Presentation on MAIL Variant Configuration Process in SAP Jun 3, 2010
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Transcript of Presentation on MAIL Variant Configuration Process in SAP Jun 3, 2010
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Presentation on MAIL Variant Configuration Process in SAP
Jun 3, 2010
Contents
- Creation of characteristics and defining its values- Creation of classes using characteristics- Creation of KMAT Material - Assigning classes to KMAT Material- Defining Super BOM for KMAT Material- Defining dependencies for components of super BOM- Creation of FERT - Assigning classes to FERT - Assigning KMAT to FERT and select configuration of FERT- Creation of Sales order by selecting KMAT - After selection of characteristics – jump to FERT-Generate sales BOM (from super BOM) and forward to production order
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
MAIL will have 3 KMAT material types(at this stage)
1.ECP32.ECO283.ECO32
In future, if additional series added new KMAT type will be generated.
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
For ECP3 KMAT Type, created 1 class :
1. CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Class CM_MAIL
Characteristics and their values follows:
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Stack LengthsCharacteristics of Class CM_MAIL
Characteristic name
Characteristic Values
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Poles Number Characteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Construction form evaluationCharacteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Flying WheelCharacteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Voltage
Characteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Frequency(HZ)Characteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Power Rating(KVA)
Characteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
RPM
Characteristics of Class CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Stack lengthsPoles numberConstruction form evaluation Flying wheelVoltage (Leads) FrequencyPower rating RPM
CM_MAIL
Characteristics defined (along with their values) are :
Class name given :
Definition of class : CM_MAIL
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
There is only CLASS defined as shown
1) CM_MAIL (Characteristics)
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Defining KMAT – Configurable Material – MODEL ECP3 N
Steps :
- Define Super BOM (all the Components required to produce the ECP 3 NSeries)- Assign classes- Define Object Dependency (OD) to particular component (listed in Super BOM)
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
After creating class, created one KMAT material : MODEL ECP3 N and assigned class defined earlier as below -
KMAT Material
Classes assigned
Characteristics of classes
Defined KMAT material and assigned classes
KMAT ECP3N
Class CM-MAIL
Characteristics
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Defined Super BOM for KMAT Material MODEL ECP3
KMAT MaterialSuper BOM
Right mark on OD columnDefines some dependency
No right mark indicates Component is common for ECP3 series
KMATSuper BOM
Object Dependency
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
OD has been defined as :STACKLENGTH='1s'and mpHASE='1'and MOUNTING='SAE 3/10'and POLESNUMBER='4‘
Defining dependency for particular material listed in Super BOM
This particular component will be picked up From super BOM when this combination Is selected by user STACKLENGTH='1s'and mpHASE='1'and MOUNTING='SAE 3/10'and POLESNUMBER='4‘
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Creation of FERT CODE – STEP 1One FERT Code created 31900100 (of ECP 3 N series)Assigned all the classes created to this FERT code using Classification view
FERT CODE With Class
Characteristics
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Creation of FERT CODE – STEP 2Assigned KMAT material (MODEL ECP3 N) using MRP3 view
Kmat ECP3 N Assign in
MRP 3
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Selection of all characteristics and their values of the particular FERT.(It will create link which will help jumping to FERT when we select characteristics while Creating sales order)
Creation of FERT CODE – STEP 3
FERT code
Configuration selection
FERT CODE
Characteristics & Values
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
All configuration set…..
Creation of sales order
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Select KMAT (configurable material ) MODEL ECP 3 N in Sales order (for ECP 3 type alternator), enter quantity
Creation of Sales order (for ECP 3 Nseries alternator) – STEP 1
KMAT –MODEL ECP3 Quantity
KMAT
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Creation of Sales order (for ECP 3N series alternator) – STEP 2Select all the configuration (characteristic and their values) referring the customer order
Screen 1 – Characteristic & values
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Creation of Sales order (for ECP 3 series alternator) – STEP 3Select all the configuration (characteristic and their values) referring the customer order
Screen 2 – Characteristic & values
After selecting all the characteristic and their values, Click on Variant Matching as shown by arrow mark.
Considering the characteristic & values selected, system will automatically jump to the FERT Code 319100100
(for which we’ve created all the configuration in previous slides)
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Once system jumps to suitable FERT code (considering the characteristics, which decides FERT code), other characteristics like Frequency , RPM , Power Rating(KVA), flying wheel , Dew Heater & other parameters can be selected,
After selecting all the characteristic save that particular sales order. Now it all required characteristics to produce one alternator as per customer requirement.
Creation of Sales order (for ECP 3 series alternator) – STEP 4
SYSTEM WILL NOW GENERATE SALES BOM FOR THE ALTERNATOR AS PER CHARACTERISTICS SELECTEDAND THE SAME WILL BE REFERRED TO GENERATE PRODUCTION ORDER.
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
These are Components ,
which are required to
produce one Alternator as
per Sales Order Required
These are the Classes
Sales BOM generated for the alternator (as per customer order) referring which production order will be released.
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
Key Points
1. There will only 3 KMAT material types for MAIL at this juncture as MAIL will be producing these 3 series only
2. If new series is added in future, new KMAT code to be added3. Change in bill of material will have a new FERT code 4. Characteristics like Stack length, Poles number, Phase and mounting will be
deciding factor for new FERT code. If any of the value changes, there will be new FERT code
5. Change in values of characteristics like voltage, frequency, RPM will not affect the FERT code.
6. FERT codes to be entered in system using the procedure described at once.7. System will always automatically jump to the FERT code already defined in
system if characteristics matches8. If required characteristic doesn’t matches to the existing FERT code, it means
user needs to generate create new FERT code for that specific configuration.
Variant BOM Configuration Process- MAIL & Unisoft Team-Pune Jun 3, 2010
THANK YOU.