Presentation on Compressed Air Vehicles

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    SELF STUDY PROJECT

    AUTOMOBILE

    ENGINEERING 2nd

    yearSTUDY OF COMPRESSED

    AIR VEHICHLE

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    ABSTRACT

    In this modern era we want more comfortable life & to achieve this,there are many inventions and researches are going on in the field ofengineering but as each action having there some opposite reaction

    that may be good or bad. Some achievements may lead toproblems in future and one of these achievements is fossil fuel

    engines which were a good achievement for us before 30-40 years

    but now they are one of the sources of contributor of global warmingand pollution with fossil fuel crises.

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    Made By:

    JALAJ SINGH

    ISHANT MEHTAHARSHIT DHAWAN

    HARMINDER DHILLON

    ISHAN AGGARWAL

    JISHNU MITRA

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    Introduction

    A Compressed-air engine is a pneumatic actuator

    that creates useful work by compressed air. Acompressed-air vehicle is powered by an air

    engine, using compressed air, which is stored in atank. Instead of mixing fuel with air and burning it in

    the engine to drive pistons with hot expandinggases, compressed air vehicles (CAV) use the

    expansion of compressed air to drive their pistons.

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    Introduction

    The laws of physics dictate that uncontainedgases will fill any given space. The easiest wayto see this in action is to inflate a balloon. Theelastic skin of the balloon holds the air tightly

    inside, but the moment you use a pin to createa hole in the balloon's surface, the air expandsoutward with so much energy that the balloon

    explodes. Compressing a gas into a small spaceis a way to store energy. When the gas expandsagain, that energy is released to do work. That's

    the basic

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    Fig 1.2

    The Victor Tatin airplane of 1879 used a compressed-air engine forpropulsion

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    Applications

    The compressed air engine can be used in many vehicles. Some of its applications to be used as engine for vehiclesare:

    (a) Mopeds

    Jem Stansfield, an English inventor has been able to convert a regular scooter to a compressed air moped. This hasbeen done by equipping the scooter with a compressed air engine and air tank.

    (b) Buses

    MDI makes MultiCATs vehicle that can be used as buses or trucks. RATP has also already expressed an interest in thecompressed-air pollution-free bus.

    (c) Locomotives

    Compressed air locomotives have been historically used as mining locomotives and in various areas.

    (d) Trams

    Various compressed-air-powered trams were trialed, starting in 1876 and has been successfully implemented in somecases.

    (e) Watercraft and aircraft

    Currently, no water or air vehicles exist that make use of the air engine. Historically compressed air engines propelledcertain torpedoes.

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    Advantages

    (a) Much like electrical vehicles, air powered vehicles would ultimately be poweredthrough the electrical grid, which makes it easier to focus on reducing pollutionfrom one source, as opposed to the millions of vehicles on the road.

    (b) Transportation of the fuel would not be required due to drawing power off theelectrical grid. This presents significant cost benefits. Pollution created during fueltransportation would be eliminated.

    (c) Compressed air technology reduces the cost of vehicle production by about 20%,because there is no need to build a cooling system, fuel tank, Ignition Systems or

    silencers.(d) Air, on its own, is non-flammable.

    (e) High torque for minimum volume.

    (f) The mechanical design of the engine is simple and robust.

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    (g) Low manufacture and maintenance costs as well as easy

    maintenance.

    (h) Compressed-air tanks can be disposed of or recycled with less

    pollution than batteries.

    (i) Compressed-air vehicles are unconstrained by the degradation

    problems associated with current battery systems.

    (j) The tank may be able to be refilled more often and in less time

    than batteries can be recharged, with re-fuelling ratescomparable to liquid fuels.

    (k) Lighter vehicles would mean less abuse on roads. Resulting inlonger lasting roads.

    (l) The price of fuelling air-powered vehicles will be significantly

    cheaper than current fuels.

    Advantages

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    Disadvantages

    (a) When air expands, as it would in the engine, it cools dramatically(Charles law) and must be heated to ambient temperature using aheat exchanger similar to the Intercooler used for internal

    combustion engines. The heating is necessary in order to obtain asignificant fraction of the theoretical energy output. The heatexchanger can be problematic. While it performs a similar task to theIntercooler, the temperature difference between the incoming airand the working gas is smaller. In heating the stored air, the devicegets very cold and may ice up in cool, moist climates.

    (b) Refuelling the compressed air container using a home or low-endconventional air compressor may take as long as 4 hours though thespecialized equipment at service stations may fill the tanks in only 3minutes.

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    (c) Tanks get very hot when filled rapidly. SCUBA tanks are sometimes immersed in

    water to cool them down when they are being filled. That would not be

    possible with tanks in a car and thus it would either take a long time to fill the

    tanks, or they would have to take less than a fullcharge, since heat drives upthe pressure.

    (d) Early tests have demonstrated the limited storage capacity of the tanks; the

    only published test of a vehicle running on compressed air alone was limited

    to a range of 7.22 km.

    (e) A 2005 study demonstrated that cars running on lithium-ion batteries

    outperform both compressed air and fuel cell vehicles more than three-fold at

    same speeds. MDI has recently claimed that an air car will be able to travel

    140km in urban driving, and have a range of 80 km with a top speed of

    110km/h on highways, when operating on compressed air alone.

    Disadvantages

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    In practical terms compressed air at 300bars is stored in the carbon fibre tanksA. The air is released through the mainline firstly to an alternator Bwhere the

    first stage of decompression takesplace. The now cold air passesthrough a heat exchanger C whichadds thermal energy to the air andprovides a convenient opportunity forair conditioning D. The warmedcompressed air now passes to themotor E. where a two more stages of

    decompression and re-heating takeplace. The motor drives the rear axleG through the transmission F. Controlof engine speed is through aconventional accelerator pedal Hcontrolling a valve within the motor.

    CONSTRUCTIONAL

    DETAILS

    Chassis of air powered car

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    An energy recycler J is under test which uses engine braking K to

    recompress air during braking into a secondary storage facility,providing additional energy for re-start and acceleration.

    Conventional hydraulic braking L is supplied. The vehicle can berefilled by using the onboard compressor Mor by refilling the tank

    at an air station at N. Ultimately the engine generates 37

    Kilowatts, notwithstanding the small size of this unit.

    The "exhaust" leaves the engine at about zero degrees Celsius, a

    result of the expansion and cooling action. The exhaust is totallypure and fit to breathe. A compressed air driven engine offers

    enormous benefits to the car designer. Because of its small size

    and weight, and the removal of a host of devices and parts not

    required, the designer has free rein to maximize his materials and

    space to provide a simple, economic platform for the vehicle.

    CONSTRUCTIONAL

    DETAILS

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    Engine & pneumatic engine andapplication

    Fig.2.2 Pneumatic hybridization of Diesel Engine

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    A pneumatic motor or compressed air engine is a type

    of motor which does mechanical work byexpanding compressed air. Pneumatic motors generally convert

    the compressed air energy to mechanical work through eitherlinear or rotary motion. Linear motion can come from either a

    diaphragm or piston actuator, while rotary motion is supplied by

    either a vane type air motor or piston air motor.

    Pneumatic motors have existed in many forms over the past two

    centuries, ranging in size from hand-held turbines to engines of upto several hundred horsepower. Some types rely on pistons and

    cylinders; others use turbines. Many compressed air engines

    improve their performance by heating the incoming air or the

    engine itself.

    Engine & pneumatic engine andapplication

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    The storage vessel is often anunderground cavern createdby solution mining (salt isdissolved in water forextraction) or by utilizing anabandoned mine; use of porousrock formations such as those inwhich reservoirs of natural gasare found has also beenstudied. Plants operate on a dailycycle, charging at night anddischarging during the day.

    Heating of the compressed airusing natural gas or geothermalheat to increase the amount ofenergy being extracted has beenstudied by the Pacific NorthwestNational Laboratory

    Tanks

    Compressed Air Cylinder

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    Compressed Air

    Compressed air has a low energy density. In 300 bar containers, about0.1 MJ/L and 0.1 MJ/kg is achievable, comparable to the values ofelectrochemical lead-acid batteries. While batteries can somewhatmaintain their voltage throughout their discharge and chemical fueltanks provide the same power densities from the first to the last litre,the pressure of compressed air tanks falls as air is drawn off. A

    consumer-automobile of conventional size and shape typicallyconsumes 0.30.5 kWh (1.11.8 MJ) at the drive shaftper mile of use,though unconventional sizes may perform with significantly less.

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    Emission output

    Like other non-combustion energy storage technologies, an airvehicle displaces the emission source from the vehicle's tailpipe to the central electrical generating plant. Where lowemissions sources are available, net production of pollutantscan be reduced. Emission control measures at a centralgenerating plant may be more effective and less costly thantreating the emissions of widely dispersed vehicles.

    Since the compressed air is filtered to protect the compressormachinery, the air discharged has less suspended dust in it,though there may be carry-over of lubricants used in theengine.

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    WorkingIn principle the technology is very similar to the internalcombustion system in that compressed air is used to drive apiston in a barrel. The secret of the engine lies in the way it

    efficiently converts the energy stored in the tanks ofcompressed air.

    By way of explanation, it has long been known that tocompress air to high pressures a staged process should beused, compressing air to first 50 bars, then to 150 bars then

    three hundred and so on. This technique, commonlyemployed by the air and gas liquefaction industries, uses afraction of the energy used to compress the gas in oneoperation. The secret of the compressed air motor is simply toreverse the process - decompress the air in stages and in sodoing efficiently release energy at each point in the chain.

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    PROCESS DESCRIPTION1. The first piston takes in ambient air compressed it to approximately

    300psi and 200F in the compression chamber during the first cycle ofengine

    working of air operated engine

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    2. When the piston pauses, a small amount of compressed air from thetanks is released into the expansion chamber to create a lowpressured, low temperature volume of about 140 psi.

    3. Shortly before the valve to the expansion cylinder is opened a high-speed shutter connects the compression and expansion chambersthis sudden pressure and temperature difference between the twochambers creates pressure waves in the expansion chamber,thereby producing work in the expansion cylinder that drives thepiston to power the engine The air tanks for storing the compressedare located underneath the vehicle they are constructed of

    reinforced carbon fiber with a thermoplastic liner each tank can held3180 ft3of air at a pressure of up to 4,300 psi when connected to aspecial compressor station the tanks can be recharged within 3-4mints they can also be recharged using the on-board compressorwithin 3-4 hours after connection to standard power outlet.

    PROCESS DESCRIPTION

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    flow of air tank to exhaust

    Compensate for the coolingeffect that takes place, athermal exchanger heats thecompressed air using thewarmth of external air. Thisprocess is repeated as manytimes as possible to extract themaximum energy efficiency

    from the compressed air. Forthe somewhat technicallyminded, the following drawingillustrates the theoreticalexplanation for this process.

    PROCESS DESCRIPTION

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    COMPARISON WITH

    ELECTRICAL VEHICLES

    Comparison between air car and electric vehicle

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    Compressed-air vehicles are comparable in many ways to electric vehicles,but use compressed air to store the energy instead of batteries. Theirpotential advantages over other vehicles include:

    Much like electrical vehicles, air powered vehicles would ultimately bepowered through the electrical grid. Which makes it easier to focus onreducing pollution from one source, as opposed to the millions of vehicleson the road

    Transportation of the fuel would not be required due to drawing poweroff the electrical grid. This presents significant cost benefits. Pollutioncreated during fuel transportation would be eliminated. Compressed-airtechnology reduces the cost of vehicle production by about 20%,because there is no need to build a cooling system, fuel tank, IgnitionSystems or silencers.

    The engine can be massively reduced in size

    The engine runs on cold or warm air, so can be made of lower strength

    light weight material such as aluminium, plastic, low friction teflon or acombination.

    COMPARISON WITH

    ELECTRICAL VEHICLES

    http://en.wikipedia.org/wiki/Teflonhttp://en.wikipedia.org/wiki/Teflon
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    Low manufacture and maintenance costs as well as easymaintenance.

    Compressed-air tanks can be disposed of or recycled with lesspollution than batteries.

    Compressed-air vehicles are unconstrained by the degradationproblems associated with current battery systems.

    The air tank may be refilled more often and in less time than batteriescan be recharged, with re-filling rates comparable to liquid fuels.

    Lighter vehicles cause less damage to roads, resulting in lowermaintenance cost.

    The price of filling air powered vehicles is significantly cheaper thanpetrol, diesel or biofuel. If electricity is cheap, then compressing airwill also be relatively cheap.

    COMPARISON WITH

    ELECTRICAL VEHICLES

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    Possible Improvements

    Compressed-air vehicles operate to a thermodynamic process as aircools down when expanding and heats up when being compressed. As

    it is not possible in practice to use a theoretically ideal process, lossesoccur and improvements may involve reducing these, e.g., by usinglarge heat exchangers in order to use heat from the ambient air and atthe same time provide air cooling in the passenger compartment. At theother end, the heat produced during compression can be stored inwater systems, physical or chemical systems and reused later.

    It may be possible to store compressed air at lower pressure using anabsorption material within the tank. Absorption materials suchas Activated carbon, or a metal organic framework is used tostore compressed natural gas at 500 psi instead of 4500 psi, whichamounts to a large energy saving

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    Developers and

    ManufacturersAPUQAPUQ (Association de Promotion des Usages de la Quasiturbine) has made the

    APUQ Air Car, a car powered by a Quasiturbine.

    MDI

    MDI has proposed a range of vehicles made up of AirPod, OneFlowAir,CityFlowAir, MiniFlowAir and MultiFlowAir. One of the main innovations of thiscompany is its implementation of its "active chamber", which is acompartment which heats the air (through the use of a fuel) in order todouble the energy output. This 'innovation' was first used in torpedoes in 1904.

    TATA Motors

    As of January 2009 Tata Motors of India had planned to launch a car with an MDI

    compressed air engine in 2011.In December 2009 Tata's vice president ofengineering systems confirmed that the limited range and low enginetemperatures were causing problems.Tata Motors announced in May2012 that they have assessed the design passing phase 1, the "proof of thetechnical concept" towards full production for the Indian market. Tata hasmoved onto phase 2, "completing detailed development of the compressedair engine into specific vehicle and stationary applications".

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    Honda

    Fig.4.1 PSA Peugeot Citron Hybrid Air concept exhibited at the 2013 GenevaMotor Show.

    Developers and

    Manufacturers

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    Kernelys

    The "K air mobiles " project of Kernelys aimed to produce commercialvehicles in France. The project was started in 2006-2007 by a smallgroup of researchers. They said to be working on 2 types of vehicles;

    namely "VPA" (Vehicles with Pneumatic Assistance) and "VPP" (Vehicleswith Pneumatic Propulsion) vehicles. However, the project has in theend not been able to gather the necessary funds to go commercial.

    People should note that, meantime, the team has recognized the physicalimpossibility to use on-board stored compressed air due to its poor

    energy capacity and the thermal losses resulting from the expansion ofthe gas.

    These days, using the patent pending 'K'Air Fluid Generator', converted towork as a compressed-gas motor, the company has reworked itsproject in 2010 together with a North American group of investors, nowintended for the purpose of developing a green energy power system.

    Developers and

    Manufacturers

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    CONCLUSION

    Nowadays the earth is facing the biggest problem of globalwarming. The major cause for this is the environmental

    pollution. Fossil fuel vehicles are the major contributors to thispollution. In order to irradiate this problem the solution is hybridelectrical vehicles but again they emit some pollutants, henceit is not a complete solution. The compressed air technologyi.e. zero emission vehicles is the best feasible alternative and

    hence the complete solution of this problem.

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    Bibliography

    http://www.theaircar.com/

    http://auto.howstuffworks.com/air-car.htm

    http://www.planetsave.com/ViewStory.asp?ID=24

    http://www.evworld.com/databases/shownews.cfm?pageid=news040303-06

    http://news.bbc.co.uk/1/hi/world/europe/2281011.stm

    htto://zevcat.com/

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