Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite...

129
1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs A critical comparison with flat steel webs Ing. Gabriele Bertagnoli Politecnico di Torino

Transcript of Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite...

Page 1: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

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Prestressed composite box girder bridges with corrugated webs

A critical comparison with flat steel websA critical comparison with flat steel webs

Ing. Gabriele Bertagnoli

Politecnico di Torino

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Some examples of the use of corrugated webs in bridges

(and other civil structures)

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• Pont de la Corniche, France

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• Himi Yuma Bridge, Japan

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• Ginzan-Miyuki Bridge, Japan

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• Hontani Bridge, Japan

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• Long span building structures (by “Zeman & Co”)

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Some examples of the use of flat steel webs in composite steel-concrete bridges

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Verrieres bridge Verrieres bridge –– FranceFrance

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Roccaprebalza Viaduct : Parma Roccaprebalza Viaduct : Parma –– La Spezia Highway La Spezia Highway -- ItalyItaly

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Gassino bridge Gassino bridge –– Torino Torino -- ItalyItaly

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Gassino bridge Gassino bridge –– Torino Torino -- ItalyItaly

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Some theory stuff

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As the web is corrugated, it has very little ability to sustain longitudinal stresses. Conventionally the contribution of the web to the ultimate

Bending behaviour of corrugated webs

stresses. Conventionally the contribution of the web to the ultimate bending capacity of a beam with corrugated web is assumed

negligible, and the ultimate bending capacity is calculated using the plastic modulus of the flanges.

Elgaaly (1997) carried out experimental and analytical studies to verify

if the web can contribute to the bending capacity of the whole girder.

Dimentions

in cm

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In order to verify if the web can contribute to the bending capacity of

the whole girder, the failure moment is compared with the bending

Bending behaviour of corrugated webs

the whole girder, the failure moment is compared with the bending

moment corresponding to the yielding of the flanges. It was found

that the web contribution could be neglected.

Mf ≃≃≃≃MMMMy,fy,fy,fy,f My,w ≃≃≃≃ 0000

The bending capacity of the whole girder is affected by manyThe bending capacity of the whole girder is affected by many

parameters. The following factors were analyzed:

a. ratio between the flange and web thickness;

b. ratio between the flange and web yield stresses;

c. corrugation configurations.

The stresses in the web due to bending are equal to zero except for

small regions very close to the flanges where the web is restrained.

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Shear behaviour of corrugated webs

FAILURE MODESMODES

Local buckling

Zonal buckling

Global buckling

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Shear behaviour of corrugated webs

FAILURE MODESMODES

Local buckling

Zonal buckling

Global buckling

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Shear behaviour of corrugated webs

FAILURE MODESMODES

Local buckling

Zonal buckling

Global buckling

60° 6

60° 45° 30°

θ

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Shear behaviour of corrugated webs

FAILURE MODESMODES

Local buckling

Zonal buckling

Global buckling

n=LTOT

/a

1/d

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Shear behaviour of corrugated webs

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Strength of corrugated webs

subjected to shear:

Shear behaviour of corrugated webs

- Local buckling (similar

expression of the local buckling

formula for normal plate girder

developed by Timoshenko and

Gere)

Ecr,L l

E ak ( )wπ

τν

= ⋅ −

22

212 1

- The shear yield stress τy is

defined by the Huber-Von ( )wν− 12 1

- Global buckling (calculated

from the orthotropic-plate

buckling theory)

defined by the Huber-Von

Mises-Hencky yield criterion

y xEcr,G g

D Dk

w hτ

⋅= ⋅

314 4

2

yy y

f . fτ = ≈ 0 583

INTERACTIVE BUCKLING STRENGTH

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LIVE LOADS : LIVE LOADS :

ELASTIC ANALYSISELASTIC ANALYSIS

• The structure is not homogeneous from the rheological point of view:

viscoelasticity theorems CAN NOT be used

DEAD LOAD + CREEP + SHRINKAGE + PRESTRESSING + DEAD LOAD + CREEP + SHRINKAGE + PRESTRESSING + CONSTRUCTION PHASES:CONSTRUCTION PHASES:

VISCOELASTIC ANALYSISVISCOELASTIC ANALYSIS

viscoelasticity theorems CAN NOT be used

• step by step analysis with detailed time history:

[ ] [ ] )(),(),(2

1)()()()(),()(

1

110

kcs

k

i

ikikicickcs

t

tkc tttJttJtttdtJt

k

εσσετστε ∑∫=

−− +

+⋅⋅−≈+=

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Creep and relaxation functions used in phased analysis

∫+⋅=t

tdtRttRt

0

)(),(),()( 00 τετεσ

∫+⋅=t

tdtJttJt

0

)(),(),()( 00 τστσε

),(1 ttϕ

),()(),( 02800 ttEtEttR ρ⋅+=

0),( 0 ≥ttϕ28

0

0

0

),(

)(

1),(

E

tt

tEttJ

ϕ+=

0),( 0 ≤ttρ

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Comparison of flat webs solution and corrugated webs solution on the same

“testing” bridge

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Construction procedure common to both flat and corrugated webs solutions

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Gassino bridge reduced to 3 hammers schemeGassino bridge reduced to 3 hammers scheme

92m 92m 50m50m

Soletta superiore

Concrete top slab with bonded prestressing

Trave in acciaio

Soletta inferiorePredalle prefabbricata

Steel webs

Concrete bottom slab

Precast slab used as

scaffolding

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PositionDeck depth

[m]

Depth/Span

length L/h

Continuity

support4 23

support4 23

Midspan and

abutments2 46

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Hammers construction phases

Single hammer construction phases

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Phase 1 - Positioning of steel box pier segment(formwork for concrete diaphragm casting)

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Phase 2 - Webs assembling by bolts and adjustment/stiffening bytemporary ties

Phase 3 – Slabs Phase 3 – Slabs concreting

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Phase 4 – Internal prestressing

28 tendons: 6 for each segment apart from segment 1 which has 2

N°of strandsStrand cross

sectionNominal

areaDuct

diameter

15 139 mm2 2085 mm2 90 mm

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Phase 4 – Internal prestressing

Layout of the connection connection

reinforcement

between precast anchorage blocks and

upper slab.

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Phase 5

Repetition of previous operations working in

parallel on several piersparallel on several piers

Phase 6 – Alignment of bolted joint on webs between two segments

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Phase 7 – External prestressing: 10 tendons with 27 strands in main spans and 22 strands in lateral ones

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Phase 7 – External prestressing

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Pay attention to the geometrical interferences between external tendons and stiffeners

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Transversal truss stiffeners detail.detail.

Longitudinal spacing = 3m

The shape of plenty of them is modified to avoid external

tendons geometrical interferences.

(See arrows in the picture (See arrows in the picture

beside and in the previous slide)

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Construction time scheduling common to both flat and corrugated webs solutions

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Day Time [d] Phase Segment Side Set Segment side Load

Monday 1 1 0 Web+TS+BS

Wednesday 3 1 0 Web+TS+BS

Elements activation Loads activationTime steps

Hammers 1 and 3

Wednesday 3 1 0 Web+TS+BS

Thursday 46 2 1 Right Web 1 Right Web

Friday 47 3 1 Left Web 1 Left Web

Saturday 48 3 1 Right BS

Monday 50 3 1 Left BS

Tuesday 51 4 1 Right BS

Wednesday 52 5 1 Left BS

Thursday 53 5 1 Right TS

Friday 54 5 1 Left TS

Saturday 55 6 1 Right TSSaturday 55 6 1 Right TS

Monday 57 7 1 Left TS 1 Prestress

Tuesday 58 8 2 Right Web 2 Right Web

Wednesday 59 9 2 Left Web 2 Left Web

Thursday 60 9 2 Right BS

Friday 61 9 2 Left BS

Saturday 62 10 2 Right BS

Monday 64 11 2 Left BS

Tuesday 65 11 2 Right TS

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Evolution of internal actions during construction and service life of

FLAT WEB SOLUTIONFLAT WEB SOLUTION

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3,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

40 45 50 55 60 65 70 75 80 85

Mo

men

ti

[N

m]

Fine concio 1

End of segment 1

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

Coordinata [m]Longitudinal axis [m]

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3,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

40 45 50 55 60 65 70 75 80 85

Mo

men

ti

[N

m]

Fine concio 1

Tiro cavi 1-2

End of segment 1

Prestressing of tendons 1

and 2Be

nd

ing m

om

en

t [N

m]

-3,00E+07

Coordinata [m]Longitudinal axis [m]

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3,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

40 45 50 55 60 65 70 75 80 85

Mo

men

ti

[N

m]

Fine concio 1

Tiro cavi 1-2

Fine concio 2End of

segment 1

Prestressing of tendons 1

and 2

End of segment 2

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

Coordinata [m]Longitudinal axis [m]

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3,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

40 45 50 55 60 65 70 75 80 85

Mo

men

ti

[N

m]

Fine concio 1

Tiro cavi 1-2

Fine concio 2End of

segment 1

Prestressing of tendons 1

and 2

End of segment 2

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

Coordinata [m]

Tiro cavi 3-5Prestressing of tendons 3,

4, 5Longitudinal axis [m]

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46

5,00E+07

6,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

20 30 40 50 60 70 80 90 100 110Mo

men

ti

[N

m]

Fine concio 3End of

segment 3

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

-2,00E+07

Coordinata [m]Longitudinal axis [m]

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47

5,00E+07

6,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

20 30 40 50 60 70 80 90 100 110Mo

men

ti

[N

m]

Fine concio 3

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6,

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

-2,00E+07

Coordinata [m]

Tiro cavi 6-8of tendons 6, 7, 8

Longitudinal axis [m]

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5,00E+07

6,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

20 30 40 50 60 70 80 90 100 110Mo

men

ti

[N

m]

Fine concio 3 Fine concio 4

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6,

End of segment 4

Be

nd

ing m

om

en

t [N

m]

-3,00E+07

-2,00E+07

Coordinata [m]

Tiro cavi 6-8of tendons 6,

7, 8

Longitudinal axis [m]

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49

5,00E+07

6,00E+07

Bending moment diagrams during hammer construction phases

-2,00E+07

-1,00E+07

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

20 30 40 50 60 70 80 90 100 110Mo

men

ti

[N

m]

Fine concio 3

Tiro cavi 9-11

Fine concio 4

Tiro cavi 6-8

End of segment 3

Prestressing

End of segment 4

Prestressing of tendons 9,

-3,00E+07

-2,00E+07

Coordinata [m]

Tiro cavi 6-8Prestressing of tendons 6,

7, 8

of tendons 9, 10, 11

Longitudinal axis [m]

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8,00E+07

9,00E+07

Bending moment diagrams during hammer construction phases

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

6,00E+07

7,00E+07

8,00E+07

Mo

men

ti

[N

m]

Fine concio 5

End of segment 5

Be

nd

ing m

om

en

t [N

m]

-1,00E+07

0,00E+00

10 30 50 70 90 110

Coordinata [m]Longitudinal axis [m]

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51

8,00E+07

9,00E+07

Bending moment diagrams during hammer construction phases

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

6,00E+07

7,00E+07

8,00E+07

Mo

men

ti

[N

m]

Fine concio 5

Tiro cavi 12-14

End of segment 5

Prestressing of tendons 12, 13, 14

Be

nd

ing m

om

en

t [N

m]

-1,00E+07

0,00E+00

10 30 50 70 90 110

Coordinata [m]Longitudinal axis [m]

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52

6,00E+07

7,00E+07

Bending moment diagrams during hammer construction phases

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

6,00E+07

Mo

men

ti

[N

m] Sigillatura cavi

interniGrouting of all internal tendons

Be

nd

ing m

om

en

t [N

m]

-1,00E+07

0,00E+00

10 30 50 70 90 110

Coordinata [m]Longitudinal axis [m]

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53

6,00E+07

7,00E+07

Bending moment diagrams: external prestressing

introduction on lateral spans

0,00E+00

1,00E+07

2,00E+07

3,00E+07

4,00E+07

5,00E+07

6,00E+07

Mo

men

ti

[N

m]

Precompressione

campate laterali (50%)

Sigillatura cavi

interniGrouting of all internal tendons50% of lateral

spans prestressing

Be

nd

ing m

om

en

t [N

m]

-1,00E+07

0,00E+00

10 30 50 70 90 110

Coordinata [m]Longitudinal axis [m]

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54

6,00E+07

8,00E+07

Bending moment diagrams: end of construction of central

hammer

-6,00E+07

-4,00E+07

-2,00E+07

0,00E+00

2,00E+07

4,00E+07

6,00E+07

0 50 100 150 200 250 300

Mo

men

ti

[N

m]

Fine stampella 2End of construction of hammer 2

Be

nd

ing m

om

en

t [N

m]

-8,00E+07

-6,00E+07

Coordinata [m]Longitudinal axis [m]

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55

6,00E+07

8,00E+07

Bending moment diagrams: introduction of central spans

external prestressing

-6,00E+07

-4,00E+07

-2,00E+07

0,00E+00

2,00E+07

4,00E+07

6,00E+07

0 50 100 150 200 250 300

Mo

men

ti

[N

m]

Fine stampella 2

Precompressione

campate centrali (50%)

End of construction of hammer 2

50% of central span prestressingB

en

din

g m

om

en

t [N

m]

-8,00E+07

-6,00E+07

Coordinata [m]Longitudinal axis [m]

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6,00E+07

8,00E+07

Bending moment diagrams: permanent loads introduction

-6,00E+07

-4,00E+07

-2,00E+07

0,00E+00

2,00E+07

4,00E+07

6,00E+07

0 50 100 150 200 250 300

Mo

me

nti

[

Nm

]

Perm. portatiPermanent loads

Be

nd

ing m

om

en

t [N

m]

-8,00E+07

-6,00E+07

Coordinata [m]Longitudinal axis [m]

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57

6,00E+07

8,00E+07

Bending moment diagrams: introduction of 2nd 50% of

external prestressing

-6,00E+07

-4,00E+07

-2,00E+07

0,00E+00

2,00E+07

4,00E+07

6,00E+07

0 50 100 150 200 250 300

Mo

me

nti

[

Nm

]

Perm. portati

Ritesatura cavi

Permanent loads

Second 50% of external B

en

din

g m

om

en

t [N

m]

-8,00E+07

-6,00E+07

Coordinata [m]

of external prestressing

Longitudinal axis [m]

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6,00E+07

8,00E+07

Bending moment diagrams: end of service life (50 years)

-6,00E+07

-4,00E+07

-2,00E+07

0,00E+00

2,00E+07

4,00E+07

6,00E+07

0 50 100 150 200 250 300

Mo

me

nti

[

Nm

]

Perm. portati

Ritesatura cavi50 anni

Permanent loads

Second 50% of external 50 years

Be

nd

ing m

om

en

t [N

m]

-8,00E+07

-6,00E+07

Coordinata [m]

50 anni of external prestressing

50 years

Longitudinal axis [m]

Page 59: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

59

Evolution of stresses during construction and service life of

FLAT WEBS SOLUTIONFLAT WEBS SOLUTION

Page 60: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

60

Axial stress in concrete top slab – continuity support section

0,00

0 50 100 150 200 250 300 350 400

-6,00

-4,00

-2,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Applicazione carichi

permanenti portati

Tiro dei cavi interniInternal tendons prestressing

Permanent loads introduction

Axia

l str

ess [M

Pa

]

-12,00

-10,00

-8,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

Tiro dei cavi esterni

campate centrali (50%)Ritesatura cavi esterni

First 50% of external prestressing on

lateral spansFirst 50% of external

prestressing on central spans

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 61: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

61

-7,00

100 1000 10000 100000

Axial stress in concrete top slab – continuity support section

-9,00

-8,00

-7,00

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni50 years: end of

service life

Axia

l str

ess [M

Pa

]

-11,00

-10,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days: end of construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 62: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

62

0,00

0 50 100 150 200 250 300 350 400

Axial stress in concrete bottom slab – continuity support section

-5,00

-4,00

-3,00

-2,00

-1,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi interni

Tiro dei cavi esterni

campate centrali (50%)

Internal tendons prestressing

First 50% of external prestressing on central

spans

Axia

l str

ess [M

Pa

]

-9,00

-8,00

-7,00

-6,00

-5,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

Applicazione carichi

permanenti portati

Ritesatura cavi esterniFirst 50% of external prestressing on lateral spans

Permanent loads introduction

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 63: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

63

-6,00

100 1000 10000 100000

Axial stress in concrete bottom slab – continuity support section

-7,00

-6,50

-6,00

Te

ns

ion

i N

orm

ali [

MP

a] 50 anni50 years:

end of service life

Axia

l str

ess [M

Pa

]

-8,00

-7,50

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days: end of construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 64: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

64

60,00

0 50 100 150 200 250 300 350 400

Axial stress in steel top flange – continuity support section

-20,00

0,00

20,00

40,00

60,00

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi interni

Applicazione carichi

Internal tendons prestressing

Permanent loads introduction

Axia

l str

ess [M

Pa

]

-100,00

-80,00

-60,00

-40,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

permanenti portati

Tiro dei cavi esterni

campate centrali (50%) Ritesatura cavi esterni

First 50% of external prestressing on

lateral spans

introduction

First 50% of external prestressing on central spans Second 50% of external

prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 65: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

65

-80,00

100 1000 10000 100000

Axial stress in steel top flange – continuity support section

-120,00

-100,00

-80,00

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days: end of

construction

Axia

l str

ess [M

Pa

]

-180,00

-160,00

-140,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni50 years: end of

service life

Time [days]

Axia

l str

ess [M

Pa

]

Page 66: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

66

0,00

0 50 100 150 200 250 300 350 400

Axial stress in steel bottom flange – continuity support section

-80,00

-60,00

-40,00

-20,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi interniInternal tendons

prestressing

First 50% of external

Axia

l str

ess [M

Pa

]

-140,00

-120,00

-100,00

-80,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate centrali (50%) Ritesatura cavi esterni

Applicazione carichi

permanenti portati

Tiro dei cavi esterni

campate laterali (50%)

First 50% of external prestressing on

lateral spansPermanent loads

introduction

First 50% of external prestressing on central spans

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 67: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

67

-100,00

100 1000 10000 100000

Axial stress in steel top flange – continuity support section

-140,00

-120,00

-100,00

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days:

end of construction

Axia

l str

ess [M

Pa

]

-180,00

-160,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni

50 years: end of

service life

Time [days]

Axia

l str

ess [M

Pa

]

Page 68: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

68

1,00

0 50 100 150 200 250 300 350 400

Axial stress in concrete top slab – midspan key segment

-3,00

-2,00

-1,00

0,00

1,00

Te

ns

ion

i N

orm

ali [

MP

a] Tiro dei cavi esterni

campate centrali (50%)

First 50% of external prestressing on central spans

Axia

l str

ess [M

Pa

]

-6,00

-5,00

-4,00

-3,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Ritesatura cavi esterni

Applicazione carichi

permanenti portati

Permanent loads introduction

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 69: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

69

-4,00

100 1000 10000 100000

Axial stress in concrete top slab – midspan key segment

-5,00

-4,50

-4,00

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni50 years: end of

service life

Axia

l str

ess [M

Pa

]

-6,00

-5,50

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.

377 days: end of

construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 70: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

70

2,00

0 50 100 150 200 250 300 350 400

Axial stress in concrete bottom slab – midspan key segment

-4,00

-3,00

-2,00

-1,00

0,00

1,00

2,00

Te

ns

ion

i N

orm

ali [

MP

a] Tiro dei cavi esterni

campate centrali (50%)

Applicazione carichi

permanenti portati

Permanent loads introductionFirst 50% of external

prestressing on central spans

Axia

l str

ess [M

Pa

]

-9,00

-8,00

-7,00

-6,00

-5,00

-4,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Ritesatura cavi esterniSecond 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 71: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

71

-6,00

100 1000 10000 100000

Axial stress in concrete bottom slab – midspan key segment

-7,00

-6,50

-6,00

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni50 years: end of

service life

Axia

l str

ess [M

Pa

]

-8,00

-7,50

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.

377 days: end of

construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 72: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

72

Modeling of

CORRUGATED WEBS

Page 73: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

73

Overall characteristicsOverall characteristics

• High longitudinal deformability (accordion effect)

• better U.L.S. shear buckling behaviour;

• Out of the plane inertia (transverse bending/ folded plate) .

Page 74: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

74

An analytical method to calculate this ratio is developed

through the use of a model that satisfies equilibrium and

compatibility conditions.

Page 75: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

75

An analytical method to calculate this ratio is developed

through the use of a model that satisfies equilibrium and

compatibility conditions.

Hypothesis: the web is under

pure bending moment and thepure bending moment and the

axial deformation in each

plate element of the

corrugated web is negligible.

VIRTUAL WORKS PRINCIPLE

dxc

xsenc

c

x

EJ

sencFdx

EJ

sencsencFdS

EJ

MMB

A

C

BS

iD

−⋅⋅

−⋅⋅

+⋅⋅⋅⋅

=⋅

= ∫ ∫∫ 113 αααα

δccEJEJEJ

A BS

+⋅⋅

=3

22

3

ca

EJ

sencFD

αδ

Page 76: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

76

An analytical method to calculate this ratio is developed

through the use of a model that satisfies equilibrium and

compatibility conditions.

Hypothesis: the web is under

pure bending moment and thepure bending moment and the

axial deformation in each

plate element of the

corrugated web is negligible.

VIRTUAL WORKS PRINCIPLE

dxc

xsenc

c

x

EJ

sencFdx

EJ

sencsencFdS

EJ

MMB

A

C

BS

iD

−⋅⋅

−⋅⋅

+⋅⋅⋅⋅

=⋅

= ∫ ∫∫ 113 αααα

δ

+⋅⋅

⋅⋅=∆

348

3

22

3

ca

HtE

sencF

w

D

α

ccEJEJEJA BS

EtH

LF

w

hFLAT ⋅⋅

⋅=∆

+⋅⋅⋅

=∆∆

=3

482

22

3 ca

tL

sencr

whflat

Deq

α

Page 77: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

77

Longitudinal profileLongitudinal profile

Web corrugationWeb corrugationReduction of Reduction of

modulus of modulus of

elasticity to take elasticity to take

into account into account

longitudinal longitudinal

stiffnessstiffness

350

SS

EE =

Page 78: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

78

Comparison of results between corrugated and flat webs

Page 79: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

79

0,00

0 50 100 150 200 250 300 350 400

Axial stress in concrete top slab – continuity support section

-6,00

-4,00

-2,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

Applicazione carichi

permanenti portati

Tiro dei cavi interniInternal tendons prestressing

Permanent loads introduction

Flat webs

Corrugated webs

Axia

l str

ess [M

Pa

]

-12,00

-10,00

-8,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)Tiro dei cavi esterni

campate centrali (50%)Ritesatura cavi esterni

First 50% of external prestressing on

lateral spans First 50% of external prestressing on central

spansSecond 50% of

external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 80: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

80

-7,00

100 1000 10000 100000

Axial stress in concrete top slab – continuity support section

-9,00

-8,00

-7,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

50 anni

Flat webs

Corrugated webs

50 years: end of

service life

Axia

l str

ess [M

Pa

]

-12,00

-11,00

-10,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days: end of

construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 81: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

81

0,00

0 50 100 150 200 250 300 350 400

Axial stress in concrete bottom slab – continuity support section

-4,00

-2,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

Tiro dei cavi esterni

Tiro dei cavi esterni

campate centrali (50%)

Ritesatura cavi esterni

Tiro dei cavi interni

Flat webs

Corrugated websInternal tendons prestressing

First 50% of external

First 50% of external prestressing on central

spans

Second 50% of external

Axia

l str

ess [M

Pa

]

-10,00

-8,00

-6,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

Applicazione carichi

permanenti portati

Ritesatura cavi esterniFirst 50% of external prestressing on lateral spans

Permanent loads introduction

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 82: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

82

-6,00

100 1000 10000 100000

Axial stress in concrete bottom slab – continuity support section

-7,50

-7,00

-6,50

-6,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

50 anni

Flat webs

Corrugated webs

50 years: end of

service life

Axia

l str

ess [M

Pa

]

-9,00

-8,50

-8,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days: end of

construction

Time [days]

Axia

l str

ess [M

Pa

]

Page 83: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

83

80,00

0 50 100 150 200 250 300 350 400

Axial stress in steel top flange – continuity support section

-20,00

0,00

20,00

40,00

60,00

80,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

Applicazione carichi

permanenti portati

Tiro dei cavi interniFlat webs

Corrugated websInternal tendons

prestressing

Permanent loads introduction

Axia

l str

ess [M

Pa

]

-100,00

-80,00

-60,00

-40,00

-20,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

Tiro dei cavi esterni

campate centrali (50%)

permanenti portati

Ritesatura cavi esterni

First 50% of external prestressing on

lateral spans

introduction

First 50% of external prestressing on central spans

Second 50% of external prestressing

everywhereTime [days]

Axia

l str

ess [M

Pa

]

Page 84: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

84

-60,00

100 1000 10000 100000

Axial stress in steel top flange – continuity support section

-120,00

-100,00

-80,00

-60,00

Te

ns

ion

i N

orm

ali [

MP

a]

377 gg.377 days:

end of construction

Axia

l str

ess [M

Pa

]

-180,00

-160,00

-140,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

50 anniFlat webs

Corrugated webs

50 years: end of

service life

Time [days]

Axia

l str

ess [M

Pa

]

Page 85: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

85

0,00

0 50 100 150 200 250 300 350 400

Axial stress in steel bottom flange – continuity support section

-100,00

-80,00

-60,00

-40,00

-20,00

0,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate

Applicazione carichi

permanenti portati

Tiro dei cavi interni

Flat webs

Corrugated webs

Internal tendons prestressing

Permanent loads introduction

Axia

l str

ess [M

Pa

]

-180,00

-160,00

-140,00

-120,00

-100,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

Tiro dei cavi esterni

campate laterali (50%)

Tiro dei cavi esterni

campate centrali (50%)

Ritesatura cavi esterni

First 50% of external prestressing on

lateral spans

First 50% of external prestressing on central spans

Second 50% of external prestressing everywhere

Time [days]

Axia

l str

ess [M

Pa

]

Page 86: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

86

-100,00

100 1000 10000 100000

Axial stress in steel bottom flange – continuity support section

-180,00

-160,00

-140,00

-120,00

-100,00

Te

ns

ion

i N

orm

ali [

MP

a]

Anime lisce

Anime corrugate377 gg.

Flat webs

Corrugated webs377 days:

end of construction

Axia

l str

ess [M

Pa

]

-240,00

-220,00

-200,00

-180,00

Tempi [gg]

Te

ns

ion

i N

orm

ali [

MP

a]

50 anni50 years:

end of service life

Time [days]

Axia

l str

ess [M

Pa

]

Page 87: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

87

Cumbering design

Page 88: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

88

Cumbering designCumbering design

Displacements without cumbering

-5,00E-03

-4,00E-03

-3,00E-03

-2,00E-03

-1,00E-03

0,00E+00

1,00E-03

40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00

Ab

ba

ssa

me

nto

[

m]

Fine concio 1End of

segment one

Ve

rt. d

isp

lacem

en

t [m

]

-9,00E-03

-8,00E-03

-7,00E-03

-6,00E-03

Coordinata [m]

Ab

ba

ssa

me

nto

[

m]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 89: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

89

Cumbering designCumbering design

Displacements without cumbering

-5,00E-03

-4,00E-03

-3,00E-03

-2,00E-03

-1,00E-03

0,00E+00

1,00E-03

40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00

Ab

ba

ssa

me

nto

[

m]

Fine concio 1Tiro cavi 1-2 End of segment one

Prestressing of tendons 1

and 2

Ve

rt. d

isp

lacem

en

t [m

]

-9,00E-03

-8,00E-03

-7,00E-03

-6,00E-03

Coordinata [m]

Ab

ba

ssa

me

nto

[

m]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 90: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

90

Cumbering designCumbering design

Displacements without cumbering

-5,00E-03

-4,00E-03

-3,00E-03

-2,00E-03

-1,00E-03

0,00E+00

1,00E-03

40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00

Ab

bas

sa

men

to

[m

]

Fine concio 1Tiro cavi 1-2 End of segment 1

Prestressing of tendons 1

and 2

Ve

rt. d

isp

lacem

en

t [m

]

-9,00E-03

-8,00E-03

-7,00E-03

-6,00E-03

Coordinata [m]

Ab

bas

sa

men

to

[m

]

Fine concio 2

End of segment 2

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

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91

Cumbering designCumbering design

Displacements without cumbering

-5,00E-03

-4,00E-03

-3,00E-03

-2,00E-03

-1,00E-03

0,00E+00

1,00E-03

40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00

Ab

ba

ssa

me

nto

[

m]

Fine concio 1Tiro cavi 1-2 Tiro cavi 3-5End of

segment 1

Prestressing of tendons 1

and 2Prestressing

tendons 3 , 4, 5

Ve

rt. d

isp

lacem

en

t [m

]

-9,00E-03

-8,00E-03

-7,00E-03

-6,00E-03

Coordinata [m]

Ab

ba

ssa

me

nto

[

m]

Fine concio 2

Longitudinal axis [m]

End of segment 2

Ve

rt. d

isp

lacem

en

t [m

]

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92

Cumbering designCumbering design

Displacements without cumbering

-2,00E-02

-1,50E-02

-1,00E-02

-5,00E-03

0,00E+00

5,00E-03

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3End of segment 3

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,50E-02

-3,00E-02

-2,50E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 93: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

93

Cumbering designCumbering design

Displacements without cumbering

-2,00E-02

-1,50E-02

-1,00E-02

-5,00E-03

0,00E+00

5,00E-03

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6, 7 ,8

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,50E-02

-3,00E-02

-2,50E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 94: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

94

Cumbering designCumbering design

Displacements without cumbering

-2,00E-02

-1,50E-02

-1,00E-02

-5,00E-03

0,00E+00

5,00E-03

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6, 7 ,8

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,50E-02

-3,00E-02

-2,50E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 4

Longitudinal axis [m]

End of segment 4

Ve

rt. d

isp

lacem

en

t [m

]

Page 95: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

95

Cumbering designCumbering design

Displacements without cumbering

-2,00E-02

-1,50E-02

-1,00E-02

-5,00E-03

0,00E+00

5,00E-03

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

Tiro cavi 9-11 End of segment 3

Prestressing of tendons 6, 7 ,8

Prestressing tendons 9 , 10 ,11

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,50E-02

-3,00E-02

-2,50E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 4

Longitudinal axis [m]

End of segment 4

Ve

rt. d

isp

lacem

en

t [m

]

Page 96: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

96

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-8,00E-02

-7,00E-02

-6,00E-02

-5,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 5

Longitudinal axis [m]

End of segment 5

Ve

rt. d

isp

lacem

en

t [m

]

Page 97: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

97

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Tiro cavi 12-14

Prestressing of tendons 12, 13 ,14

Ve

rt. d

isp

lacem

en

t [m

]

-8,00E-02

-7,00E-02

-6,00E-02

-5,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 5

Longitudinal axis [m]

End of segment 5

Ve

rt. d

isp

lacem

en

t [m

]

Page 98: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

98

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Sigillatura cavi interniGrouting of internal

Ve

rt. d

isp

lacem

en

t [m

]

-8,00E-02

-7,00E-02

-6,00E-02

-5,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sigillatura cavi interni

Longitudinal axis [m]

Grouting of internal tendons

Ve

rt. d

isp

lacem

en

t [m

]

Page 99: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

99

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Sigillatura cavi interniGrouting of internal

Ve

rt. d

isp

lacem

en

t [m

]

-8,00E-02

-7,00E-02

-6,00E-02

-5,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Precompressione

campate laterali (50%)

Sigillatura cavi interni

Longitudinal axis [m]

Grouting of internal tendons

First 50% of lateral spans external prestressing

Ve

rt. d

isp

lacem

en

t [m

]

Page 100: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

100

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campate

Longitudinal axis [m]

Closure of key segments

Ve

rt. d

isp

lacem

en

t [m

]

Page 101: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

101

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Longitudinal axis [m]

Closure of key segments

First 50% of central spans external prestressing

Ve

rt. d

isp

lacem

en

t [m

]

Page 102: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

102

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Applicazione carichi

perm. portati

Longitudinal axis [m]

Closure of key segments

First 50% of central spans external prestressing

Introduction of permanent loads

Ve

rt. d

isp

lacem

en

t [m

]

Page 103: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

103

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Applicazione carichi

perm. portati

Ritesatura cavi

esterni

Longitudinal axis [m]

Closure of key segments

First 50% of central spans external prestressing

Introduction of permanent loads

Second 50% of external tendons

prestressing

Ve

rt. d

isp

lacem

en

t [m

]

Page 104: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

104

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

4,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno

Longitudinal axis [m]

1 Year after construction end

Ve

rt. d

isp

lacem

en

t [m

]

Page 105: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

105

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

4,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni

Longitudinal axis [m]

1 Year after construction end

4 years after construction end

Ve

rt. d

isp

lacem

en

t [m

]

Page 106: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

106

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

4,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni 16 anni

Longitudinal axis [m]

1 Year after construction end

16 years after construction end

4 years after construction end

Ve

rt. d

isp

lacem

en

t [m

]

Page 107: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

107

Cumbering designCumbering design

Displacements without cumbering

-4,00E-02

-2,00E-02

0,00E+00

2,00E-02

4,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,00E-01

-8,00E-02

-6,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni 16 anni 50 anni

Longitudinal axis [m]

1 Year after construction end

4 years after construction end

16 years after construction end

50 years after construction end

Ve

rt. d

isp

lacem

en

t [m

]

Page 108: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

108

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

3,00E-02

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

End of segment 3

Ve

rt. d

isp

lacem

en

t [m

]

-5,00E-02

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 109: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

109

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

3,00E-02

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6, 7, 8

Ve

rt. d

isp

lacem

en

t [m

]

-5,00E-02

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 110: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

110

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

3,00E-02

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

End of segment 3

Prestressing of tendons 6, 7, 8

Ve

rt. d

isp

lacem

en

t [m

]

-5,00E-02

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 4

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 111: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

111

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

3,00E-02

20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 100,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 3

Tiro cavi 6-8

Tiro cavi 9-11

End of segment 3

Prestressing of tendons 6, 7, 8

Ve

rt. d

isp

lacem

en

t [m

]

-5,00E-02

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Fine concio 4

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 112: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

112

Cumbering designCumbering design

Displacements WITH cumbering

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 5End of segment 5

Ve

rt. d

isp

lacem

en

t [m

]

-6,00E-02

-5,00E-02

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

segment 5

Ve

rt. d

isp

lacem

en

t [m

]

Page 113: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

113

Cumbering designCumbering design

Displacements WITH cumbering

-3,00E-02

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Fine concio 5

Tiro cavi 12-14

End of segment 5

Prestressing of tendons 12, 13, 14

Ve

rt. d

isp

lacem

en

t [m

]

-6,00E-02

-5,00E-02

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

segment 5

Ve

rt. d

isp

lacem

en

t [m

]

Page 114: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

114

Cumbering designCumbering design

Displacements WITH cumbering

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Sigillatura cavi interniGrouting of internal

tendons

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Longitudinal axis [m]

Ve

rt. d

isp

lacem

en

t [m

]

Page 115: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

115

Cumbering designCumbering design

Displacements WITH cumbering

-1,00E-02

0,00E+00

1,00E-02

2,00E-02

10,00 30,00 50,00 70,00 90,00 110,00

Ab

ba

ss

am

en

to

[m

]

Sigillatura cavi interniGrouting of internal

tendons

Ve

rt. d

isp

lacem

en

t [m

]

-4,00E-02

-3,00E-02

-2,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Precompressione

campate laterali (50%)

Longitudinal axis [m]

First 50% of lateral spans external prestressing

Ve

rt. d

isp

lacem

en

t [m

]

Page 116: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

116

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campate

Longitudinal axis [m]

Closure of key segments

Ve

rt. d

isp

lacem

en

t [m

]

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117

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Longitudinal axis [m]

Closure of key segments

First 50% of central spans external prestressing

Ve

rt. d

isp

lacem

en

t [m

]

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118

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Applicazione carichi

perm. portati

Ritesatura cavi

esterni

Longitudinal axis [m]

Closure of key segments

First 50% of central spans

external

prestressingIntroduction of

permanent loads

Second 50% of external tendons

prestressing

Ve

rt. d

isp

lacem

en

t [m

]

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119

Cumbering designCumbering design

Displacements WITH cumbering

-2,00E-02

-1,00E-02

0,00E+00

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]

-4,00E-02

-3,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

Sutura campatePrec. Est. Campate

centrali (50%)

Applicazione carichi

perm. portati

Longitudinal axis [m]

Closure of key segments

First 50% of central spans external prestressing

Introduction of permanent loads

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120

Cumbering designCumbering design

Displacements WITH cumbering

-5,00E-03

0,00E+00

5,00E-03

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,50E-02

-1,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno

Longitudinal axis [m]

1 year after construction

Ve

rt. d

isp

lacem

en

t [m

]

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121

Cumbering designCumbering design

Displacements WITH cumbering

-5,00E-03

0,00E+00

5,00E-03

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,50E-02

-1,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni

Longitudinal axis [m]

1 year after construction

4 years after construction

Ve

rt. d

isp

lacem

en

t [m

]

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122

Cumbering designCumbering design

Displacements WITH cumbering

-5,00E-03

0,00E+00

5,00E-03

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,50E-02

-1,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni 16 anni

Longitudinal axis [m]

1 year after construction

4 years after construction

16 years after construction

Ve

rt. d

isp

lacem

en

t [m

]

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123

Cumbering designCumbering design

Displacements WITH cumbering

-5,00E-03

0,00E+00

5,00E-03

1,00E-02

8,00 58,00 108,00 158,00 208,00 258,00

Ab

ba

ss

am

en

to

[m

]V

ert

. d

isp

lacem

en

t [m

]

-1,50E-02

-1,00E-02

Coordinata [m]

Ab

ba

ss

am

en

to

[m

]

1 anno 4 anni 16 anni 50 anni

Longitudinal axis [m]

1 year after construction

4 years after construction

16 years after construction

50 years after construction

Ve

rt. d

isp

lacem

en

t [m

]

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124

Conclusions

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125

Sustainability aspects

Durability ⇒ No tensile stresses in concrete in SLS(Frequent combination)(Frequent combination)

Economy ⇒ Time saving and elimination of launching girder

Environmental impact ⇒ Elimination of storage areas for segments

Maintenance ⇒ Very easy inspection and control of external tendons

Rehabilitation ⇒ Substitution of external tendons without significant limitation to traffic flow

Page 126: Prestressed composite box girder bridges with corrugated · PDF file1 Prestressed composite box girder bridges with corrugated webs A critical comparison with flat steel webs Ing.

126

Materials amount

Flat webs Corrugated webs

Concrete 0.80 m3/m2 0.80 m3/m2

Steel 170 kg/m2 155 kg/m2

Prestressing steel 60 kg/m2 56 kg/m2

Ordinary reinforcement 170 kg/m2 170 kg/m2

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127

Use of steel

With plane webs

Main girders: 61 kg/m2 web weight

34 Kg/m2 flanges weight

15 Kg/m2 connections, studs, bolts, plates, etc…

16 Kg/m2 web stiffeners

15 Kg/m2 truss diaphragms

Partial total 141 kg/m2 + 29 Kg/m2 for pier segments and prestressing deviators

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128

Use of steel

With corrugated webs

Main girders: 74 kg/m2 web weight

34 Kg/m2 flanges weight

17 Kg/m2 connections, studs, bolts, plates, etc…

0 Kg/m2 web stiffeners

0 Kg/m2 truss diaphragms

Partial total 125 kg/m2 + 29 Kg/m2 for pier segments and prestressing deviators = 154 Kg/m2

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129

Thank u for kind attention !