Press Room Strip Inventory Analysis Kyle Jiron IE 496 Spring 2015.
-
Upload
wilfred-ward -
Category
Documents
-
view
214 -
download
0
Transcript of Press Room Strip Inventory Analysis Kyle Jiron IE 496 Spring 2015.
Press Room Strip Inventory Analysis
Kyle JironIE 496Spring 2015
To view this presentation, first, turn up your volume and second, launch the self-running slide show.1
German based company
Purchased American Brass plant of Buffalo in 2006
Manufacturer of rolled metals (brass and copper)Aurubis Buffalo
To view this presentation, first, turn up your volume and second, launch the self-running slide show.2
Use lean principles to increase efficiencies in Press Room procedures and reducewaste throughout the systemObjective
To view this presentation, first, turn up your volume and second, launch the self-running slide show.3
Reduce Press Room strip holding inventory
Develop better strip ordering practices
Decrease WIP throughout system
Project Goals
To view this presentation, first, turn up your volume and second, launch the self-running slide show.4
Gantt ChartProject Timeline
To view this presentation, first, turn up your volume and second, launch the self-running slide show.5
Current level: 1.4 million lbs
Target levels: 800k lbs
Revised: 1 mil +/- 200k lbs
Holding Inventory
To view this presentation, first, turn up your volume and second, launch the self-running slide show.6
521 Coil cuts in holding inventory1.36 million lbs
121 Cuts aged two months or older278,634 lbs
Holding Inventory
To view this presentation, first, turn up your volume and second, launch the self-running slide show.7
Process Map (Light vs. Intermediate vs. Heavy)
Lead Times
Formula
Strip Ordering
To view this presentation, first, turn up your volume and second, launch the self-running slide show.8
Light Gauge
Orders open for 6+ weeks in advanceProcess Map (220s) & Lead Times
To view this presentation, first, turn up your volume and second, launch the self-running slide show.9
Intermediate Gauge
Orders open 5+ weeks in advanceProcess Map (260s) & Lead Times
To view this presentation, first, turn up your volume and second, launch the self-running slide show.10
Heavy Gauge
Orders open 4+ weeks in advanceProcess Map (260s) & Lead Times
To view this presentation, first, turn up your volume and second, launch the self-running slide show.11
Order 6 days out
13 bars per order
Ordering Formula
To view this presentation, first, turn up your volume and second, launch the self-running slide show.12
About 1 million lbs of coil in system throughout slitters and annealers leadingup to the Press Room
Inventory in System (WIP)
To view this presentation, first, turn up your volume and second, launch the self-running slide show.13
Current: 1 million lbs in WIP
Goal: 400,000 +/- 150,000 lbs
Inventory in System (WIP)
To view this presentation, first, turn up your volume and second, launch the self-running slide show.14
Changing the Kanban from being locatedat the casting area to being located beforethe 44 roll in the plant
New Kanban System
To view this presentation, first, turn up your volume and second, launch the self-running slide show.15
Presentations are a powerful communication medium.
17