Prestressed Concrete Design - Mahidolmucc.mahidol.ac.th/~egpcp/Handout406/40610 Prestressed1.pdf ·...
Transcript of Prestressed Concrete Design - Mahidolmucc.mahidol.ac.th/~egpcp/Handout406/40610 Prestressed1.pdf ·...
Prestressed Concrete Bridge DesignBasic Principles Emphasizing AASHTO LRFD Procedures
Praveen Chompreda, Ph. D.
EGCE 406 Bridge Design
MAHIDOL UNIVERSITY
2010
1© 2010 | Praveen Chompreda
Part I: Introduction
Reinforced vs. Prestressed ConcretePrinciple of PrestressingH l PHistorical PerspectiveApplicationsClassifications and TypesRC vs. PC vs. PPCDesign CodesStages of LoadingStages of Loading
2© 2010 | Praveen Chompreda
Reinforced ConcreteReinforced Concrete
Recall that in Reinforced Concrete… Concrete is strong in compression but weak in tension Concrete is strong in compression but weak in tension Steel is strong in tension (as well as compression) Reinforced concrete uses concrete to resist compression and to hold Reinforced concrete uses concrete to resist compression and to hold
the steel bars in place, and uses steel to resist all of the tension Tensile strength of concrete is neglected (i.e. assumed zero) An RC beam always crack under the service load
3© 2010 | Praveen Chompreda
Reinforced ConcreteReinforced ConcreteCracking moment of an RC beam is much lower than the service moment
4© 2010 | Praveen Chompreda Source: MacGregor and Wight (2005).
Principle of PrestressingPrinciple of Prestressing
Prestressing is a method in which compression force is applied to the reinforced concrete section.
The effect of prestressing is to reduce the tensile stress in the section to the point that the tensile stress is below the cracking stress. Thus, the
t d t k!concrete does not crack! It is then possible to treat prestressed concrete as an elastic material The concrete can be visualized to have 2 force systems The concrete can be visualized to have 2 force systems
Internal Prestressing Forces External Forces (from DL, LL, etc…)( , , )
These 2 force systems must counteract each other
5© 2010 | Praveen Chompreda
Principle of PrestressingPrinciple of Prestressing
Stress in concrete section when the prestressing force is applied at the c.g. of the section (simplest case)
6© 2010 | Praveen Chompreda
Principle of PrestressingPrinciple of Prestressing
Stress in concrete section when the prestressing force is applied eccentrically with respect to the c.g. of the section (typical case)
Smaller Compression
+ + =c.g. + + =
S ll C i
e0
F/A MDLy/I MLLy/I Small Compression
PrestressingF
Stressf DL
Stressf LL
StressR l
Cross-S i
Fe0y/I
Force from DL from LL ResultantSection
7© 2010 | Praveen Chompreda
Historical PerspectiveHistorical Perspective
The concept of prestressing was invented centuries ago when metal bands were wound around wooden
( ) f b l pieces (staves) to form a barrel.
The metal bands were
Source: Wikipedia (2006)
tighten under tensile stress, which creates compression between the staves –between the staves allowing them to resist internal liquid pressure
8© 2010 | Praveen Chompreda Source: Naaman (2004)
Historical PerspectiveHistorical Perspective
Source: Naaman (2004)
The concept of prestressed concrete is also not new. In 1886, a patent was granted for tightening steel tie rods in concrete blocks. This is analogous to modern day segmental constructions.
E l tt t t f l d t th l t th f t l t Early attempts were not very successful due to the low strength of steel at that time. Since we cannot prestress at high stress level, the prestress losses due to creep and shrinkage of concrete quickly reduce the effectiveness of prestressing.
9© 2010 | Praveen Chompreda
Historical PerspectiveHistorical Perspective Eugene Freyssinet (1879 1962) was the first to propose Eugene Freyssinet (1879-1962) was the first to propose
that we should use very high strength steel which permit high elongation of steel. The high steel elongation would not be entirely offset by the shortening of concrete (prestress loss) due to creep and shrinkageand shrinkage.
First prestressed concrete bridge Source: Wikipedia (2006)
First prestressed concrete bridge in 1941 in France
First prestressed concrete bridge in US: Walnut Lane Bridge in in US: Walnut Lane Bridge in Pennsylvania. Built in 1949. 47 meter span.
10© 2010 | Praveen Chompreda
Applications of Prestressed ConcreteApplications of Prestressed Concrete
Bridges Slabs in buildingsg Water Tank Concrete Pile Thin Shell Structures Offshore Platform Nuclear Power Plant Repair and Rehabilitations
Source: Wikipedia (2006)
11© 2010 | Praveen Chompreda
Source: Wikipedia (2006)
Classifications and TypesClassifications and Types
Pretensioning v.s. Posttensioning External v s Internal External v.s. Internal Linear v.s. Circular
End-Anchored v.s. Non End-Anchored Bonded v.s. Unbonded Tendon Precast v.s. Cast-In-Place v.s. Composite Partial v.s. Full PrestressingPartial v.s. Full Prestressing
12© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types Pretensioning vs Posttensioning Pretensioning vs. Posttensioning
In Pretension, the tendons are tensioned against some abutments beforethe concrete is place. After the concrete hardened, the tension force is p ,released. The tendon tries to shrink back to the initial length but the concrete resists it through the bond between them, thus, compression f i i d d i P i i ll d i h force is induced in concrete. Pretension is usually done with precast members.
13© 2010 | Praveen Chompreda Source: Naaman (2004)
Classifications and TypesClassifications and Types
Pretensioned Prestressed ConcretePretensioned Prestressed ConcreteCasting Factory
ConcreteMixer
14© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types
In Posttension, the tendons are tensioned after the concrete has hardened. Commonly, metal or plastic ducts are placed inside the concrete before casting. After the concrete hardened and had enough strength, the tendon was placed inside the duct, stressed, and anchored against concrete Grout may be injected into the duct later This can be against concrete. Grout may be injected into the duct later. This can be done either as precast or cast-in-place.
15© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types
Precast Segmental Girder to be Posttensioned In Posttensioned In Place
Source: Wikipedia (2006)
16© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types
E l I l P i External vs. Internal Prestressing Prestressing may be done inside or outside
Li Ci l P i Linear vs. Circular Prestressing Prestressing can be done in a straight structure such as beams (linear
prestressing) or around a circular structures, such as tank or silo prestressing) or around a circular structures, such as tank or silo (circular prestressing)
Bonded vs. Unbonded Tendon The tendon may be bonded to concrete (pretensioning or posttensioning
with grouting) or unbonded (posttensioning without grouting). Bonding helps prevent corrosion of tendon Unbonding allows readjustment of helps prevent corrosion of tendon. Unbonding allows readjustment of prestressing force at later times.
17© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types
End-Anchored vs. Non-End-Anchored tendons In Pretensioning, tendons transfer the prestress through the bond In Pretensioning, tendons transfer the prestress through the bond
actions along the tendon; therefore, it is non-end-anchored In Posttensioning, tendons are anchored at their ends using mechanical
devices to transfer the prestress to concrete; therefore, it is end-anchored. (Grouting or not is irrelevant)
18© 2010 | Praveen Chompreda
Classifications and TypesClassifications and Types
Partial vs. Full Prestressing Prestressing tendon may be used in combination with regular Prestressing tendon may be used in combination with regular
reinforcing steel. Thus, it is something between full prestressedconcrete (PC) and reinforced concrete (RC). The goal is to allow some tension and cracking under full service load while ensuring sufficient ultimate strength.
We sometimes use partially prestressed concrete (PPC) to control We sometimes use partially prestressed concrete (PPC) to control camber and deflection, increase ductility, and save costs.
19© 2010 | Praveen Chompreda
RC vs. PPC vs. PCRC vs. PPC vs. PC
20© 2010 | Praveen Chompreda Source: Naaman (2004)
RC vs. PPC vs. PCRC vs. PPC vs. PC
© 2010 | Praveen Chompreda 21Source: Naaman (2004)
RC vs. PPC vs. PCRC vs. PPC vs. PC
© 2010 | Praveen Chompreda 22Source: Naaman (2004)
Advantages of PC over RCAdvantages of PC over RC Take full advantages of high strength concrete and high Take full advantages of high strength concrete and high
strength steel Need less materials Smaller and lighter structure No cracks Use the entire section to resist the load Better corrosion resistance
G d f r ater tanks and n clear lant Good for water tanks and nuclear plant
Very effective for deflection controlB tt h i t Better shear resistance
23© 2010 | Praveen Chompreda
Design Codes for PCDesign Codes for PC
ACI-318 Building Code (Chapter 18)( p )
AASHTO LRFD (Chapter 5)(Chapter 5)
Other related institutions PCI – Precast/Prestressed Concrete Institute PTI – Post-Tensioning Institute
24© 2010 | Praveen Chompreda
Design PrinciplesDesign Principles
In RC, we primarily design the member for either service limit states (Working stress design method), or ultimate limit states (Working stress design method), or ultimate limit states (Ultimate strength design).
In PC both service limit states and ultimate limit states must In PC, both service limit states and ultimate limit states must be checked. In service limit states section must have stresses below the allowable In service limit states, section must have stresses below the allowable
stress limits In ultimate limit states, the moment and shear capacity must be greater p y g
than the ultimate (factored) loads.
© 2010 | Praveen Chompreda 25
Stages of LoadingStages of Loading
Unlike RC where we primarily consider the capacity of the structure at one stage (i.e. during service), we must consider multiple stages of construction in Prestressed Concrete
The stresses in the concrete section must remain below the maximum li it t ll ti !!!limit at all times!!!
Source: Wikipedia (2006)
26© 2010 | Praveen Chompreda
Source: Wikipedia (2006)
Stages of LoadingStages of Loading
Typical stages of loading considered Typical stages of loading considered
Initial (Immediately Transportation/ Service( yafter Prestress Transfer)• Full prestress force
pErection• Partial loss of
prestress force
• Prestress loss has fully occurredDL SDL LL• Full prestress force
• May or may not include DL
prestress force• DL• Different support
• DL+SDL +LL
(depending on construction type)
ppconditions during erection from serviceservice
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Part II: Materials and Hardwares for Prestressingg
ConcretePrestressing SteelPrestressing SteelPrestressing Hardwares
28© 2010 | Praveen Chompreda
ConcreteConcrete
Mechanical properties of concrete that are relevant concrete that are relevant to the prestressed concrete design includes:g Compressive Strength (f’c ) Modulus of Elasticity (Ec)y ( c) Modulus of Rupture (fr)
Source: Wikipedia (2006)
29© 2010 | Praveen Chompreda
Concrete: Compressive StrengthConcrete: Compressive Strength
AASHTO LRFD
For prestressed concrete, f’c at 28 days should be 28-70 MPay
For reinforced concrete, f’c at 28 days should be 16-70 MPay
Concrete with f’c > 70 MPa can be used only when supported by test data
30© 2010 | Praveen Chompreda
Concrete: Modulus of ElasticityConcrete: Modulus of Elasticity
Modulus of elasticity can be obtained directly from test or
ti t d f i estimated from compressive strength (AASHTO secion 5.4.2.4)
E = 0 043γ 1 5(f’ )0 5 MPa Ec = 0.043γc1.5(f c)0.5 MPa
γc in kg/m3
f’ in MPa f c in MPa
For normal weight concrete, we can use a simplified equationcan use a simplified equationEc =4800(f’c )0.5 MPa
31© 2010 | Praveen Chompreda
Concrete: Modulus of RuptureConcrete: Modulus of Rupture
Indicates the tensile capacity of concrete under bendingg
Tested simply-supported concrete beam under 4-point bending p gconfiguration
fr = My/I = PL/bd2
Modulus of rupture can also be estimated from compressive strength (AASHTO section 5.4.2.6) fr = 0.63 (f’c)0.5 MPa
32© 2010 | Praveen Chompreda
Concrete : Summary of PropertiesConcrete : Summary of PropertiesSource: Naaman (2004)
33
Prestressing TendonsPrestressing Tendons
Prestressing tendon may be in the form of strands, wires, round bar, or threaded rodsround bar, or threaded rods
Materials High Strength Steel High Strength Steel Fiber-Reinforced Polymer (FRP) Composites (glass or carbon fibers)
34© 2010 | Praveen Chompreda
TendonsTendons
Common shapes of prestressing of prestressing tendons
Most Popular (7-wire Strand)( )
35© 2010 | Praveen ChompredaSource: Naaman (2004)
Prestressing SteelPrestressing Steel
Source: Naaman (2004)
36© 2010 | Praveen Chompreda
( )
Prestressing StrandsPrestressing Strands
Prestressing strands have two grades Grade 250 (f = 250 ksi or 1725 MPa) Grade 250 (fpu 250 ksi or 1725 MPa) Grade 270 (fpu = 270 ksi or 1860 MPa)
Types of strands Types of strands Stressed Relieved Strand Low Relaxation Strand (lower prestress loss due to relaxation of Low Relaxation Strand (lower prestress loss due to relaxation of
strand)
37© 2010 | Praveen Chompreda
Prestressing StrandsPrestressing Strands
Source: AASHTO (2000)
38© 2010 | Praveen Chompreda
Prestressing StrandsPrestressing StrandsSource: Naaman (2004)
39© 2010 | Praveen Chompreda
Prestressing StrandsPrestressing Strands
Modulus of Elasticity 197000 MPa for Strands 197000 MPa for Strands 207000 MPa for Bars
The modulus of The modulus of elasticity of strand is lower than that of lower than that of steel bar because strand is made from strand is made from twisting of small wires together. g
Source: AASHTO (2000)
40© 2010 | Praveen Chompreda
Hardwares & Prestressing EquipmentsHardwares & Prestressing Equipments
Pretensioned Members Hold-Down Devices Hold Down Devices
Posttensioned Members Anchorages Anchorages
Stressing Anchorage Dead-End Anchorageg
Ducts Posttensioning Proceduresg
Source: Wikipedia (2006)
41© 2010 | Praveen Chompreda
Pretensioned BeamsPretensioned Beams
42© 2010 | Praveen Chompreda Source: Naaman (2004)
Pretensioning HardwaresPretensioning Hardwares
Hold-Down Devices for Pretensioned BeamsPretensioned Beams
Source: Naaman (2004) Source: Naaman (2004)
43© 2010 | Praveen Chompreda
( )
Posttensioned BeamsPosttensioned Beams
Source: VSL (2006)
Posttension HardwaresSt i A h
Source: VSL (2006)
Stressing Anchorage Dead-End Anchorage Duct/ Grout Tube
44© 2010 | Praveen Chompreda
Posttensioning Hardwares - AnchoragesPosttensioning Hardwares Anchorages
45© 2010 | Praveen Chompreda Source: VSL (2006)
Posttensioning Hardwares - AnchoragesPosttensioning Hardwares Anchorages
46© 2010 | Praveen Chompreda Source: VSL (2006)
Posttensioning Hardwares - AnchoragesPosttensioning Hardwares Anchorages
47© 2010 | Praveen Chompreda Source: VSL (2006)
Posttensioning Hardwares - DuctsPosttensioning Hardwares Ducts
Source: VSL (2006)
48© 2010 | Praveen Chompreda
Posttensioning ProceduresPosttensioning Procedures
49© 2010 | Praveen Chompreda Source: VSL (2006)
Posttensioning ProceduresPosttensioning Procedures
Grouting is optional (depends on the system used)( p y )
50© 2010 | Praveen Chompreda Source: VSL (2006)
Part III: Prestress Losses
Sources of Prestress LossesL S E i i f P LLump Sum Estimation of Prestress Loss
51© 2010 | Praveen Chompreda
Prestress LossesPrestress Losses
Prestress force at any time is less than that during jacking Sources of Prestress Loss
Anchorage Set (AS)
Creep of Concrete
(CR)
Friction (FR)
( ) (CR)
Shrinkage of Concrete (FR) of Concrete
(SH)
Prestress L
Elastic Shortening
Prestress Relaxation
LossShortening
(ES)Relaxation
(RE)
© 2010 | Praveen Chompreda 52
Prestress LossesPrestress Losses Sources of Prestress Loss Sources of Prestress Loss
Elastic Shortening : Caused by concrete shortening y gwhen the prestressing force is applied. The tendon tt h d t it l h t attached to it also shorten,
causing a stress loss
53© 2010 | Praveen Chompreda
Prestress LossesPrestress Losses
Sources of Prestress Loss (cont.) Friction : Friction in the duct of posttensioning system causes stress at
h f d b l h h h j ki d Th h the far end to be less than that at the jacking end. Thus, the average stress over the entire tendon is less than the jacking stress
Source: VSL (2006)
Anchorage Set : The wedge in the
( )
g ganchorage may set in slightly to lock the tendon, causing a loss of stress
54© 2010 | Praveen Chompreda
Prestress LossesPrestress Losses
Sources of Prestress Loss (cont.) Shrinkage : Concrete shrinks g
over time due to the loss of water, leading to stress loss
tt h d t don attached tendons Creep : Concrete shortens
over time under compressive over time under compressive stress, leading to stress loss on attached tendons
55© 2010 | Praveen Chompreda
Prestress LossesPrestress Losses
Sources of Prestress Loss
Source: Naaman (2004)
Prestress Loss (cont.)
St l R l ti Steel Relaxation : Steel loss its stress with time due to with time due to constant elongation the elongation, the larger the stress, the larger the lossthe larger the loss.
56© 2010 | Praveen Chompreda
Time Line of Prestress LossTime Line of Prestress Loss
SHPosttensioning
FR ASES
SHCRRE
Jacking
f j
Initial
f i
Effective
f
ES
fpj fpi fpe
SHPretensioning
Jacking ES
SHCRRE
(ASRE)
Pretensioning
Jacking (against
abutment)
Initial
f
Effective
f
ESRelease (cutting
)
RE)
fpjfpi fpestrands)
Instantaneous Losses Time-Dependent Losses57
Prestress Loss – By TypesPrestress Loss By Types
Pretensioned PosttensionedPretensioned PosttensionedInstantaneous Elastic Shortening Friction
Anchorage SetAnchorage SetElastic Shortening
Time-Dependent Shrinkage (Concrete) Shrinkage (Concrete)Time Dependent Shrinkage (Concrete)Creep (Concrete)Relaxation (Steel)
Shrinkage (Concrete)Creep (Concrete)Relaxation (Steel)( ) ( )
58© 2010 | Praveen Chompreda
Prestress Loss - PretensionedPrestress Loss Pretensioned
59© 2010 | Praveen Chompreda Source: Naaman (2004)
Prestress Loss - PosttensionedPrestress Loss Posttensioned
60© 2010 | Praveen Chompreda Source: Naaman (2004)
Lump Sum Prestress LossLump Sum Prestress Loss
Pretress losses can be very complicate to estimate since it depends on so many factorsdepends on so many factors
In typical constructions, a lump sum estimation of prestress loss may be accurate enough This may be expressed in terms of:may be accurate enough. This may be expressed in terms of: Total stress loss (in unit of stress) Percentage of initial prestress Percentage of initial prestress
Some common methods Naaman Naaman ACI-ASCE T Y Lin T.Y. Lin
61© 2010 | Praveen Chompreda
Lump Sum Prestress LossLump Sum Prestress Loss A E Naaman Method – not including FR AS A. E. Naaman Method – not including FR, AS
Start with 240 MPa for Pretensioned Normal Weight Concrete with Low Relaxation StrandRelaxation Strand
Add 35 MPa for Stress-Relieved Strand or for Lightweight Concrete Deduct 35 MPa for Posttension
Types of Prestress Loss (fpi-fpe) (MPa)
Types of Prestress Types of Concrete Stress-Relieved
StrandLow Relaxation
Strand
P d N l W h C 275 240Pretensioned Normal Weight ConcreteLightweight Concrete
275310
240275
Posttensioned Normal Weight ConcreteLightweight Concrete
240275
205240
62© 2010 | Praveen Chompreda Source: Naaman (2004)
Lump Sum Prestress LossLump Sum Prestress Loss
ACI-ASCE Committee Method (Zia et al. 1979) This is the Maximum Loss that you may assume This is the Maximum Loss that you may assume
Types of P
Types of Concrete
Maximum Prestress Loss (fpi-fpe) (MPa)
Prestressyp
Stress-Relieved Strand
Low Relaxation Strand
P t i d N l W i ht C t 345 276Pretensioned Normal Weight ConcreteLightweight Concrete
345380
276311
63© 2010 | Praveen Chompreda
Lump Sum Prestress LossLump Sum Prestress Loss
T.Y. Lin & N. H. Burns Method
S f L P f L (%)Sources of Loss Percentage of Loss (%)
Pretensioned Posttensioned
Elastic Shortening (ES) 4 1
Creep of Concrete (CR) 6 5
Shrinkage of Concrete (SR) 7 6
Steel Relaxation (R2) 8 8
Total 25 20Source: Lin and Burns (1981)
Note: Pretension has larger losses because prestressing is usually done when concrete is about 1-2 days old; while posttensioning is done at much later time
when concrete is stronger.64© 2010 | Praveen Chompreda
Lump Sum Prestress LossLump Sum Prestress Loss AASHTO LRFD (for CR SR R2) (5 9 5 3) AASHTO LRFD (for CR, SR, R2) (5.9.5.3)
65© 2010 | Praveen Chompreda Source: AASHTO (2000)
Lump Sum Prestress LossLump Sum Prestress Loss
AASHTO LRFD (Cont.) Partial Prestressing Ratio (PPR) is calculated as: Partial Prestressing Ratio (PPR) is calculated as:
ps pyA fPPR
A f A f
PPR = 1.0 for Prestressed Concrete
ps py s yA f A f
PPR = 0.0 for Reinforced Concrete
Elastic Shortening Loss (∆fpES) is calculated as:
20 0
, i
ps ps i GipES cgp F G
E E Fe M eFf fE E A I I
cci ciE E A I I Stress of concrete at the c.g. of tendon due to prestressing force and dead load
66© 2010 | Praveen Chompreda
Part IV: Allowable Stress Designg
Stress Inequality EquationAllowable Stress in ConcreteAllowable Stress in Prestressing SteelFeasible Domain MethodEnvelope and Tendon Profile
67© 2010 | Praveen Chompreda
Basics
Sign ConventionConcrete Section PropertiesConcrete Section PropertiesOverview of Design Procedures
© 2010 | Praveen Chompreda 68
Basics: Sign ConventionBasics: Sign Convention
In this class, the following convention is used: Tensile Stress in concrete is negative (-)
C i S i i i i ( ) Compressive Stress in concrete is positive (+) Positive Moment:
P i i Sh Positive Shear:
I b k h i i f b i In some books, the sign convention for stress may be opposite so you need to reverse the signs in some formula!!!!!!!!!
69© 2010 | Praveen Chompreda
Basics: Section PropertiesBasics: Section Propertiesc.g. of Prestressing TendonConcrete Cross-
IK
g f gArea: Aps
Concrete Cross-Sectiona Area: Ac
Kt
Kbyt
(abs) e (-)
Zt
Zb
( )
kt (-)
( )
Center of Gravity of Concrete Sectionh Zb
yb
kb (+)e (+)
Concrete Section(c.g.c)(abs)
yb
(abs)
c.g. of Prestressing TendonArea: Aps
70© 2010 | Praveen Chompreda
Basics: Section PropertiesBasics: Section Properties Moment of Inertia, I,
2I y dA Rectangular section about c.g. Ixx = 1/12×bh3
I I + Ad2
A
Ix’x’ = Ixx + Ad2
yt and yb are distance from the c.g. of section to top and bottom fibers respectivelybottom fibers, respectively
Sectional modulus, Z (or S) Z = I/y Zt = I/yt
Zb = I/yb
71© 2010 | Praveen Chompreda
Basics: Section PropertiesBasics: Section Properties Moment of Inertia for typical sections
Source: Naaman (2004)
© 2010 | Praveen Chompreda 72
( )
Basics: Section PropertiesBasics: Section Properties
© 2010 | Praveen Chompreda 73Source: Naaman (2004)
Basics: Section PropertiesBasics: Section Properties
© 2010 | Praveen Chompreda 74Source: Naaman (2004)
Basics: Section Properties Kern of the section, k, is the distance from c.g. where compression force
Basics: Section Propertiesg p
will not cause any tension in the section
Consider Top Fiber(Get Bottom Kern kb)
Consider Bottom Fiber(Get Top Kern k )
00 tFe yFA I
00 bFe yF
(Get Bottom Kern, kb) (Get Top Kern, kt)
cA IIe k
0cA I
I k
0 bc t
e kA y
0 t
c b
e kA y
N T k h i lNote: Top kern has negative valueSource: Nawy (2000)
75© 2010 | Praveen Chompreda
Basics: Section PropertiesBasics: Section Properties
© 2010 | Praveen Chompreda 76Source: Naaman (2004)
Basics: DepthsBasics: Depths
Definitions of depths used
Source: Naaman (2004)
© 2010 | Praveen Chompreda 77
General Design ProceduresGeneral Design Procedures
Check Check shear
Check Ultimate moment strength
cracking load
S G
Check allowable stresses at various stages
Select Girder type and number/ location of strands
© 2010 | Praveen Chompreda 78
General Design ProceduresGeneral Design Procedures
© 2010 | Praveen Chompreda 79Source: Naaman (2004)
General Design ProceduresGeneral Design Procedures
© 2010 | Praveen Chompreda 80Source: Naaman (2004)
Allowable Stress
Stress in concrete at various stagesS i li iStress inequality equationAllowable stressesSections
© 2010 | Praveen Chompreda 81
Stress in Concrete at Various StagesStress in Concrete at Various Stages
82© 2010 | Praveen Chompreda Source: Nawy (2000)
Stress in Concrete at Various StagesStress in Concrete at Various Stages
Source: Naaman (2004)
83
( )
Stress Inequality EquationsStress Inequality Equations We can write four equations based on the stress at the We can write four equations based on the stress at the
top and bottom of section at initial and service stages
No. Case Stress Inequality Equation
I Initial-Top
min min1i o oi i
t tic t t c b t
Fe eF M F Mσ σA Z Z A k Z
II Initial-Bottommin min1i o oi i
b cic b b c t b
Fe eF M F Mσ σA Z Z A k Z
III Service-Top
c b b c t b
max max1o oit cs
t t b t
Fe M e MFFσ σA Z Z A k Z!
IV Service-Bottom
c t t c b tA Z Z A k Z
max max1o o
b tsFe M e MF Fσ σ
A Z Z A k Z
!
b tsc b b c t bA Z Z A k Z
84© 2010 | Praveen Chompreda
Allowable Stress in ConcreteAllowable Stress in Concrete
AASHTO LRFD (5.9.4) provides allowable stress in concrete as functions of compressive strength at that timep g
Consider the following limit states:g Immediately after Prestress Transfer (Before Losses)
Compressionp Tension
Service (After All Losses)( ) Compression Tension
85© 2010 | Praveen Chompreda
Allowable Stress in ConcreteAllowable Stress in Concrete
Allowable compressive stress in concrete is used to control creep, which causes prestress loss over timecreep, which causes prestress loss over time
Allowable tensile stress in concrete is used to prevent Allowable tensile stress in concrete is used to prevent cracking, which reduces the usable section (remember that once the concrete cracks it can no longer support tensile once the concrete cracks, it can no longer support tensile stress, even at levels smaller than tensile strength)
86© 2010 | Praveen Chompreda
Allowable Stress in ConcreteAllowable Stress in Concrete Immediately after Prestress Transfer (Before Losses) Immediately after Prestress Transfer (Before Losses)
Using compressive strength at transfer, f’ci
Allowable compressive stress = 0 60 f’ Allowable compressive stress = 0.60 f ci
Allowable tensile stress
87© 2010 | Praveen Chompreda Source: AASHTO (2000)
Allowable Stress in ConcreteAllowable Stress in Concrete At service (After All Losses) At service (After All Losses) Compressive Stress
Source: AASHTO (2000)
88© 2010 | Praveen Chompreda
Allowable Stress in ConcreteAllowable Stress in Concrete
At service (After All Losses) At service (After All Losses) Tensile Stress
Source: AASHTO (2000)
89© 2010 | Praveen Chompreda
Allowable Stress in Concrete - SummaryAllowable Stress in Concrete SummaryStage Where Load Limit Noteg
Initial Tension at Top
Fi+MGirder -0.58√f ’ci With bonded reinf…
-0.25√f ’ci Without bonded f ci> -1.38 MPa reinf.
Compression at Bottom
Fi+MGirder 0.60 f ’ci
Service Compression at Top
F+MSustained 0.45f ’c *
0.5(F+MSustained)+MLL+IM 0.40f ’c *
F+MSustained+MLL+IM 0.60Øwf ’c *
Tension F+MSustained+0.8MLL+IM -0.50√f ’c Normal/ Moderate at Bottom (Service III Limit State) exposure
-0.25√f ’c Corrosive exposure
0 U b d d d0 Unbonded tendon* Need to check all of these conditions (cannot select only one) 90
Allowable Stress in Prestressing SteelAllowable Stress in Prestressing Steel
Both ACI and AASHTO code specify the allowable stress in the prestressing steel at jacking and after transferthe prestressing steel at jacking and after transfer Prevents accidental rupture during jacking Control long-term relaxation Control long term relaxation
91© 2010 | Praveen Chompreda
Allowable Stress in Prestressing SteelAllowable Stress in Prestressing Steel
AASHTO LRFD LRFD (5.9.3)
92Source: AASHTO (2000)
Allowable Stress in Prestressing SteelAllowable Stress in Prestressing Steel ACI-318 (2008)ACI 318 (2008)
93© 2010 | Praveen Chompreda Source: Naaman (2004)
Allowable Stress in Prestressing SteelAllowable Stress in Prestressing Steel
Source: Naaman (2004)
94© 2010 | Praveen Chompreda
Allowable Stress DesignAllowable Stress Design
There are many factors affecting the stress in a prestressed girderp g Prestressing Force (Fi or F) Location of prestress tendon (e0) Section Property (A, Zt or Zb, kt or kb) External moment, which depends on
The Section used (dead load)
How to Start the Design? The Section used (dead load)
Girder Spacing (larger spacing larger moment) Slab Thickness (larger spacing thicker slab)
the Design?
Stages of construction Composite/ Noncomposite behavior
95© 2010 | Praveen Chompreda
Allowable Stress DesignAllowable Stress Design
For bridges, we generally has a preferred section type for a given range of span length and we can select a girder spacing given range of span length and we can select a girder spacing to be within a reasonable range
96© 2010 | Praveen Chompreda
SectionsSections
AASHTO Type I-VI Sections
ft m
50 15
75 23
100 30100 30
150 46
97© 2010 | Praveen Chompreda Source: Naaman (2004)
SectionsSections
AASHTO Type I-VI Sections (continued)
Source: Naaman (2004)
98© 2010 | Praveen Chompreda
Bridge Girder SectionsBridge Girder Sections
99© 2010 | Praveen Chompreda Source: Nawy (2000)
Bridge Girder SectionsBridge Girder SectionsSource: Nawy (2000)
100
Feasible Domain & Envelopep
© 2010 | Praveen Chompreda 101
Feasible DomainFeasible Domain
For a given section, we need to find the combination of prestressing force (Fi or F, which depends on the number of prestressing force (Fi or F, which depends on the number of strands), and the location of strands (in terms of e0) to satisfy these equationsq
Possible methods: Trying to select some number of strands and locations (Trial & Error) Trying to select some number of strands and locations (Trial & Error) Using “Feasible Domain” Method
Graphical Method Graphical Method
102© 2010 | Praveen Chompreda
Feasible Domain - EquationsFeasible Domain Equations We can rewrite the stress inequality equations and add one more We can rewrite the stress inequality equations and add one more
equation to them
No Case Stress Inequality EquationNo. Case Stress Inequality Equation
I Initial-Top
0 min
1b ti te k M σ Z
F
II Initial-Bottom
iF
0 min
1t ci be k M σ Z
F
III Service-Top
iF
01
b te k M σ Z !
IV Service-Bottom
0 maxb cs te k M σ ZF
0 max1
t ts be k M σ ZF
!
V Practical Limit
0 maxt ts bF
0 0 ,min 7.5 b c bmpe e y d y cm ,mp
103© 2010 | Praveen Chompreda
Feasible Domain – Graphical InterpretationFeasible Domain Graphical Interpretation
Source: Naaman (2004)
104© 2010 | Praveen Chompreda
( )
EnvelopeEnvelope
Feasible domain tells you the possible location and prestressing force at a given section to satisfy the stress inequality equation
We usually use feasible domain to determine the location and prestressing force at the most critical section (e.g. midspan of simply-supported beams)
After we get the prestressing force at the critical section, we need to find the location for the tendon at other points to satisfy stress inequalities
We use the prestressing envelope to determine the location of tendon along We use the prestressing envelope to determine the location of tendon along the length of the beam (tendon profile)
105© 2010 | Praveen Chompreda
Envelope - EquationsEnvelope Equations We use the same equations as those in the feasible domain, except that we’ve
already known the F or F and want to find e at different points along the beamalready known the F or Fi and want to find e0 at different points along the beam
No. Case Stress Inequality Equation
I Initial-Top
0 min
1b ti te k M σ Z
F
II Initial-Bottom iF
0 min
1t ci be k M σ Z
FIII Service-Top
0 t c biF
0 max1
b cs te k M σ Z!
IV Service-Bottom
0 maxb cs te σF
0 max1
t ts be k M σ Z
!
V Practical Limit
0 maxt ts be k M σ ZF
0 0 min 7.5 b c be e y d y cm 0 0 ,minb c bmpy y
106© 2010 | Praveen Chompreda
Envelope - EquationsEnvelope Equations
We then have 5 main equations
I & II provide the lower bound of e0 (use minimum of the two)
III and IV provide the upper bound of e (use maximum of the two) III and IV provide the upper bound of e0 (use maximum of the two)
IIIa uses F+MSustained
IIIb uses 0.5(F+MSustained)+MLL+IM
IIIc uses F+MSustained+MLL+IMSustained LL IM
IV uses F+MSustained+0.8MLL+IM
V l l f h ( l h b l l b d) V is a practical limit of the e0 (it is also the absolute lower bound)
107© 2010 | Praveen Chompreda
Envelope & Tendon ProfileEnvelope & Tendon Profile
Source: Naaman (2004)
108© 2010 | Praveen Chompreda
( )
Envelope & Tendon ProfileEnvelope & Tendon Profile
109Source: Naaman (2004)
Envelope & Tendon ProfileEnvelope & Tendon Profile
Notes The tendon profile of pretensioned members are either straight or The tendon profile of pretensioned members are either straight or
consisting of straight segments The tendon profile of posttensioned member may be one straight
tendon or smooth curve, but no sharp corners
110© 2010 | Praveen Chompreda
Envelope & Tendon ProfileEnvelope & Tendon Profile
Alternative to draping the strands at ends, we can put plastic sleeves around some around some strands at supports to prevent the bond transfer so the prestress force will be less at that will be less at that section
111© 2010 | Praveen Chompreda Source: Nawy (2000)