Presented By: Erik S. Van Anglen Technical Sales Specialist ESD Sika Industrial Flooring Lyndhurst,...
Transcript of Presented By: Erik S. Van Anglen Technical Sales Specialist ESD Sika Industrial Flooring Lyndhurst,...
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Presented By:
Erik S. Van Anglen Erik S. Van Anglen
Technical Sales Specialist ESDTechnical Sales Specialist ESD
Sika Industrial FlooringSika Industrial Flooring Lyndhurst, NJLyndhurst, NJ
ESD Control Flooring
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Polymer ESD Flooring ?
Why ESD Flooring?
What Are the Problems?
Where is the Market?
What Products Are Available?
What’s the Future?
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What Is Static Electricity?
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Static Electricity
Static Electricity:
An Electrical Charge at rest
ESD:
The transfer of static charges between bodies or objects at different electrical potentials. This may be caused by either direct contact or by induction of an electrostatic field.
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Static ElectricityStatic Electricity
Tribocharging:
The generation of electrostatic charges when two materials make contact or are rubbed together, then separated
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Static Electricity & The Atom
All matter consists of a collection of atoms
The “atom” is comprised of a nucleus
containing + Protons and Neutrons
Orbiting the nucleus are - Electrons
The atom is normally electrically neutral (same # of +protons = # of -electrons)
-
+
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Contact and Separation of Materials Causes Electron Imbalance
+Positive Charge
-Negative Charge
Simply put, ESD discharge is the sudden and violent redistribution of free electrons between objects or to
a conductor.
Negative Electron Strips to Another Atom
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Factors that Influence Tribocharging
Intimacy of Contact
Speed of Separation
Conductivity of Materials
Triboelectric Series Position
Relative Humidity
Static Electricity in an EPA Static Electricity in an EPA
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Characteristics of Material Charge
Triboelectric Series Chart
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Positive + Increasing + Neutral Increasing - Negative -
From Neutral, the further apart the two materials appear on this chart, an increasing amount of tribocharging most likely will result upon separation
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Put Static Voltage in Perspective
Electrostatic Voltage Scale for Various Actions
Means of Generation Electrostatic Voltage10 - 20%RH 65 -90% RH
Walking on Carpet 35,000 1,500Walking on Vinyl 12,000 250Working at Bench 6,000 100Poly Bag Picked up at Bench 20,000 1,200Work Chair Padded with Foam 18,000 1,500Walking on Standard Epoxy Floor 20,000 10,000Walking on performance <15 <15ESD Floor with Proper Footwear
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ESD Events in the Workplace
A Word about People & Electrostatic Voltage
Over 3,000 Volts Needed on Body to “Feel” Electrostatic Discharge
Painful discharges occur > 10,000 volts
Rarely can a person have >30,000 Volts on body
Many Devices have a damage threshold far below 3,000 volts
Some Devices are sensitive well below 100 volts
GMR Heads are sensitive below 10 volts
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ESD Protection Electronics Industry
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Static ElectricityStatic ElectricityStatic Electricity Damages Electronic Components by Overstressing Microscopic Connections
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(HBM) Human Body Model (MM) Machine Model
Failure AnalysisFailure Analysis
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(CDM) Charged Device Model
Failure AnalysisFailure Analysis
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Static ElectricityStatic Electricity
Failures Associated with ESD Events
Latent Failure:
Damaged component, not evident until after product has been shipped
Catastrophic Failure:
Component is damaged immediately
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Static ElectricityStatic Electricity
Component SensitivityHuman Body Model
Class 0 0 to 199 VoltsClass 1 200 to 499 VoltsClass 2 500 to 1999 VoltsClass 3 2000 + VoltsClass 4 Not ESD Sensitive
Through extensive failure analysis, components have been classified as to their ESD sensitivity
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ESD Events in the Workplace
(HBM) Human Body Model ESD Event
(CDM) Charged Device Model
(FIM) Field Induction Model
(MM) Machine Model
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Human Body Model HBM
ESD Occurs When Charged Person Touches Device
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Machine Model MM
Occurs When Sensitive Device Comes In Contact With Charged Surface.
Worst-Case Scenario of HMB
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Field Induction Model FIM
Field Induction Events Occur When ESD Sensitive Devices Are Placed Within Electrostatic Field and Are Momentarily Grounded.
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Charged Device Model CDM
Charged Device Events Occur When Charged, ESD Sensitive Devices Come Into Contact With Conductive Surfaces
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The “Problem” with a Difference in Potential
By nature, an electrostatic field will always seek ground first.
Differences in Electrical Potential Will Always Be Equalized
“The Problem”
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ESD Protection against Fire or ESD Protection against Fire or Explosion from IgnitionExplosion from Ignition
Chemical Plants Pharmaceutical Plants Munitions/Defense/Military Installations Energy Producing Products (Airbags, Gases) Dry Goods Milling OperationsPrinting Plants Any Process Susceptible to Damage by Ignition
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ZAP or ESD
(from ESD-ADV1.0-1994)ESD, or Zap, is occurs when there is a difference in the amount of electrons
between two sources.
Ignition Source < 3000v
The rapid, spontaneous transfer of electrostatic charge induced by a
high electrostatic field. Usually, the charge flows through a spark
between two bodies at different electrostatic potentials as they
approach one another.
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3,000 Volts = 0.5 Millijoules (mj) of Energy
Energy Transfer = Ignition Source
Propane within Explosive Propane within Explosive Concentration Range (LEL/UEL Concentration Range (LEL/UEL
2.15% - 9.6%) Requires Only 0.25 mj 2.15% - 9.6%) Requires Only 0.25 mj to Igniteto Ignite
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Definition of Ground
(1) A conducting connection, whether intentional or accidental between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of earth.
(2) The position or portion of an electrical circuit at zero potential with respect to the earth.
(3) A conducting body, such as the earth or the hull of a steel ship, used as a return path for electric currents and as an arbitrary zero reference point. (from ANSI/EOS/ESD-S6.1-1991)
(from ANSI/EOS/ESD-S6.1-1991)
“The Problem”
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ANSI/ESD S20.20-2007
Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment
MIL-1686C
IEC 61340-5-1 & 2
These are process documents, not test standards
Electronics Standards
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NEW ANSI/ESD ASSOCIATION STANDARD S20.20-2007
<3.5 x 10e7 ohms resistance
<100v body voltage generation BVG
Combination of ESD STM97.1 & ESD STM97.2
“The plan shall contain the specific requirements for the organization and be evolutionary as technologies, processes or procedures change.” (More sensitive
ESD items = Lower BVG Requirements)
Electronics Standards
A Requirement for Third-Party ISO9000 Facility Certification After 2009!
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NEW ANSI/ESD ASSOCIATION STANDARD S20.20-2007
Electronics Standards
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NFPA-77
Recommended Practice on Static Electricity
NFPA-99
Standard For Health Care Facilities
UL-779
Electrically Conductive Flooring
Association Documents to Prevent Fire and Explosion
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Ohms Meter
Voltage Meter
Charged Plate Monitor
Testing Equipment
Test Methods for ANSI Compliance
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EOS/ESD STM S7.1-2006ASTM F-150
An up to date test method for the measurement of electrical resistance of floor materials both point to point and point to ground.
Results are reported in ohms of resistance
Qualification Test Method
Testing Methods
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Testing Methods
Various Methods of testing have been developed to measure the
effects of static and discharge on sensitive components and for purposes of preventing fire or
explosion.
Test Methods for ANSI Compliance and Quality Control
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Point-to-Point ResistanceEOS/ESD-S7.1-Rev. 2006
Minimum 5 tests per 5000 square feet
Megohmeter with a minimum range of 10e5 to 10e11 ohms.
5 lb. Conductive Rubber electrode set to 3 feet apart
Test voltage set at 10 or 100 volts
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Resistance to GroundEOS/ESD-S7.1-Rev. 2005
Megohmeter with a minimum range of 10e5 to 10e11 ohms.
5 lb. Conductive Rubber electrode. Other lead connected to earth ground.
Test voltage set at 10 or 100 volts
Minimum 5 tests per 5000 square feet
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EOS/ESD STM 97.1
An up to date test method for the electronics industry that measures Floor Materials and Footwear-Resistance Measurement in combination with a Person
Results are reported in ohms of resistance
Performance Test MethodTesting Methods
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Floor Materials and Footwear-Resistance Measurement in Combination with a Person
ESD STM 97.1-2006
Similar to Resistance to Ground test,
but incorporates the human body model with ESD footwear.
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The most important performance test of any ESD control floor system
Floor Materials and Footwear-Voltage Measurement in Combination with a Person
Established Test Method for the measurement of the Voltage on a Person in combination with Floor Materials and static control Footwear, shoes or other devices.
In a given Application? “How does it Perform”
ESD STM 97.2
Performance Test Method
Testing Standards
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Qualification Tests
BVG Vs. Resistance
Testing Materials vs. Testing Performance
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Importance of Testing Body Voltage Generation (BVG)
ANSI/ESD S20.20-2007 Method 2 <100Volts (BVG)
Some Smart Phones Contain a (BVG) Susceptible Chip <25 v
GMR’s May Be Susceptible to <10 Volts.
Performance Test Methods
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Floor Materials and Footwear-Voltage Measurement in Combination with a Person
ESD STM 97.2-2006
Requires a “Charged Plate Monitor” Works in conjunction with proper
ESD footwear.
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S 97.2 Body Voltage
Utilizes a “Step” Pattern to Simulate Walking
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Floor Materials and Footwear-Voltage Measurement in Combination with a Person
ESD STM 97.2-2006
Chart Indicates Less Than 15 Volts BVG While Walking Through “Step Cycle”
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A ESD floor can tie your customer’s entire ESD-
Control program together
“Let’s take a Look”
ESD Solutions
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Available Product SolutionsBare Concrete
+ Conductive (<25,000 ohms)
- Appearance
- Dusts
- Wears
- Is Not Uniformly or Consistently Conductive
ESD Waxes/Sealers
+ Effective temporarily
- requires routine re-application
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Available Product Solutions
ESD Floor Mats
+ Very uniform ESD characteristics
+ Aesthetic appearance
- Require Positive Grounding Point
- Won’t take heavy point loads
- Only Work in Local Area
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Available Product Solutions
Tile/Sheet Goods
+ Very uniform ESD characteristics
+ Aesthetic appearance
- Requires Routine Maintenance
- Won’t take heavy point loads
- Relatively high installed cost
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Available Product Solutions
Rubber Sheet + Good Choice for Cleanrooms
+ Overall Cost Effectiveness
- Initial Expense
- Point Load Resistance
CarpetUnsuitable for Industrial Environment
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ESD Polymer Flooring + Seamless
+ Corrosion Resistant
+ Relatively Rapid Installation
+ Relatively Low Initial Cost, Ideal For Leaseholds
+ Will Resist Point Loading
+ Very Wide Variety of Colors & Finishes
Drawbacks…- Aesthetics of Liquid Applied Coating
- Limited by Same Drawbacks of All Epoxy/Urethane Flooring
• Water Vapor Emissions
• Concrete Condition
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Criteria for Choosing Polymer ESD-Control
Flooring
Performance (BVG)
Physical Properties (Durability)
Aesthetics
Ease of Repair
Relative Cost
Quality-Control ESD
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What types of ESD Polymer Flooring Are On The Market?
Particulate SystemsParticulate Systems Quartz SystemsQuartz Systems Heavy Duty SystemsHeavy Duty Systems EpoxyEpoxy UrethaneUrethane Novalac-EpoxyNovalac-Epoxy Water BaseWater Base Static DissipativeStatic Dissipative ConductiveConductive
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ESD - Various Requirements/Materials
The Right Floor For The Job
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ADVANTAGESADVANTAGES Very low BVG values ( ESD particulate floors can Very low BVG values ( ESD particulate floors can
be below 15 volts)be below 15 volts) Wear Layer is Electrically ReactiveWear Layer is Electrically Reactive 100% Solids Epoxy or Low VOC Urethanes100% Solids Epoxy or Low VOC Urethanes Very easy and economical to repairVery easy and economical to repair The primers and intermediate coats can be The primers and intermediate coats can be
pigmented the same colorpigmented the same color Variety of Finishes and ColorsVariety of Finishes and Colors
System with ground plane offers even distribution of ESD protection throughout the thickness of the floor
Particulate Based ESD Flooring
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ADVANTAGESADVANTAGES
Functions independent of Functions independent of humidityhumidity
Cost-effectiveCost-effective
Easy to install and maintainEasy to install and maintain
Most Consistent DissipationMost Consistent Dissipation
Particulate Based ESD Flooring
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Insulating Primer
Conductive Epoxy Primer
ESD Conductive System
Conductive Primer Insures High Conductivity, Uniformity of Ground Plane
Static Dissipative Systems
Concrete Substrate
Insulative Primer
Conductive Primer
ESD Topcoat
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Insulating primer from substrate to prevent unreliable substrate ranges from insulative to very conductive due to
moisture content of concrete near surface.
Insulating Primer
Electrostatic Dissipative System
Static Dissipative Systems
Insulative Primer
ESD Topcoat
Concrete Substrate
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Fiber Based Epoxy ESD Systems
Conductive Primer
Fiber Top Coat
Insulative Primer
Generally Thicker Systems
Depend on Uniform Distribution of Carbon Fiber
Sensitive to Application Methods
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Typical Fiber Wear Layer Floor Electrical Performance
Fiber-Based Epoxy ESD
Design PropertiesDesign Properties Older TechnologyOlder Technology Non Aligning Wear Layer for Re-coatabilityNon Aligning Wear Layer for Re-coatability More Dependent on Relative HumidityMore Dependent on Relative Humidity Prone to Inconsistent Electrical PropertiesProne to Inconsistent Electrical Properties More Dependent on Applicator’s SkillsMore Dependent on Applicator’s Skills
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Features
<15 Volts BVG Possible
Conductive range (2.5 x 10e4 to 1.0 x 10e6 ohms)*
Static Dissipative Range (1.0 x 10e6 to 1.0 x 10e9)*
Dissipate a 5,000 volt charge to 0 in less than 0.1 seconds
Maintains Conductivity throughout the entire thickness of system
Abrasion, impact and chemical resistant
Epoxy ESD Control Flooring
* - Per EOS/ESD Standards
Particulate Based ESD Flooring
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Technological Trends Over Time
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“Smaller and Faster Concept”
Technological Trends
In time, Integrated circuitry has become powerful and faster with each innovation
The results will be smaller and more convenient products for the consumer
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Moore’s Law: The Capacity of Electronic Devices Doubles Approximately Every Two Years
In 1995 the 64-bit Processor Had 9.3 Million Transistors
By 2001 the State-of-The-Art Processor had 40 Million Transistors
By 2015 Expected to Have 15 Billion
By 2020, Will Be in Molecular Scale Production, Positioning Individual Molecules
Technological Trends
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What Does the Future Hold?
Electronic chip sensitivity thresholds and manufacturing procedures create the need for superior ESD protection both now and in the future.
Technological Trends
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Electrostatic Discharge (ESD) Technology Roadmap
With devices becoming more sensitive through the year 2010, it is imperative that companies begin to determine the ESD capabilities of their handling processes.
For people handling ESD sensitive devices, personnel grounding systems must be designed to limit body voltages to less than 100 volts, and in many cases less.
To protect against Machine Model ESD discharges, all conductive elements that contact ESD sensitive devices must be grounded.
Finally, to limit the possibilities of a field induced CDM ESD event, users of ESD sensitive devices should ensure that the maximum voltage induced on their devices is kept below 50 volts.
Copyright © 2005 ESD Association
Technological Trends
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ESD Flooring as Part of an Electrostatic Discharge Control
Program
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ESD-Control FlooringRemember That ESD Flooring Is Only One
Component of a Complete System
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Traditional ESD Protection
Grounded Benches
Wrist Straps
Air Ionizers
Heel Straps
ESD Footwear
These alone are not enough!
Testing and Connecting Devices
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The Floor Ties The ESD System Together
ESD-Control Flooring
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Static ElectricityStatic ElectricityHow Much Are Static Losses Costing Your
Customer?
As High as 10% of Annual Revenues
Average Negative Impact of 6%
More Than $85 Billion Per Year World Wide*
Direct Material Loss is Smallest Portion of Total Cost
Rework, Burden and Overhead, Warranty and Field Service and Customer Service and Satisfaction Add to the Real Cost
*Based on 2001 Industry Study
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Your Customers Have A Choice!
The Incremental Cost of Adding ESD-Control to your Customer’s
Facility Floors Will Prove to be one of the Best Decisions They Will Ever
Make.
Quality-Control ESD
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Static Control Program Benefits
Cost Benefits: Estimates for ESD damage is in the $4 billion range for the US Electronics Industry
More reliable products, lower scrap rate
Greater customer satisfaction
The Largest Generation of Static Electricity in any Workplace is Caused by the Contact and Separation of Floor and Footwear
The Floor is the Largest Working Surface in Any Facility
Static ElectricityStatic Electricity
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Going Beyond the Need for an ESD Floor
An ESD-Control flooring system can serve as a sales and marketing tool for your customer when presenting
their organization to potential clients.
Quality-Control ESD
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Thank You
ICRI Fall Convention
Flooring Issues
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