QUALITY CONTROL

MASTER TEXTILE MILLS LTD.DYEING DIVISION (M-2)PRESENTED BY: KHALID MEHMOOD

UNDER GUIDANCE OF: REHAN KHAN (GM QUALITY CONTROL)

MASTER TEXTILE MILLS LTD. DYEING DIVISION (M-2)

QUALITY PRODUCT IS OUR RESPONSIBILITY AND RIGHT OF CUSTOMER.

QUALITY POLICY

OBJECTIVES:

• Aiming at the highest level of performance by adoption of modern resources.

• Train staff and workers for achievement of Excellence in Quality Assurance.

• Welfare of workers and making valuable contributions to the economy.

• Support and Improve good working practices.

QUALITY CONTROL

PURPOSE:• To ensure that inspection and tests have been carried out to

meet the compliance to all contract specification.

• To establish a close control on the quality of the product.

• To identify non-conforming products.

SCOPE: This procedure applies to

• Online Quality Control.

• Inline Quality Control.

• Headers Checking.

• Control of Monitoring and Measuring Devices.

QUALITY ASSURANCE

PROCEDURE OF QUALITY CONTROL DEPARTMENT

Procedure of Quality Control is Divided into following Two Sections:

1. ON-LINE QUALITY CONTROL 2. IN-LINE QUALITY CONTROL

On-Line Quality Control:On-Line Quality Control includes the inspection and testing of fabric during production.

In-Line Quality Control:In-Line Quality Control is the checking of characteristics of the fabric after finishing process.

ON-LINE QUALITY CONTROL

In On-Line Quality Control QC monitors In-Process Quality Control Parameters in following production departments:• Singing and Desizing• Rotation• Washing• Scouring• Bleaching• Mercerizing• Dyeing• Finishing• Inspection and Folding• Printing

In these all departments QC Checks the process and prepares In-Process Quality Control Parameters Checking Reports.

PRETREATMENT PROCESS QUALITY CONTROL

QC AT SINGEING AND DESIZING

QC AT ROTATIONS

SCOURING AND BLEACHING IN PROCESS QUALITY CONTROL

QC AT SCOUR / BLEACH SCOURING AND BLEACHING TITRATION RECORD

WASHING, DYEING AND FINISHING

Dyeing Finishing

FOLDING

QC AT FOLDING CHECKING FINAL INSPECTION REPORT

STAINING AND FINISHING REPORT OF DYEING

PRE-TREATMENT

TEGWA, PH, ABSORBENCY,CIE WITNESS TESTS CONTINUITY AND WASHING TEST REPORT

STAINING AND FINISHING

STAINING AND FINISHING REPORT OF DYEINGMERCERISING

For fabric Inspection we perform following tests.

IN-LINE QUALITY CONTROL

1. FABRIC SHADING

2. FABRIC SHRINKAGE

3. TEGWA

4. FABRIC LCR VARIATION

14. FABRIC ALLOCAION

I f c u s t o m e r r e q u i r e s a n y e x t r a t e s t t h e n w e c a n p e r f o r m .

11. SHADE BAND SUBMISSION

8. FLAME RETARDANT

6. SKEW TEST

15. FABRIC COUNT

5. ABRASION

13. PH OF FABRIC

10. GSM

9. PILLING

7. FABRIC COMPOSITION

18. TENSILE STRENGTH17. TEARING STRENGTH

FABRIC STRENGTH TESTS

19. STRETCH STRENGTH

25. DRY CLEANING

COLOUR FASTNESS TESTS

21. WATER 24. PERSPIRATION

23. WASHING 20. CROCKING

22. LIGHT 12. CMC

16. ABSORBENCY

FABRIC INSPECTION DEPARTMENT (FID)

QUALITY CONTROL LAB.

I f c u s t o m e r r e q u i r e s a n y e x t r a t e s t t h e n w e c a n p e r f o r m .

FABRIC INSPECTION

FABRIC INSPECTION

QC FinalInspectionReport:

Declarationafter all Tests.

FABRIC INSPECTION