Presentation on Quality Assurance, Certification & Licencing Process

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    QUALITY CONTROL,

    CERTIFICATION, LICENCINGPROCESS OF FISH PORODUCT

    GUIDE:- Dr. G H Pailan

    RAM KUMARPDP trainee, kolkata centre

    Email-

    [email protected]

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    Quality assurance

    Provide consumer protection and ensure that

    all foods during production, handling, storage,processing, and distribution are safe,

    wholesome and fit for human consumption;

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    Consumer

    Publichealth Industry

    Safety

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    Certify theindustry

    Process

    ISO22000:2005

    HACCP

    Product

    BRC

    IFS

    Certification Process

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    SSOP

    GMP

    HACCP

    PRE REQUISITEPROGRAMMES

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    pre-requisite programs(PRP)

    1. Cleaning

    2. Pestcontrol

    3. Training4. Product

    identification

    & traceability

    5. GMP,SSOP, codeof practice

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    3. SANITARYOPERATIONS

    Cleaning andsanitizing

    substances usedand storage oftoxic chemical

    Sanitation ofFood Contact

    Surfaces

    Storage andhandling

    cleaned potableequipments and

    utensils

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    4. SANITARYCONTROLS

    Hand washingand sanitizing

    facilities

    Water Supplyand IceManufacturing

    Plumbing

    Sewage

    Disposal

    Disposal of SolidWaste

    Toilet Facilities

    5. WAREHOUSING AND DISTRIBUTION

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    HACCP - Answers 3 questions

    azard

    nalysis

    ritical

    ontrol

    oint

    HA

    CC

    P

    WHAThazards can

    enter the product?

    Where do these

    hazards occur?

    Howcan we control or

    eliminate thesehazards?

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    EX:-IDENTIFICATION OF HAZARD

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    IDENTIFICATION OF HAZARD

    Control measure

    hazardYES

    Specifically designed Hazard level reduction

    Monitoring feasibleValidated

    Successive control

    HACCP

    Y

    E

    S

    YESYES

    N

    O

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    Hazards

    Chemical

    Histamine

    Heavy

    metals

    Pesticides

    AntibioticsDyes

    Mycotoxin

    Physical

    Bolts andnuts

    Metal

    Fragments

    Sand

    Biological

    pathogenicbacteria(Salmo

    nella, Vibrio

    cholerae)

    viruses

    worms

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    HACCPTEAM

    Production

    Shipping

    QualityAssurance

    Sanitation

    Maintenance

    Sales

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    7 principles of HACCP

    1.Hazard analysis, preventive measures.

    2. Identify critical control points (CCP).

    3. Establish critical limits.

    4. Establish monitoring procedures.

    5. Initiate corrective actions.

    6. Establish inspection procedures.

    7. Establish filing and record-keeping

    procedures.

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    HACCP 12 STEP Plan .

    1 Assemble HACCP team

    2 Describe product

    3 Identity intended use

    4 Construct process flow and plant schematic

    5 On site verification of flow and schematic

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    6

    List hazards associated with each process step

    principle #1

    7

    Apply HACCP decision tree to determine CCPs

    (Principle #2)

    8

    Establish critical limits

    (Principle #3)

    9 Establish monitoring procedures (Principle #4)

    10

    Establish deviation procedures

    (Principle #5)

    11

    Establish verification procedures

    (Principle #6)

    12

    Establish record keeping/documentation

    (Principle #7)

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    ISO 22000 standard - Requirements

    Section 4: Food SafetyManagement System (FSMS)

    General Requirements

    Section 5: ManagementResponsibility

    Section 6: ResourceManagement

    Section 7: Planning andRealization of Safe Products

    Section 8: Validation, Verification andImprovement of the Food Safety

    Management System

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    Formation of a quality management group

    |

    Hazard Analysis|

    Audit of present system elements

    |

    Estimation of resources and total period of time required for the project including

    certification|

    Formation of project organization

    |

    Preparation of Quality Manual (levels 2 and 3) to be included in departmental manuals

    i.e. table of contents|

    Decision on time schedule for preparation of departmental manuals

    |

    CONT..

    CERTIFICATION PROCESS

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    Commenting, reviewing, approving and issuing procedures and instructions

    |

    Implementation of procedures and instructions

    |

    First approach to certifying body|

    Internal auditing

    |

    Corrections, adjustments etc.

    |Further training of staff

    |

    Certification

    Establishment of working groups for the preparation of the individual procedures

    and instructions

    |

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    Conclusions

    Quality assurance provide consumer protectionand ensure that all foods during production,

    handling, storage, processing, and distribution

    are safe, wholesome and fit for human

    consumption.

    There is two types of certification in fish product

    I. Process certification

    II. Product certification

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    Ram Kumar.