7 213.1 261.6

49.2 49.2 49.2 49.2

93.7 99.6 99.6 99.6

48,501.7 40,785.5 52,910.9 66,138.7

48

Highlights




Control technology

Work area / Floor plans / Technical data

CTX TC / TC 4A

OptionsCTX beta

1250 TC

Linear drive in the Z1-axis (B-axis slides)

Counter spindle

Differential clamping pressure for the main and / or counter spindle

Disc magazine with 24 slots (HSK-A63, Capto C6 optional)

Disc magazine with 36 slots (HSK-A63, Capto C6 optional) –

Disc magazine with 36 slots (Capto C8) –

Tool chain magazine with 48 slots (HSK-A63, Capto C6)

Tool chain magazine with 80 slots (HSK-A63, Capto C6) –

Tool chain magazine with 100 slots (HSK-A63, Capto C6) –

Tool chain magazine 120 slots (HSK-A63, Capto C6) –

Tool chain magazine 120 slots, 21.7 in. tool length (HSK-A63, Capto C6) –




Additional magazine for 6 oversized tools (up to 27.6 in. length // up to ø 7.9 in.) –

Additional magazine for 3 oversized tools (up to 27.6 in. length // up to ø 3.1 in.) –

Second tool holder as a lower turret –

Y-axis for lower turret combined with Direct Drive turret –

Glass measuring scales in Y2 –

Glass measuring scales in Z2 / Z3 –

Measuring / Monitoring

Tool measuring device for turning and milling tools

Drill break control (mechanical)

In-process workpiece measuring via a measuring probe

Bar machining / Automation

Bar machining package with workpiece pick-up device, hydraulic hollow clamping device,

4-color signal lamp and connection for bar feeder or bar loading magazine

Bar loading magazine for max. 3.9 to 10.5 ft. bars (machine dependent)

Preparation for heavy-duty handling with robot interface, automatic sliding door or loading hatch

Integrated loading and unloading system for chuck parts incl. loading gantry, loading hatch and swivel unit with gripper –

Automatic loading hatch for automation // Electrical interface –

Shaft machining

Tailstock function for the counter spindle

Tailstock sleeve with 7.1 in. travel (hydraulic) –

Steady rest slides, automatically positionable, steady rest clamping area up to 6.5 in.

Steady rest slides, NC-controlled, steady rest clamping area up to 13.8 in. –

Steady rest slides, NC-controlled, steady rest clamping area up to 18.1 in. –

Steady rest quick change system –

Turret head steady rest, clamping area up to 4.0 in. or 6.5 in. for the CTX gamma TC 4A –

Clamping for the main spindle

Chucks up to ø 12.8 in. incl. attachments and chuck jaws –

Chucks up to ø 15.7 in. incl. attachments and chuck jaws

Chucks up to ø 24.8 in. incl. attachments and chuck jaws –

Clamping for the counter spindle

Chuck up to ø 10.2 in. incl. attachments and chuck jaws

Chuck up to ø 12.8 in. incl. attachments and chuck jaws –



Standard, Optional

49

CTX beta

2000 TC

CTX gamma

1250 TC

CTX gamma

2000 TC

CTX gamma

3000 TC

CTX beta

1250 TC 4A

CTX gamma

1250 TC 4A

CTX gamma

2000 TC 4A

CTX gamma

3000 TC 4A

– – – –

– – – – – –

– –

– –

– – – – – – –

–

– – – – – – –

–

– –

– –

– –

– –

– –

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– –

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– – – – –

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– – – – – – –

– – – – – – –

– –

– – – – – – – –

– – – – – – –

– – – – – – –

– –

1

50

CTX TC / TC 4A

OptionsCTX beta

1250 TC

Coolant and chip removal

Chip conveyor

116.0 psi. internal coolant supply system, 158.5 gal. and 0.002 in. paper band filter

116.0 / 290.1 psi internal coolant supply system, 158.5 gal. and 0.002 in. paper band filter

116.0 / 290.1 psi internal coolant supply system, 258.9 gal. and 0.002 in. paper band filter

116.0 / 290.1 psi internal coolant supply system, 258.9 gal. and 0.002 in. paper band filter and cooling device

116.0 / 290.1 / 1,160.3 psi. internal coolant supply system, 258.9 gal. and 0.002 in. paper band filter and cooling device

Aluminum package in combination with a paper band filter

Oil / mist extraction device

Control / Software

ShopTurn 3G technology cycles: 5-axis simultaneous machining

ShopTurn 3G technology cycle: Gear milling with the hobbing process

ShopTurn 3G technology cycle: Eccentric turning and milling operations

ShopTurn 3G technology cycle: Multi-thread cycle

ShopTurn 3G technology cycle: EasyTool Monitoring

ShopTurn 3G technology cycle: Adjusting speed

ShopTurn 3G technology cycle: Tool sorting cycle

ShopTurn 3G technology cycle: Extraction cycle

ShopTurn 3G technology cycle: Turret head steady rest –

ShopTurn 3G technology cycle: Turret live center –

ShopTurn 3G technology cycle: Program status control

Sister tool management system, Tool Monitor

Programming structure with support programs incl. graphical interface

DMG Netservice // DMG Service Agent

Other

Machine retrofitting for higher environmental temperatures (tropical package)

Control

DMG MORI ERGOline® panel with 19" display

Siemens 840D solutionline Operate control with ShopTurn 3G

Heidenhain Plus iT

Standard, Optional

Highlights




Control technology

Work area / Floor plans / Technical data

1: Steady rest with

automatic traversable

steady rest slides for

vibration-free machining

of long parts

DMG MORI

recommends

51

CTX beta

2000 TC

CTX gamma

1250 TC

CTX gamma

2000 TC

CTX gamma

3000 TC

CTX beta

1250 TC 4A

CTX gamma

1250 TC 4A

CTX gamma

2000 TC 4A

CTX gamma

3000 TC 4A

– – – –

– – – –

– – – – – – – –

www.dmgmori.comAlways close by!

DMG MORI USA

2400 Huntington Blvd., Hoffman Estates, IL 60192

Tel.: (847) 593-5400, Fax: (847) 593-5433

[email protected], www.dmgmori.com

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DMG MORI CHARLOTTE

4345 Morris Park Dr.

Charlotte, NC 28227

Tel.: (704) 940-3380

Fax: (704) 840-1101

DMG MORI CHICAGO

2400 Huntington Blvd.

Hoffman Estates, IL 60192

Tel.: (847) 593-5400

Fax: (847) 593-5433

DMG MORI CINCINNATI

5333 Mulhauser Rd.

Hamilton, OH 45011

Tel.: (513) 874-2736

Fax: (513) 874-3254

FOR DIRECT SALES, SUPPORT

AND SERVICE CALL:

855-DMG-MORI, 855-364-6674

DMG MORI USA

DMG MORI DALLAS

9001 Currency St.

Irving, TX 75063

Tel.: (972) 929-8321

Fax: (972) 929-8226

DMG MORI DETROIT

29050 Cabot Dr.

Novi, MI 48377

Tel.: (248) 324-1928

Fax: (248) 324-0710

DMG MORI HOUSTON

3403 N. Sam Houston Pkwy. West, Suite 100

Houston, TX 77086

Tel.: (713) 365-9500

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Cypress, CA 90630

Tel.: (562) 430-3800

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DMG MORI SAN FRANCISCO

2607 7th St., Suite C

Berkeley, CA 94710

Tel.: (866) 814-7238

Fax: (510) 845-4924

DMG MORI SEATTLE

19625 62nd Ave. South, Suite A109

Kent, WA 98032

Tel.: (253) 872-1661

Fax: (253) 872-2188

PRO 5644 0712 CTX TC NB us - DMG Mori … for < 30 sec. tool setup + Ideal for serial production...

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Transcript of PRO 5644 0712 CTX TC NB us - DMG Mori … for < 30 sec. tool setup + Ideal for serial production...