Presentation (Synch Condenser)

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    ENHANCEMENT OF VAR

    MANAGEMENT IN CESC

    NETWORK

    (Operation of NCGS units asSynchronous Condensers)

     A PRESENTATION BY VAR ENHANCEMENT TASK FOCE

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    1.Introduction

    2.Exercises that have been carried out

    3.Path forward to execution

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    Introduction

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    Q: What is the effect of low system voltage? A:

    a) There is a possibility of VAR drawal from SEB.

    ~ ~CESC SEB

    VAR FLOW

    V

    ~ ~CESC SEB

    V1  V2 

    V1 < V2 

    b) Low system voltage may lead to grid voltage instability and the wholegrid may collapse. Such grid failure at Southern and Western grid tookplace, a few years back due to low voltage.

    c) Low voltage may lead to rotor angle instability while overloading agenerator.

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    Q: What is the limitation in method 1?

     A:

    • In the process of increasing excitation, overall MVA delivered by thegenerator increases (provided the active power delivered remains constant).

    • This increases the generator current and often crosses the rated limit.

    • However increased lagging load can be met at the cost of reduction inactive load.

    • Hence contradictory in nature.

    • During peak summer evening load, both active and reactive becomesequally important

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    Resort to Method 2

    (Disadvantages of Cap Banks)

    • Several cap banks have been installed. But supply / demand reactive power

    is so much impaired, that we are not yet been able to manage the reactive

    demand.

    • The cap banks are prone to failure due to harmonic overheating andelectrical resonances.

    • Switched capacitors are added to the system in steps which can develop

    over voltages.

    • In addition to abrupt system changes, switched capacitors cause voltage

    transients on the electrical system during this switching steps

    • Life expectancy of a cap bank can be in the range of 3  – 5 years.

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    Resort to method 2(Advantages of Synchronous Condenser)

    •Step less smooth control.

    •The system produces no switching transients and is not affected by system

    electrical harmonics.

    •Some harmonics can even be absorbed by synchronous condensers.

    •Synchronous condensers will not produce excessive voltage levels and are not

    susceptible to electrical resonances.

    •Synchronous condensers are also very reliable and require little maintenance.

    •Initial cost is comparable to switched capacitors and is considerably less than

    static VAR compensators.

    •Life expectancy is in the range of 20 – 30 years.

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    With a view to the advantages of

    synchronous condensers and imminent

    retirement of NCGS Units as generators,

    conversion of the NCGS units tosynchronous condensers is being thought

    of.

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     A task force comprising of the following

    officers has been formed for the purpose.

    1. P.K. Guha (Manager, SGS)

    2. J.R. Bhattacharjee (Manager, Testing)

    3. S. Samaddar (Manager, CTM)4. P. Dey (Asst. Manager, NCGS)

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    What is a Synchronous Condenser?

    A synchronous motor designed to run

    unloaded and over excited to serve as a

    load on the supply system of a very low

    leading P.F. is called a synchronouscondenser.

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    Typical characteristic of a synchronous condenser

    a) Large synchronous reactance (Xs) to minimize active

    load on the system

    EV Active Load= --------- Sinδ 

    Xs

    b) Large field winding for over excitation

    c) Typical P.F. at full load = 0.02

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    Exercises that have been carried out

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    • As a first step to study the feasibility of conversion of NCGS 30 MW unit, the

    capability curve of the machine has been developed.

    •To develop the capability curve, an old OCC and SCC characteristic curve has

    been retrieved from Testing Department archive. This is required to find out the

    synchronous reactance of the machine.

    Specification of NCGS 30 MW unit

    MW 30

    MVA 35.3

    Volts 33 KV

    Stator Amps 618 A

    PF 0.85

    Star Connected, 50 Hz 3000 RPMExcitation voltage 300 V

    Rotor current 360 A

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    NCGS #2 (OCC-SCC)

    0

    5

    10

    15

    20

    25

    30

    35

    0 50 100 150 200

    Rotor Current (A)

       S   t  a   t  o  r   V  o   l   t  s   (   K   V   )

    0

    100

    200

    300

    400

    500

    600

    700

       S   t  a   t  o  r   C  u  r  r  e  n   t

      If1 = 100 A

    180 A

    IG = 618 A

    If2 = 180 A

    SCR = 100/180 = 5/9 = 0.55

    Xs = (1/0.55)x100 % = 180 %

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    Capabilty

    Chart

    Of

    NCGS

    30 MW

    Machine

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    Inferences derived from capability curve

    •The capability curve reveals that machine can deliver 29 MVAR

    (max) at 260 % excitation which corresponds to the maximum

    rated current of 260 A of rotor current.

    •NCGS data shows that, of late the rotor has handled 210 Awithout any problem.

    •Keeping a margin of 20 A rotor current (meaning 240% excitation

    or 240 A rotor current) and considering 0.5 MW active power loss

    in the machine, it is evident from the capability chart that themachine can deliver around 26 MVAR.

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    Speeding up of the machine

    Once the reactive capability of the machine is

    evaluated, the next greatest challenge is to raisethe machine to synchronous speed and

    subsequent decoupling of the prime mover after

    synchronisation.

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    Some practical means of speeding up the

    synchronous condenser

    a) Using the steam turbine

    b) Using a pony motor (may be a low slip induction motor)

    c) Using the existing DC exciter

    d) Using another generator

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    Mr. S. J. Lishman of Siemens, UK, has answeredseveral questions raised by CESC in connection

    to conversion of NCGS generator to synchronous

    condenser. The question answer session is shown

    in the next few slides.

    Note:Mr. Lishman has commented that the following notes are

    intended as guidance comments only and do not make any

    particular recommendations for which system would be more

    suitable for New Cossipore unit 1.

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    Q: We intend to remove the LP spindle and fit a dummy shaft, remove enough

    HP turbine blading such that the output of HP is limited to running the generator

    rotor to speed. Once synchronised the steam supply will cut off leaving the HP

    blading to run in the air. Is this option possible? If so,

    •How much HP blading needs to be removed to power the machine to speed?

    •Is vacuum necessary with the remaining blades or can they run in air?

    •Can the condenser take resulting positive pressure?

     A: Generally for smaller machines it takes around 6% of the mass flow of steam

    to drive a machine up to full speed no load. However, regarding how much of

    the existing blading would be required to do this is not a simple calculation as

    there are potential windage heating effects etc to be considered. Coupled with

    the fact that the HP blading is old design 600 series we believe this would be a

    novel approach to the conversion to synchronous condenser operation and

    therefore a design study would be required to confirm whether this method ofconversion would be possible. Given that this method also removes the

    possibility of the machine ever again operating as a turbine generator it would

    be better to consider other less destructive options for the conversion, as

    above. In addition, all the reports and literature consulted have indicated that

    the steam turbine is mechanically uncoupled from the generator when

    operating as a synchronous condenser.

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    Q: Is there any clutch available for decoupling the machine from the prime

    mover?

     A:There is a special type of clutch available commercially called a synchro-

    self-shifting clutch (SSS clutch). The clutch is connected between thegenerator and the prime mover. The clutch is an arrangement of fluid-drive

    gears which operate automatically by torque reversals. On starting, the

    clutch engages both the prime mover and the generator as soon as torque is

    applied. When the generator is synchronised to the system, power is cut off

    from the prime mover, the clutch disengages and the prime mover slows

    down alone. If required the prime mover can be run up again and at thecorrect speed the clutch will engage both machines. This system has been

    used on gas turbine generators up to around 100 MVA. The supplier of this

    type of clutch is SSS Gears Limited UK.

    Note: There should be some form of bound bearing applied to the generatorrotor following disconnection from the turbine. This is to eliminate any axial

    movement of the rotor during operation as a synchronous condenser. Also,

    for New Cossipore unit 1, the main oil pump is at the governor end,

    therefore as the main turbine would be disconnected the auxiliary oil pump

    must be in operation during run up and operation of the synchronous

    condenser.

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    Q: If LP is removed permanently from generator rotor coupling,

    can the DC exciter be used as motor and does it have suffcient

    drive to run the generator rotor?

     A: It is possible for a dc exciter to be used as a motor to run a

    generator to full speed no load, however, it is generally the case

    that the exciter is designed to take this extra duty. Also, there

    requires to be an adequate dc supply available. From the

    design files for New Cossipore units 1 and 2 the mechanicallosses (windage and friction) are quoted as 286 kW, the design

    rating of the dc exciter is quoted as 225 kW with an output of 90

    kW for CMR operation. Although the power required to

    overcome the mechanical losses is greater than the rating it may

    be possible for the exciter to carry out this duty as it is only

    required to run the condenser up to speed, the mechanical

    losses will be taken from the generating system once

    synchronised.

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    Q: If using the DC exciter as a motor is a feasible proposition, then

    can the quill shaft also take the torque required to turn thegenerator rotor up to full speed?

     A: Another consideration is whether the torsion rod drive will take

    the load from the condenser rotor when driven from the dc exciter.

     A quick calculation as to the increase in torque applied to the

    torsion rod drive when driving the condenser from the dc exciter (as

    opposed to driving the dc exciter from the generator) shows an

    increase in torque by a factor of approximately 3.6 times. At steady

    state conditions, ie, 3000 revs / min, the increased shear stress in

    the torsion rod is within the ultimate tensile strength of the material,

    however, this does not take account of the initial starting torquerequired to turn the shafts from zero speed. How the application of

    current to the dc exciter during starting is carried out is thus

    important and should be considered.

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    Some precautions which are necessary when

    generators are used as synchronous

    condensers

    1. It must be ensured that in cases where the generator is uncoupled from

    the prime mover the lubrication system is still effective.

    2. When the rotor is uncoupled it should have no axial play.

    3. The synchronous condenser will require protection against over-speeding

    and loss of voltage.

    4. Overheating is possible when the machine is excited before the rotor is

    up to speed, care should be taken to avoid damage to the rotor windings.

    5. With small generators coarse synchronising is unavoidable, care must be

    taken to choose the most favourable moment to close the synchronising

    circuit breaker.

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    Mr. Lishman has another proposal for starting

    mechanism as commented below

    “One area which has not been discussed so far is the use ofanother generator to run up the synchronous condenser to

    speed. In this configuration the generator and condenser

    armature windings are connected together when both are at

    rest or on turning gear via their respective generator

    transformers and an isolated route through the station switch

    yard. The field circuit breakers of both units are initially

    open. The generator and condenser are synchronised at

    turning gear speed and run up throughout the speed range as

    a synchronous pair. This has been the practice of somecross-compound machines and at least one cross compound

    set has been run up, with both generators uncoupled from

    their turbines, using a third generator driven by an induction

    motor, with all three generators synchronised at turning gear

    speed.” 

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    Some information downloaded from internet and E-mail

    correspondence

    From Tata Power site 

    In 1991 Tata Electric Company proposed utilisation of generators of unit-1, 2 &

    3 as electrically driven synchronous condensers for P.F. improvement.

    From BHEL EDN, Bangalore Site (which supports the above information) 

    In this page, some landmarks of important achievements in power plant

    automation has been listed. One of them is as below

    GTO Thyristor controls for starting of 67 MW Synchronous Condenser at TEC-

    Trombay Plant, India.

    http://www.bheledn.com/acheivments2.htm 

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    On enquiry from Jojobera power station of Tata Electric the

    following information has been received.

    •One unit of capacity 62 MW was converted into a synchronouscondenser in the year 1992-93, having capacity of 42/45 MVAR.

    •It ran for less than a year before the project was finally

    declared failure and shutdown.

    •Problems faced were aging, increased maintenance cost.

    •Expertise for this project was taken from Tata Consulting

    engineers and Tata Power’s own project group. 

    •Presently no such unit exists in Trombay Power station.

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    IEEE Power Engineering SocietyChicago Chapter 1998-1999

    Conversion of Two Zion 1220 Mva Generators to Synchronous Condenser Operation

    Wednesday, February 10, 1999

    Raymond F. Cameron and Thomas W. Kay

    Commonwealth Edison Company

    About the Topic

    During the Spring of 1998, Commonwealth Edison Company successfully modified two retired 1220

    Mva nuclear generators for operation as synchronous condensers. This presentation will discuss the

    planning studies which identified the need for the synchronous condenser, alternative starting

    mechanisms considered, and operational issues and experience with the synchronous condenser.

    The justification for the synchronous condenser was demonstrated by planning studies which

    showed the critical need for voltage support after the Zion generators were retired. The synchronous

    condensers enabled ComEd to maintain voltage stability margins to the same level as before thegenerators were retired.

    During the design stage, one of the biggest challenges in the conversion to synchronous condenser

    was designing the starting mechanism. Several alternatives were investigated, including utilization of

    a starting motor to accelerate the generators to synchronous speed, and utilization of a variable

    frequency drive to accelerate the generator from a standstill.

    The first synchronous condenser was synchronized ahead of schedule on May 25, 1998. The

    second unit was synchronized on June 2, 1998. The synchronous condensers proved to be a very

    valuable asset during operation during the summer of 1998. Operation of the synchronous

    condensers enabled ComEd to maintain adequate voltage stability margins throughout the summer.

    http://www.ece.iit.edu/~flueck/chicago_pes/1998/anb0210.html

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    Correspondence with BHEL, Hyderabad

    From Mr. STH Rizvi, GM/PED, R&D Engg

    Dear Sir,

     Your request letter in this forwarded mail is seen and dicussed with our design

    engineers, concerned and the following are our comments:

    Generator can be in principle operated as synchronous Condenser to improve Power

    factor in the system. But if Generator is to be operated as Synchronous Condenser, a starting

    motor with a suitable decoupling device is required to bring generator to synchronous speed. At

    present BHEL does not have any such equipment (motor with decoupling device) nor the required

    experience associated with this.

    However you can visit, if desired so, TNEB Basin Bridge GT Power Plant where BHEL

    (HYD) has supplied Generator to operate as generator normally and as synchronous condenser

    occasionally.

    Further we do not have any knowledge or necessary information on GTO thyristor

    controls being supplied by BHEL EDn, Bangalore for 67 MW Synchonous Condenser at TEC as

    mentioned in your letter. You may further probe in this matter with our Bangalore unit directly.

    Lastly, we do not have information whether anybody in India is taking up jobs of

    converting old generators to synchronous condensers.

    Trust, we may be of help to you in some other occasion.

    Regards.

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    Path forward to execution

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    Phase-1:

    (On immediate basis)

    •To prove the rotor withstanding capacity, the team feels to operate

    the machine as a generator at a very low active power (to the tune of

    4  – 5 MW) and maximum lagging MVAR (to the tune of 26 MVAR)

    and P.F.=0.2

    •To accomplish this, the following are required

    -Generator rotor temperature detection system by VI method

    already exists

    -Generator Low Forward Power protection to be removed – does not

    exist at all

    -Generator Reverse Power protection to be incorporated  – 

    Requisition made, order being processed

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    Phase-2:(Operation as pure synchronous condenser)

    •In this phase, conversion to synchronous condenser is being thought of as

    long as steam generation is available and active power from NCGS is

    required.

    •In this proposition one machine will be decoupled from LP coupling.

    •Modification for the lubrication of the synchronous condenser with AOP is

    required.

    •The stator terminals of two machines are connected together.

    •The field breakers of both the machines will be made on when both are at

    turning gear speed.•One machine will be started as a generator with steam input which

    eventually will speed up the second machine synchronously till the rated

    speed is achieved.

    •Finally the synchronous pair will be synchronised to the 33 KV Bus Bar.

    ~ ~Synchronous Condenser Synchronous Generator

    Synchronising Circuit Breaker

    33 KV Bus Bar

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    Phase-3:

    (When NCGS retires fully and there is no active

    demand & steam generation)

    •In this phase, NCGS will be considered as pure synchronous condenserstation.

    • The exciter will be used as prime mover.

    •The electrical supply to the exciter will be provided from a motor generator

    set. One such motor generator set exists at Mulajor Generating Station.

    • A separate excitation system will be required for the excitation of the

    synchronous condenser

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    SEEG

    M

    33 KV Bus Bar

    Synchronising Circuit Breaker

    Synchronous

    Condenser

    3 phase AC supply

    Induction Motor

    DC Generator

    JOP Supply

    Turning Gear

     Arrangement

    Lube Supply

    From AOP

    Existing Exciter

    To be used as

    DC Motor

    Schematic of phase-3

    Extra Thrust

    Bearing Arrangement

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    Once the task force gets the

    direction towards the

    execution of the three phases,the team will go in for detailed

    engineering with the help of a

    competent party.

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    CONVERSION OF 30 MW

    SYNCHRONOUS GENERATOR

    TO SYNCHRONOUS

    CONDENSER

     A PRESENTATION BY VAR ENHANCEMENT TASK FOCE

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    RATING OF THE 30 MW GENERATOR

    • MW : 30 MW

    • MVA : 35.3 MVA

    • VOLTS : 33 KV

    • STATOR CURRENT : 618 A

    • P.F. : 0.85

    • RPM : 3000

    • EXCITATION VOLTAGE : 300 V

    • ROTOR CURRENT : 260 A

    O ti f th U it # 1

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    Operation of the Unit # 1

    Synchronous Generator at low active and high

    reactive:To prove the rotor withstanding capacity, the team felt to operate the

    machine as a generator at a very low active power (to the tune of 4  – 

    5 MW) and maximum lagging MVAR (to the tune of 26 MVAR) and

    P.F.=0.2

    •To accomplish this, the following additional protections are

    incorporated

    -Generator rotor temperature detection system by VI method

    has been calibrated

    -Generator Reverse Power protection relay has been procured

    and installed-Generator over voltage relay has been procured and installed

    -A new calibrated VAR meter has been procured and installed

    -Both the air coolers are cleaned

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      Results of the test carried out on

    24th November, 2006 are shown in

    the next slide

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    T/A-1 READINGS FOR LOW ACTIVE POWER & HIGH REACTIVE POWER

    TEST ------- ON 24.11.06 L=LIMIT

    Sl

    .

    N

    o

    Start

    Time

    Pilot

    Excitor

    output

    voltage

    Pilot

    excitor

    output

    crt (1-5)

    A

    Main

    excitor

    field

    voltage

    (7-8) V

    Gen.

    Field

    (rotor)

    voltage

    V

    Gen.

    Field

    (rotor)

    current

    (L-260 )

    A

    Stat

    or

    volta

    ge

    KV

    Deriv

    ed

    Powe

    r

    facto

    r

    Activ

    e

    power

    MW

    Rea

    ctiv

    e

    pow

    er

    MVA

    R

    Stator

    current

    (L-550

    A)

    Rotor

    temp

    (L-

    190 O 

    F) =

    88 o C

    Air Air

    cooler

    temp I/L

    (L- 140 O F)

    Air

    Air

    cool

    er

    tem

    p

    O/L

    (L-

    108 

    O F)

    Cond

    Temp

    opp ex

    duct

    (L- 198O F)

    Back of

    core

    temp (L-

    198 O F)

    End

    Time

    1 10-10 13 6.3 10.32 118 119 34.2 0.781 5 4 100 34 97 87 107.1 106.7

    2 10-20 15 7 11.82 138 139 34 0.53 5 8 135 43 101 88 113.3 116.1 10-30

    3 10-35 18 8 13.82 162 162 34 0.385 5 12 235 50 102 88 115.2 123.2 10-50

    4 10-50 19 8.6 14.99 184 181 33.9 0.298 5 16 295 56 105 89 120 130.1 11-15

    5 11-15 22 9.8 17.53 215 210 33.8 0.242 5 20 380 66 108 90 125.7 136.7 11-45

    6 11-45 25 10.6 19.3 240 230 33.8 0.204 5 24 405 82 113 92 136 148 12-40

    Frequency = 49.45 HZ Bus voltage = 32.4 KV

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     A

    Gen. Field Ammeter Shunt

    Field Switch

    Gen. Field

    Voltmeter

    T/ARotor

    Field

    M Ex

    Ex Field

     Ammeter

    MainRheostat

    M

    ai

    n

    Neg

    Fi

    el

    dP.

    Ex

    S

    h.

    Fiel

    d

    Fi

    el

    d

    Vo

    lt

    m

    eter

    42

    68

    7513

    T/A FIELD EXCITATION SYSTEM 

    Disc

    Res

    Main

    Ex

    Field

    Dis

    Sw

    V

    V

    Rotor

    Temp

    Shunt

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      Results of the test carried out on

    12th  December, 2006 are shown in

    the next slide

    T/A-1 READINGS FOR LOW ACTIVE POWER & HIGH REACTIVE POWER TEST -------

    ON 12-12-2006 

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    Freq

    = 49.15 Hz Bus Voltage = 33 KV T/A-1 synchronised at 9-40 AM

    Sl.

    No

    Start

    Time

    Pil

    ot

    Ex

    cit

    or

    vo

    lta

    ge

    V

    Pilo

    t

    exci

    tor

    out

    put

    ct

     A

    Main

    excito

    r field

    voltag

    e

    (7-8)

    V

    Gen.

    Field

    (rotor)

    voltage

    V

    Gen.

    Field

    (rotor)

    current

     A

    Stato

    r

    volta

    ge

    KV

    Powe

    r

    factor

     Ac

    tiv

    e

    po

    w

    er

    M

    W

    Reactive

    power

    MVAR

    (from

    SCADA)

    Reac

    tive

    powe

    r

    MVA

    R

    (from

    analo

    g

    meter

    )

    Stator

    curre

    nt

    (L-

    550

     A)

    Rotor

    temp

    (L- 84 

    O C)

     Air Air

    cooler

    temp

    I/L

    (L- 140 

    O F)

     Air Air

    cooler

    temp

    O/L

    (L-

    108 O 

    F)

    Cond

    Temp

    opp

    ex

    duct

    (L-

    198 O 

    F)

    Back

    of

    core

    temp

    (L-

    198 O 

    F)

    End

    Time

    1 9-50 15 6.9 140 142 33.2 0.96 10 5 5 190 48 93 80 105.5 108.6 10-15

    2 10-15 16 7.5 12.6 149 149 33 0.55 5 10 10 195 54 96 81 110 118.2 10-30

    3 10-30 19 8.5 15.2 180 179 32.4 0.32 5 14 14 270 64 97 81 113.3 125.3 11-00

    4 11-00 22 9.6 16.7 220 210 32.3 0.26 5 20 20 360 72 99 82 118.2 130.9 11-30

    5 11-30 25

    10.

    9 19.3 245 235 32 0.21 5 25 25 455 82 97 86 125.8 138.6 13-00

    6 13-00 27

    11.

    5 21.05 258 235 32.6 0.1 3 25 25 450 84 93 87 124.8 140 14-00

    7 14-00 3 25 25 84 93 88 126.9 143.8 15-00

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    SINCE IT IS PROVEN THAT THE MACHINE CAN GENERATE 25

    MVAR WITH ALL THE RELEVANT PARAMETERS WITHIN LIMIT,

    THE NEXT CHALLENGE IS TO SPEED UP THE MACHINE TO 3000

    RPM 

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    • To accomplish this, the team decided touse the main exciter as DC Motor to turn

    the generator rotor.• The generator will remain decoupled

    from the LP stage of the turbine

    • The Lub oil pump will be in service• JOP will be in service

    • As an extra precaution a gravity feed

    tank for generator bearing oil will beinstalled

    R i f h i i k

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    Requirements for the main exciter to work as aDC Motor

    • The armature of the main exciter will be fed

    with the 90 KW transformer rectifier broughtfrom MGS

    • The pilot exciter will be electricallydisconnected from the main exciter shunt field.

    • It is observed experimentally that the directoutput voltage of the pilot exciter at 3000 rpmis approximately 100 v dc and fixed in nature.

    • Since the pilot exciter voltage will not be available,

    hence it is decided to make a separate powersupply tailored to our requirement to feed theshunt of the main exciter  

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    T/A-1 rpm vs Pilot Gen. DC voltage

    0

    20

    4060

    80

    100

    120

    0 1000 2000 3000 4000

    rpm

       P   i   l  o   t   G  e  n

       D   C    V

      o   l   (   V   )

    DC pilot volt (V)

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    • Input voltage: 230 V AC

    • Output voltage: 100 V DC• Output current capacity: 20 A

    • A minimum current sensing device

    • In the event of the shunt current going below a

    minimum preset value the armature contactor willdrop out

    • In the event of armature contactor dropping out, theshunt current will be removed

    • The shunt field power supply will be interlocked to

    the lube-oil pressure switch

    • The schematic of the power supply unit is shown inthe next slide

    The features of the external DC Power supply unit

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    T/A

    Rotor

    Field

     A

    Gen.Field

     Ammeter

    ShuntField

    Switch

    Gen.

    Field

    Volt

    mete

    r

    M Ex

    Main

    Rheostat

    Mai

    n

    N

    eg

    Fi

    el

    d

    Fi

    el

    d

    Volt

    m

    et

    er

    42

    68

    7513

    T/A FIELD EXCITATION

    SYSTEM WITH

    EXTERNAL POWER

    SUPPLY UNIT 

    Di

    sc

    .R

    es

    Mai

    n

    Ex

    Fiel

    dV

    V90 KW

    Tr.

    Rectifier

     Armature

    Supply

    Ext

    100 V

    Power

    Supply

    Unit P. Ex

    Sh.

    Field

    Rotor

    Temp

    Shunt

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    •90 KW oil cooled transformer rectifier brought from MGS.

    •Output DC current capacity: 300 A

    •Output DC voltage (with step less control): 0-300 Vdc

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    New 100 V DC power supply to feed the main exciter shunt

    field externally

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    •DC power contactor of the 90 KW transformer rectifier being mounted

    on a separate obsolete panel

    •A load test has been carried out for the transformer rectifier with

    heater load

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    •Front view of the 100 V DC power supply. When the shut current is below

    set value, the red lamp will glow and drop out the DC contactor of the

    armature supply.

    •When the shut current is more than the set value, the green lamp will glow

    and enable the armature DC contactor to pick up

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    The 100 V DC power supply is being tested for set value

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    STEPS TO BE FOLLOWED FOR MOTORING

    THE ROTOR WITH MAIN EXCITER

    • OCB ISOLATED/ VT DISCONNECTED / UNIT TRANSFORMER ISOLATED & RACKED OUT

    • TURBINE DECOUPLED.• AOP IS PUT IN SERVICE AND LUBRCATING OIL PRESSURE O.K.

    • JACKING OIL Pp. RUNNING JUST BEFORE THE OPERATION.

    • DOUBLE AAF IS PUT IN SERVICE.

    • A NEWLY INSTALLED ELECTRONIC RPM METER IS PUT IN SERVICE.

    • 300A CFS IS KEPT ON FOR 90 KW RECTIFIER TRANSFORMER.

    • A.C. 220 V SOURCE IS AVAILABLE FROM REMOTE.

    • EXCITATION RHEOSTAT AT SWITCHBOARD IS KEPT AT ITS MINIMUM PSITION.

    • ATA IS RESET TO ENABLE THE AAFS TO RUN.• RECTIFIER TRANSFORMER AT MIN TAP.

    • PSU UNIT PUT ON BY PRESSING THE BYPASS SWITCH AND THE POWER CONTACTOR OF MAIN

    EXCITER ARMATURE SUPPLY IS MADE ON.

    • BYPASS SWITCH IS RELEASED ONLY AFTER THE POWER CONTACTOR OF THE MAIN EXCITER

    POWER CONTACTOR IS MADE ON.

    • THE RHEOSTAT POSITION IN THE SWITCH BOARD IS SLOWLY INCREASEDUNTILL THE PSU REGISTRS

    10 AMPERES.

    • IN THE PROCESS IT IS TO BE NOTED THAT THE MINIMUM SET CURRENT VALUE IS REACHED.• AAT THIS STAGE IT IS EXPECTED THAT THE FULL EXCITATION FLUX IS ESTABLISHED.

    • THE ARMATURE SUPPLY VOLTAGE IS THEN SLOWLY INCREASED UNTILL THE GENERATOR ROTOR

    STARTS ROTATING.

    • CONSIDERING THE RATED VOLTAGE AND THE CAPACITY OF THE MAIN EXCITER ARE 300 VOLTS AND

    90 KW RESPECTIVELY, IT IS TO BE NOTED THAT IN NO CICUMSTANCES THE MAIN RXCITER OUTPUT

    VOLTAGE AND CURRENT EXCEEDS 300 V AND 300 A.

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