PRESENTED TO : SAMAN BILALCLASS: MSPM – 3PREPARED BY: FAISAL ALI SHAIKH

Need to make a balance in quality parameters (QC) by controlling balanced quantities while assurance through prepared recipe (PMP- QMP) with repeat quality ingredients (QA)

QA

QMP

QUALITY ASSURANCE , QUALITY CONTROL DEFINITION AND APPLICATION IN TEXTILES

Quality Assurance is an auditing process which is based on planned quality management, results of quality control measurement to ensure and reinsure through change requests that all the recommended quality standards, operational definitions and visual signs are used.

Quality Control is the process of monitoring and recording all the results of quality performed activities to check executed performances and inform for desired changes.

INTERACTION OF QUALITY ASSURANCE , QUALITY CONTROL, QUALITY MANAGEMENT PLAN AND PREDEFINED & USER DESIGNED SOFTWARE

PLANQUALITY

MANAGEMENT PLAN

CASE STUDY ON “D.S CLOTHING COMPANY” FOR FABRIC PREPARATION

Based on predefined Quality Management plan for fabrication department, monitoring check list for each process, measurable quality matrix for each process assessment and recommended process improvement plan for each operation are illustrated, so specified and targeted quality control and quality assurance activates are performed.

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL IN TEXTILES

Quality Control

Application in Textile Fabrication

Quality Assurance

Application in Textile Fabrication

Detection Daily regular production inspection quantity wise

Prevent-ion

Based on quality matrix, back process instructions are given to improve the process

ReactiveDuring quality control measurement, if actual outcome are deviating in comparison with standards, action is taken accordingly.

Pro-ActiveQA integrates the outcome of QCM and makes desired amendments in the definition and operational standards

Product Oriented

Based on product/ fabric inspection checklist (formats) results, reprocess/ repair or rejection notes are issued for the executed fabric/ product.

Process Oriented

Based on the feedback of QC, process improvement plans are carried out with process analysis.

Line Function

QC monitors the day to day - process to process activities of each department where fabric manufacturing and testing are carried out

Staff Function

SOP are developed to make the employees work on the given directions and extract out the result as per requirement.

Walk Through

The team regularly monitors and record necessary data during different fabric manufacturing operations

Quality Audit

Identify good practices and segregate best ones in lesson learnt or repeat process, proactive approach for short comings.

Quality Control

Application in Textile Fabrication

Quality Assurance

Application in Textile Fabrication

Testing

Check on the digital values as per comparable standards of buyer, like shade color, fastness properties, fabric fault inspection in the role

Defining Process

QA illustrates the method of test to be carried out with best possible tools, environment, like fabric GSM testing in normal room temperature with dry hands, blades not rough to maintain test accuracy.

Inspection

It is the examination of product condition and work completed on product during any processing stage, to given assessment of development as per given definition, parameters.

Selection of tools

Project requirements and best practices, procedures, knowledge from expertise are gathered which are integrated to make the process better and efficient while assurances tool are injected during fabric processing to make the desired running product more streamlined.

Checkpoint Review

It is necessary QC must verify and validate the deliverables. After reprocessing the fabric or approving the processed fabric it is verified and validated with process.

TrainingTo make QC and production team work on best efficiency based on given fabric parameters, its important teamwork and sequernization of process training must be given.

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL IN TEXTILES

Quality Control Quality Assurance

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL IN TEXTILES

QUALITY CHECK LIST Project / Product or services / Operation checklist is a

collection of executed workouts results use to confirm all the quality parameters or defined instruction are followed as per standard.

Considering textile fabrication, Cost of quality required from check list is also an important part, sometime complex checklist as compare to simple may workout but sometimes to reconfirm the fault came from fabrication department, not from garment division, so detail data be required for special small quality fashion orders.

We can also say; a checklist is a structured tool, usually component-specific, used to verify that a set of required steps has been performed.

QUALITY CHECK LIST FOR FABRICATION MAJOR PROCESSESSPROCESSES Lot No. Given Parameter Accept

edRejected

Remarks of conditional approval

Yarn Inspection 1 USTER value variation below

0.01 (Quality machine) P   OKKnitted grey fabric fault point 3 4 point system / meter   O RejectedDyeing lot preparation 7 Shade Variation 2 rolls/ 50

rolls P   OKDyeing Shade approval

8 Comparison with standard on data-colour P   OK

Fabric Finishing Department 11 A Finish given route-wise P   Marginally approved by QC

ManagerFabric Inspection Department 11 B

4 point system / meter as per grading system approved by buyer

P   OK

QUALITY CHECK LIST

QUALITY CHECK LIST

QUALITY MATRIX We can say quality matrix is a measuring tool specified

in quantitative or qualitative terms to evaluate project or product attributes and quality control measures it with acceptable given tolerances. Tracking of quality matrix gives is us sensitive quality assessment data which can be used to access weak and strong portions of product and processes, so improvement activities can be carried out.

QUALITY MATRIX

QUALITY MATRIX

~ ONGOING PROCESS TO NEXT SECTOR AS PER FLOW OF PROCESS REQUIRED

THANK YOU