PRINTING MACHINES OVERVIEW · Typical cycle time (without printing) 10 - 20 s 10 - 20 s 10 - 20 s...
Transcript of PRINTING MACHINES OVERVIEW · Typical cycle time (without printing) 10 - 20 s 10 - 20 s 10 - 20 s...
23" Printers ≥ 29" printers
FA23 Go23 Go29 GoLED
Printing dataFrame size (WxLxH) mm(orientation: W-left/right,
L-front/rear, H-at clamping)
Max 584 x 680 x 40 650 x 610 x 33 762 x 780 x 40 1500 x 600 x 40
Min 584 x 584 x 18 300 x 300 x 18 300 x 300 x 25 300 x 300 x 25
Stencil frame weight Max No limit 8 kg 8 kg 10 kg
Board size (WxL) mmMax 460 x 410 510 x 420 620 x 550 1400 x 420
Min 50 x 60 50 x 60 50 x 60 50 x 60
Board thickness (adjusted) mmMax 4 4 4 4
Min 0.5 0.5 0.5 0.5 (thinner board on request)
Print area (mm) Max 410 x 390 (standard)440 x 390 (option)
440 x 400 (standard) 480 x 400 (option) 600 x 540 1200 x 350 (standard)
1200 x 410 (option) Component height (mm) Max 63.5 23.5 23.5 0
Printing accuracy ±20 μm in 3δ (FA23)
Print capability 01005 (0402 metric) chip
01005 (0402 metric) chip
01005 (0402 metric) chip
0402 (1005 metric) chip
Typical cycle time (without printing) 10 - 20 s 10 - 20 s 10 - 20 s 10 - 20 s
Programmable parametersPrint pressure (manual control) 1-5 bar (10 – 140 N) 2-5 bar (40-120 N) 2-5 bar (40-120 N) 2-5 bar (40-100 N)
Print pressure (electronic control) 1-3 N/cm
Separation speed control 0.1 - 3.5 mm/s 0.5-6 mm/s 0.5-6 mm/s 0.5-6 mm/s
Print speed range 10 – 99 mm/s 20-150 mm/s 20-150 mm/s 30-200 mm/s
Alignment conditions
Alignment solder pad shape square or rectangle with max. rate 2:1
Table X/Y alignment X, Y, (theta): +/- 5 mm (+/- 2.5°) X, Y ±10 mm, Theta ±3° X, Y ±10 mm, Theta ±3° X, Y, (theta): ±10 mm
(± 1.5°)
Installation data
Machine dimension (mm) 860 (+448 control con-sole) x 846 x 1416 745 x 985 x 695 895 x 1135 x 695 1730 x 930 x 720
Weight 220 kg 100 kg 128 kg 160 kg
Power supply 230 V/50 Hz, 150 VA 230 V/50 Hz, 150 VA 230 V/50 Hz, 150 VA 230 V/50 Hz, 150 VA
Compressed air (oil free air) 0.6 – 0.80 Mpa 0.6 – 0.80 Mpa 0.6 – 0.80 Mpa 0.6 – 0.80 Mpa
Control system PC with Windows®7 OS PLC Touchscreen PLC Touchscreen PLC Touchscreen
PRINTING MACHINES OVERVIEW
20-23" Manual Printers
UNIPRINT UNIPRINT P UNIPRINT P 300
Printing dataFrame size (WxLxH) mm(orientation: W-left/right,
L-front/rear, H-at clamping)
Max 415 x 500 x 33 or 438 x 476 x 33 608 x 608 x 33 608 x 608 x 33
Min 220 x 310 x 18 370 x 280 x 18 370 x 280 x 18
Stencil frame weight Max 5 kg 8 kg 8 kg
Board size (WxL) mmMax 320 x 300
410 x 405 (standard)450 x 450 (option-only
for V, G, S table)
410 x 405 (standard)500 x 500 (option-only
for V, G, S table)
Min
Board thickness (adjusted) mmMax 1.5 1.5 300
Min 1 (thinner board on request)
1 (thinner board on request) 1
Print area (mm) Max 290 x 265 (standard)290 x 280 (option)
390 x 355 (standard) 420 x 370 (option)
390 x 355 (standard)420 x 370 (option)
Component height (mm) Max 23.5 (only M table) 23.5 (only M table)
Printing accuracy
Print capability 01005 (0402 metric) chip
01005 (0402 metric) chip
0402 (1005 metric) chip
Typical cycle time (without printing)
Programmable parametersPrint pressure (manual control) 10–50 N 10–50 N 10–50 N
Print pressure (electronic control)
Separation speed control 1-6 mm/s (with lift) 1-6 mm/s (with lift) 1-6 mm/s (with lift)
Print speed range
Alignment conditions
Alignment solder pad shape
Table X/Y alignment X,Y +/-6 mm, +/-2.5° X,Y +/-6 mm, +/-2.5° X,Y +/-6 mm, +/-2.5°
Installation data
Machine dimension (mm) 464 x 702 x 235 (360 with guided squeegee)
700 x 806 x 235 (350 with guided squeegee)
767 x 806 x 555 (630 with guided squeegee)
Weight23 kg
(28 kg with guided squeegee)
32 kg (38 kg with guided
squeegee)
39 kg (45 kg with guided
squeegee)
Power supply
Compressed air (oil free air) 0.6 – 0.80 Mpa 0.6 – 0.80 Mpa 0.6 – 0.80 Mpa
Control system
PRINTER WITH CONTROLLED ALIGNMENT SYSTEM
FA23
APPLICATIONMaximal printing area for 23" stencil ��High flexibile mid-size production��Prototyping��Research��
UNIqUE fEATURESVery fast setup for new and repea-��ted productsUnique double squeegee with minimi- �zed blades distance Smooth pneumo-hydraulic separati- �on with very low speed, important for printing HI-density structures Integrated underside cleaning sys-��tem Programmable print gap ��Programmable print modus��
CONTROL SYSTEMPC with WINDOWS�� ®7 OSAll print parameters programmable��Operator influence eliminated ��Dual speed of table separation��Three password levels��Logging of all process parameters ��Process data transfer to LAN possible��
ALIGNMENT SYSTEMStencil-to-board automatic alignment ��system with unique through-stencil view technologySystem can use square solder pads or ��printable ficucialsAlignment system also accepts redu-��ced apertures No table movement after alignment ��Keeping the accura-��te position independent on physical and climatic influence
fULLY AUTOMATIC ALIGNMENT
ALIGNMENT SUPPORTED bY SW
Software guides operator to align stencil-to-board��Instruction guides operator to quick align �
Vision process uses image �analysis of pad edgesFilter for surface irregularity �integrated
ALIGNMENT SYSTEM
GO23
APPLICATIONMaximal printing area for 23" ��stencilPrinting of very small chips, BGA, ��LGA structuresEasy and repeatable print process �with low investment costs
UNIqUE fEATURESMinimal pitch of squeegee edges��Fine control of snap-off process ��(speed, uniformity)Special stand for the machine ��available to save shopfloor space
SEMI AUTOMATIC SMD STENCIL PRINTER WITH VISION SYSTEM
PLC CONTROLLER WITH TOUCH SCREEN AND PROGRAMMING CAPAbILITY
Easy opening �with pneu- matic servo- systemStops at any �angleFully weight �ballance
Adjustable mag- �netic board support to com-pensate board thickness
Pneumatic lock �of print frame
Quick squeegee �clampingSpringloaded �paste deflec-tors
GO29
Easy opening with �pneumatic servo- system Stops at any angle
Frame clamping with �adjustable width
Automatic squeegee lift �for frame exchange and paste refill
Adjustable �magnetic board support tooling
Easy access to printing �area for solder paste application
Laser-guided and �movable vision system for quick setup
Fast board changeover �Only partial opening needed for handling
Pneumatic lock of print �frame
Extra wide opening angle �for easy stencil cleaning and tooling adjustment
Fast squeege �exchange - no tool needed
APPLICATIONMaximal printing area for ��29" stencilPrinting of very small chips, ��BGA, LGA structuresEasy and repeatable print �process with low investment costs
UNIqUE fEATURESMinimal pitch of squeegee ��edgesFine control of snap-off pro-��cess (speed, uniformity)Special stand for the machi-��ne available to save shopflo-or space
SEMI AUTOMATIC SMD STENCIL PRINTER WITH VISION SYSTEM
SEMI AUTOMATIC AUTO DRIVE STENCIL PRINTER
GOLED
APPLICATIONLED and other large-format printing tasks �For frame with size up to 1500x600x40mm �Max printed board size 1400x420x4mm �
UNIqUE fEATURESBased on printers Go23 and Go29 �Pneumatic lifting of upper part with stencil frame �Synchronous separation of table �Fast changeover and very easy operation �Robust solution for harsh conditions in 24/7 production �
CONTROL SYSTEMPLC touchscreen �Programmable range or squeegee �Controlled separation speed of table �Password protection in three levels �
UNIPRINTMANUAL AND SEMI-MANUAL STENCIL/SCREEN PRINTERS
Full lifetime reliability �Smart modular design �Suitable for heavy duty �Printing of solder paste, glue and ink in �electronic productionHigh dimensional stability and rigid framework �Advanced pre-loaded mechanism for precise align- �ment
two sizes: smaller UNiPriNt aNd larger UNiPriNt P
Pneumatic moving of table �Smooth and uniform separation �
lift - PNeUmatic seParatioN of board from steNcil
Better printing result �Uniform and balanced squeegee pressure �Easy moving �
UNIPRINT P 300Height of printed subject up to 300 mm �
Pressure spring for easy �opening of upper frame
GUIDED SqUEEGEE SYSTEM
Simple models upgradable by guided �squeegee
fOUR DIffERENT PRINT TAbLE TYPES fOR PCb fIxING
Simple table (S) Vacuum table (V) Grooved table (G)Fixing pins �
Magnetic table (M)Solution for both side �boardsSupport bars, pins, �vacuum cupsHole and edge fixation �pins
Adjustable screw bars Slide-in adapters for screw bars
Fast slide-in with fixed width
DIffERENT CLAMPING SYSTEMS fOR STENCIL fRAMES
Registration frame in- �creases the accuracy for print alignment Tested printing to check �alignment
UNIPRINT TABLE AND CLAMPING
REGISTRATION fRAMES
TENSIONING FRAMES
Suitable for all PBT printer 23" �Available for other printers on market �Springy pins on one side �Defined by springs sitting under of each pin �Stencil is fixed by stainless comb �Stability and low weight of frame �Easy readjustment �
Specified in two dimension for PBT printers �UNIPRINT and UNIPRINT PStencil is fixed by the stainless combs �Frame si fixed in printer on screw bars �
TENSIONING SCREW STENCIL fRAME
TENSIONING SPRING LOADED (SPRUNG) STENCIL fRAME 20"/23"
Tensioning spring loaded stencil frame 20"/23" Tensioning screw stencil frame
Available for Printers PBT printer 23" A29 with adapter UNIPRINT (smaller) UNIPRINT P (larger)
Max. stencil format (mm) 434 x 564 320 x 490 320 x 580
Min. stencil format (mm) 150 x 250 150 x 250 150 x 475
Max. tensioning force 2500 N
Thickness of stencils 100-300 um
Weight 4 kg 2 kg 2.6 kg
Max outer dimension (mm) 584 x 605 x 25 350 x 490 x 37 350 x 585 x 37
STENCIL fRAME DATA